Haulotte 3522A, 5533A, HTA19P, 4527A, HTA13P Operator's Manual

...

Operator's manual

3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P

Operator's manual

3522A - HTA13P - 4527A - HTA16P - 5533A

- HTA19P

3522A - HTA13P - 4527A - HTA16P -

5533A - HTA19P

24203 0

USA

4000670470 E 04.19 USA / GB

3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P

2 4000670470 E 04.19 USA / GB

Operator's manual

CONTENTS

FOREWORD

1 - User responsibility . . . . . . . . . . . . . . . . . . . . . . .

1.1 - Owner's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.2 - Employer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.3 - Trainer's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.4 - Operator's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 - Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 - Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.1.1 - Misuse Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.1.2 - Falling Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.1.3 - Overturning / Tip-over Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.1.4 - Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.1.5 - Explosion / Fire Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.1.6 - Crushing / Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.1.7 - Uncontrolled movement Hazards . . . . . . . . . . . . . . . . . . . . . . . . 16

3 - Safety inquiries. . . . . . . . . . . . . . . . . . . . . . . . .

4 - Incident notification . . . . . . . . . . . . . . . . . . . . .

5 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 - Product information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.1.1 - Change of Ownership Notification . . . . . . . . . . . . . . . . . . . . . . . 18

5.1.2 - Owner information update form . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.2 - Product specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

FAMILIARIZATION

1 - General safety. . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 - Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

1.2 - Decal content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1.3 - Symbols and colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1.4 - Level of severity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1.5 - Symbols legend and definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2 - Models description. . . . . . . . . . . . . . . . . . . . . .

3 - Primary machine components . . . . . . . . . . . .

3.1 - Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

CONTENTS

3.2 - Ground control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.2.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.3 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3.3.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4 - Performance Specifications . . . . . . . . . . . . . .

4.1 - Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

4.2 - Working area / Range of motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5 - Decals and markings locations. . . . . . . . . . . .

Operator's manual

PRE-OPERATION INSPECTION

1 - Recommendations . . . . . . . . . . . . . . . . . . . . . .

2 - Working area assessment . . . . . . . . . . . . . . . .

3 - Inspection and Functional test . . . . . . . . . . . .

3.1 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

3.2 - Inspection Form. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

4 - Safety functional checks . . . . . . . . . . . . . . . . .

4.1 - E-Stop button check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

4.2 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

4.3 - Fault detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

4.3.1 - Indicators/LED's test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

4.4 - Automatic engine cut-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4.5 - Outriggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

OPERATION INSTRUCTIONS

1 - Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 - Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

1.2 - Operation from the ground control box. . . . . . . . . . . . . . . . . . . . . . . . . . . 85

1.3 - Operation from the platform control box. . . . . . . . . . . . . . . . . . . . . . . . . . 86

2 - Ground control box . . . . . . . . . . . . . . . . . . . . .

2.1 - Boom and arm controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

3 - Platform control box . . . . . . . . . . . . . . . . . . . .

3.1 - To start and stop the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

3.2 - Platform box controls (Primary station). . . . . . . . . . . . . . . . . . . . . . . . . . . 90

3.3 - Additional controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

4 - Outriggers extension . . . . . . . . . . . . . . . . . . . .

5 - Rescue and emergency procedures. . . . . . . .

5.1 - In case of power loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

5.1.1 - Manual Boom Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

5.1.1.1 - Manual retraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

5.1.1.2 - Manual rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

5.1.1.3 - Manual Boom Lowering Procedure . . . . . . . . . . . . . . . . . . . . . . 96

5.2 - To rescue operator in platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

5.3 - No power available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Operator's manual

6 - Transportation . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 - Putting in transport position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

6.1.1 - Machine layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

6.1.2 - Transporting on to a truck bed . . . . . . . . . . . . . . . . . . . . . . . . . . 99

6.1.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

6.2 - Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

6.2.1 - Procedure to hitch and tow. . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

6.3 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

6.4 - Lifting operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

7 - Cold Weather Recommendations . . . . . . . . .

7.1 - Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

7.2 - Hydraulic oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

GENERAL SPECIFICATIONS

1 - Machine dimensions . . . . . . . . . . . . . . . . . . .

2 - Major component masses . . . . . . . . . . . . . . .

3 - Acoustics and vibrations. . . . . . . . . . . . . . . .

4 - Wheel/Tire assembly . . . . . . . . . . . . . . . . . . .

4.1 - Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

4.2 - Inspection and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

5 - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 - Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

5.2 - Drive and set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

5.2.1 - Drive and set safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

5.2.2 - Drive and set controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

5.2.3 - Drive and set use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

5.2.3.1 - Initial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

5.2.3.2 - During Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

5.3 - Platform rotator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

104

106

108

109

114

CONTENTS

Operator's manual

MAINTENANCE

1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 - Maintenance Schedule. . . . . . . . . . . . . . . . . .

3 - Inspection program . . . . . . . . . . . . . . . . . . . .

3.1 - General program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

3.2 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

3.3 - Periodic inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

3.4 - Reinforced inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

3.5 - Major inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

4 - Repairs and adjustments. . . . . . . . . . . . . . . .

OTHER INFORMATION

1 - HAULOTTE® new product warranty

North America . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 - Warranty claims procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

1.2 - Warranty registration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

2 - Subsidiary contact information. . . . . . . . . . .

2.1 - California warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

121

122

123

125

127

131

3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P

- Foreword

You have just purchased a HAULOTTE® product and we would like to thank you for your business.

Foreword

The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to position people with the necessary tools and material to overhead elevated temporary workplaces. All other uses or alterations/ modifications to the aerial work platform must be approved by HAULOTTE®.

This equipment is designed and manufactured in compliance with the duties, responsiblities and standards set forth for manufacturers in the ANSI, CSA and AS standards in effect at the time of manufacture.

This equipment meets or exceeds applicable ANSI and CSA standards when operated in accordance with manufacturer's recommendations.

This manual shall be considered a permanent component of the machine and shall be kept with the aerial work platform in the designated Manual Holder, at all times.

Safe operation of this product can only be assured if you follow the operating instructions contained in this manual. To ensure proper and safe use of this equipment, only trained and authorized personnel must operate and maintain the aerial work platform. We would particularly like to draw your attention to 2 essential points :

• Comply with safety instructions.

• Use the equipment within the specified/published performance limits.

With regard to the designation of our equipment, we stress that this is purely for commercial purposes and not to be confused with the technical specifications. Only the specifications in this manual should be used to study the suitability of the equipment for the intended use.

This operator's manual is specific to the HAULOTTE® products listed on the cover page of this manual.

Original language and version :

Manuals in English and French are the original instructions. Manuals in other languages are translations of the original instructions.

The operator's manual does not replace the basic training required for equipment operators. HAULOTTE® has compiled this manual to assist in safe and efficient operation of the products covered in the manual. The manual must be available to all operators and must be kept in a legible condition. Additional copies can be ordered from HAULOTTE Services®.

Stay Safe and keep working with HAULOTTE® !

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- Foreword

1 - User responsibility

1.1 - OWNER'S RESPONSIBILITY

The owner (or hirer) has the obligation :

• To inform operators of the instructions contained in the Operator's Manual.

• For applying the local regulations regarding operation of the machine.

• To replace all manuals or decals that are either missing or not legible. Additional copies can be ordered from HAULOTTE Services®.

• To establish a preventive maintenance program in accordance with the manufacturer's recommendations, taking into account the environment and severity of use of the machine.

• To perform periodic inspections in accordance with HAULOTTE® recommendations and local regulations.

All malfunctions and problems identified during the inspection shall be corrected before the aerial work platform is returned to service.

1.2 - EMPLOYER'S RESPONSIBILITY

The employer has the obligation :

• To authorize the operator to use the machine.

• To inform and familiarize the operator with the local regulations.

Forbid anyone from operating the machine if :

• Under the influence of drugs, alcohol, etc.

• Subject to fits, loss of motor skills, dizziness, etc.

1.3 - TRAINER'S RESPONSIBILITY

The trainer must be qualified to provide training to operators in accordance with applicable local regulations. The training must be given in an obstacle-free area until the trainee is considered competent as defined by the training program undertaken.

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- Foreword

1.4 - OPERATOR'S RESPONSIBILITY

The operator has the obligation to :

• Read and understand the contents of this manual and familiarize himself with the decals affixed on the machine.

• To inspect the machine before use according to HAULOTTE®'s recommendations..

• Inform the owner (or hirer) if the manual or any decals are missing or are not legible.

• To inform of any malfunctioning of the machine.

The operator shall ensure that frequent inspections were conducted by the owners and the operator may only operate the machine for the purpose intended by the manufacturer.

Only authorized and qualified operators may operate HAULOTTE® machines.

All operators must become familiar with and fully understand the emergency controls and be able to operate the machine in an emergency.

The operator has the obligation to stop using the machine in the event of malfunction or safety problems on the machine or in the work area and report the problem immediately to his/her supervisor.

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- Foreword

2 - Safety

2.1 - SAFETY INSTRUCTIONS

2.1.1 - Misuse Hazards

• Do not use the machine for any other purpose than to position people, their tools and material to the overhead/elevated temporary work places.

• Do not use the machine as a crane, material lift or elevator. Only use the machine as it was intended.

• Do not attach overhanging loads when raising or lowering the platform.

• Do not tie the boom or platform to an adjacent fixed or mobile structure.

• Do not use/operate the machine when alone. A survey person or immediate Supervisor must be present on the ground in case of emergency.

• Do not use a faulty or poorly maintained machine. Remove defective/damaged machine from service.

• Do not climb onto the compartment covers of the machine.

• Do not replace items critical to machine stability with items of different weight or specification.

• Do not replace factory-installed tires with tires of different specifications or ply rating.

• Do not alter or disable machine components that in any way affect safety and stability.

• Do not disable the safety devices.

• Do not deface, modify or obscure any decals or markings on the aerial work platform.

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307P216290 b

x 1

- Foreword

2.1.2 - Falling Hazards

To enter or exit from the platform :

• The machine must be completely stowed.

• Face the machine to access the entry opening to the platform.

• Keep 3 points of contact (both hands and a foot) on the steps and the guardrail.

Before commencing operation :

• Ensure that guard rails are correctly installed and secured.

• Ensure that gate or sliding bar is in it’s proper closed position.

• Remove oil or grease from the steps, floor, handrail and the guardrails.

• Clear the platform floor free of debris.

When in the platform :

• Occupants must wear a fall arrest harness with energy absorber, in accordance with applicable governmental regulations. Attach the lanyard to the designated fall arrest anchor provided in the platform.

• The correct use of the harness requires the lanyard to be connected to an anchorage point designated by the decals. Refer to this decal located on the platform.

• Hold on securely to the guardrails.

• Always keep your feet firmly on the floor of the platform.

• Do not sit, stand, or climb on the platform guard rails.

• Work only within the platform guardrails area and do not lean over guardrails to perform work.

• Do not exit the platform until it is in the completely stowed position.

• Do not use the guardrail as a means of access to climb in or out of the platform.

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- Foreword

2.1.3 - Overturning / Tip-over Hazards

Before positioning and operating the machine :

• Ensure that the surface is capable of supporting the machine weight including the rated capacity. Check the load bearing capacity of the supporting ground.

• Do not operate on surfaces that do not support force exerted by the outriggers during aerial work platform operation.

• Do not exceed the maximum rated capacity that includes the weight of both material and allowed number of occupants. Do not exceed the allowable number of occupants.

• Place the loads uniformly distributed on the platform floor.

• Do not increase the working height (using extensions, ladder, etc.).

• Do not place ladders or scaffolds in the platform or against any part of this machine.

• Do not use the machine in winds exceeding the permissible limit.

• Do not increase the surface area of the platform exposed to wind. This includes adding panels, mesh, banners. Be aware when working with materials with a large surface area. This will add to the wind load on the machine.

• Do not replace components critical to stability with components of different weight or specification.

• Do not use the machine with material or objects hanging from the guardrail or the boom.

• Do not pull or push towards any object outside of the platform. Do not exceed the maximum allowable side force stated in the performance specifications.

• Do not use boom or platform to push or pull or to lift any part of the trailer.

• Do not use the machine to support any external structure.

• Do not use the machine to drag materials.

• Do not operate aerial work platform without outriggers fully extended or when platform is not level.

• Do not raise the outriggers or move the trailer with materials or personnel on board, or while boom is raised or extended.

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- Foreword

WIND : The aerial work platform can operate up to a maximum wind speed as indicated in the specifications. To identify the local wind speed, use the Beaufort scale below, use a wind gauge or an anemometer.

N.B.-:-T

COMMUNICATING CLEAR LAND IS ASSOCIATED WITH EACH DEGREE.

Force

0 Calm Smoke rises vertically. 0 - 0,3 0 - 1 1 1 Very light breeze Smoke indicates the wind direction. 0,3 - 1,5 1 - 5 1 - 3

2 Light breeze

3 Slight breeze

4 Nice breeze

5 Nice breeze

6 Cool wind

7 Near gale

8 Gale

9 Strong gale

Storm, Violent Storm, Hurricane

HE BEAUFORT SCALE OF WIND FORCE IS ACCEPTED INTERNATIONALLY AND IS USED WHEN

WEATHER CONDITIONS. A WIND SPEED RANGE AT 10 M (32 FT 9 IN) ABOVE FLAT,

Beaufort scale

Meteorological

description

Wind felt on the face. Leaves rustle. Weather vanes turn.

Leaves and small twigs in constant motion. Flags move slightly.

Raised dust and loose papers. Small branches are moved. Small trees in leaf to sway. Crested wavelets form on inland waterways. Large branches in motion. Power lines and chimneys 'sing'. Umbrellas used with difficulty. Whole trees in motion. Inconvenience felt when walking against wind. Some branches break. Generally we cannot walk against the wind. The wind causes slight damage to buildings. Tiles and chimney stacks are blown off. Trees uprooted, widespread damage to structures, widespread devastation.

Observed effects m/s km/h mph

1,6 - 3,3 6 - 11 4 - 7

3,4 - 5,4 12 - 19 8 - 12

5,5 - 7,9 20 - 28 13 - 17

8,0 - 10,7 29 - 38 18 - 24

10,8 - 13,8 39 - 49 25 - 30

13,9 - 17,1 50 - 61 31 - 38

17,2 - 20,7 62 - 74 39 - 46

20,8 - 24,4 75 - 88 47 - 54

than 24,5

than 89

than 55

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- Foreword

2.1.4 - Electrocution Hazards

The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors.

Always position the lift at a safe distance from electrically charged conductors to ensure that no part of the machine is within an unsafe area.

Respect the local rules and the minimum safety distance from power lines.

Minimum safe approach distances

Electric voltage Minimum safety distance

Mètre Feet

0 - 300 V Avoid contact

300 V - 50 kV 3 10

50 - 200 kV 5 15 200 - 350 kV 6 20 350 - 500 kV 8 25 500 - 750 kV 11 35

750 - 1000 kV 14 45

N.B.-:-U

• Do not operate the machine when close to live power lines, consider the movement of the machine and the sway of the electric power lines particularly in windy conditions.

• Do not operate the machine during lightning, thunderstorms, snow/ice or any weather condition that could compromise operator safety.

• Do not use the machine as a ground for welding.

• Do not weld on the machine without first disconnecting the battery terminals.

• Always disconnect ground cable first.

• The machine must not be used while charging the batteries.

• When using the AC power supply, ensure it is protected with a circuit breaker and residual current device.

Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.

SE THIS TABLE EXCEPT WHERE LOCAL REGULATIONS INDICATE OTHERWISE.

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- Foreword

2.1.5 - Explosion / Fire Hazards

Always wear protective clothing and eye wear when working with batteries and power sources/systems.

N.B.-:-A

• Do not start the engine if you smell or detect liquid propane gas (LPG), gasoline, diesel fuel or other explosive substances.

• Do not work on or operate a machine in an explosive or flammable atmosphere / environment.

• Do not touch hot components.

• Do not bridge the battery terminals with metallic objects.

• Do not service the battery in proximity of spark, open flame, lit cigarettes.

• Do not fill up the fuel tank, when the engine is running and/or near a flame.

• Avoid contact with battery acid. Battery acid causes serious burns and should be kept away from skin or eyes. If contact occurs, flush with water and consult a physician immediately.

2.1.6 - Crushing / Collision Hazards

CID IS NEUTRALIZED WITH SODIUM BICARBONATE AND WATER.

When in the platform :

• Check the work area for clearance overhead, beside and below the platform when lifting and lowering the platform.

• During movement, keep all the parts of the body inside the platform. Hold onto the guardrails on the opposite side to any surrounding structures. Take care to avoid trapping hands whilst holding the guardrails.

• Ensure there are no obstacles (structure) in the work area.

• Always cordon off the area around the base of the machine to keep personnel and other equipment away from the machine while in use.

• Warn personnel not to work, stand, or walk under a raised boom/platform.

• Do not drive in reverse direction (opposite the field of vision).

• Be aware of the boom position and tail swing when rotating the turret (turntable).

• Always ensure that the chassis is never driven any closer than 1 m (3 ft 3 in) to holes, bumps, slopes, obstructions, debris and ground coverings that may hide holes and other dangers.

• Keep non-operating personnel at least 5 m (16 ft 5 in) away from the machine when driving and slewing.

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- Foreword

• Be aware of driving direction.

• When changing the driving direction (Forward <> Reverse) the joysticks or switches must return to the neutral

position before reversing the drive direction and for movement to occur.

• When driving, position the platform so as to provide the best possible visibility and to avoid any blind spots.

• Hold on securely to the guardrails.

• Avoid contact with fixed or mobile obstacles (other machines).

• Other machines (crane, aerial work platform, etc.) operating in the work area increase the risk of crushing or collision. Restrict the operation of machines moving within the aerial work platform work area.

• Take into consideration the stopping distance, reduced visibility and blind spots of the machine.

• Limit travel speed to suit the ground surface condition, slope (incline), and people in the vicinity.

2.1.7 - Uncontrolled movement Hazards

Do not use a damaged or malfunctioning machine.

Be aware of uncontrolled movement and always respect the following :

• Maintain clearance from high voltage lines.

• Maintain clearance from generators, radar, electromagnetic fields.

• Never expose the batteries or electrical components to water (high pressure washer, rain).

• Never tow the machine over extended distances.

• In case of a machine breakdown, it is possible to tow short distance to load it onto a trailer.

• Never leave the hydraulic cylinders fully extended before switching off the machine, or when stationary for an extended period of time.

• Retract the boom and lower the arms to the stowed position.

• Select a safe parking location, on a firm level surface, clear of obstruction and traffic.

• Ensure all compartments are closed and secured.

• Chock the wheels.

• Do not leave keys in the aerial work platform while unattended or not in use.

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- Foreword

3 - Safety inquiries

Inquiries relating to design criteria/specifications of a product, standards compliance, or overall machine safety should be sent to the HAULOTTE® PRODUCT SAFETY department.

Each inquiry or request should include all relevant information; including contact name, telephone number, mailing address, email address, plus the machine model and serial number.

The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a written response.

4 - Incident notification

Notify HAULOTTE® immediately when a HAULOTTE® product has been involved in an incident/ accident leading to personal injury or death, or when there is a major property damage.

HAULOTTE Group - EUROPE Product Safety Department

Address : La Péronnière - BP 9 42152 L'Horme - France

Tel : +33 (0)4 77 29 24 24

HAULOTTE Group - Australia, India and Asia Product Safety Department

Address : No.26 Changi North Way Singapore 498812 - Singapore

Tel : +65 6546 0123

HAULOTTE Group - North & South America Product Safety Department

Address : 3409 Chandler Creek Rd. Virginia Beach, VA 23453 - United States

Tel : +1 757 689 2146

Email : ProductSafety@haulotte.com

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- Foreword

5 - Compliance

5.1 - PRODUCT INFORMATION

Without the written permission from Haulotte, modifying a HAULOTTE® product is a Safety concern. Any modification may violate Haulotte design parameters, government regulations and industry standards.

If you desire a modification to the product, submit a request in writing to HAULOTTE®.

With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE® products, it is pertinent that when a "Service or Safety Bulletin" is issued, action is taken immediately. Once the bulletin has been addressed, make sure that the completed form is submitted to HAULOTTE®.

Do not hesitate to contact HAULOTTE Services®, should you have any questions relating to the issued bulletin(s) or with questions on the policy itself.

5.1.1 - Change of Ownership Notification

It is important and necessary to keep HAULOTTE Services® updated with current ownership of the machine. This way, HAULOTTE® will be able to provide the necessary support for the product. If you have sold or transferred this machine(s); it is your responsibility to notify HAULOTTE Services®. It is not required to include Lessees/Renters of Leased/Rented machines on this form.

Use the HAULOTTE® Product Status Notification form to report scrapped, stolen, missing or recovered machine(s).

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- Foreword

5.1.2 - Owner information update form

Owner information update form

Complete this form and mail or fax it to :

HAULOTTE® subsidiary Name : Address 1 :

Fax : Address 2 :

e.mail address : Address 3 :

Product information :

Model : Machine serial number :

Owner / Servicing information : Do not include leased or rented units in this form

Current product owner 1 : Current product owner 2 :

Name : Name :

Company : Company :

Address 1 : Address 1 :

Address 2 : Address 2 :

Country : Country :

Phone : Phone :

Date of ownership : Date of ownership :

Signature : Signature :

Date : Date :

Company stamp is mandatory : Company stamp is mandatory :

Check here if the machine has been permanently removed from service (scrapped). The manufacturer's nameplate must be removed and returned to HAULOTTE Group when the unit is removed from service.

Reason for removal :

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- Foreword

5.2 - PRODUCT SPECIFICATIONS

HAULOTTE® cannot be held liable for any changes to the technical characteristics/ specifications contained in this manual. HAULOTTE® has a continuous improvement policy in place for its product range. Given this policy, the Company reserves the right to modify products technical characteristics / specifications without notice.

Certain options/accessories can modify the machine's operating characteristics and its' associated safety. If your machine was originally delivered with options fitted, replacing a safety component associated with a particular option does not require any particular precaution other than those associated with the installation itself (static test).

Otherwise, it is essential to follow the manufacturer's recommendations as stated below :

• Installation by authorised HAULOTTE® personnel only.

• Update the manufacturer's identification plate.

• Have stability tests carried out by a certified agency/competent person.

• Ensure decals are updated.

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- Familiarization

Familiarization

1 - General safety

1.1 - INTENDED USE

Do not operate the product in the following situations :

• On soft, unstable or cluttered ground.

• With wind blowing faster than the permissible limit.

• Check the allowable wind speed specified in the performace specifications tabulation.

• Consult the Beaufort scale.

• Close to power lines. Keep a safe distance.

• If the machine is stored at a temperature out of range - 20°C / + 50°C (- 4°F / + 122°F).

• In an explosive atmosphere / environment.

• During storms.

• In the presence of strong electromagnetic fields.

N.B.-:-U

MACHINE TEMPERATURES, SALINITY, CORROSIVENESS, ATMOSPHERIC PRESSURE), CONTACT HAULOTTE

ERVICES®. REDUCE INTERVALS BETWEEN SERVICING.

SE THE MACHINE UNDER "NORMAL" CLIMATIC CONDITIONS. IF YOU NEED TO USE THE

IN CLIMATIC CONDITIONS LIKELY TO CAUSE DETERIORATION (EXTREME : HUMIDITY,

N.B.-:-W

FULLY CONTROL

HILE THE MACHINE IS NOT IN USE, CARE MUST BE TAKEN TO BRING THE MACHINE TO THE

STOWED POSITION. ENSURE THAT THE MACHINE IS LOCKED IN A SECURE LOCATION, AND THE

KEY IS REMOVED TO PREVENT UNAUTHORISED USE OF THE MACHINE.

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DANGER

CRUSH HAZARD

Do not stand or walk behind or in front of the machine while in use. Stay clear from the path of boom rotation and platform lowering. Failure to comply will result in death or in serious injury

- Familiarization

1.2 - DECAL CONTENT

Decals are provided to alert the user of hazards inherent with the Aerial Work Platforms.

Decals provide the following information :

• The level of severity.

• The specific hazard.

• A method to avoid, suppress or reduce the hazard.

• Descriptive text (where required).

Familiarize yourself with the decals and the hazard severity levels.

Decals must be kept in good legible condition.

Familiarize yourself with the decals and their respective color codes.

Additional decals can be ordered from HAULOTTE Services®.

AS standard

DANGER

ANSI and CSA standards

Marking Description

1 Hazard symbol 2 Level of severity 3 Avoidance symbol pictorial 4 Avoidance text

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- Familiarization

1.3 - SYMBOLS AND COLORS

Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety information.

The following safety symbols are used throughout this manual to indicate specific hazards and the hazard severity level when operating or maintaining the Aerial Work Platform.

Symbol Description

Danger : Risk of injury or death

Caution : Risk of material damage

Prohibited action

Reminder to use good practice or follow pre-operation checks

Cross-reference to another part of the manual

Cross-reference to another manual

Cross-reference to repair (contact HAULOTTE Services®)

N.B. : Additional technical information

1.4 - LEVEL OF SEVERITY

Color Title Description

Danger : Indicates a hazardous situation which if not avoided, WILL result in death or serious injury.

Warning : Indicates a hazardous situation which if not avoided, COULD result in death or serious injury.

Caution : Failure to comply could result in minor or moderate injury.

Notice : Indicates recommended practices if not followed, may result in a malfunction or damage the machine or its components.

Procedure : Indicates a maintenance operation.

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x 1

- Familiarization

1.5 - SYMBOLS LEGEND AND DEFINITIONS

Symbols are used throughout this manual to depict hazards, avoidance measures and indicate when information is required.

Refer to the following table to familiarize yourself with these symbols.

Symbol Description Symbol Description Symbol Description

Foot crushing hazard

Body crushing hazard

Electrical contact or lightning strike

Risk of operator(s) falling

Do not put foot in this area

Never expose batteries and electrical component to high pressure washer

Flames prohibited

Refer to operator manual Safety belt

Hand crushing hazard Entanglement hazard

Health/safety hazards related to chemicals

Burns and scalds from contact with flames, explosion or radiation from heat sources

Tip over due to excessive loading / wind load and excessive ground slope

Do not put your hand in this area

Ensure entry drop rail is down

Maintain safe clearance from high voltage electrically charged conductors as described in manual - Do not use in thunderstorms

High pressure fluid ejection hazard

Health-damaging effects from hot work environment

Injury from Electric arcs Energy supply disconnecting devices - Batteries fire, emissions, etc

Relate and coordinate directional arrows on the chassis with those on the control box

Keep away from product working area

Overload

Use appropriate lanyard attached to dedicated anchor point.

Use safety prop before

Wheel pressure Enable switch

Tow point Tie down point Lift point

Keep away from hot surfaces Wear protective equipment

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attempting any maintenance work

3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P

- Familiarization

2 - Models description

Regulations Models

ANSI and CSA standards

AS standard

3522A

4527A

5533A

HTA13P

HTA16P

HTA19P

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- Familiarization

3 - Primary machine components

3.1 - LAYOUT

3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P

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- Familiarization

Marking Description Marking Description

C1 Platform C16 Latch release C2 Jib boom C17 Dolly wheel C3 Extension boom C18 Trailer hitch C4 Secondary boom C19 Coupler C5 Knuckle C20 Jack C6 Master cylinder C21 Generator interface plate C7 Lower link C22 Power unit compartment C8 Primary lift cylinder C23 Turntable

C9 Ground control box C24 Secondary boom rest C10 Outrigger cylinder C25 Forklift pocket C11 Outrigger leg C26 Primary boom C12 Outrigger pad C27 Secondary lift cylinder C13 Outrigger foot C28 Slave cylinder C14 Axle C29 Jib lift cylinder C15 Primary boom rest C30 Platform control box

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- Familiarization

3.2 - GROUND CONTROL BOX

3.2.1 - Layout

General view

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- Familiarization

Controls and indicators

Marking Description Function

• Turn the KEY SWITCH ( 1 ) to the GROUND ( 1a ) to select operation from the ground control box.

• Turn the KEY SWITCH ( 1 ) to the PLATFORM ( 1b ) to select operation from

1 Key Switch

2 Battery Condition Indicator

3 - 4

5 Display panel

6 Emergency stop button

7 - 8

9 - 14

15 Speed/Enable buttons

Engine Start and Choke /

Glow Plug

Boom Extend / Retract Buttons

Boom Raise / Down Buttons and Jib Raise / Down Buttons

the platform control box.

• Turn the KEY SWITCH ( 1 ) to the off position . Power supply is now

switched off.

• Remove the key to protect against unauthorized operation. Indicator LEDs light up to indicate the level of charge in the batteries :

• A lighted green LED indicates an adequate charge level.

• A lighted yellow LED indicates the need for charging soon.

• A lighted red LED warns that the battery charge level is low; all functional operations become non-functional until the batteries are recharged.

• Start a cold engine : Press and hold the CHOKE ( 4 ) then press the ENGINE START ( 3 ). To start/restart a warm engine, press the ENGINE START ( 3 ).

• Press and hold the GLOW PLUG ( 4 ) for 30 - 60 seconds then press the ENGINE START ( 3 ).

The DISPLAY PANEL is a lighted text window that displays the current operating status or an existing error condition when the KEY SWITCH ( 1 ) is positioned at either(1a) or(1b).

• When pushed in, the EMERGENCY STOP ( 6 ) button disconnects electrical power to the ground (lower) and platform (upper) control boxes

• The EMERGENCY STOP button should only be pressed (pushed) in to immediately stop all aerial work platform motion.

• To resume control, “pull out” the EMERGENCY STOP ( 6 ).

• Pressing (pushing) in and holding a desired SPEED/ENABLE ( 15 ) button, and the BOOM EXTEND ( 7 ) button at the same time extends the secondary boom.

• Pressing (pushing) in and holding a desired SPEED/ENABLE ( 15 ) button, and the BOOM RETRACT ( 8 ) button at the same time retracts the secondary boom.

• Telescopic boom motion continues until the buttons are released, or until the boom reaches a hard stop, or a safe travel limit.

• Pressing (pushing) and holding a desired SPEED/ENABLE ( 15 ) button, and the PRIMARY BOOM RAISE ( 9 ) button at the same time will raise the primary boom. Pressing (pushing) and holding a desired SPEED/ENABLE ( 15 ) button, and the PRIMARY BOOM DOWN ( 10 ) button at the same time will retract the primary boom.

• Pressing (pushing) and holding a desired SPEED/ENABLE ( 15 ) button, and the SECONDARY BOOM RAISE ( 11 ) button at the same time will raise the secondary boom. Pressing (pushing) and holding a desired SPEED/ ENABLE ( 15 ) button, and the SECONDARY BOOM DOWN ( 12 ) button at the same time will retract the secondary boom.

• Pressing (pushing) and holding a desired SPEED/ENABLE ( 15 ) button, and the JIB BOOM RAISE ( 13 ) button at the same time will raise the JIB BOOM, pressing (pushing) and holding a desired SPEED/ENABLE ( 15 ) button, and the JIB BOOM DOWN ( 14 ) button at the same time will retract the JIB BOOM.

• The selected Boom motion continues until the buttons are released or until the selected boom reaches a hard stop or a safe travel limit.

• The SPEED/ENABLE ( 15 ) buttons are located along the lower right side of the control panel, one of the speed/enable buttons must be pressed (pushed) in and held while selecting any boom function.

• There are four speeds that range from fast (RABBIT), to slow (TURTLE), available to help control the positioning of the Boom and the Jib.

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- Familiarization

Marking Description Function

• Press (push) and hold any SPEED/ENABLE ( 15 ) button, and the desired

16 - 17 Platform Leveling Buttons

18 - 19 Turret Rotation Buttons

20 Booms stowed LED

21 - 26 Outrigger controls

27 Power • The LED ( 27 ) lights up when power is On.

1. For machines with engines only

PLATFORM TILT UP ( 16 ) or PLATFORM TILT DOWN ( 17 ) button at the same time to level the work platform.

• This levels the platform only, NOT the aerial work platform.

• Pressing (pushing) and holding a desired SPEED ( 15 ) button, and the TURRET ROTATION ( 18 ) button at the same time enables the turret to rotate in the CLOCKWISE direction.

• Pressing (pushing) and holding a desired SPEED ( 15 ) button, and the TURRET ROTATION ( 19 ) button at the same time enables the turret to rotate in the COUNTER CLOCKWISE direction.

• The turret will rotate through 700° of Non-Continuous rotation until the buttons are released or the stop is reached.

• When this LED is "FLASHING" it indicates that the booms are not in the "stowed" position, and the outriggers cannot be operated (non-functional).

• When this LED is "ON SOLID" it indicates that the booms are in the "stowed" position, and the outriggers can be operated (functional). For simultaneous automatic outrigger extension / retraction of all four ( 4 ) outriggers :

• Select the EXTEND ( 21 ) button or RETRACT ( 22 ) button and the AUTO LEVEL ( 23 ) button at the same time. To individually extend or retract the outriggers :

• Select the EXTEND ( 21 ) button or RETRACT ( 22 ) button, and one of the four OUTRIGGER ( 24 ) buttons at the same time.

• The outrigger indicator LEDs ( 20 ) and ( 23 ) light up when the outriggers are properly deployed and the aerial work platform weight is on the outrigger foot pads.

• Each of the outer outrigger LEDs ( 25 ) indicates load is on the outrigger foot pad.

• Each of the inner outrigger LEDs ( 26 ), when flashing, indicate that side is low, and needs to be further raised for leveling.

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+ 104 hidden pages

Haulotte 3522A, 5533A, HTA19P, 4527A, HTA13P Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual