Keep for future use!
Mini Jet Ionisator II 04.7614.000
Mini Jet Ionisator II with air gun 04.7618.000
Mini Jet Ionisator II
Air Line
Operating instructions
Table of contents
1 Operator instructions........................................................................ 4
2 Safety ................................................................................................. 5
3 Intended use...................................................................................... 8
4 Description of unit............................................................................. 9
5 Installation ....................................................................................... 10
6 Maintenance .................................................................................... 13
7 Troubleshooting .............................................................................. 15
8 Accessories ..................................................................................... 16
9 Technical data ................................................................................. 17
9.1 Supply voltage ............................................................................................ 17
9.2 Air supply system........................................................................................ 17
9.3 Ambient conditions ..................................................................................... 17
9.4 Dimensions ................................................................................................. 18
10 Decommissioning ........................................................................... 19
11 Disposal ........................................................................................... 20
3
1 Operator instructions
1 Operator
instructions
Make sure you read the complete
operatin
and commissioning the "Mini Jet
Ionisator II". They form a constituent
part of the "Mini Jet Ionisator II" and
must be retained for later use or a
subsequent owner.
Safety instructions must be observed
and followed at all times.
For reasons of convenience, “Mini Jet
Ionisator II” is abbreviated MJ II
below.
The MJ II is an air-assisted ionizing
unit which is available in two versions:
• With compressed air connection
• With air gun
The MJ II is operationally safe when
used as intended.
g instructions before installing
The following signal words are
used:
WARNING!
If ignored
• severe personal injury.
• or death may result.
CAUTION!
If ignored
• light personal injury may result.
ATTENTION!
If ignored
• light material damage may occur
as a consequence which might
lead to damage to the ionizing
unit.
NOTE: Important notes and additional
information.
4
2 Safety
All activities must be performed only
by persons authorized by the owner.
Such persons must
• have basic knowledge in the field
of electrical engineering.
• have basic knowledge in the field
of mechanical engineering.
• have been instructed in the
installation and handling of
compressed air devices and the
resulting dangers.
• have read and understood the
operator instructions.
Make sure to switch off the
compressed air and power supply
before starting work on the MJ II, and
protect against inadvertent activation.
In the event of damage to the ionizing
unit, the risk of electric shocks arises.
Immediately take the ionizing unit out
of operation in the event of visible
damage and suspected electrical
failure, and protect against reuse.
2 Safety
Never use air-asissted ionizing units
without pressure reducer and
compressed air filter, and never
exceed the permissible maximum
pressure. The compressed air must be
filtered (< 20 μm), dry and oil-free.
Secure air hoses with suitable clamps.
The ionizing unit does not contain any
parts which can be repaired by the
operator.
For reasons of safety, unauthorized
conversions and modifications of the
MJ II are not permitted.
5
2 Safety
WARNING!
The ionizing unit may influence heart
pacemakers.
The electric high voltage in the ionizing
unit results in an electric alternating
field of 50 Hz which may influence the
function of the heart pacemaker.
Malfunction of the heart pacemaker
may result in ventricular fibrillation or
cardiac arrest.
• Persons wearing heart
pacemakers must maintain a
safety distance of more than 50
cm from the ionizing unit.
• The operator must mark the
danger zone around the ionizing
unit by means of a warning sign.
• The accident prevention
regulations according to BGV A8
must be observed.
• An expert study on the influence of
ionization systems on implanted
heart pacemakers is available from
HAUG GmbH & Co. KG.
CAUTION!
Injuries may be caused by the ionizing
pins of the ionizing unit.
When touched, the ionizing pins may
lead to stab or tear injuries to the
hands.
• Protective gloves must be worn
when working on the ionizing unit
(EN 388 3122).
During operation, small amounts of
ozone are generated by the ionizing
units.
A very high ozone concentration and
prolonged continuous exposure times
may result in headache, irritation to the
eyes, circulatory problems etc.
• To ensure that the maximum
permissible ozone concentration
at the workplace is not exceeded,
adequate ventilation must be
provided during operation of the
ionizing units.
• An expert study on ozone
emissions of ionization systems is
available from HAUG
GmbH & Co. KG.
6
ATTENTION!
Wetness and moisture may result in
spark-overs and leakage paths.
Damage to the ionizing unit and shortcircuits are a likely consequence.
• Protect the ionizing units from
moisture and wetness.
• Never use high-pressure cleaners
to clean the units.
Insertion/removal of the high-voltage
plug into/from the ionizing unit while
the power pack is switched on may
result in contact or separation
sparkovers.
This may result in damage to the
power pack or defects.
• Always switch off the power pack
before plugging in/unplugging the
high-voltage plug.
Pulling the high-voltage cable of the
ionizing unit may result in gaps at the
contact points within the high-voltage
plug and connection of the unit.
Arcing may occur at the gaps due to
the high voltage. Resulting in damage
to the unit.
• Do not pull the high-voltage cable.
2 Safety
7
3 Intended use
3 Intended use
The MJ II is intended for the contactfree cleaning of surfaces in industrial
production processes. It removes
electrostatic charges and
contamination (e.g. dust or similar)
from paper, film, textiles, glass,
plastics etc.
The MJ II must be operated with
filtered (< 20 μm), dry and oil-free
compressed air only.
Never exceed the maximum operating
pressure of 6 bar.
This ionizing unit is only approved for
alternating high voltage.
The high-voltage connector (system
X-2000) of the ionizing unit matches all
popular HAUG power packs. The
ionizing unit must only be connected
to a HAUG power pack. Any warranty
only extends to the units and
accessories of HAUG
GmbH & Co. KG.
The installation and operating
conditions indicated in these
Operating Instructions must be
adhered to.
WARNING
Risk of explosion!
Ignitable sparks may form at the
ionizing units.
• Do not install or use the ionizing
units in area with potentially
explosive atmosphere.
8
4 Description of unit
High-voltage plug
System X-2000
The high-voltage plug system can be
taken apart. This allows the high-voltage
plug to be assembled or dismantled.
Mini Jet Ionisator II:
1. Ionizer
2. Flat jet nozzle
3. High-voltage cable
4. Compressed air connection
Mini Jet Ionisator II with air gun:
1. Ionizer
2. Flat jet nozzle
3. High-voltage cable
4. Air gun
4 Description of unit
5. Ionizing pins
9
5 Installation
5 Installation
1. Check whether the MJ II
corresponds to the ordering data.
• In the event of any damage to
the MJ II, contact
HAUG GmbH & Co. KG.
2. Prepare the installation site with
regard to the following installation
parameters:
ATTENTION!
No ionization is possible at locations
where the ionizing pins are covered by
fixing elements or machine parts. At the
covered points, an arc or leakage path
may form due to contamination of
electrically conductive materials, and
damage the ionizing unit.
• Never attach mounting elements or
machine parts over the ionizing pins.
The most favourable distance of the MJ II
to the material to be ionized is approx.
20 – 300 mm.
The limit values for the ionizing effect are
at 10 mm min. and 500 mm max.
10
The distance o
machine part (B) must be greater than
the distance to the material to be ionized
(A).
No earthed machine parts must lie
behind the material to be ionized.
3. Pick up and attach the MJ II in the
machine using the grooves.
f the MJ II to an earthed
5 Installation
11
5 Installation
ATTENTION!
The shielding and insulation of the cable
may be damaged if the cable is kinked or
bent. This will result in a short-circuit.
• The high-voltage cable must not be
kinked.
• When routing around bends, the
bending radius must not be smaller
than 50 mm.
4. Switch off power pack and secure
against inadvertent operation.
5. Insert the ionizing unit’s highvoltage plug in the high-voltage
socket of the power pack and press
the high-voltage cable until it
reaches the stop.
6. Screw the screw cap onto the highvoltage socket and tighten by hand.
12
6 Maintenance
Clean the MJ II at intervals of no more
than 14 days.
The dirtier the enviroment, the shorter
the cleaning interval. Once the ionizing
and cleaning effect drops off, clean the
unit to bring the ionization and
cleaning effect back to normal.
ATTENTION
The ionizing unit may be damaged if
inappropriate brushes or cleaning
agents are used.
• We strongly recommend the
exclusive use of cleaning
accessories from HAUG
GmbH & Co. KG. Refer to Section
Accessories.
6 Maintenance
Dry cleaning
1. Switch off power pack and secure
against inadvertent operation.
2. Switch off the compressed air
supply.
3. Disconnect the ionizing unit from
the power pack.
4. Brush the ionizing pins of the
ionizing unit using special
cleaning brush RB1.
5. Blow off the MJ II with clean
compressed air (max. 6 bar).
6. Check the high-voltage
connections and high-voltage
plugs for contamination. The
connections must be clean and
dry.
7. Reconnect the ionizing unit to the
power pack.
8. Switch the compressed air supply
back on.
NOTE: If dry cleaning does not yield
the desired result, continue by using a
wet cleaning process.
13
6 Maintenance
Moist cleaning
1. Switch off power pack and secure
against inadvertent operation.
2. Switch off the compressed air
supply.
3. Disconnect the ionizing unit from
the power pack.
4. Wet the special cleaning brush
RB1 with the special cleaning
agent SRM1. The special cleaning
system RS2 may also be used for
cleaning.
5. Brush the ionizing pins of the
ionizing unit.
6. Blow off the MJ II with clean
compressed air (max. 6 bar) and
allow to dry.
7. Check the high-voltage
connections and high-voltage
plugs for contamination. The
connections must be clean and
dry.
8. Reconnect the ionizing unit to the
power pack.
9. Switch the compressed air supply
back on.
14
7 Troubleshooting
7 Troubleshooting
Error Cause Measure for elimination
No ionization
The ionizing unit is dirty. Clean the ionizing unit.
No high voltage.
Check power pack.
Check connections.
Sparks-over
NOTE: If the error cannot be removed in
this way, return the power pack and MJ II
for checking to HAUG GmbH & Co. KG
(for address, see reverse).
The ionizing unit is
covered with an
electrically conductive
deposit.
The ionizing pins are too
close to an electrically
conductive material.
The ionizing unit is
damaged.
Clean the ionizing unit.
Increase distance to the
cause.
Switch off the MJ II
automatically and secure
against switching on.
15
8 Accessories
8 Accessories
Article Illustrations Order number
HAUG power pack On request
Special cleaning fluid SRM1
Special cleaning brush RB1
10.7220.000
10.7218.000
Special cleaning system RS2
Circular brush for special
cleaning system
Compressed air service station 11.7210.001
Compressed air hose X – 3310
10.7218.004
X – 5677
16
9 Technical data
9 Te c h n i c a l d a t a
9.1 Supply voltage
Electric connection to HAUG power pack 7 – 8 kVAC
9.2 Air supply system
Compressed air Filtered (< 20 μm), dry and oil-free.
Maximum pressure 6 bar
Air consumption 315 l/min at 2 bar
9.3 Ambient conditions
Do not use in areas with potentially
explosive atmospheres.
Only for inside use.
Temperature:
Rated application range +5 °C to +45 °C
Extreme range for storage and transport -15 °C to +60 °C
Humidity:
Rated application range 20 % to 65 % RF
Extreme range for storage and transport 0 % to 85 % RF
17
9 Technical data
9.4 Dimensions
Dimensions:
Height approx. 28 mm
Width approx. 50 mm
Depth approx. 75 mm
High-voltage cable Length customer-specific
Compressed air hose Length customer-specific
18
10 Decommissioning
1. Switch off the machine and secure
against unintended switching on.
2. Switch off power pack and secure
against inadvertent operation.
3. Switch off the compressed air
supply.
4. Disconnect the MJ II from the
power pack.
5. Disconnect the MJ II from the air
supply system.
6. Dismantle the MJ II from the
machine.
10 Decommissioning
19
11 Disposal
11 Disposal
Observe and maintain national and
regional waste disposal regulations for
the disposal of the MJ II.
20
NOTES:
made by
MJI2 v02gb.doc
D – 0281 – GB
V02
2010-03-04
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