Hatco IWB-1 Installation Manual

hatcocorp.com
WARNING
ADVERTENCIA
AVERTISSEMENT
(see page 2)
S'inscrire en ligne!
(voir page 13)
Cuves à Glace à Encastrer
Installation and Operating Manual
Manuel d'installation et d'utilisation
Liste des pièces de rechange
Built-In Ice Well
IWB Series/Série
Replacement Parts List
Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.
P/N 07.04.697.00 © 2016 Hatco Corporation
English = p 2
No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.
Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l'entretien, l'utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.
Français = p 13
NOTICE
WARNING
CAUTION
24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling 800-558-0607.
CONTENTS
English
Important Owner Information ..............................................2
Introduction...........................................................................2
Important Safety Information...............................................3
Model Description.................................................................4
Model Designation................................................................4
Specifications........................................................................4
Dimensions ..........................................................................4
Installation.............................................................................5
General ................................................................................5
Countertop Cutout Dimensions............................................6
IMPORTANT OWNER INFORMATION
Record the model number, serial number, and purchase date of the unit in the spaces below (specification labels located on bottom of unit near drain). Please have this information available when calling Hatco for service assistance.
Model No. ________________________________________
Serial No. ________________________________________
Date of Purchase __________________________________
Register your unit!
Completing online warranty registration will prevent delay in obtaining warranty coverage. Access the Hatco website at www.hatcocorp.com, select the Parts & Service pull-down menu, and click on “Warranty Registration”.
Operation...............................................................................7
General ................................................................................7
Maintenance ..........................................................................7
General ................................................................................7
Daily Cleaning......................................................................7
Troubleshooting Guide ........................................................8
Options and Accessories.....................................................9
Replacement Parts List ......................................................11
Limited Warranty.................................................................12
Authorized Parts Distributors............................Back Cover
Business Hours: 7:00
Telephone: 800-558-0607; 414-671-6350
e-mail: partsandservice@hatcocorp.com
Additional information can be found by visiting our web site at www.hatcocorp.com.
AM to 5:00 PM Central Standard Time (CST)
(Summer Hours: June to September 7:00
AM to 5:00 PM CST Monday–Thursday AM to 4:00 PM CST Friday)
7:00
INTRODUCTION
Hatco Built-In Ice Wells are specially designed to hold pre­chilled food products at serving temperatures using ice below the pans for cooling.
The insulated, top-mount units are available in one through six pan configurations. A unique top bezel design allows cold air to effectively blanket the ice inside the well. In addition, the bezel design provides clear viewing and easy access to the food product.
Built-In Ice Wells are a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.
This manual provides the installation, safety, and operating instructions for Built-In Ice Wells. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of a unit.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
2
Form No. IWBM-0816
English
WARNING
NOTICE
CAUTION
IMPORTANT SAFETY INFORMATION
Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property.
Unit is not weatherproof. Locate unit indoors. DO NOT submerge or saturate with water. Unit is not
waterproof. Do not operate if unit has been submerged or saturated with water.
This unit is not “jet-proof” construction. Do not use jet­clean spray to clean this unit.
Do not steam clean or use excessive water on unit. Use only Genuine Hatco Replacement Parts when service
is required. Failure to use Genuine Hatco Replacement Parts will void all warranties. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.
This unit must be installed by qualified, trained installers. Installation must conform to all local plumbing codes. Check with local plumbing inspectors for proper procedures and codes.
Make sure food product and food pans have been chilled to the proper food-safe temperature before placing in unit. Failure to cool food product properly may result in serious health risks. This unit is for holding pre-chilled food product only.
Make sure all operators have been instructed on the safe and proper use of the unit.
Hatco Corporation is not responsible for actual food product serving temperature. It is the responsibility of the user to ensure that food product is held and served at a safe temperature.
This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from the unit.
Maintain proper cleanliness of the unit. Proper cleanliness and sanitation is critical for food-safe operation. Refer to MAINTENANCE section for cleaning procedures.
This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350.
Locate unit at the proper counter height in an area that is convenient for use. Location should be level and strong enough to support weight of unit and contents.
Do not locate unit in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to unit.
Clean unit daily to avoid malfunctions and maintain sanitary operation.
Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch the finish of the unit, marring its appearance and making it susceptible to soil accumulation.
Do not use steel wool for cleaning. Steel wool will scratch the finish.
Do not use harsh chemicals such as bleach, cleaners containing bleach, or oven cleaners to clean the unit. Damage caused by chemicals is not covered by warranty.
This unit is not intended to store ice for human consumption.
This unit is intended for commercial use only—NOT for household use.
Form No. IWBM-0816
3
MODEL DESCRIPTION
I W B - S X
No Character = Standard Depth S = Slim
Ice Well
Built-In
Full-Size Pan Capacity
D
A
Front
Side
B
C
All Models
Hatco Built-In Ice Wells are non-refrigerated units constructed with an insulated, stainless steel, and aluminized steel housing. All models are designed to be mounted to the topside of various types of countertop material including stainless steel, wood, Corian, Swanstone, etc... Hatco Built-In Ice Wells are designed, manufactured, and tested to hold ice.
Each individual well is capable of holding a variety of pan combinations of full size, 1/2-size, 1/3-size, and/or 1/6-size pans with accessory Adapter Bars.
Food Pans, Pan Dividers, and False Bottoms are available for the Built-In Ice Wells. Refer to the OPTIONSAND ACCESSORIES section in this manual for details.
NOTE: All plumbing connections are the responsibility of the
end user and a qualified installer.
MODEL DESIGNATION
English
Built-In Ice Well
SPECIFICATIONS
Dimensions
Width
(1143 mm)
(1473 mm)
(1803 mm)
(2134 mm)
(1222 mm)
(1757 mm)
(2292 mm)
(A)
19″
(483 mm)
32″
(813 mm)
45″
58″
71″
84″
27-1/16″
(687 mm)
48-1/8″
69-3/16″
90-1/4″
Model
IWB-1
IWB-2
IWB-3
IWB-4
IWB-5
IWB-6
IWB-S1
IWB-S2
IWB-S3
IWB-S4
Depth
(B)
27″
(686 mm)
27″
(686 mm)
27″
(686 mm)
27″
(686 mm)
27″
(686 mm)
27″
(686 mm)
19″
(481 mm)
19″
(481 mm)
19″
(481 mm)
19″
(481 mm)
Overall
Height (C)
14-1/16″
(357 mm)
14-1/16
(357 mm)
14-1/16
(357 mm)
14-1/16
(357 mm)
14-1/16
(357 mm)
14-1/16
(357 mm)
14-1/16
(357 mm)
14-1/16
(357 mm)
14-1/16
(357 mm)
14-1/16
(357 mm)
Well
Height (D)
12″
(305 mm)
12″
(305 mm)
12″
(305 mm)
12″
(305 mm)
12″
(305 mm)
12″
(305 mm)
12″
(305 mm)
12″
(305 mm)
12″
(305 mm)
12″
(305 mm)
4
Form No. IWBM-0816
English
WARNING
CAUTION
NOTICE
Countertop Cutout
Ice Well
INSTALLATION
General
Built-In Ice Wells are shipped from the factory as components that require installation and connection. Use the following procedures to install each component and make the appropriate connections.
This unit must be installed by qualified, trained installers. Installation must conform to all local plumbing codes. Check with local plumbing inspectors for proper procedures and codes.
Locate unit at the proper counter height in an area that is convenient for use. Location should be level and strong enough to support weight of unit and contents.
Do not locate unit in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to unit.
All Built-In Ice Wells are shipped in a wooden frame for protection and stability. Keep the unit in the wooden frame until the unit and the installation site are completely prepared for the unit to be installed.
1. Remove all external packaging from the unit.
2. Remove tape, protective packaging, and literature from all surfaces of unit.
NOTE: To prevent delay in obtaining warranty coverage,
complete online warranty registration. See the IMPORTANT OWNER INFORMATION section for details.
5. Carefully lower unit into the countertop cutout. This step requires two or more people, depending on the unit.
Installing an Ice Well
6. Apply National Sanitation Foundation-approved (NSF­approved) silicone sealant around the edge of the unit to seal it to the countertop.
7. Connect the 1" drain fitting to a trap and drain line. If a trap and drain line are not available, a catch pan (not supplied) must be used under the drain fitting to contain water draining from the well enclosure.
NOTE: Consult a qualified plumber for proper trap and drain
installation that conforms to local plumbing codes.
8. Clean the well enclosure thoroughly in preparation for initial operation. Refer to the MAINTENANCE section for proper cleaning procedures.
NOTE: If a catch pan is used underneath the drain fitting, make
sure the pan is emptied regularly to prevent over-flowing.
3. Cut the appropriate opening in the countertop for the unit being installed. Refer to “Countertop Cutout Dimensions” in this section.
4. Make structural modifications or add bracing underneath the countertop to ensure the countertop will support the weight of the unit and its contents.
NOTE: The countertop must be level to ensure proper draining
of the well.
Form No. IWBM-0816
5
INSTALLATION
B
A
Countertop Cutout Dimensions
English
Model
IWB-1
IWB-2
IWB-3
IWB-4
IWB-5
IWB-6
Width
(A)
17-1/8″–18″
(435–457 mm)
30-1/8″–31″
(765–787 mm)
43-1/8″–44″
(1095–1118 mm)
56-1/8″–57″
(1426–1448 mm)
69-1/8″–70″
(1756–1778 mm)
82-1/8″–83″
(2086–2108 mm)
Depth
(B)
25-3/16″–26″
(640–660 mm)
25-3/16″–26″
(640–660 mm)
25-3/16″–26″
(640–660 mm)
25-3/16″–26″
(640–660 mm)
25-3/16″–26″
(640–660 mm)
25-3/16″–26″
(640–660 mm)
Model
IWB-S1
IWB-S2
IWB-S3
IWB-S4
Width
(A)
25-1/4″–26-1/16″
(641–662 mm)
46-1/4″–47-1/8″
(1175–1196 mm)
67-5/16″–68-3/16″
(1710–1731 mm)
88-3/8″–89-1/4″
(2245–2266 mm)
Depth
(B)
17-1/16″–17-15/16″
(433–456 mm)
17-1/16″–17-15/16″
(433–456 mm)
17-1/16″–17-15/16″
(433–456 mm)
17-1/16″–17-15/16″
(433–456 mm)
6
Form No. IWBM-0816
English
WARNING
NOTICE
WARNING
NOTICE
OPERATION
General
Use the following procedures to operate the Built-In Ice Wells.
Read all safety messages in the Important Safety Information section before operating this equipment.
Make sure food product has been chilled to the proper food-safe temperature before placing in the unit. Failure to cool food product properly may result in serious health risks. This unit is for holding pre-chilled food product only.
Hatco Corporation is not responsible for the actual food product serving temperature. It is the responsibility of the user to ensure that the food product is held and served at a safe temperature.
General
Hatco Built-In Ice Wells are designed for maximum durability and performance, with minimum maintenance.
DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.
This unit is not “jet-proof” construction. Do not use jet­clean spray to clean this unit.
Do not steam clean or use excessive water on unit. This unit must be installed by qualified, trained installers.
Installation must conform to all local plumbing codes. Check with local plumbing inspectors for proper procedures and codes.
This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350.
1. Fill the well with ice. Make sure to allow enough room for the food pans to fit in the well.
2. Place empty food pans in the well.
3. Place chilled food product into the food pans. The well will stay chilled more efficiently with the food pans full.
4. At the end of operation, perform the “Daily Cleaning” procedure in the MAINTENANCE section of this manual.
This unit not intended to store ice for human consumption. Clean unit daily to avoid malfunctions and maintain
sanitary operation.
MAINTENANCE
Clean unit daily to avoid malfunctions and maintain sanitary operation.
Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch the finish of the unit, marring its appearance and making it susceptible to soil accumulation.
Do not use steel wool for cleaning. Steel wool will scratch the finish.
Do not use harsh chemicals such as bleach, cleaners containing bleach, or oven cleaners to clean the unit. Damage caused by chemicals is not covered by warranty.
Daily Cleaning
1. Remove and wash any pans and adapters.
2. Clean the wells using a clean cloth or sponge and mild detergent. Use a plastic scouring pad to remove any hardened food particles or mineral deposits.
3. Wipe down the wells with a clean, sanitized cloth to remove the detergent residue. Repeat until all detergent residue is gone and the wells are clean.
Form No. IWBM-0816
7
TROUBLESHOOTING GUIDE
WARNING
This unit must be serviced by qualified personnel only.
Symptom Probable Cause Corrective Action
Unit not cold enough. Food product not pre-chilled before loading in
unit.
Unit not filled with food pans/one or more open pan positions.
Load unit with pre-chilled food product only.
Fill the well with food pans. The well will hold more efficiently when filled with pans.
English
Troubleshooting Questions?
If you continue to have problems resolving an issue, please contact the nearest Authorized Hatco Service Agency or Hatco for assistance. To locate the nearest Service Agency, log onto the Hatco website at www.hatcocorp.com and click on
Find Service Agent, or contact the Hatco Parts and Service Team at: Telephone: 800-558-0607 or 414-671-6350
e-mail: partsandservice@hatcocorp.com
8
Form No. IWBM-0816
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