Do not operate this equipment unless you
have read and understood the contents of
this manual! Failure to follow the
instructions contained in this manual may
result in serious injury or death. This
manual contains important safety
information concerning the maintenance,
use, and operation of this product. If
you’re unable to understand the contents
of this manual, please bring it to the
attention of your supervisor. Keep this
manual in a safe location for future
reference.
No opere este equipo al menos que haya
leído y comprendido el contenido de este
manual! Cualquier falla en el seguimiento
de las instrucciones contenidas en este
manual puede resultar en un serio lesión
o muerte. Este manual contiene
importante información sobre seguridad
concerniente al mantenimiento, uso y
operación de este producto. Si usted no
puede entender el contenido de este
manual por favor pregunte a su
supervisor. Almacenar este manual en
una localización segura para la referencia
futura.
Ne pas utiliser cet équipement sans avoir
lu et compris le contenu de ce manuel !
Le non-respect des instructions
contenues dans ce manuel peut entraîner
de graves blessures ou la mort. Ce
manuel contient des informations
importantes concernant l'entretien,
l'utilisation et le fonctionnement de ce
produit. Si vous ne comprenez pas le
contenu de ce manuel, veuillez le signaler
à votre supérieur. Conservez ce manuel
dans un endroit sûr pour pouvoir vous y
référer plus tard.
General .............................................................................10
IMPORTANT OWNER INFORMATION
Record the model number, serial number (specification label
located on the side of the control enclosure), voltage, and
purchase date of the unit in the spaces below. Please have this
information available when calling Hatco for service assistance.
Model No. ____________________________________
Serial No. ____________________________________
Voltage ______________________________________
Date of Purchase ______________________________
Register your unit!
Completing online warranty registration will prevent delay in
obtaining warranty coverage. Access the Hatco website at
www.hatcocorp.com, select the Parts & Service pull-down
menu, and click on “Warranty Registration”.
Authorized Parts Distributors............................Back Cover
Business8:00
Hours:Central Standard Time (C.S.T.)
Telephone: (800) 558-0607; (414) 671-6350
E-mail:partsandservice@hatcocorp.com
Fax:(800) 690-2966 (Parts and Service)
Additional information can be found by visiting our web site at
www.hatcocorp.com.
AM to 5:00 PM
(Summer Hours: June to September –
8:00
AM to 5:00 PM C.S.T.
Monday through Thursday
8:00
AM to 2:30 PM C.S.T. Friday)
(414) 671-3976 (International)
INTRODUCTION
Hatco Heated Zone Merchandisers with Spot On®technology
are perfect for holding hot packaged food in convenience
stores, on a buffet line, or at temporary serving areas. Instanton, individually-zoned overhead ribbon elements are combined
with heated shelves that have separate front and rear heating
elements to significantly reduce energy consumption. Hot
wrapped products are kept at optimum serving temperatures
without affecting quality. These units feature an LCD controller,
LED lighting on each shelf, and come with a cord and plug set.
Hatco Heated Zone Merchandisers are products of extensive
research and field testing. The materials used were selected
for maximum durability, attractive appearance, and optimum
performance. Every unit is inspected and tested thoroughly prior
to shipment.
This manual provides the installation, safety, and operating
instructions for Heated Zone Merchandisers. Hatco
recommends all installation, operating, and safety instructions
appearing in this manual be read prior to installation or
operation of the warmer.
Safety information that appears in this manual is identified by
the following signal word panels:
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal
injury.
2
Form No. HZMM-0812
Page 3
IMPORTANT SAFETY INFORMATION
CAUTION
NOTICE
WARNING
WARNING
Read the following important safety information before using this equipment to avoid
serious injury or death and to avoid damage to equipment or property
.
ELECTRIC SHOCK HAZARD:
• Plug unit into a properly grounded electrical receptacle
of the correct voltage, size, and plug configuration. If
plug and receptacle do not match, contact a qualified
electrician to determine and install proper voltage and
size electrical receptacle.
• Turn OFF power switch, unplug power cord, and allow
unit to cool before performing any cleaning, setup, or
maintenance.
• DO NOT submerge or saturate with water. Unit is not
waterproof. Do not operate if unit has been submerged
or saturated with water.
• Unit is not weatherproof. Locate unit indoors where
ambient air temperature is a minimum of 70°F (21°C).
• Do not steam clean or use excessive water on unit.
• This unit is not “jet-proof” construction. Do not use jetclean spray to clean this unit.
• Do not clean unit when it is energized or hot.
• Do not pull unit by power cord.
• Discontinue use if power cord is frayed or worn.
• Do not attempt to repair or replace a damaged power
cord. Cord must be replaced by Hatco, an Authorized
Hatco Service Agent, or a person with similar
qualifications.
• This unit must be serviced by qualified personnel only.
Service by unqualified personnel may lead to electric
shock or burn.
• Use only Genuine Hatco Replacement Parts when
service is required. Failure to use Genuine Hatco
Replacement Parts will void all warranties and may
subject operators of the equipment to hazardous
electrical voltage, resulting in electrical shock or burn.
Genuine Hatco Replacement Parts are specified to
operate safely in the environments in which they are
used. Some aftermarket or generic replacement parts
do not have the characteristics that will allow them to
operate safely in Hatco equipment.
FIRE HAZARD: Install unit with a minimum of 3″ (76 mm) of
space from rear of unit to a back wall. If safe distances are
not maintained, discoloration or combustion could occur.
Make sure food product has been heated to the proper
food-safe temperature before placing in unit. Failure to
heat food product properly may result in serious health
risks. This unit is for holding pre-heated food product only.
Do not place food product directly onto hardcoat surface.
Food product must be wrapped, boxed, or on a food pan.
Make sure all operators have been instructed on the safe
and proper use of the unit.
This unit is not intended for use by children or persons
with reduced physical, sensory, or mental capabilities.
Ensure proper supervision of children and keep them away
from the unit.
This unit has no “user-serviceable” parts. If service is
required on this unit, contact an Authorized Hatco Service
Agent or contact the Hatco Service Department at
800-558-0607 or 414-671-6350; fax 800-690-2966; or
International fax 414-671-3976.
BURN HAZARD: Some exterior surfaces on unit will get
hot. Use caution when touching these areas.
Locate unit at proper counter height in an area that is
convenient for use. Location should be level to prevent
unit or its contents from falling accidentally and strong
enough to support the weight of the unit and contents.
Do not move or relocate unit for cleaning. Unit is bulky and
heavy.
Do not lay unit on front or back side. Damage to unit could
occur.
Use non-abrasive cleaners and cloths only. Abrasive
cleaners and cloths could scratch finish of unit, marring
its appearance and making it susceptible to soil
accumulation.
IMPORTANT—DO NOT use paper towel or glass cleaner to
clean plastic surfaces such as sneeze guards and
flip-up doors. Paper towel and glass cleaner may scratch
the material. Wipe off plastic surfaces using a soft, clean,
water-dampened cloth.
Do not slide pans across hardcoat surface, use roughbottomed pans, or drop anything on hardcoat surface.
Scratching may occur. Damage to hardcoat surface caused
by misuse is not covered under warranty.
Clean unit daily to avoid malfunctions and maintain
sanitary operation.
Form No. HZMM-0812
3
Page 4
MODEL DESCRIPTION
H Z M X - X X D
Heated Zone Merchandiser
Heated Width of Unit (inches)
No Character = Single Shelf
D = Dual Shelf
H = Horizontal Shelf
S = Slanted Shelf
All Models
All Hatco Heated Zone Merchandisers are perfect for holding hot
packaged food in convenience stores, on a buffet line, or at
temporary serving areas. Hot wrapped products are kept at
optimum serving temperatures without affecting quality. Instanton, individually-zoned overhead ribbon heating elements are
combined with heated shelves that have separate front and rear
heating elements to significantly reduce energy consumption.
Other features include an LCD controller, LED lighting above each
shelf, product divider rods, hinged glass side panels, and a 6′
(1829 mm) cord and plug set. Heated Zone Merchandisers come
standard in black and are available in several Designer colors.
HZMH-XX and HZMH-XXD Models
HZMH models are horizontal shelf merchandisers designed to
hold hot wrapped product. They are available in widths from
24″ to 60″ (610 to 1524 mm) in six inch (152 mm) increments
and are available in single or dual shelf models.
HZMS-XX and HZMS-XXD Models
The HZMS models are slanted shelf merchandisers designed to
hold hot wrapped product. The shelves are slanted for the
convenience of self-service. They are available in widths from
24″ to 60″ (610 to 1524 mm) in six inch (152 mm) increments
and are available in single or dual shelf models.
HZMH Models
MODEL DESIGNATION
HZMS Models
NOTE: Sneeze guards and flip-up doors are available for the
Heated Zone Merchandisers. Refer to the OPTIONS
AND ACCESSORIES section in this manual for details.
4
Form No. HZMM-0812
Page 5
Plug Configurations
WARNING
NEMA 5-15PNEMA 5-20P
NEMA L14-20P
NEMA L14-30P
Units are equipped with an electrical cord and plug appropriate
for the electrical rating of the unit and must be connected to a
dedicated circuit.
ELECTRIC SHOCK HAZARD: Plug unit into a properly
grounded electrical receptacle of the correct voltage, size,
and plug configuration. If plug and receptacle do not
match, contact a qualified electrician to determine and
install proper voltage and size electrical receptacle.
NOTE: The specification label is located on the side of the
control enclosure. See the label for the serial number
and verification of unit electrical information.
Plug Configurations
NOTE: Receptacle not supplied by Hatco.
Electrical Rating Chart — HZMH-XX Models (Horizontal Single Shelf)
Slanted shelf models are pre-set at the factory to the following
setpoints. The setpoints are the same for each shelf on dual
units.
Hardcoat Shelf Heating Elements:
Setpoint Temperature = 180°F (82°C)
Stand-By Power Percentage:
Front Element = 50% of full wattage
Rear Element = 0% of full wattage
Overhead Ribbon Heating Elements
Power Percentage:
Front Element = 75% of full wattage
Rear Element = 50% of the front overhead heating element’s
Power Percentage.
Factory Setpoints—Horizontal Shelf Models
Horizonal shelf models are pre-set at the factory to the following
setpoints. The setpoints are the same for each shelf on dual
units.
Hardcoat Shelf Heating Elements:
Setpoint Temperature = 180°F (82°C)
Stand-By Power Percentage = 50% of full wattage
Overhead Ribbon Heating Elements
Power Percentage = 75% of full wattage
6
Form No. HZMM-0812
Page 7
Overall Dimensions — HZMH Models
HZMH — Single Shelf
Front
View
Side
View
Front ViewSide View
HZMH — Dual Shelf
A
D
E
DE
B
C
F
F
F
AB
C
SPECIFICATIONS
Width
Model
HZMH-2426-11/16″
HZMH-3032-11/16″
HZMH-3638-11/16″
HZMH-4244-11/16″
HZMH-4850-11/16″
HZMH-5456-11/16″
HZMH-6062-11/16″
HZMH-24D26-11/16″
HZMH-30D32-11/16″
HZMH-36D38-11/16″
HZMH-42D44-11/16″
HZMH-48D50-11/16″
HZMH-54D56-11/16″
HZMH-60D62-11/16″
(A)
(677 mm)
(829 mm)
(982 mm)
(1134 mm)
(1286 mm)
(1439 mm)
(1591 mm)
(677 mm)
(829 mm)
(982 mm)
(1134 mm)
(1286 mm)
(1439 mm)
(1591 mm)
Depth
(B)
28-9/16″
(725 mm)
28-9/16″
(725 mm)
28-9/16″
(725 mm)
28-9/16″
(725 mm)
28-9/16″
(725 mm)
28-9/16″
(725 mm)
28-9/16″
(725 mm)
28-9/16″
(725 mm)
28-9/16″
(725 mm)
28-9/16″
(725 mm)
28-9/16″
(725 mm)
28-9/16″
(725 mm)
28-9/16″
(725 mm)
28-9/16″
(725 mm)
Height
(C)
21-7/8″
(555 mm)
21-7/8″
(555 mm)
21-7/8″
(555 mm)
21-7/8″
(555 mm)
21-7/8″
(555 mm)
21-7/8″
(555 mm)
21-7/8″
(555 mm)
32-7/8″
(835 mm)
32-7/8″
(835 mm)
32-7/8″
(835 mm)
32-7/8″
(835 mm)
32-7/8″
(835 mm)
32-7/8″
(835 mm)
32-7/8″
(835 mm)
Footprint
Width (D)
27-15/16″
(709 mm)
33-15/16″
(861 mm)
39-15/16″
(1013 mm)
45-15/16″
(1166 mm)
51-15/16″
(1318 mm)
57-15/16″
(1471 mm)
63-15/16″
(1623 mm)
27-15/16″
(709 mm)
33-15/16″
(861 mm)
39-15/16″
(1013 mm)
45-15/16″
(1166 mm)
51-15/16″
(1318 mm)
57-15/16″
(1471 mm)
63-15/16″
(1623 mm)
Footprint
Depth (E)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
Shelf
Height (F)
9-1/2″
(242 mm)
9-1/2″
(242 mm)
9-1/2″
(242 mm)
9-1/2″
(242 mm)
9-1/2″
(242 mm)
9-1/2″
(242 mm)
9-1/2″
(242 mm)
9-1/2″
(242 mm)
9-1/2″
(242 mm)
9-1/2″
(242 mm)
9-1/2″
(242 mm)
9-1/2″
(242 mm)
9-1/2″
(242 mm)
9-1/2″
(242 mm)
Form No. HZMM-0812
HZMH Single Shelf and Dual Shelf Dimensions
7
Page 8
SPECIFICATIONS
HZMS — Single Shelf
Front
View
Side
View
Front ViewSide View
HZMS — Dual Shelf
A
D
E
D
E
B
C
FF
A
B
C
FF
FF
Overall Dimensions — HZMS Models
Width
Model
HZMS-2426-11/16″
HZMS-3032-11/16″
HZMS-3638-11/16″
HZMS-4244-11/16″
HZMS-4850-11/16″
HZMS-5456-11/16″
HZMS-6062-11/16″
HZMS-24D26-11/16″
HZMS-30D32-11/16″
HZMS-36D38-11/16″
HZMS-42D44-11/16″
HZMS-48D50-11/16″
HZMS-54D56-11/16″
HZMS-60D62-11/16″
(A)
(677 mm)
(829 mm)
(982 mm)
(1134 mm)
(1286 mm)
(1439 mm)
(1591 mm)
(677 mm)
(829 mm)
(982 mm)
(1134 mm)
(1286 mm)
(1439 mm)
(1591 mm)
Depth
(B)
28-3/16″
(715 mm)
28-3/16″
(715 mm)
28-3/16″
(715 mm)
28-3/16″
(715 mm)
28-3/16″
(715 mm)
28-3/16″
(715 mm)
28-3/16″
(715 mm)
28-3/16″
(715 mm)
28-3/16″
(715 mm)
28-3/16″
(715 mm)
28-3/16″
(715 mm)
28-3/16″
(715 mm)
28-3/16″
(715 mm)
28-3/16″
(715 mm)
Height
(C)
21-3/4″
(551 mm)
21-3/4″
(551 mm)
21-3/4″
(551 mm)
21-3/4″
(551 mm)
21-3/4″
(551 mm)
21-3/4″
(551 mm)
21-3/4″
(551 mm)
32-3/4″
(831 mm)
32-3/4″
(831 mm)
32-3/4″
(831 mm)
32-3/4″
(831 mm)
32-3/4″
(831 mm)
32-3/4″
(831 mm)
32-3/4″
(831 mm)
Footprint
Width (D)
27-15/16″
(709 mm)
33-15/16″
(861 mm)
39-15/16″
(1013 mm)
45-15/16″
(1166 mm)
51-15/16″
(1318 mm)
57-15/16″
(1471 mm)
63-15/16″
(1623 mm)
27-15/16″
(709 mm)
33-15/16″
(861 mm)
39-15/16″
(1013 mm)
45-15/16″
(1166 mm)
51-15/16″
(1318 mm)
57-15/16″
(1471 mm)
63-15/16″
(1623 mm)
Footprint
Depth (E)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
19″
(483 mm)
Shelf
Height (F)
9-5/16″
(237 mm)
9-5/16″
(237 mm)
9-5/16″
(237 mm)
9-5/16″
(237 mm)
9-5/16″
(237 mm)
9-5/16″
(237 mm)
9-5/16″
(237 mm)
9-5/16″
(237 mm)
9-5/16″
(237 mm)
9-5/16″
(237 mm)
9-5/16″
(237 mm)
9-5/16″
(237 mm)
9-5/16″
(237 mm)
9-5/16″
(237 mm)
HZMS Single Shelf and Dual Shelf Dimensions
8
Form No. HZMM-0812
Page 9
Zone Divider
Sensor Location
Sensor Location
Sensor Location
Sensor Location
Sensor Location
Sensor Location
Sensor Location
Sensor Location
Zone
1
Zone
2
Zone
4
Zone
3
Front of Unit
Rear of Unit
Zone numbering starts at the front left side,
goes front-to-back, then moves
to the right and continues front-to-back.
Shelf and Zone Dimensions
AABBA
Overhead View of Shelf
B
21-3/4"
(552 mm)
21-3/4"
(552 mm)
SPECIFICATIONS
Interior Shelf
Model
24″ Models
30″ Models
36″ Models
42″ Models
48″ Models
54″ Models
60″ Models
NOTE: 24” (610 mm) models do not have a zone divider.
30″ to 48″ (762–1219 mm) models have a single
zone divider. 54″ and 60″ (1372 and 1524 mm)
models have two zone dividers.
Width (A)
24″
(610 mm)
30″
(762 mm)
36″
(914 mm)
42″
(1067 mm)
48″
(1219 mm)
54″
(1372 mm)
60″
(1524 mm)
Zone
Width (B)
20-1/16″
(510 mm)
12-5/16″
(314 mm)
15-5/16″
(390 mm)
18-5/16″
(465 mm)
21-5/16″
(543 mm)
15-13/16″
(402 mm)
17-13/16″
(453 mm)
Overhead Zone Identification
Shelf and Zone Dimensions
Form No. HZMM-0812
Top View of Shelf for Overhead Zone Identification (four zone shelf shown)
9
Page 10
INSTALLATION
CAUTION
WARNING
NOTICE
Product Divider Rod
Channel Divider
Glass Side Panel
swung open.
General
Hatco Heated Zone Merchandisers are shipped with most
components pre-assembled. Care should be taken when
unpacking shipping carton to avoid damage to the unit and
components enclosed.
ELECTRIC SHOCK HAZARD: Unit is not weatherproof.
Locate unit indoors where ambient air temperature is a
minimum of 70°F (21°C).
FIRE HAZARD: Install unit with a minimum of 3″ (76 mm) of
space from rear of unit to a back wall. If safe distances are
not maintained, discoloration or combustion could occur.
Locate unit at proper counter height in an area that is
convenient for use. Location should be level to prevent
unit or its contents from falling accidentally and strong
enough to support the weight of the unit and contents.
Do not lay unit on front or back side. Damage to unit could
occur.
NOTE: Due to the size and weight of Heated Zone
Merchandisers, installation of a unit will require two or
more people.
1. Remove the unit from the carton.
NOTE: To prevent delay in obtaining warranty coverage,
complete online warranty registration. See the
IMPORTANT OWNER INFORMATION section for
details.
2. Remove tape and protective packaging from all surfaces of
the unit.
3. Place the unit in the desired location.
• Locate the unit in an area where the ambient air
temperature is constant and a minimum of 70° F
(21° C). Avoid areas that may be subject to active air
movements or currents (i.e., near exhaust fans/hoods
and air conditioning ducts).
• Make sure the unit is at the proper counter height in an
area convenient for use.
• Make sure the countertop is level and strong enough to
support the weight of the unit and food product.
• Make sure the feet on the bottom of the unit are
positioned securely on the countertop.
4. Install the product divider rods into the channel dividers, if
desired. The rods can be adjusted easily to separate
holding areas as needed.
Installing Product Divider Rods
5. Install any accessories that came with the unit. Refer to the
OPTIONS AND ACCESSORIES section for details.
6. Plug the unit into a properly grounded electrical receptacle
of the correct voltage, size, and plug configuration. See the
SPECIFICATIONS section for details.
10
Form No. HZMM-0812
Page 11
OPERATION
WARNING
NOTICE
Display
Power ON/OFF (I/O) Switch
Warning
Light
LCD Controller
CAUTION
General
Heated Zone Merchandisers are setup at the factory for energysaving, automatic operation (Auto Mode
Setpoints” in the SPECIFICATIONS section for factory setpoint
information. Use the following information and procedures to
operate a Heated Zone Merchandiser.
Read all safety messages in the IMPORTANT SAFETY
INFORMATION section before operating this equipment.
Do not place food product directly onto hardcoat surface.
Food product must be wrapped, boxed, or on a food pan.
Do not slide pans across hardcoat surface, use roughbottomed pans, or drop anything on hardcoat surface.
Scratching may occur. Damage to hardcoat surface caused
by misuse is not covered under warranty.
Theory of Operation
The Heated Zone Merchandiser is designed for efficient and
environmentally-friendly operation by heating specific “zones”
only when product is present. The operation of the Heated Zone
Merchandiser is controlled by a series of optical sensors and
the LCD controller. The sensors are located along the sides of
each hardcoat shelf. Larger units have additional sensors
located in zone dividers that separate each shelf into multiple
overhead heat zones.
For all sizes of units, each hardcoat shelf is equipped with
separate front and rear heating elements. These two elements
operate independently in Auto Mode
The number of overhead ribbon heating elements is determined
by the size of the unit. The overhead elements above each
hardcoat shelf are considered individual heat zones. This means
that the number of zones on each shelf is either two, four, or
six—depending on the size of the unit. Each overhead element
operates independently in Auto Mode
NOTE: Each shelf on a Heated Zone Merchandiser can be set
Auto Mode Operation
At startup in Auto Mode operation, all shelf heating elements
and overhead heating elements in an empty Heated Zone
Merchandiser will be in Stand-By. The front and rear shelf
elements will heat at their Stand-By power percentage to the
setpoint temperature. All overhead elements remain off. When
product is placed on a shelf, the optical sensors signal the LCD
controller, and the controller activates the appropriate shelf
elements and overhead elements. Each of the shelf elements
affected by the placement of product will heat at full wattage to
the setpoint temperature. Each of the overhead elements
affected by the placement of product will heat at its setpoint
power percentage. All affected elements will remain activated
until all product is removed from the “zone.” Anytime a zone is
emptied of product, the zone will return to Stand-By.
On Mode Operation
At startup in On Mode operation, all shelf heating elements will
heat at full wattage to the setpoint temperature, and all
overhead heating elements will heat at their setpoint power
percentage. All shelf elements will remain at full wattage and
all overhead elements will remain at their setpoint power
percentage the entire time the unit is on.
Form No. HZMM-0812
to a different operating mode.
). Refer to “Factory
.
.
Off Mode Operation
At startup in Off Mode operation, all shelf heating elements and
overhead heating elements are disabled. Only the LED lights
above each shelf will illuminate. This mode provides ambient
lighting for the display of non-heated product.
Startup
1. Move the Power ON/OFF (I/O) switch to the ON (I) position.
• The LED lights will illuminate.
• The LCD controller will startup. After the startup screens
and during operation, the display will cycle through the
overhead heat zones showing their current status and
temperature.
• Auto Mode
power percentage to the setpoint temperature. All
overhead elements remain off.
On Mode
the setpoint temperature. All overhead elements will heat
at their setpoint power percentage.
Off Mode
ambient lighting only.
NOTE: If the warning light comes on at any time, the unit is
overheating/malfunctioning. Turn off and unplug the
unit. Contact an Authorized Service Agent or Hatco for
assistance.
BURN HAZARD: Some exterior surfaces on unit will get
hot. Use caution when touching these areas.
2. Place pre-heated, wrapped food product onto the desired
shelf.
• Auto Mode
controller, and the controller will activate the appropriate
zone(s).
3. Continue to load and empty the shelves on the unit as
desired.
• Auto Mode
automatically to the levels of product on the
shelves—ensuring maximum efficiency.
NOTE: To change the shelf setpoint temperature(s), element
power percentages, or the operating mode, refer to the
appropriate procedure in this section.
= All shelf elements will heat at Stand-By
= All shelf elements will heat at full wattage to
= All heating elements are disabled—for
HZM Series Control Panel
= The optical sensors will signal the LCD
= The various zones in the unit will adjust
Shutdown
1. Move the Power ON/OFF (I/O) switch to the OFF (O)
position. All LED lights, heating elements, and the LCD
controller will shut off.
11
Page 12
OPERATION
Sestniopt
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Pasretemar
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Display
(Main Screen
shown)
Up Arrow
Key
Down Arrow
Key
ENTER
Key
Pasretemar
Sadev
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IMPORTANTNOTES:
Each of the following programming functions is separated into
specific procedures for each model.
Detailed flow charts showing the screen layout of the LCD
controller for both slanted and horizontal models are available
in the ADDENDUM section of this manual.
Close-Up View of LCD Controller
Changing Shelf Setpoint Temperature
Use one of the following procedures to change the setpoint
temperature for the hardcoat shelf heating elements (front and
rear).
NOTE: Press and hold the+keys together at any
time during programming to save parameters and
return to the Main screen.
Horizontal and Slanted Single Shelf Models
1. From the Main screen, press thekey. The Setpoints
Menu screen will appear:
Horizontal and Slanted Dual Shelf Models
1. From the Main screen, press thekey. The Setpoints
Menu screen will appear:
NOTE: Inactivity for ten seconds at this level of programming
will cause the LCD controller to return to the Main
screen without making any changes.
2. Press thekey again. The Lower Setpoint screen will
appear:
• Press thekey to increase setpoint value.
• Press thekey to decrease setpoint value.
3. Press thekey. The Upper Setpoint screen will appear:
• Press thekey to increase setpoint value.
• Press thekey to decrease setpoint value.
4. Wait ten seconds, or press and hold the+keys
together.
• The Parameters Saved screen will appear to confirm the
changes, and the display will return to the Main screen:
NOTE: Inactivity for ten seconds at this level of programming
2. Press thekey again. The Lower Setpoint screen will
3. Wait ten seconds, or press and hold the+keys
will cause the LCD controller to return to the Main
screen without making any changes.
appear:
• Press thekey to increase setpoint value.
• Press thekey to decrease setpoint value.
together.
• The Parameters Saved screen will appear to confirm the
changes, and the display will return to the Main screen:
12
Form No. HZMM-0812
Page 13
OPERATION
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Changing Element Power Percentages
Use one of the following procedures to change power
percentages for the hardcoat shelf heating elements as well as
the overhead ribbon heating elements.
Horizontal Single Shelf Models
1. From the Main screen, press thekey. The Setpoints
Menu screen will appear:
2. Press thekey. The Power Menu screen will appear:
NOTE: Inactivity for ten seconds at this level of programming
will cause the LCD controller to return to the Main
screen without making any changes.
3. Press thekey. The LowerBottomHeat screen will
appear:
Adjust the power percentages for the lower hardcoat shelf
heating elements:
• Press thekey to increase value by 5%.
Slanted Single Shelf Models
1. From the Main screen, press thekey. The Setpoints
Menu screen will appear:
2. Press thekey. The Power Menu screen will appear:
NOTE: Inactivity for ten seconds at this level of programming
will cause the LCD controller to return to the Main
screen without making any changes.
3. Press thekey. The LowerBottomHeat screen will
appear:
Adjust the power percentages for the lower hardcoat shelf
heating elements:
• Press thekey to increase value by 5%.
• Press thekey to toggle between front/rear values.
4. Press thekey. The LowerTopHeat screen will appear:
• Press thekey to decrease value by 5%.
4. Press thekey. The LowerTopHeat screen will appear:
Adjust the power percentages for the lower shelf overhead
heating elements:
• Press thekey to increase value by 5%.
• Press thekey to decrease value by 5%.
5. Wait ten seconds, or press and hold the+keys
together.
• The Parameters Saved screen will appear to confirm the
changes, and the display will return to the Main screen:
Adjust the power percentages for the lower shelf overhead
heating elements:
• Press thekey to increase value by 5%.
• Press thekey to toggle between front/rear values.
5. Wait ten seconds, or press and hold the+keys
together.
• The Parameters Saved screen will appear to confirm the
changes, and the display will return to the Main screen:
continued...
Form No. HZMM-0812
13
Page 14
OPERATION
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Horizontal Dual Shelf Models
1. From the Main screen, press thekey. The Setpoints
Menu screen will appear:
2. Press thekey. The Power Menu screen will appear:
NOTE: Inactivity for ten seconds at this level of programming
will cause the LCD controller to return to the Main
screen without making any changes.
3. Press thekey. The LowerBottomHeat screen will
appear:
Adjust the power percentages for the lower hardcoat shelf
heating elements:
• Press thekey to increase value by 5%.
• Press thekey to decrease value by 5%.
4. Press thekey. The LowerTopHeat screen will appear:
Slanted Dual Shelf Models
1. From the Main screen, press thekey. The Setpoints
Menu screen will appear:
2. Press thekey. The Power Menu screen will appear:
NOTE: Inactivity for ten seconds at this level of programming
will cause the LCD controller to return to the Main
screen without making any changes.
3. Press thekey. The LowerBottomHeat screen will
appear:
Adjust the power percentages for the lower hardcoat shelf
heating elements:
• Press thekey to increase value by 5%.
• Press thekey to toggle between front/rear values.
4. Press thekey. The LowerTopHeat screen will appear:
Adjust the power percentages for the lower shelf overhead
heating elements:
• Press thekey to increase value by 5%.
• Press thekey to decrease value by 5%.
5. Press thekey. The UpperBottomHeat screen will
appear:
Adjust the power percentages for the upper hardcoat shelf
heating elements:
• Press thekey to increase value by 5%.
• Press thekey to decrease value by 5%.
6. Press thekey. The UpperTopHeat screen will appear:
Adjust the power percentages for the upper shelf overhead
heating elements:
• Press thekey to increase value by 5%.
• Press thekey to decrease value by 5%.
Adjust the power percentages for the lower shelf overhead
heating elements:
• Press thekey to increase value by 5%.
• Press thekey to toggle between front/rear values.
5. Press thekey. The UpperBottomHeat screen will
appear:
Adjust the power percentages for the upper hardcoat shelf
heating elements:
• Press thekey to increase value by 5%.
• Press thekey to toggle between front/rear values.
6. Press thekey. The UpperTopHeat screen will appear:
Adjust the power percentages for the upper shelf overhead
heating elements:
• Press thekey to increase value by 5%.
• Press thekey to toggle between front/rear values.
7. Wait ten seconds, or press and hold the+keys
together.
• The Parameters Saved screen will appear to confirm the
changes, and the display will return to the Main screen:
7. Wait ten seconds, or press and hold the+keys
together.
• The Parameters Saved screen will appear to confirm the
changes, and the display will return to the Main screen:
14
Form No. HZMM-0812
Page 15
OPERATION
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Display
(Main Screen
shown)
Up Arrow
Key
Down Arrow
Key
ENTER
Key
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2. Press thekey two times. The Operating Menu screen
will appear:
Close-Up View of LCD Controller
Changing Operating Mode
Use one of the following procedure to change the operating
mode of each shelf on a Heated Zone Merchandiser. The three
available operating modes are Auto Mode
Mode. If necessary, refer to “Theory of Operations” at the
beginning of the OPERATION section for a description of each
mode.
Horizontal and Slanted Single Shelf Models
1. From the Main screen, press thekey. The Setpoints
Menu screen will appear:
2. Press thekey two times. The Operating Menu screen
will appear:
NOTE: Inactivity for ten seconds at this level of programming
will cause the LCD controller to return to the Main
screen without making any changes.
, On Mode, and Off
NOTE: Inactivity for ten seconds at this level of programming
will cause the LCD controller to return to the Main
screen without making any changes.
3. Press thekey. The Lower Shelf Mode screen will
appear:
Select the desired operating mode for the lower shelf:
• Press thekey to select the next option to the left.
• Press thekey to select the next option to the right.
4. Press thekey. The Upper Shelf Mode screen will
appear:
Select the desired operating mode for the upper shelf:
• Press thekey to select the next option to the left.
• Press thekey to select the next option to the right.
5. Wait ten seconds, or press and hold the+keys
together.
• The Parameters Saved screen will appear to confirm the
changes, and the display will return to the Main screen:
3. Press thekey. The Lower Shelf Mode screen will
appear:
Select the desired operating mode for the lower shelf:
• Press thekey to select the next option to the left.
• Press thekey to select the next option to the right.
4. Wait ten seconds, or press and hold the+keys
together.
• The Parameters Saved screen will appear to confirm the
changes, and the display will return to the Main screen:
Horizontal and Slanted Dual Shelf Models
NOTE: Each shelf on a dual shelf Heated Zone Merchandiser
can be set to a different operating mode.
1. From the Main screen, press thekey. The Setpoints
Menu screen will appear:
Form No. HZMM-0812
NOTE: Press and hold the+keys together at any
time during programming to save parameters and return
to the Main screen.
Changing Between Fahrenheit and Celsius
Use the following procedure to change/toggle the unit of
measure between fahrenheit and celsius for the temperature
shown on the display.
1. From the Main screen, press and hold thekey for
three seconds. The Temperature Mode screen will appear
and show the unit of measure that is now active:
After three seconds, the display will return to the Main
screen.
2. Repeat step #1 to return to the previous unit of measure:
15
Page 16
MAINTENANCE
WARNING
CAUTION
NOTICE
Channel Divider
Product
Divider Rod
Glass Side Panel
swung open.
Make sure sensor
is not blocked.
Optical Sensors
General
Hatco Heated Zone Merchandisers are designed for maximum
durability and performance with minimum maintenance.
ELECTRIC SHOCK HAZARD:
• Turn OFF power switch, unplug power cord, and allow
unit to cool before performing any cleaning, setup, or
maintenance.
• DO NOT submerge or saturate with water. Unit is not
waterproof. Do not operate if unit has been submerged
or saturated with water.
• Do not steam clean or use excessive water on unit.
• This unit is not “jet-proof” construction. Do not use jetclean spray to clean this unit.
• Do not clean unit when it is energized or hot.
• Use only Genuine Hatco Replacement Parts when
service is required. Failure to use Genuine Hatco
Replacement Parts will void all warranties and may
subject operators of the equipment to hazardous
electrical voltage, resulting in electrical shock or burn.
Genuine Hatco Replacement Parts are specified to
operate safely in the environments in which they are
used. Some aftermarket or generic replacement parts
do not have the characteristics that will allow them to
operate safely in Hatco equipment.
3. Swing open the glass side panels for easy access to the
entire shelf for cleaning.
NOTE: The glass side panels are held in place magnetically.
4. Remove and clean the product divider rods and channel
dividers.
• Lift the product divider rods straight up and out of the
channel dividers.
• The channel dividers are held in place by magnets
positioned along the front edge and back edge of the
shelf. To remove a channel divider, pull the divider away
from the edge.
This unit has no “user-serviceable” parts. If service is
required on this unit, contact an Authorized Hatco Service
Agent or contact the Hatco Service Department at
800-558-0607 or 414-671-6350; fax 800-690-2966; or
International fax 414-671-3976.
Do not move or relocate unit for cleaning. Unit is bulky and
heavy.
Cleaning
To maintain performance and preserve the finish of the Heated
Zone Merchandiser, clean the unit daily.
Clean unit daily to avoid malfunctions and maintain
sanitary operation.
Use non-abrasive cleaners and cloths only. Abrasive
cleaners and cloths could scratch finish of unit, marring
its appearance and making it susceptible to soil
accumulation.
IMPORTANT—DO NOT use paper towel or glass cleaner to
clean plastic surfaces such as sneeze guards and
flip-up doors. Paper towel and glass cleaner may scratch
the material. Wipe off plastic surfaces using a soft, clean,
water-dampened cloth.
1. Turn off the unit, unplug the power cord, and allow the unit
to cool.
2. Remove and discard any remaining food product.
Cleaning a Heated Zone Merchandiser
5. Make sure the optical sensors on each side of the heated
shelves and in the zone dividers are not blocked by debris.
If they are blocked, carefully use a soft cloth or toothpick to
remove the debris.
6. Wipe down all exterior and interior surfaces using a nonabrasive, damp cloth (a non-abrasive cleaner may be used
for difficult stains).
7. Wipe dry all surfaces using a non-abrasive, dry cloth.
8. Clean the glass side panels using a standard glass cleaner.
9. If equipped, clean the plastic sneeze guards or flip-up
doors using soft cleaning cloths, mild soap, and water.
NOTICE: Do not use paper towel or glass cleaner on
plastic surfaces—scratching may occur.
16
Form No. HZMM-0812
Page 17
TROUBLESHOOTING GUIDE
WARNING
WARNING
This unit must be serviced by qualified personnel only.
Service by unqualified personnel may lead to electric
shock or burn.
SymptomProbable CauseCorrective Action
Display lights not working.Power turned OFF.Move Power ON/OFF (I/O) switch to the ON (I)
LED display lights defective.Contact Authorized Service Agent or Hatco for
Unit not hot enough.Unit in Stand-By (not loaded with food
product).
Unit/shelf in Off Mode operation.Change unit/shelf operation to Auto Mode or On
Temperature setpoints/power percentages
set too low.
Heating element(s) not working.Contact Authorized Service Agent or Hatco for
Sensors or LCD controller not working
properly.
ELECTRIC SHOCK HAZARD: Turn OFF power switch,
unplug power cord, and allow unit to cool before
performing any cleaning, setup, or maintenance.
position.
assistance.
Load food product. Optical sensors will signal LCD
controller to energize unit and heat to setpoint
temperatures/power percentages.
Mode. Refer to the OPERATION section for
procedure.
Adjust temperature setpoints/power percentages to
higher settings. Refer to the OPERATION section for
procedures.
assistance.
Contact Authorized Service Agent or Hatco for
assistance.
Excessive air movement around unit.Restrict or redirect air movement (i.e., air conditioning
Unit connected to incorrect power supply. Contact Authorized Service Agent or Hatco for
Unit too hot.Temperature setpoints/power percentages
set too high.
Sensors or LCD controller not working
properly.
Unit connected to incorrect power supply. Contact Authorized Service Agent or Hatco for
No heat, but light works.Unit/shelf in Off Mode operation.Change unit/shelf operation to Auto Mode or On
Temperature setpoints/power percentages
set too low.
Heating element(s) not working.Contact Authorized Service Agent or Hatco for
Sensors or LCD controller not working
properly.
duct or exhaust fan) away from unit or install flip-up
doors on unit to contain heat and block air flow.
assistance.
Adjust temperature setpoints/power percentages to
lower settings. Refer to the OPERATION section for
procedures.
Contact Authorized Service Agent or Hatco for
assistance.
assistance.
Mode. Refer to the OPERATION section for
procedure.
Adjust temperature setpoints/power percentages to
higher settings. Refer to the OPERATION section for
procedures.
assistance.
Contact Authorized Service Agent or Hatco for
assistance.
No heat and no light.Power turned OFF.Move Power ON/OFF switch(es) to the ON position.
Form No. HZMM-0812
Circuit breaker tripped.Reset circuit breaker. If circuit breaker continues to
trip, contact Authorized Service Agent or Hatco for
assistance.
17
Page 18
OPTIONS AND ACCESSORIES
Flip-Up Door
Hinge Screw
Mounting
Hole
Hinge
Flip-Up Doors
Flip-up doors are available for all models as an added option at
the time of order. Flip-up doors can be installed on each shelf
on either the customer side or operator side of the unit. Use
the following procedure to install flip-up doors (the procedure is
the same for either side as well as each shelf).
1. Align the screw holes at each end of the flip-up door hinge
with the mounting hole in each end plate on the unit.
2. Insert a hinge screw through each end plate and into the
flip-up door.
3. Tighten the hinge screws until the flip-up door is secure.
Do not over-tighten the screws.
Sneeze Guards
Sneeze guards are available for all models as an added option
at the time of order. Sneeze guards can be installed above each
shelf on either the customer side or operator side of the unit.
Support Post Accent Lighting
Support post accent lighting is available for all models as an
added option at the time of order. The accent lighting consists
of a vertical strip of LED lights running up the center of each
support post.
Product Divider Rods
Stainless steel product divider rods are available as an
accessory.
HZM-DIV ................Stainless Steel Divider Rod
Flip-Up Door Installation
18
Form No. HZMM-0812
Page 19
LIMITED WARRANTY
1. PRODUCT WARRANTY
Hatco warrants the products that it manufactures (the
“Products”) to be free from defects in materials and
workmanship, under normal use and service, for a period of
one (1) year from the date of purchase when installed and
maintained in accordance with Hatco’s written instructions or
18 months from the date of shipment from Hatco. Buyer must
establish the Product’s purchase date by registering the
Product with Hatco or by other means satisfactory to Hatco in
its sole discretion.
Hatco warrants the following Product components to be free
from defects in materials and workmanship from the date of
purchase (subject to the foregoing conditions) for the period(s)
of time and on the conditions listed below:
a) One (1) Year Parts and Labor PLUS One (1) Additional
Year Parts-Only Warranty:
Conveyor Toaster Elements (metal sheathed)
Drawer Warmer Elements (metal sheathed)
Drawer Warmer Drawer Rollers and Slides
Strip Heater Elements (metal sheathed)
Display Warmer Elements (metal sheathed air heating)
Holding Cabinet Elements (metal sheathed air heating)
Heated Well Elements — HWB Series (metal sheathed)
b) One (1) Year Parts and Labor PLUS Four (4) Years
Parts-Only Warranty:
3CS and FR Tanks
c) One (1) Year Parts and Labor PLUS Nine (9) Years
Parts-Only Warranty on:
Electric Booster Heater Tanks
Gas Booster Heater Tanks
d) Ninety (90) Day Parts-Only Warranty:
Replacement Parts
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN
LIEU OF ANY OTHER WARRANTY, EXPRESSED OR
IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE OR PATENT OR OTHER
INTELLECTUAL PROPERTY RIGHT INFRINGEMENT.
Without limiting the generality of the foregoing, SUCH
WARRANTIES DO NOT COVER: Coated incandescent light
bulbs, fluorescent lights, heat lamp bulbs, coated halogen light
bulbs, halogen heat lamp bulbs, xenon light bulbs, LED light
tubes, glass components, and fuses; Product failure in booster
tank, fin tube heat exchanger, or other water heating equipment
caused by liming, sediment buildup, chemical attack, or
freezing; or Product misuse, tampering or misapplication,
improper installation, or application of improper voltage.
2. LIMITATION OF REMEDIES AND DAMAGES
Hatco’s liability and Buyer’s exclusive remedy hereunder will be
limited solely, at Hatco’s option, to repair or replacement using
new or refurbished parts or Product by Hatco or a Hatcoauthorized service agency (other than where Buyer is located
outside of the United States, Canada, United Kingdom, or
Australia, in which case Hatco’s liability and Buyer’s exclusive
remedy hereunder will be limited solely to replacement of part
under warranty) with respect to any claim made within the
applicable warranty period referred to above. Hatco reserves
the right to accept or reject any such claim in whole or in part.
In the context of this Limited Warranty, “refurbished” means a
part or Product that has been returned to its original
specifications by Hatco or a Hatco-authorized service agency.
Hatco will not accept the return of any Product without prior
written approval from Hatco, and all such approved returns shall
be made at Buyer’s sole expense. HATCO WILL NOT BE
LIABLE, UNDER ANY CIRCUMSTANCES, FOR
CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING
BUT NOT LIMITED TO LABOR COSTS OR LOST PROFITS
RESULTING FROM THE USE OF OR INABILITY TO USE THE
PRODUCTS OR FROM THE PRODUCTS BEING
INCORPORATED IN OR BECOMING A COMPONENT OF
ANY OTHER PRODUCT OR GOODS.
Form No. HZMM-0812
19
Page 20
ADDENDUM
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Press and hold
for 3 seconds
Press
to increase
value
Main Screen
User Menus
Fahrenheit/Celcius
Toggle Screen
PressPress
PressPressPressPressPressPress
PressPressPressPress
PressPress
PressPress
PressPress
Press
to decrease
value
Press
to increase
value by 5%
Press
to decrease
value by 5%
Press
to select
next
option to
the left
Press
to select
next
option to
the right
Press
to select
next
option to
the left
Press
to select
next
option to
the right
Press
to increase
value by 5%
Press
to decrease
value by 5%
Press
to increase
value by 5%
Press
to decrease
value by 5%
Press
to increase
value by 5%
Press
to decrease
value by 5%
Press
to increase
value
Press
to decrease
value
Press and hold
++
or wait
10 seconds
Press and hold
++
or wait
10 seconds
PressPress
>>>>>
10 second
no activity
timeout
10 second
no activity
timeout
10 second
no activity
timeout
NOTE: “Off Mode” option appears
on dual shelf models only.
Screens inside dotted lines
appear on dual shelf model
LCD controllers only.
LCD Controller Flow Chart — Horizontal Shelf Model
20
Form No. HZMM-0812
Page 21
ADDENDUM
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Press and hold
for 3 seconds
Press
to increase
value
Main Screen
User Menus
Fahrenheit/Celcius
Toggle Screen
PressPress
PressPressPressPressPressPress
PressPressPressPress
PressPress
PressPress
PressPress
Press
to decrease
value
Press
to increase
value by 5%
Press
to toggle
between
front/rear
values
Press
to select
next
option to
the left
Press
to select
next
option to
the right
Press
to select
next
option to
the left
Press
to select
next
option to
the right
Press
to increase
value by 5%
Press
to toggle
between
front/rear
values
Press
to increase
value by 5%
Press
to toggle
between
front/rear
values
Press
to increase
value by 5%
Press
to toggle
between
front/rear
values
Press
to increase
value
Press
to decrease
value
Press and hold
++
or wait
10 seconds
Press and hold
++
or wait
10 seconds
NOTE: “Off Mode” option appears
on dual shelf models only.
>>>>>
10 second
no activity
timeout
10 second
no activity
timeout
10 second
no activity
timeout
Press
Press
Screens inside dotted lines
appear on dual shelf model
LCD controllers only.
LCD Controller Flow Chart — Slanted Shelf Model
Form No. HZMM-0812
21
Page 22
NOTES
22
Form No. HZMM-0812
Page 23
NOTES
Form No. HZMM-0812
23
Page 24
HATCO CORPORATION
P.O. Box 340500
Milwaukee, WI 53234-0500 U.S.A.
(800) 558-0607 (414) 671-6350
Parts and Service Fax (800) 690-2966
International Fax (414) 671-3976
partsandservice@hatcocorp.com
www.hatcocorp.com
HATCO AUTHORIZED PARTS DISTRIBUTORS
ALABAMA
Jones McLeod Appl. Svc.
Birmingham205-251-0159
ARIZONA
Service Solutions Group
Phoenix602-234-2443
Byassee Equipment Co.
Phoenix602-252-0402
CALIFORNIA
Industrial Electric
Commercial Parts & Service, Inc.
Huntington Beach714-379-7100
Chapman Appl. Service
San Diego619-298-7106
P & D Appliance
Commercial Parts & Service, Inc.
S. San Francisco650-635-1900