Hatco HWBI-2M, HWBI-2D, HWBI-2MA, HWBI-3, HWBI-3D Installation & Operating Manual

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Modular Built-In Insulated Heated Wells
HWBI Series
Installation &
Operating Manual
I&W #07.05.178.00
This manual contains important safety information concerning the maintenance, use and operation of this product. Failure to follow the instructions contained in this manual may result in serious injury. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Do not operate this equipment unless you have read and understood the contents of this manual.
Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio daño. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. No opere este equipo al menos que haya leído y comprendido el contenido de este manual.
Form No. HWBIM-0107
i
CONTENTS
Important Owner Information...............................i
Introduction ...........................................................i
Important Safety Information ..............................1
Model Designation...............................................2
Model Descriptions..............................................2
Specifications.......................................................4
Electrical Rating Chart ....................................4
Dimensions......................................................5
Installation............................................................6
Unpacking .......................................................6
Location...........................................................6
EZ Lock Mounting System..............................6
Built-In Stud System........................................7
Through Hole Mounting System .....................7
Remote Mounted Control Box.......................10
Drain Assembly Models.................................13
Auto-Fill Models ............................................14
Operation............................................................15
General..........................................................15
Power On/Off.................................................15
Temperature Control .....................................15
Food Warming...............................................15
Maintenance .......................................................16
General..........................................................16
Cleaning........................................................16
Accessories........................................................17
Hatco Limited Warranty.....................................18
Authorized Parts Distributors............Back Cover
IMPORTANT OWNER INFORMATION
Record the model number, serial number (identification decal located on the side of the unit), voltage and purchase date of your Modular Built-In Heated Well in the spaces below. Please have this information available when contacting Hatco for service assistance.
Model No. ________________________________ Serial No. ________________________________ Voltage __________________________________ Date of Purchase __________________________
Business 8:00 a.m. to 5:00 p.m. Hours: Central Standard Time
(Summer Hours: June to September – 8:00 a.m. to 5:00 p.m. C.D.T. Monday through Thursday
8:00 a.m. to 2:30 p.m. C.D.T. Friday) Telephone: (800) 558-0607; (414) 671-6350 Fax: (800) 690-2966 (Parts & Service)
(414) 671-3976 (International)
Additional information can be found by visiting our web site at www.hatcocorp.com
24-Hour 7-Day Parts & Service Assistance available in the United States and Canada by calling (800) 558-0607.
INTRODUCTION
The Hatco Modular Built-In Heated Wells are specially designed to hold heated foods at safe serving temperatures. Designed for dry or wet applications, the Wells are available in a variety of pan combinations, heated with a long-life heating element design with a two year warranty. The metal sheathed heating element is controlled by a remote thermostat. Heat is evenly distributed throughout the heavy gauge stainless steel construction to assure hot food without the guess work. The design allows for easy maintenance and durable performance. Standard units are UL approved, equipped with a remote control box.
Units are equipped with EZ lock mounting hardware, mounting studs or pre-drilled mounting holes. Controls include individual lighted power switches and thermostat controls which retain temperature settings. One year parts and on-site labor warranty is standard.
This manual provides the installation, safety and operating instructions for the Modular Built-In Heated Wells. We recommend all installation, operating and safety instructions appearing in this manual be read prior to installation or operation of your Modular Built-In Heated Wells. Safety information that appears in this manual after a warning symbol and the words WARNING or
CAUTION printed in bold face are very important.
WARNING means there is the possibility of
serious personal injury or death to yourself or others. CAUTION means there is the possibility of minor or moderate injury. CAUTION without the symbol signifies the possibility of equipment or property damage only.
Hatco Modular Built-In Heated Wells are a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance and optimum performance. Every unit is thoroughly inspected and tested prior to shipment.
Form No. HWBIM-0107
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IMPORTANT SAFETY INFORMATION
IMPORTANT! Read the following important safety information to avoid personal injury or death, and to avoid damage to the equipment or property.
WARNINGS
To prevent electrical shock or injury, turn the power switch OFF, disconnect the unit from the power source and allow to cool before performing any maintenance.
The Modular Built-In Heated Wells are not waterproof. To avoid electrical shock or personal injury, DO NOT submerge in water. Do not operate if it has been submerged in water.
Risk of fire, install Modular Built-In Heated Well a minimum of 3-1/2" (89 mm) from bottom of appliance to all combustible surfaces to assure safe and proper operation.
To assure proper and safe operation, the remote control box must have at least a 6" (152 mm) clearance from the Modular Built-In Heated Well, not to exceed 72" (1829 mm).
For proper and safe operation the remote control box location must be mounted on a vertical wall.
Some exterior surfaces on the unit will get hot. Use caution when touching these areas to avoid injury.
To avoid injury or damage to the unit, do not use harsh chemicals such as bleach or cleaners containing bleach, oven cleaners, or flammable cleaning solutions to clean the Modular Built-In Heated Wells.
The drain water may reach temperatures in excess of 200°F (93°C). T o avoid any injury or damage to the unit use appropriate plumbing materials when installing drain.
T o avoid any injury or damage to the unit turn unit off when filling with water and avoid splashing.
Do not use Heated Well to melt or hold ice. Doing so may cause condensation, an electrical hazard, personnel injury, or damage to the unit. Damage caused by condensation is not covered by warranty.
Hatco Corporation is not responsible for the actual food product serving temperature. It is the responsibility of the user to assure that the food product is held and served at a safe temperature.
To avoid personal injury or damage to the equipment, the Modular Built-In Heated Wells must be installed by qualified, trained installers. Installation must conform to all local electrical and plumbing codes. Check with your local plumbing and electrical inspectors for proper procedures and codes.
If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690­2966 or International fax 414-671-3976.
This product has no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Replacement Parts when service is required.
Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn.
Form No. HWBIM-0107
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IMPORTANT SAFETY INFORMATION
CAUTIONS
T o avoid any injury or damage locate the unit at the proper counter height, in an area that is convenient for use. The location should be level and strong enough to support the weight of the unit and food product.
Unit is not weatherproof. For safe and proper operation the unit must be located indoors where the ambient air temperature is a minimum of 70°F (21°C) and a maximum of 85°F (29°C).
T o avoid injury or damage to the unit DO NOT clean the unit while it contains any food product. Remove food product and allow unit to cool completely before cleaning.
Standard and approved manufacturing oils and insulation binders will smoke up to 60 minutes during initial start-up. This is a temporary condition. To assure safe operation, operate unit without food product until smoke dissipates.
CAUTIONS
Do not locate the Modular Built-In Heated Well in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to the unit.
Damage to countertop material such as Corian®and similar products caused by heat generated from Hatco equipment is not covered under the Hatco warranty. Contact the manufacturer of the base material for application information.
To assure proper operation the remote mounted control box must be installed in the vertical position.
To avoid damage to the unit, do not use steel wool for cleaning. Steel wool will scratch the finish.
Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your unit marring its appearance and making it susceptible to soil accumulation.
MODEL DESIGNATION
MODEL DESCRIPTIONS
HWBI - X X
Heated Well
Built-In
D - Drain DA- Drain w/Auto-Fill M - Manifold MA - Manifold w/Auto-Fill
Number of
Pans
Insulated
Figure 1. Model Designation
ALL MODELS (See Figure 2)
All Modular Built-In Heated Well units are reliable and versatile. Units have a stainless steel and aluminized steel housing with a metal sheathed heating element. The heating element is controlled by a remote control box connected to the unit with a 72" (1829 mm) flexible conduit assembly. control box consists of a temperature adjustment knob with a separate lighted On/Off switch. Modular Built-In Heated Wells are hard wired directly to a power source for a secure and cord free serving area. Modular Built-In Heated Wells are designed, manufactured, and tested to maintain safe food holding temperatures.
HWBI-1, 2, 3, 4 & 5 MODEL
HWBI heated wells are capable of holding a variety of pan combinations listed below; contact factory for details.
• One full size pan
• Three 1/3 size pans with adapter bars.
• Two 1/2 sized pans with adapter bars.
Pans, Covers, Adapter Bars and Adapter Tops sold separately.
Form No. HWBIM-0107
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MODEL DESCRIPTIONS
HWBI-1D, 2D, 3D, 4D & 5D MODELS
HWBI-D models have the same capabilities as the HWBI models but includes a separate drain in each well. Each drain includes a 3/4" NPT drain fitting and flat drain screen that allows for pans to stay level for consistent temperatures.
HWBI-1DA, 2DA, 3DA, 4DA & 5DA MODELS
HWBI-DA models are equipped the same as the HWBI-D models, but also include the optional Auto­Fill feature.
HWBI-2M, 3M, 4M & 5M MODELS
HWBI-M models have the same capabilities as the HWBI models but include a manifold drain assembly . Each well connected to the manifold drain assembly includes a flat drain screen that allows for pans to stay level for consistent temperatures.
HWBI-2MA, 3MA, 4MA & 5MA MODELS
HWBI-MA models are equipped the same as the HWBI-M models, but also include the optional Auto­Fill feature.
Figure 2. HWBI Series Models
HWBI-3 Series
HWBI-4 Series
*
HWBI-5 Series
*
HWBI-1 Series HWBI-2 Series
* HWBI-4 and HWBI-5 models for Canada have all controls in one control box.
*
*
ELECTRICAL RATING CHART
Form No. HWBIM-0107
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SPECIFICATIONS
NOTE: Shipping Weight includes packaging.
* Add 3 lbs (1.4 kg) for D and DAmodels. † Units for Canada with single control box.
The electrical information in the shaded areas pertains to Export models only.
Model Voltage Circuit Watts Amps Shipping Weight*
HWBI-1 Series 120 Circuit-1 1215 10.1 30 lbs. (14 kg)
208 Circuit-1 1215 5.9 30 lbs. (14 kg)
240 Circuit-1 1215 5.1 30 lbs. (14 kg) 220-230 (CE) Circuit-1 1215-1328 5.5-5.8 30 lbs. (14 kg) 230-240 (CE) Circuit-1 1116-1215 4.9-5.1 30 lbs. (14 kg)
HWBI-2 Series 208 Circuit-1 2415 11.6 60 lbs. (27 kg)
240 Circuit-1 2415 10.1 60 lbs. (27 kg) 220-230 (CE) Circuit-1 2415-2640 11.0-11.5 60 lbs. (27 kg) 230-240 (CE) Circuit-1 2218-2415 9.6-10.1 60 lbs. (27 kg)
HWBI-3 Series 208 Circuit-1 3615 17.4 90 lbs. (41 kg)
240 Circuit-1 3615 15.1 90 lbs. (41 kg) 220-230 (CE) Circuit-1 3615-3951 16.4-17.2 90 lbs. (41 kg) 230-240 (CE) Circuit-1 3320-3615 14.4-15.1 90 lbs. (41 kg)
HWBI-4 Series 208 Circuit-1 2415 11.6 120 lbs. (54 kg)
Circuit-2 2400 11.5 120 lbs. (54 kg)
240 Circuit-1 2415 10.1 120 lbs. (54 kg)
Circuit-2 2400 10.0 120 lbs. (54 kg) 208† Circuit-1 4815 23.1 120 lbs. (54 kg) 240† Circuit-1 4815 20.1 120 lbs. (54 kg)
220-230 (CE) Circuit-1 2415-2639 11.0-11.5 120 lbs. (54 kg)
Circuit-2 2400-2623 10.9-11.4 120 lbs. (54 kg)
230-240 (CE) Circuit-1 2218-2415 9.6-10.1 120 lbs. (54 kg)
Circuit-2 2204-2400 9.6-10.0 120 lbs. (54 kg)
HWBI-5 Series 208 Circuit-1 2415 11.6 150 lbs. (68 kg)
Circuit-2 3600 17.3 150 lbs. (68 kg)
240 Circuit-1 2415 10.1 150 lbs. (68 kg)
Circuit-2 3600 15.0 150 lbs. (68 kg) 208† Circuit-1 6015 28.9 150 lbs. (68 kg) 240† Circuit-1 6015 25.1 150 lbs. (68 kg)
220-230 (CE) Circuit-1 2415-2640 11.0-11.5 150 lbs. (68 kg)
Circuit-2 3600-3935 16.4-17.1 150 lbs. (68 kg)
230-240 (CE) Circuit-1 2218-2415 9.6-10.1 150 lbs. (68 kg)
Circuit-2 3306-3600 14.4-15.0 150 lbs. (68 kg)
Form No. HWBIM-0107
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SPECIFICATIONS
DIMENSIONS
Width Depth Height
Model (A) (B) (C)
HWBI-1 Series 15-1/2" 23-5/8" 9-9/16"
(394 mm) (600 mm) (243 mm)
HWBI-2 Series 29-1/2" 23-5/8" 9-9/16"
(749 mm) (600 mm) (243 mm)
HWBI-3 Series 43-1/2" 23-5/8" 9-9/16"
(1105 mm) (600 mm) (243 mm)
HWBI-4 Series 57-1/2" 23-5/8" 9-9/16"
(1461 mm) (600 mm) (243 mm)
HWBI-5 Series 71-1/2" 23-5/8" 9-9/16"
(1816 mm) (600 mm) (243 mm)
Figure 3. Dimensions
A
B
C
HWBI-1 SERIES
HWBI-5 SERIES
HWBI-4 SERIES
HWBI-3 SERIES
HWBI-2 SERIES
A
A
B
C
B
A
A
C
C
C
B
B
Form No. HWBIM-0107
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INSTALLATION
UNPACKING
Modular Built-In Heated Well units are shipped from the factory with most components assembled and ready for use.
All Modular Built-In Heated Wells require the control box be remote mounted.
NOTE: Drain models (“M” or “D” in the model designation) require installation of the drain assembly after the unit is installed into the countertop. Auto-Fill models (“A” in the model designation) require the installation of the water lines after the unit is installed into the countertop.
1. Remove unit from box.
2. Remove information packet. To prevent delay
in obtaining warranty coverage, fill out and mail in the warranty card.
3. Remove tape and protective packaging from all surfaces of unit.
LOCATION
NOTE: A qualified electrician is recommended for connecting the Modular Built-In Heated Well units to a power source. A qualified plumber is recommended for connecting drain and water supply.
WARNING To avoid personal injury or damage to the equipment, the Modular Built-In Heated Wells must be installed by qualified, trained installers. Installation must conform to all local electrical and plumbing codes. Check with your local plumbing and electrical inspectors for proper procedures and codes.
WARNING Risk of fire, install Modular Built-In Heated Well a minimum of 3-1/2" (89 mm) from bottom of appliance to all combustible surfaces to assure safe and proper operation.
WARNING To assure proper and safe operation, the remote control box must have at least a 6" (152 mm) clearance from the Modular Built-In Heated Well, not to exceed 72" (1829 mm).
CAUTION To avoid any injury or damage locate the unit at the proper counter height, in an area that is convenient for use. The location should be level and strong enough to support the weight of the unit and food product.
CAUTION To avoid injury or damage to the unit DO NOT clean the unit while it contains any food product. Remove food product and allow unit to cool completely before cleaning.
CAUTION Do not locate the Modular Built-In Heated Well in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to the unit.
CAUTION Damage to countertop material such as Corian
®
and similar products caused by heat generated from Hatco equipment is not covered under the Hatco warranty. Contact the manufacturer of the base material for application information.
EZ LOCKING MOUNTING SYSTEM
NOTE: Cut opening for both the unit and the control box before placing unit into countertop opening.
1. Cut appropriate opening in countertop. See pages 8-9 for size requirements.
2. Cut appropriate opening for control box(es). See pages 10-12 for size requirements.
3. Place gasket putty around cutout edge. Make sure the gasket putty overhangs the outside rim of the unit or seal unit with silicone adhesive.
4. Place the unit into the countertop opening.
5. Use a screwdriver to rotate the EZ locking mounting system on the Modular Built-In Heated Well outward, to secure the unit from the underside of the countertop. Twist as many tabs as needed to secure unit to the countertop. (See Figure 4.)
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