Hatco HCSBFR-24-F Installation Manual

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Remote Hot/Cold Built-In Shelves Plaques Chauffantes/Réfrigérantes
Encastrables Contrôlées à Distance
HCSBFR, HCSSBR, HCSSBFR, HCSBFX,
HCSSBX, and HCSSBFX Series/Série
Installation and Operating Manual
Manuel d’installation et d’utilisation
WARNING
Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.
English = p 2
No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.
AVERTISSEMENT
Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l’entretien, l’utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.
Français = p 27
P/N 07.04.834.00 © 2017 Hatco Corporation
CONTENTS
English
Important Owner Information .............................................. 2
Introduction ...........................................................................2
Important Safety Information .............................................. 3
Model Designation ...............................................................4
Model Description ................................................................5
Specifications ....................................................................... 6
Electrical Rating Charts ....................................................... 6
Dimensions ........................................................................ 10
Installation ...........................................................................13
General .............................................................................. 13
Preparing the Installation Site ...........................................13
Installing a Top Mounted Unit
(HCSBFR/HCSBFX Models) ........................................... 14
Countertop Cutout Dimensions
(HCSBFR/HCSBFX Models) ........................................... 14
Installing a Bottom Mounted Unit
(HCSSBR, HCSSBFR, HCSSBX, and
HCSSBFX Models) ........................................................15
Countertop Cutout and Mounting Bolt Dimensions
(HCSSBR, HCSSBFR, HCSSBX, and
HCSSBFX Models) ........................................................17
IMPORTANT OWNER INFORMATION
Record the model number, serial number, voltage, and purchase date of the unit in the spaces below (specification label located on the side of the control enclosure). Please have this information available when calling Hatco for service assistance.
Model No. ________________________________________
Serial No. _________________________________________
Voltage ___________________________________________
Date of Purchase ___________________________________
Register your unit!
Completing online warranty registration will prevent delay in obtaining warranty coverage. Access the Hatco website at www.hatcocorp.com, select the Parts & Service pull-down menu, and click on “Warranty Registration”.
Connecting the Components ............................................. 18
Installing the Control Enclosure Remotely ........................19
Operation .............................................................................20
General .............................................................................. 20
Hot Operation (HOT Mode) ............................................... 20
Cold Operation (COLD Mode) ........................................... 20
Changing the Setpoint Temperature ..................................21
Setting the Auto-Defrost Cycle (COLD Mode) ...................21
Changing Fahrenheit and Celsius Setting .........................22
Maintenance ........................................................................ 22
General .............................................................................. 22
Daily Cleaning ...................................................................22
Cleaning the Stone Surface
(HCSSBR and HCSSBFR Models) ................................. 23
Monthly Cleaning ............................................................... 23
Troubleshooting Guide ......................................................24
HOT Mode Troubleshooting ..............................................24
COLD Mode Troubleshooting ............................................ 25
Options and Accessories .................................................. 26
Limited Warranty ................................................................27
Authorized Parts Distributors ........................... Back Cover
Business Hours: 7:00 am to 5:00 pm Central Standard Time (CST)
(Summer Hours: June to September 7:00 am to 5:00 pm CST Monday–Thursday 7:00 am to 4:00 pm CST Friday)
Telephone: 800-558-0607; 414-671-6350
e-mail: partsandservice@hatcocorp.com
24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling 800-558-0607.
Additional information can be found by visiting our web site at
www.hatcocorp.com.
INTRODUCTION
Hatco Remote Hot/Cold Built-In Shelves are specially designed to hold either heated foods or chilled foods at safe serving temperatures. The insulated, top mount or bottom mount units are available in several sizes.
The components of the Remote Hot/Cold Built-In Shelves are shipped as separate pieces that require field installation and connection. This provides the end user greater installation flexibility than self-contained units. The components include a hot/cold shelf, a control panel, and a condensing unit. One year parts and on-site labor warranty is standard.
Hatco Remote Hot/Cold Built-In Shelves are products of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.
This manual provides the installation, safety, and operating instructions for Remote Hot/Cold Built-In Shelves. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of the unit.
Safety information that appears in this manual is identified by the following signal word panels:
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to personal injury.
2
Form No. HCSRM-0817
English
CAUTION
IMPORTANT SAFETY INFORMATION
Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property.
WARNING
ELECTRIC SHOCK HAZARD:
• Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.
• Turn OFF power switch, unplug power cord, and allow unit to cool before performing any cleaning, adjustments, or maintenance.
• Unit is not weatherproof. Locate unit indoors.
• Control enclosure must be mounted in a vertical surface. Mounting control enclosure in a horizontal surface may result in the collection of liquids and lead to electric shock.
• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.
• Do not clean unit when it is energized or hot.
• This unit is not “jet-proof” construction. Do not use jet-clean spray to clean this unit.
• Discontinue use if power cord is frayed or worn.
• Do not attempt to repair or replace a damaged power cord. Cord must be replaced by an Authorized Hatco Service Agent or a person with similar qualifications.
• This unit must be serviced by qualified personnel only. Service by unqualified personnel may lead to electric shock or burn.
• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.
FIRE HAZARD:
 • Installcondensingunitwithaminimumof6″(152mm)
of space between all sides of unit and any combustible surfaces.
• Do not use flammable cleaning solutions to clean this unit.
EXPLOSION HAZARD: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
Make sure food product has been heated/chilled to proper food-safe temperature before placing on unit. Failure to heat/chill food product properly may result in serious health risks. This unit is for holding pre-heated/pre-chilled food product only.
Hatco Corporation is not responsible for actual food product serving temperature. It is the responsibility of the user to ensure that food product is held and served at a safe temperature.
Form No. HCSRM-0817
WARNING
Maintain proper cleanliness of unit. Proper cleanliness and sanitation is critical for food-safe operation. Refer to the MAINTENANCE section for cleaning procedures.
Do not place food product directly onto hardcoat surface. Food product must be wrapped, boxed, or on a food pan.
Make sure all operators have been instructed on the safe and proper use of unit.
This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from unit.
This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350.
BURN HAZARD: Some exterior surfaces on unit will get hot. Avoid unnecessary contact with unit.
Locate unit at proper counter height in an area that is convenient for use. The location should be strong enough to support the weight of unit and contents.
DO NOT tip unit/mounting surface after final installation. Unit is free-floating and could fall out if tipped—for permanent, horizontal installations only.
Make sure to clean and sanitize stone surface properly after deep cleaning the surface using abrasives and before placing food product on unit.
NOTICE
This unit is designed for use in environments where ambient temperature is between 65°F (18°C) and 86°F (30°C).
When shipped during cold weather months, store unit for at least 10 hours in an environment where ambient temperature is between 65°F (18°C) and 86°F (30°C) to prevent compressor and/or refrigerant line damage. If unit is turned on and there is excessive noise and vibration, turn off immediately and allow additional warmup time.
Provide louvered or grill-style openings with a minimum size of 12″ x 12″/144 square inches (31 x 31 cm/ 961 square cm) in the cabinetry in front of and behind the condensing unit for proper ventilation. Failure to provide adequate air flow through the condensing unit may cause unit failure and will void the unit warranty.
Do not recirculate exhaust air inside cabinet when multiple condensing units are installed together. Intake air should enter from outside of cabinet.
Transport and install unit in upright position only. Failure to do so may result in damage to refrigeration system.
3
IMPORTANT SAFETY INFORMATION
H C S B F R - x x - x
Hot/Cold Shelf
BF = Hardcoat Surface, Built-In, Flush,Top-Mount
SBF = Stone Surface, Built-In, Flush, Bottom-Mount
Width of Shelf (inches)
Depth of Shelf: F = 15-1/2" (394 mm) I = 19-1/2" (495 mm) S = 24" (610 mm)
H C S S B R - x x x x
Hot/Cold Shelf
Stone Surface, Built-In, Bottom-Mount
Width of Shelf (inches)
Depth of Shelf (inches)
R = w/ Remote Condensing Unit
X = Shelf Only
R = w/ Remote Condensing Unit
X = Shelf Only
English
NOTICE
Use caution and avoid hitting condensing unit hoses/lines when installing unit. Damage caused during installation is not covered under warranty.
Do not locate unit in area with excessive air movement around unit. Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, and exterior doors).
Do not locate unit in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to unit.
Damage to any countertop material caused by heat or cold generated from Hatco equipment is not covered under the Hatco warranty. Contact manufacturer of countertop material for application information.
MODEL DESIGNATION
NOTICE
Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch finish of unit, marring its appearance and making it susceptible to soil accumulation.
Do not use steel wool for cleaning. Steel wool will scratch the finish.
Do not use harsh chemicals such as bleach, cleaners containing bleach, or oven cleaners to clean this unit.
Clean unit daily to avoid malfunctions and maintain sanitary operation.
This unit is intended for commercial use only—NOT for household use.
4
Form No. HCSRM-0817
English
Condensing Unit
(HCSBFR, HCSSBR,
HCSSBFR Models only)
Control Panel
(All Models)
HCSBFR-48-S/HCSBFX-48-S
HCSSBFR-48-S/HCSSBFX-48-S
HCSSBR-4818/HCSSBX-4818
MODEL DESCRIPTION
All Models
Hatco Remote Hot/Cold Built-In Shelves are reliable and versatile. Each unit has an insulated, stainless steel and aluminized steel housing. For hot operation, a surface­mounted, rope-style heating element distributes heat evenly under the entire hardcoat aluminum or stone surface. For cold operation, a copper evaporator coil wound under the entire hardcoat aluminum or stone surface provides even chilling from edge to edge. Hatco Remote Hot/Cold Built-In Shelves are designed, manufactured, and tested to maintain safe food holding temperatures.
Controls for the Remote Hot/Cold Built-In Shelves are housed in a single, remote-mountable control enclosure. They include a three position Power Switch and two digital temperature controllers. The control enclosure is field connected to the condensing unit and to the heating element.
Depending on the model, Remote Hot/Cold Built-In Shelves are designed to be mounted to either the topside or bottomside of various types of countertop material including stainless steel, wood, Corian, and Swanstone.
The ecoization logo identifies products designed to reflect Hatco’s commitment to improving, protecting, and preserving the global environment. Hatco Remote Hot/Cold Built-In Shelves qualify for the ecoization logo through the use of eco­friendly insulation as well as a highly efficient condensing unit.
NOTE: Stone surfaces are a simulated stone solid surface.
HCSBFR Models
HCSBFR models have a hardcoat aluminum surface and are top mounted.
HCSSBR and HCSSBFR Models
HCSSBR and HCSSBFR models have a decorative stone surface and are bottom mounted.
NOTE: For HCSBFR, HCSSBR, and HCSSBFR models,
all plumbing and electrical connections between the components as well as to the electrical supply are the responsibility of the end user and a qualified installer.
HCSBFX Models
HCSBFX models have a hardcoat aluminum surface and are top mounted. They are not supplied with a condensing unit.
HCSSBX and HCSSBFX Models
HCSSBX and HCSSBFX models have a decorative stone surface and are bottom mounted. They are not supplied with a condensing unit.
NOTE: HCSBFX, HCSSBX, and HCSSBFX models must be
connected to an end user-supplied condensing unit. All plumbing and electrical connections between the components as well as to the electrical supply are the responsibility of the end user and a qualified installer.
Refrigerant Information
All Hatco Remote Hot/Cold Built-In Shelves use R404A refrigerant in the condenser unit.
Form No. HCSRM-0817
5
SPECIFICATIONS
Electrical Rating Chart HCSBFR Models
English
Comp.
Model
HCSBFR-24-F 1/4 hp 60 120 804 355 6.7
HCSBFR-24-I 1/4 hp 60 120 804 445 6.7
HCSBFR-24-S 1/4 hp 60 120 804 550 6.7
HCSBFR-36-F 1/4 hp 60 120 804 530 6.7
HCSBFR-36-I 1/3 hp 60 120 1044 670 8.7
HCSBFR-36-S 1/3 hp 60 120 1044 825 8.7
HCSBFR-48-F 1/3 hp 60 120 1044 710 8.7
HCSBFR-48-I 1/3 hp 60 120 1044 890 8.7
HCSBFR-48-S 1/2 hp 60 120 1380 1100 11.5
Size Hertz Volts
1/3 hp
1/3 hp
1/3 hp
1/3 hp
1/3 hp 60 686–816 3.1–3.4
1/3 hp 60 686–816 3.4–3.7
3/8 hp 50 1/3 hp 60 686–816 3.1–3.4
1/3 hp 60 686–816
1/2 hp
50
220–240
60 686–816 3.1–3.4
50
220–240
60 686–816 3.1–3.4
50
220–240
60 686–816 3.1–3.4
50
220–240
60 686–816 3.1–3.4
220–240
220–240
220–240
220–240
50
220–240
60 1210–1440 5.5–6.0
Cold Side
Watts
616–744
616–744
616–744
616–744
807–960
807–960
807–960
807–960
1190–1416
Hot Side
Watts
325–387
407–485
503–599
485–577
613–730
755–898
650–773
814–969 3.7–4.0
1006–1198
Rated Amps
2.8–3.1
2.8–3.1
2.8–3.1
2.8–3.1
3.7–4.0
3.7–4.0
3.7–4.0
5.4–5.9
Design Pressure
373 psig
(25.72 bar)
174 psig
(12 bar)
423 psig
(29.16 bar)
331 psig
(22.82 bar)
Shipping
WeightHigh Side Low Side
110 lbs. (50 kg)
126 lbs. (57 kg)
142 lbs. (64 kg)
138 lbs. (63 kg)
157 lbs. (71 kg)3/8 hp 50
186 lbs. (84 kg)3/8 hp 50
165 lbs. (75 kg)
198 lbs. (90 kg)3/8 hp 50
204 lbs. (93 kg)
NOTE: Shipping weight includes packaging.
NOTE: Shipping weights are estimated.
The shaded areas contain electrical information for
International models only.
6
Form No. HCSRM-0817
English
Electrical Rating Chart HCSSBR Models
SPECIFICATIONS
Comp.
Model
HCSSBR-2418 1/4 hp 60 120 804 405 6.7
HCSSBR-3018 1/4 hp 60 120 804 510 6.7
HCSSBR-3618 1/4 hp 60 120 804 610 6.7
HCSSBR-4818 1/3 hp 60 120 1044 815 8.7
NOTE: Shipping weight includes packaging.
NOTE: Shipping weights are estimated.
Size Hertz Volts
1/3 hp
1/3 hp
1/3 hp
3/8 hp 50
1/3 hp 60 686–816 3.4–3.7
50
220–240
60 686–816 3.1–3.4
50
220–240
60 686–816 3.1–3.4
50
220–240
60 686–816 3.1–3.4
220–240
Cold Side
Watts
616–744
616–744
616–744
807–960
Hot Side
Watts
371-441
467-555
558-664
746-887
Cold Side
Amps
2.8–3.1
2.8–3.1
2.8–3.1
3.7–4.0
Design Pressure
373 psig
(25.72 bar)
174 psig
(12 bar)
423 psig
(29.16 bar)
Shipping
WeightHigh Side Low Side
120 lbs.
(54 kg)
150 lbs.
(68 kg)
170 lbs.
(77 kg)
195 lbs.
(88 kg)
Form No. HCSRM-0817
7
SPECIFICATIONS
Electrical Rating Chart HCSSBFR Models
English
Comp.
Model
HCSSBFR-24-F 1/4 hp 60 120 804 355 6.7
HCSSBFR-24-I 1/4 hp 60 120 804 445 6.7
HCSSBFR-24-S 1/4 hp 60 120 804 550 6.7
HCSSBFR-36-F 1/4 hp 60 120 804 530 6.7
HCSSBFR-36-I 1/3 hp 60 120 1044 670 8.7
HCSSBFR-36-S 1/3 hp 60 120 1044 825 8.7
HCSSBFR-48-F 1/3 hp 60 120 1044 710 8.7
HCSSBFR-48-I 1/3 hp 60 120 1044 890 8.7
HCSSBFR-48-S 1/2 hp 60 120 1380 1100 11.5
Size Hertz Volts
1/3 hp
1/3 hp
1/3 hp
1/3 hp
1/3 hp 60 686–816 3.1–3.4
3/8 hp 50 1/3 hp 60 686–816 3.4–3.7
1/3 hp 60 686–816 3.1–3.4
1/3 hp 60 686–816
1/2 hp
50
220–240
60 686–816 3.1–3.4
50
220–240
60 686–816 3.1–3.4
50
220–240
60 686–816 3.1–3.4
50
220–240
60 686–816 3.1–3.4
220–240
220–240
220–240
220–240
50
220–240
60 1210–1440 5.5–6.0
Cold Side
Watts
616–744
616–744
616–744
616–744
807–960
807–960
807–960
807–960
1190–1416
Hot Side
Watts
325–387
407–485
503–599
485–577
613–730
755–898
650–773
814–969 3.7–4.0
1006–1198
Rated Amps
2.8–3.1
2.8–3.1
2.8–3.1
2.8–3.1
3.7–4.0
3.7–4.0
3.7–4.0
5.4–5.9
Design Pressure
373 psig
(25.72 bar)
174 psig
(12 bar)
423 psig
(29.16 bar)
331 psig
(22.82 bar)
Shipping
WeightHigh Side Low Side
110 lbs. (50 kg)
126 lbs. (57 kg)
142 lbs. (64 kg)
138 lbs. (63 kg)
157 lbs. (71 kg)3/8 hp 50
186 lbs. (84 kg)
165 lbs. (75 kg)3/8 hp 50
198 lbs. (90 kg)3/8 hp 50
204 lbs. (93 kg)
NOTE: Shipping weight includes packaging.
NOTE: Shipping weights are estimated.
The shaded areas contain electrical information for
International models only.
8
Form No. HCSRM-0817
English
Electrical Rating Chart HCSBFX, HCSSBX, and HCSSBFX Models
SPECIFICATIONS
Model
HCSBFX-24-F HCSSBX-24-F
HCSSBFX-24-F
HCSBFX-24-I HCSSBX-24-I
HCSSBFX-24-I
HCSBFX-24-S HCSSBX-24-S
HCSSBFX-24-S
HCSBFX-36-F HCSSBX-36-F
HCSSBFX-36-F
HCSBFX-36-I HCSSBX-36-I
HCSSBFX-36-I
HCSBFX-36-S HCSSBX-36-S
HCSSBFX-36-S
HCSBFX-48-F HCSSBX-48-F
HCSSBFX-48-F
HCSBFX-48-I HCSSBX-48-I
HCSSBFX-48-I
HCSBFX-48-S HCSSBX-48-S
HCSSBFX-48-S
Comp.
Size Hertz Volts
1/4 hp 60 120 355 3.0
1/3 hp
1/4 hp 60 120 445 3.7
1/3 hp
1/4 hp 60 120 550 4.6
1/3 hp
1/4 hp 60 120 530 4.4
1/3 hp
1/3 hp 60 120 670 5.6
1/3 hp 60 1/3 hp 60 120 825 6.9
1/3 hp 60 1/3 hp 60 120 710 5.9
1/3 hp 60 1/3 hp 60 120 890 7.4
1/3 hp 60 1/2 hp 60 120 1100 9.2
1/2 hp
50 60
50 60 1.8–2.0
50 60
50 60
50 60
220–240 325–387 1.5–1.6
220–240 407–485
220–240 503–599 2.3–2.5
220–240 485–577 2.2–2.4
220–240 613–730 2.8–3.0
220–240 755–898 3.4–3.7
220–240 650–773 3.0-3.2
220–240 814–969 3.7–4.0
220–240 1006–1198 4.6–5.0
Hot Side
Watts
Rated Amps
1.8–2.0
Shipping
Weight
70 lbs. (32 kg)
86 lbs. (40 kg)
105 lbs. (48 kg)
101 lbs. (46 kg)
122 lbs. (56 kg)3/8 hp 50
153 lbs. (62 kg)3/8 hp 50
130 lbs. (59 kg)3/8 hp 50
169 lbs. (77 kg)3/8 hp 50
165 lbs. (75 kg)
NOTE: Shipping weight includes packaging.
NOTE: Shipping weights are estimated.
Electrical Rating Chart Solenoid Valve (HCSBFX, HCSSBX, and HCSSBFX Models)
Volts Hertz Watts Amps
120 60 12 0.1
50 17 0.1
220–240
60 12 0.1
Form No. HCSRM-0817
9
E
D
Top View
A
C
B
Front View Side View
SPECIFICATIONS
Dimensions — HCSBFR and HCSBFX Models
English
Model
HCSBFR-24-F HCSBFX-24-F
HCSBFR-24-I HCSBFX-24-I
HCSBFR-24-S HCSBFX-24-S
HCSBFR-36-F HCSBFX-36-F
HCSBFR-36-I HCSBFX-36-I
HCSBFR-36-S HCSBFX-36-S
HCSBFR-48-F HCSBFX-48-F
HCSBFR-48-I HCSBFX-48-I
HCSBFR-48-S HCSBFX-48-S
Width
(A)
25-1/2″
(648 mm)
37-1/2″
(953 mm)
49-1/2″
(1257 mm)
Depth
(B)
17″
(432 mm)
21″
(533 mm)
25-1/2″
(648 mm)
17″
(432 mm)
21″
(533 mm)
25-1/2″
(648 mm)
17″
(432 mm)
21″
(533 mm)
25-1/2″
(648 mm)
Height
(C)
3-5/16″
(84 mm)
Heated/Cooled
Width (D)
24″
(610 mm)
36″
(914 mm)
48″
(1219 mm)
Heated/Cooled
Depth (E)
15-1/2″
(394 mm)
19-1/2″
(495 mm)
24″
(610 mm)
15-1/2″
(394 mm)
19-1/2″
(495 mm)
24″
(610 mm)
15-1/2″
(394 mm)
19-1/2″
(495 mm)
24″
(610 mm)
10
Form No. HCSRM-0817
English
Front View Side View
Top View
E
D
A
C
B
SPECIFICATIONS
Dimensions — HCSSBR, HCSSBFR , HCSSBX, and HCSSBFX Models
Model Width (A) Depth (B) Height (C) Heated/Cooled Width (D) Heated/Cooled Depth (E)
HCSSBR-2418 HCSSBX-2418
HCSSBR-3018 HCSSBX-3018
HCSSBR-3618 HCSSBX-3618
HCSSBR-4818 HCSSBX-4818
HCSSBFR-24-F HCSSBFX-24-F
HCSSBFR-24-I HCSSBFX-24-I
HCSSBFR-24-S HCSSBFX-24-S
HCSSBFR-36-F HCSSBFX-36-F
HCSSBFR-36-I HCSSBFX-36-I
HCSSBFR-36-S HCSSBFX-36-S
HCSSBFR-48-F HCSSBFX-48-F
HCSSBFR-48-I HCSSBFX-48-I
HCSSBFR-48-S HCSSBFX-48-S
27″
(686 mm)
33″
(838 mm)
39″
(991 mm)
51″
(1295 mm)
27″
(686 mm)
39″
(991 mm)
51″
(1295 mm)
21″
(533 mm)
18-1/2″
(470 mm)
22-1/2″
(572 mm)
27″
(686 mm)
18-1/2″
(470 mm)
22-1/2″
(572 mm)
27″
(686 mm)
18-1/2″
(470 mm)
22-1/2″
(572 mm)
27″
(686 mm)
3-5/8″
(92 mm)
3-5/8″
(92 mm)
24″
(610 mm)
30″
(762 mm)
36″
(914 mm)
48″
(1219 mm)
24″
(610 mm)
36″
(914 mm)
48″
(1219 mm)
18″
(457 mm)
15-1/2″
(394 mm)
19-1/2″
(495 mm)
24″
(610 mm)
15-1/2″
(394 mm)
19-1/2″
(495 mm)
24″
(610 mm)
15-1/2″
(394 mm)
19-1/2″
(495 mm)
24″
(610 mm)
Form No. HCSRM-0817
11
SPECIFICATIONS
D
A
B
C
4X Ø 0.375
(10 mm)
Top ViewFront View
Air Flow
Side View
E
F
Dimensions — Condensing Unit
English
Compressor
Size
1/4 hp 1/3 hp
3/8 hp
1/2 hp
Base
Width (A)
13-5/8
(346 mm)
16
(406 mm)
17-3/8
(441 mm)
Base
Depth (B)
10-3/4
(273 mm)
12-1/8
(307 mm)
12-1/8
(307 mm)
Overall
Depth (C)
12
(305 mm)
13-1/8
(334 mm)
13-1/8
(334 mm)
Dimensions — Condensing Unit
Height
(D)
11-3/8
(289 mm)
11-3/8
(289 mm) 11-13/16
(300 mm)
Mounting
Hole Width
(E)
6-1/2
(165 mm)
9-1/4
(235 mm)
10
(254 mm)
Mounting
Hole Depth
(F)
9-9/16
(242 mm)
11-1/4
(286 mm)
11-1/4
(286 mm)
12
Form No. HCSRM-0817
English
WARNING
CAUTION
INSTALLATION
General
Remote Hot/Cold Built-In Shelves are shipped from the factory as components that require installation and connection. Use the following procedures to install each component and make the appropriate connections.
NOTE: Make sure the installation location provides enough
room for the condensing unit and the remote mounted control enclosure.
ELECTRIC SHOCK HAZARD:
• Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.
• Unit is not weatherproof. Locate unit indoors.
• Remote control enclosure must be mounted on vertical wall and installed in vertical position. Mounting remote control enclosure in horizontal position may result in collection of liquids and lead to electric shock.
FIRE HAZARD: Install condensing unit with a minimum of
6″(152mm)ofspacebetweenallsidesofunitandany
combustible surfaces.
Locate unit at proper counter height in an area that is convenient for use. The location should be strong enough to support the weight of unit and contents.
NOTICE
Transport and install unit in upright position only. Failure to do so may result in damage to refrigeration system.
This unit is designed for use in environments where ambient temperature is between 65°F (18°C) and 86°F (30°C).
When shipped during cold weather months, store unit for at least 10 hours in an environment where ambient temperature is between 65°F (18°C) and 86°F (30°C) to prevent compressor and/or refrigerant line damage. If unit is turned on and there is excessive noise and vibration, turn off immediately and allow additional warmup time.
Provide louvered or grill-style openings with a minimum
sizeof12″x12″/144squareinches(31x31cm/961square
cm) in the cabinetry in front of and behind the condensing unit for proper ventilation. Failure to provide adequate air flow through the condensing unit may cause unit failure and will void the unit warranty.
Do not recirculate exhaust air inside cabinet when multiple condensing units are installed together. Intake air should enter from outside of cabinet.
Do not locate unit in area with excessive air movement around unit. Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, and exterior doors).
Do not locate unit in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to the unit.
NOTICE
Damage to any countertop material caused by heat or cold generated from Hatco equipment is not covered under the Hatco warranty. Contact manufacturer of countertop material for application information.
All Remote Hot/Cold Built-In Shelves are shipped in a shipping frame for protection and stability. Keep the unit in the shipping frame until the unit and the installation site are completely prepared for the unit to be installed.
Survey the installation site. Take into account the need for louvered or grill-style openings in the cabinetry to provide proper ventilation for the condensing unit as well as access to the control panel. One of these ventilation openings must be in front of the condensing coils with the other on the opposite side. If multiple condensing units are installed in the same counter, each unit should intake cool air and expel hot air.
1. Remove all external packaging from the unit.
NOTE: To prevent delay in obtaining warranty coverage,
complete online warranty registration. See the IMPORTANT OWNER INFORMATION section for details.
2. Remove tape, protective packaging, and literature from all surfaces of the unit.
Preparing the Installation Site
1. Prepare the appropriate opening in the countertop for the unit being installed.
• For top mounted HCSBFR and HCSBFX models, refer
to the “Countertop Cutout Dimensions Top Mounted Units,” in this section.
• For bottom mounted HCSSBR, HCSSBFR, HCSSBX,
and HCSSBFX models, refer to the “Countertop Cutout and Mounting Bolt Dimensions — Bottom Mounted Units,” in this section.
2. Cut and drill the appropriate holes in the vertical surface where the control enclosure will be installed. Refer to the “Installing the Control Enclosure Remotely” procedure for cutout dimensions.
• The installation depth required for the control enclosure
is 10″ (254 mm).
3. Make structural modifications or add bracing underneath the countertop to ensure the countertop will support the weight of the unit and its contents.
4. Install the unit. Refer to the appropriate procedure in this section for either a top mounted unit or a bottom mounted unit.
Form No. HCSRM-0817
13
INSTALLATION
B
A
Countertop Cutout
English
Installing a Top Mounted Unit (HCSBFR and HCSBFX Models)
NOTICE
Use caution and avoid hitting condensing unit hoses/lines when installing unit. Damage caused during installation is not covered under warranty.
1. Apply a bead of National Sanitation Foundation (NSF)­approved silicone sealant on the top edge of the countertop cutout and the underside of the trim mounting ring. The sealant must be rated for use at temperatures between
-10°F (-23°C) and 250°F (121°C).
2. Lift the Remote Hot/Cold shelf out of the shipping frame and carefully lower it into the countertop cutout. This step requires two or more people.
NOTE: If excessive condensation appears underneath the
countertop during operation, apply polyurethane-based foam sealant in the gap between the underside of the countertop and the shelf.
3. Install the control panel in the desired location.
• The control enclosure can be installed remotely within
6 (1829 mm) of the shelf. Refer to the “Installing the Control Enclosure Remotely” procedure in this section.
CAUTION
4. For HCSBFR models, install the condensing unit in the desired location. Refer to the SPECIFICATION section for installation dimensions.
• Make sure the installation site provides a level, stable
surface for mounting the condensing unit.
• Make sure the installation site offers continuous air flow
ventilation to the condensing unit.
• Make sure there is a minimum of 6″ (152 mm) of space
between all sides of the condensing unit and any combustible surface.
5. Have qualified installers perform the “Connecting the Components” procedure in this section.
6. Clean the shelf thoroughly in preparation for initial operation. Refer to the MAINTENANCE section for proper cleaning procedures.
DO NOT tip unit/mounting surface after final installation. Unit is free-floating and could fall out if tipped—for permanent, horizontal installations only.
Countertop Cutout Dimensions Top Mounted Units
Model Width (A) Depth (B)
HCSBFR-24-F HCSBFX-24-F
HCSBFR-24-I HCSBFX-24-I
HCSBFR-24-S HCSBFX-24-S
HCSBFR-36-F HCSBFX-36-F
HCSBFR-36-I HCSBFX-36-I
HCSBFR-36-S HCSBFX-36-S
HCSBFR-48-F HCSBFX-48-F
24-5/8 to 25
(625 to 635 mm)
24-5/8 to 25
(625 to 635 mm)
24-5/8 to 25
(625 to 635 mm)
36-5/8 to 37
(930 to 940 mm)
36-5/8 to 37
(930 to 940 mm)
36-5/8 to 37
(930 to 940 mm)
48-5/8 to 49
(1234 to 1245 mm)
16-1/8 to 16-1/2
(409 to 419 mm)
20-1/8 to 20-1/2
(511 to 521 mm)
24-5/8 to 25
(625 to 635 mm)
16-1/8 to 16-1/2
(409 to 419 mm)
20-1/8 to 20-1/2
(511 to 521 mm)
24-5/8 to 25
(625 to 635 mm)
16-1/8 to 16-1/2
(409 to 419 mm)
Model Width (A) Depth (B)
HCSBFR-48-I HCSBFX-48-I
HCSBFR-48-S HCSBFX-48-S
Installing a HCSBFR/HCSBFX Model
48-5/8 to 49
(1234 to 1245 mm)
48-5/8 to 49
(1234 to 1245 mm)
20-1/8 to 20-1/2
(511 to 521 mm)
24-5/8 to 25
(625 to 635 mm)
14
Form No. HCSRM-0817
English
Bottom
of unit.
Washer
Shipping
Screw
Mounting
Bracket
A
ssembly
Shipping
Bracket
Shipping
Screw
Countertop Cutout
Accessory
Gasket
Inside surface of
mounting bracket
assembly flush with
inside of cutout.
Lock Nut
Leveling Bolt
INSTALLATION
Installing a Bottom Mounted Unit (HCSSBR, HCSSBFR, HCSSBX, and HCSSBFX Models)
NOTICE
Use caution and avoid hitting condensing unit hoses/lines when installing unit. Damage caused during installation is not covered under warranty.
NOTE: Accessory Installation Kits that include a self-
adhesive gasket for caulk backing as well as colored silicone sealant are available. Refer to the OPTIONS
AND ACCESSORIES section.
1. Remove the mounting bracket assembly from each corner of the hot/cold shelf. To remove:
a. Remove the two shipping
screws and washers that attach each mounting bracket assembly to the bottom of the unit.
b. Carefully lift the hot/cold
shelf above the shipping frame, and rotate it far enough to allow the unit to be set back down on top of the frame (the mounting brackets will stay on the frame or fall out the bottom). This step requires two or more people, depending on the unit.
c. Remove the mounting bracket assemblies from the
frame, if necessary.
2. On each mounting bracket assembly, remove the shipping screws and the triangular shipping bracket that was used to attach the mounting bracket assembly to the bottom of the hot/cold shelf and discard.
3. Attach a mounting bracket assembly to the underside of the prepared countertop at each corner of the cutout.
a. Align the u-shaped mounting holes on the mounting
bracket with the two pre-drilled mounting holes on the underside of the countertop. The inside surface of the mounting bracket should be vertically flush with the inner surface of the countertop cutout.
b. Insert appropriate fasteners through the mounting
bracket and into appropriate anchoring devices in the mounting holes on the underside of the countertop. Tighten securely.
4. Install the accessory, self-adhesive gasket around the inner, vertical surface of the countertop cutout, if available.
• The gasket should be positioned 1/4″ (6 mm) below the
top surface of the countertop.
NOTE: If the accessory, self-adhesive gasket is not available,
provide a caulk backing around the inner, vertical
surface of the countertop cutout 1/4″ (6 mm) below
the top surface of the countertop. This will prevent the silicone sealant applied later in this procedure from falling through the gap between the countertop and the hot/cold shelf.
Form No. HCSRM-0817
Installing a Bottom Mounted Remote Hot/Cold Shelf
15
INSTALLATION
Seal this gap with foam sealant underneath the entire unit.
English
5. Carefully lower the hot/cold shelf into the countertop cutout. This step requires two or more people.
• The hot/cold shelf shelf rests on top of the four leveling
bolts, which are part of the mounting bracket assembly installed at each corner of the countertop cutout.
6. Adjust the leveling bolts underneath each corner of the unit so that the shelf is flush or slightly below the countertop surface.
7. Tighten the lock nut on each leveling bolt to secure the position.
8. Apply a bead of National Sanitation Foundation (NSF)­approved silicone sealant in the gap between the countertop and the hot/cold shelf. To apply a clean, consistent sealant bead:
a. Make sure the shelf is centered in the countertop cutout. b. Install masking tape on each side of the gap to define
the edge of the sealant. c. Carefully apply sealant into the gap. d. Quickly smooth the sealant surface. e. Carefully remove the masking tape before the sealant
dries.
NOTE: The silicone sealant must be rated for use at temperatures
between -10°F (-23°C) and 250°F (121°C).
9. Apply polyurethane-based foam sealant in the gap
underneath the countertop and the cold shelf.
11. For HCSSBR and HCSSBFR models, install the condensing unit in the desired location. Refer to the SPECIFICATION section for installation dimensions.
• Make sure the installation site provides a level, stable
surface for mounting the condensing unit.
• Make sure the installation site offers continuous air flow
ventilation to the condensing unit.
• Make sure there is a minimum of 6″ (152 mm) of space
between all sides of the condensing unit and any combustible surface.
12. Have qualified installers perform the “Connecting the Components” procedure in this section.
13. Clean the shelf thoroughly in preparation for initial operation. Refer to the MAINTENANCE section for proper cleaning procedures.
Foam Sealant Gap
CAUTION
DO NOT tip unit/mounting surface after final installation. Unit is free-floating and could fall out if tipped—for permanent, horizontal installations only.
10. Install the control panel in the desired location.
• The control panel can be installed remotely within 6 (1829 mm) of the shelf. Refer to the “Installing the Control Panel Remotely” procedure in this section.
16
Form No. HCSRM-0817
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