Hatco HCSBF-24-S Installation Manual

hatcocorp.com

WARNING

ADVERTENCIA

AVERTISSEMENT

(see page 2)

S'inscrire en ligne!

(voir page 22)

Hot/Cold Built-In Shelves

Plaques chauffantes/réfrigérantes

encastrables

HCSBF, HCSSB, and HCSSBF Series/Série

Installation and Operating Manual

Manuel d'installation et d'utilisation

Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.

English = p 2

No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.

Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l'entretien, l'utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.

Français = p 22

NOTICE

CAUTION

WARNING

24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling 800-558-0607.

CONTENTS

English

Important Owner Information ..............................................2

Introduction...........................................................................2

Important Safety Information...............................................3

Model Designation................................................................4

Model Description.................................................................5

Specifications........................................................................6

Plug Configuration ...............................................................6

Refrigerant Information ........................................................6

Electrical Rating Charts .......................................................6

Dimensions ..........................................................................8

Installation ...........................................................................11

General ..............................................................................11

Preparing the Installation Site ............................................11

Installing a Top Mounted Unit (HCSBF Models)................12

Countertop Cutout Dimensions (HCSBFModels) .............12

Installing a Bottom Mounted Unit

(HCSSB and HCSSBF Models).......................................13

Installing the Control Enclosure Remotely.........................14

Countertop Cutout and Mounting Bolt Dimensions

(HCSSB and HCSSBF Models).......................................15

IMPORTANT OWNER INFORMATION

Record the model number, serial number, voltage, and purchase date of the unit in the spaces below (specification label located on the side of the control enclosure). Please have this information available when calling Hatco for service assistance.

Model No. ________________________________________

Serial No. ________________________________________

Voltage __________________________________________

Operation.............................................................................16

General ..............................................................................16

Hot Operation (HOT Mode) ...............................................16

Cold Operation (COLD Mode) ...........................................16

Changing the Setpoint Temperature..................................17

Setting the Auto-Defrost Cycle (COLD Mode)...................17

Maintenance ........................................................................18

General ..............................................................................18

Daily Cleaning....................................................................18

Cleaning the Stone Surface

(HCSSB and HCSSBF Models).......................................18

Cleaning the Condensing Unit...........................................19

Troubleshooting Guide ......................................................19

HOT Mode Troubleshooting...............................................19

COLD Mode Troubleshooting ............................................20

Options and Accessories...................................................21

Limited Warranty.................................................................21

Authorized Parts Distributors............................Back Cover

Business Hours: 7:00

Telephone: 800-558-0607; 414-671-6350

e-mail: partsandservice@hatcocorp.com

AM to 5:00 PM Central Standard Time (CST)

(Summer Hours: June to September— 7:00

AM to 5:00 PM CST Monday–Thursday

7:00

AM to 4:00 PM CST Friday)

Date of Purchase __________________________________

Completing online warranty registration will prevent delay in obtaining warranty coverage. Access the Hatco website at www.hatcocorp.com, select the Parts & Service pull-down menu, and click on “Warranty Registration”.

INTRODUCTION

Hatco Hot/Cold Built-In Shelves are specially designed to hold either heated foods or chilled foods at safe serving temperatures. The insulated, top mount or bottom mount units are available in several sizes.

Hatco Hot/Cold Built-In Shelves are products of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.

This manual provides the installation, safety, and operating instructions for Hot/Cold Built-In Shelves. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of the unit.

Additional information can be found by visiting our web site at www.hatcocorp.com.

Safety information that appears in this manual is identified by the following signal word panels:

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE is used to address practices not related to personal injury.

Form No. HCSM-0416

English

WARNING

NOTICE

CAUTION

WARNING

IMPORTANT SAFETY INFORMATION

Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property.

ELECTRIC SHOCK HAZARD:

• Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.

• Turn OFF power switch, unplug power cord, and allow unit to cool before performing any cleaning, adjustments, or maintenance.

• Unit is not weatherproof. Locate unit indoors.

• Control enclosure must be mounted in a vertical surface. Mounting control enclosure in a horizontal surface may result in the collection of liquids and lead to electric shock.

• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.

• Do not clean unit when it is energized or hot.

• This unit is not “jet-proof” construction. Do not use jetclean spray to clean this unit.

• Discontinue use if power cord is frayed or worn.

• Do not attempt to repair or replace a damaged power cord. Cord must be replaced by an Authorized Hatco Service Agent or a person with similar qualifications.

• This unit must be serviced by qualified personnel only. Service by unqualified personnel may lead to electric shock or burn.

• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.

FIRE HAZARD:

• Install condensing unit with a minimum of 6″ (152 mm) of space between all sides of unit and any combustible surfaces.

• Do not use flammable cleaning solutions to clean this unit.

EXPLOSION HAZARD: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

Make sure food product has been heated/chilled to proper food-safe temperature before placing on unit. Failure to heat/chill food product properly may result in serious health risks. This unit is for holding pre-heated/pre-chilled food product only.

Hatco Corporation is not responsible for actual food product serving temperature. It is the responsibility of the user to ensure that food product is held and served at a safe temperature.

Maintain proper cleanliness of unit. Proper cleanliness and sanitation is critical for food-safe operation. Refer to the MAINTENANCE section for cleaning procedures.

Do not place food product directly onto hardcoat surface. Food product must be wrapped, boxed, or on a food pan.

Make sure all operators have been instructed on the safe and proper use of unit.

This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from unit.

This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350.

BURN HAZARD: Some exterior surfaces on unit will get hot. Avoid unnecessary contact with unit.

Locate unit at proper counter height in an area that is convenient for use. The location should be strong enough to support the weight of unit and contents.

DO NOT tip unit/mounting surface after final installation. Unit is free-floating and could fall out if tipped—for permanent, horizontal installations only.

Make sure to clean and sanitize stone surface properly after deep cleaning the surface using abrasives and before placing food product on unit.

This unit is designed for use in environments where ambient temperature is between 65°F (18°C) and 86°F (30°C).

When shipped during cold weather months, store unit for at least 10 hours in an environment where ambient temperature is between 65°F (18°C) and 86°F (30°C) to prevent compressor and/or refrigerant line damage. If unit is turned on and there is excessive noise and vibration, turn off immediately and allow additional warmup time.

Provide louvered or grill-style openings with a minimum size of 12" x 12"/144 square inches (31 x 31 cm/ 961 square cm) in the cabinetry in front of and behind the condensing unit for proper ventilation. Failure to provide adequate air flow through the condensing unit may cause unit failure and will void the unit warranty.

Do not recirculate exhaust air inside cabinet when multiple condensing units are installed together. Intake air should enter from outside of cabinet.

Transport and install unit in upright position only. Failure to do so may result in damage to refrigeration system.

Form No. HCSM-0416

IMPORTANT SAFETY INFORMATION

H C S B F - X X - X

Hot/Cold Shelf

BF = Hardcoat Surface, Built-In, Flush,Top-Mount

SBF = Stone Surface, Built-In, Flush, Bottom-Mount

Width of Shelf (inches)

Depth of Shelf: F = 15-1/2" (394 mm) I = 19-1/2" (495 mm) S = 24" (610 mm)

H C S S B - X X X X

Hot/Cold Shelf

Stone Surface, Built-In, Bottom-Mount

Width of Shelf (inches)

Depth of Shelf (inches)

NOTICE

English

Use caution and avoid hitting condensing unit hoses/lines when installing unit. Damage caused during installation is not covered under warranty.

Do not locate unit in area with excessive air movement around unit. Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, and exterior doors).

Do not locate unit in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to unit.

Damage to any countertop material caused by heat or cold generated from Hatco equipment is not covered under the Hatco warranty. Contact manufacturer of countertop material for application information.

MODEL DESIGNATION

Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch finish of unit, marring its appearance and making it susceptible to soil accumulation.

Do not use steel wool for cleaning. Steel wool will scratch the finish.

Do not use harsh chemicals such as bleach, cleaners containing bleach, or oven cleaners to clean this unit.

Clean unit daily to avoid malfunctions and maintain sanitary operation.

This unit is intended for commercial use only—NOT for household use.

Form No. HCSM-0416

English

Model HCSBF-48-S

Model HCSSBF-48-S

Model HCSSB-4818

MODEL DESCRIPTION

All Models

Hatco Hot/Cold Built-In Shelves are reliable and versatile. Each unit has an insulated, stainless steel and aluminized steel housing. For hot operation, a surface-mounted, rope-style heating element distributes heat evenly under the entire hardcoat aluminum or stone surface. For cold operation, a copper evaporator coil wound under the entire hardcoat aluminum or stone surface provides even chilling from edge to edge. A condensing unit is connected to the evaporator coil with a flexible tubing assembly. Hatco Hot/Cold Built-In Shelves are designed, manufactured, and tested to maintain safe food holding temperatures.

Controls for the Hot/Cold Built-In Shelves are housed in a single, remote-mountable control enclosure. They include a three position Power Switch and two digital temperature controllers. The control enclosure is connected to the condensing unit with a 4′ (1219 mm) power cord and to the heating element with a 4′ (1219 mm) conduit assembly.

Depending on the model, Hot/Cold Built-In Shelves are designed to be mounted to either the topside or bottomside of various types of countertop material including stainless steel, wood, Corian, and Swanstone.

The ecoization logo identifies products designed to reflect Hatco’s commitment to improving, protecting, and preserving the global environment. Hatco Hot/Cold Built-In Shelves qualify for the ecoization logo through the use of eco-friendly insulation as well as a highly efficient condensing unit.

HCSBF Models

HCSBF models have an hardcoat aluminum surface and are top mounted.

HCSSB and HCSSBF Models

HCSSB and HCSSBF models have a decorative stone surface and are bottom mounted.

NOTE: Stone surfaces are a simulated stone solid surface.

Form No. HCSM-0416

Hot/Cold Shelf Models

SPECIFICATIONS

WARNING

NEMA 5-15P

CEE 7/7 Schuko AS 3112

BS-1363

Plug Configuration

Units are supplied from the factory with an electrical cord and plug installed. Plugs are supplied according to the application.

ELECTRIC SHOCK HAZARD: Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.

NOTE: Receptacle not supplied by Hatco.

English

Refrigerant Information

All Hatco Hot/Cold Built-In Shelves use R404A refrigerant in the condenser unit.

NOTE: The specification labels are located on the side of the

control enclosure. See the label for the serial number

and verification of unit electrical information.

Plug Configuration

Electrical Rating Chart — HCSBF Models

Comp. Hot Side Design Pressure Plug Shipping

Model Size Volts Watts Watts Amps High Side Low Side Configuration Weight

HCSBF-24-F 1/4 hp 120 804 355 6.7

1/3 hp 220-240 616-744 325-387 2.8-3.1

HCSBF-24-I 1/4 hp 120 804 445 6.7

1/3 hp 220-240 616-744 407-485 2.8-3.1

HCSBF-24-S 1/4 hp 120 804 550 6.7

1/3 hp 220-240 616-744 503-599 2.8-3.1

373 psig

(25.72 bar)

373 psig

(25.72 bar)

373 psig

(25.72 bar)

373 psig

(25.72 bar)

373 psig

(25.72 bar)

373 psig

(25.72 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

NEMA 5-15P 110 lbs. (50 kg)

BS-1363, CEE 7/7,

AS 3112

NEMA 5-15P 126 lbs. (57 kg)

BS-1363, CEE 7/7,

AS 3112

NEMA 5-15P 142 lbs. (64 kg)

BS-1363, CEE 7/7,

AS 3112

110 lbs. (50 kg)

126 lbs. (57 kg)

142 lbs. (64 kg)

HCSBF-36-F 1/4 hp 120 804 530 6.7

1/3 hp 220-240 616-744 485-577 2.8-3.1

HCSBF-36-I 1/3 hp 120 1044 670 8.7

HCSBF-36-S 1/3 hp 120 1044 825 8.7

HCSBF-48-F 1/3 hp 120 1044 710 8.7

HCSBF-48-I 1/3 hp 120 1044 890 8.7

HCSBF-48-S 1/2 hp 120 1380 1100 11.5

NOTE: Shipping weight includes packaging.

NOTE: Shipping weights are estimated.

(25.72 bar)

(29.16 bar)

(22.82 bar)

373 psig

423 psig

331 psig

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

NEMA 5-15P 138 lbs. (63 kg)

BS-1363, CEE 7/7,

AS 3112

NEMA 5-15P 157 lbs. (71 kg)

NEMA 5-15P 186 lbs. (84 kg)

NEMA 5-15P 165 lbs. (75 kg)

NEMA 5-15P 198 lbs. (90 kg)

NEMA 5-15P 204 lbs. (93 kg)

138 lbs. (63 kg)

Form No. HCSM-0416

English

SPECIFICATIONS

Electrical Rating Chart — HCSSB Models

Comp. Hot Side Design Pressure Plug Shipping

Model Size Volts Watts Watts Amps High Side Low Side Configuration Weight

HCSSB-2418 1/4 hp 120 804 405 6.7

HCSSB-3018 1/4 hp 120 804 510 6.7

HCSSB-3618 1/4 hp 120 804 610 6.7

HCSSB-4818 1/3 hp 120 1044 815 8.7

373 psig

(25.72 bar)

373 psig

(25.72 bar)

373 psig

(25.72 bar)

423 psig

(29.16 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

NEMA 5-15P 120 lbs. (54 kg)

NEMA 5-15P 150 lbs. (68 kg)

NEMA 5-15P 170 lbs. (77 kg)

NEMA 5-15P 195 lbs. (88 kg)

Electrical Rating Chart — HCSSBF Models

Comp. Hot Side Design Pressure Plug Shipping

Model Size Volts Watts Watts Amps High Side Low Side Configuration Weight

HCSSBF-24-F 1/4 hp 120 804 355 6.7

1/3 hp 220-240 616-744 325-387 2.8-3.1

HCSSBF-24-I 1/4 hp 120 804 445 6.7

1/3 hp 220-240 616-744 407-485 2.8-3.1

373 psig

(25.72 bar)

373 psig

(25.72 bar)

373 psig

(25.72 bar)

373 psig

(25.72 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

NEMA 5-15P 115 lbs. (52 kg)

BS-1363, CEE 7/7,

AS 3112

NEMA 5-15P 131 lbs. (59 kg)

BS-1363, CEE 7/7,

AS 3112

115 lbs. (52 kg)

131 lbs. (59 kg)

HCSSBF-24-S 1/4 hp 120 804 550 6.7

1/3 hp 220-240 616-744 503-599 2.8-3.1

HCSSBF-36-F 1/4 hp 120 804 530 6.7

1/3 hp 220-240 616-744 485-577 2.8-3.1

HCSSBF-36-I 1/3 hp 120 1044 670 8.7

HCSSBF-36-S 1/3 hp 120 1044 825 8.7

HCSSBF-48-F 1/3 hp 120 1044 710 8.7

HCSSBF-48-I 1/3 hp 120 1044 890 8.7

HCSSBF-48-S 1/2 hp 120 1380 1100 11.5

NOTE: Shipping weight includes packaging.

NOTE: Shipping weights are estimated.

373 psig

(25.72 bar)

373 psig

(25.72 bar)

373 psig

(25.72 bar)

373 psig

(25.72 bar)

423 psig

(29.16 bar)

423 psig

(29.16 bar)

423 psig

(29.16 bar)

423 psig

(29.16 bar)

331 psig

(22.82 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

174 psig

(12 bar)

NEMA 5-15P 150 lbs. (68 kg)

BS-1363, CEE 7/7,

AS 3112

NEMA 5-15P 146 lbs. (66 kg)

BS-1363, CEE 7/7,

AS 3112

NEMA 5-15P 167 lbs. (76 kg)

NEMA 5-15P 198 lbs. (90 kg)

NEMA 5-15P 175 lbs. (79 kg)

NEMA 5-15P 214 lbs. (97 kg)

NEMA 5-15P 220 lbs. (100 kg)

150 lbs. (68 kg)

146 lbs. (66 kg)

Form No. HCSM-0416

A B

Front View Side View

Top View

SPECIFICATIONS

Dimensions — HCSBF Models

English

Model

HCSBF-24-F

HCSBF-24-I

HCSBF-24-S

HCSBF-36-F

HCSBF-36-I

HCSBF-36-S

HCSBF-48-F

HCSBF-48-I

HCSBF-48-S

Width

(A)

25-1/2"

(648 mm)

37-1/2"

(953 mm)

49-1/2"

(1257 mm)

Depth

(B)

17"

(432 mm)

21"

(533 mm)

25-1/2"

(648 mm)

17"

(432 mm)

21"

(533 mm)

25-1/2"

(648 mm)

17"

(432 mm)

21"

(533 mm)

25-1/2"

(648 mm)

Height

(C)

3-5/16"

(84 mm)

Heated/Cooled

Width (D)

24"

(610 mm)

36"

(914 mm)

48"

(1219 mm)

Heated/Cooled

Depth (E)

15-1/2"

(394 mm)

19-1/2"

(495 mm)

24"

(610 mm)

15-1/2"

(394 mm)

19-1/2"

(495 mm)

24"

(610 mm)

15-1/2"

(394 mm)

19-1/2"

(495 mm)

24"

(610 mm)

Form No. HCSM-0416

English

A B

Front View Side View

Top View

SPECIFICATIONS

Dimensions — HCSSB and HCSSBF Models

Model Width (A) Depth (B) Height (C) Heated/Cooled Width (D) Heated/Cooled Depth (E)

HCSSB-2418

HCSSB-3018

HCSSB-3618

HCSSB-4818

HCSSBF-24-F

HCSSBF-24-I

HCSSBF-24-S

HCSSBF-36-F

HCSSBF-36-I

HCSSBF-36-S

HCSSBF-48-F

HCSSBF-48-I

HCSSBF-48-S

27"

(686 mm)

33"

(838 mm)

39"

(991 mm)

51"

(1295 mm)

27"

(686 mm)

39"

(991 mm)

51"

(1295 mm)

21"

(533 mm)

18-1/2"

(470 mm)

22-1/2"

(572 mm)

27"

(686 mm)

18-1/2"

(470 mm)

22-1/2"

(572 mm)

27"

(686 mm)

18-1/2"

(470 mm)

22-1/2"

(572 mm)

27"

(686 mm)

3-5/8"

(92 mm)

3-5/8"

(92 mm)

24"

(610 mm)

30"

(762 mm)

36"

(914 mm)

48"

(1219 mm)

24"

(610 mm)

36"

(914 mm)

48"

(1219 mm)

18"

(457 mm)

15-1/2"

(394 mm)

19-1/2"

(495 mm)

24"

(610 mm)

15-1/2"

(394 mm)

19-1/2"

(495 mm)

24"

(610 mm)

15-1/2"

(394 mm)

19-1/2"

(495 mm)

24"

(610 mm)

Form No. HCSM-0416

SPECIFICATIONS

4X Ø 0.375

(10 mm)

Top ViewFront View

Air Flow

Side View

Dimensions — Condensing Unit

English

Compressor

Size

1/4 hp 1/3 hp

1/2 hp

Base

Width (A)

13-11/16″ (347 mm)

17-3/8″

(441 mm)

Base

Depth (B)

10-3/4″

(273 mm)

12-1/8″

(307 mm)

Overall

Depth (C)

12″

(305 mm)

13-1/8″

(334 mm)

Dimensions — Condensing Unit

Height

(D)

11-3/8″

(289 mm) 11-13/16″

(300 mm)

Mounting

Hole Width

(E)

6-1/2″

(165 mm)

10″

(254 mm)

Mounting

Hole Depth

(F)

9-9/16″

(242 mm)

11-1/4″

(286 mm)

Form No. HCSM-0416

English

NOTICE

WARNING

CAUTION

INSTALLATION

General

Hot/Cold Built-In Shelves are shipped from the factory completely assembled and ready for use. Use the following information and procedures to prepare the unit and the installation site.

NOTE: Make sure the installation location provides enough

room for the condensing unit and the remote mounted control enclosure.

ELECTRIC SHOCK HAZARD:

• Unit is not weatherproof. Locate unit indoors.

• Remote control enclosure must be mounted on vertical wall and installed in vertical position. Mounting remote control enclosure in horizontal position may result in collection of liquids and lead to electric shock.

FIRE HAZARD: Install condensing unit with a minimum of 6″ (152 mm) of space between all sides of unit and any combustible surfaces.

Locate unit at proper counter height in an area that is convenient for use. The location should be strong enough to support the weight of unit and contents.

Transport and install unit in upright position only. Failure to do so may result in damage to refrigeration system.

This unit is designed for use in environments where ambient temperature is between 65°F (18°C) and 86°F (30°C).

Do not recirculate exhaust air inside cabinet when multiple condensing units are installed together. Intake air should enter from outside of cabinet.

Do not locate unit in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to the unit.

All Hot/Cold Built-In Shelves are shipped in a wooden frame for protection and stability. Keep the unit in the wooden frame until the unit and the installation site are completely prepared for the unit to be installed.

Survey the installation site. Take into account the need for louvered or grill-style openings in the cabinetry to provide proper ventilation for the condensing unit as well as access to the control panel. One of these ventilation openings must be in front of the condensing coils with the other on the opposite side. If multiple condensing units are installed in the same counter, each unit should intake cool air and expel hot air.

1. Remove all external packaging from the unit.

NOTE: To prevent delay in obtaining warranty coverage,

complete online warranty registration. See the IMPORTANT OWNER INFORMATION section for details.

2. Remove tape, protective packaging, and literature from all surfaces of the unit.

Preparing the Installation Site

1. Prepare the appropriate opening in the countertop for the unit being installed.

• For top mounted HCSBF models, refer to the “Countertop Cutout Dimensions — HCSBF Models,” in this section.

• For bottom mounted HCSSB and HCSSBF models, refer to the “Countertop Cutout and Mounting Bolt Dimensions — HCSSB and HCSSBF Models,” in this section.

2. If installing the control enclosure remotely, cut and drill the appropriate holes in the vertical surface where the control enclosure will be installed. Refer to the “Installing the Control Enclosure Remotely” procedure for cutout dimensions.

• The installation depth required for the control enclosure is 8-1/2″ (216 mm).

3. Make structural modifications or add bracing underneath the countertop to ensure the countertop will support the weight of the unit and its contents.

4. Make sure the following cabinet interior specifications and clearances are available:

• A level, stable surface for mounting the condensing unit within 4′ (1219 mm) of the connections on the bottom of the hot/cold shelf. Refer to the SPECIFICATIONS section for installation dimensions.

• A minimum 2" (51 mm) clearance between the condensing unit and any combustible surface.

5. Cut two openings in the cabinetry to provide proper ventilation to the condensing unit as well as access to the control panel. Louvered or grill-style panels should be installed in the openings to protect the condensing unit.

• Openings should be a minimum of 12" x 12" (31 x 31 cm) or 144 square inches (961 square cm).

• One opening should be located in front of the condenser coils with the other opening on the opposite side.

6. Install the unit. Refer to the appropriate procedure in this section for the model being installed.

Form No. HCSM-0416

INSTALLATION

NOTICE

CAUTION

Air FlowA

Condenser coils on back of condensing unit.

Countertop Cutout

Ventilation/Control

Access Openings

(on both sides

of cabinet)

Condensing

unit enters countertop

cutout first.

Installing a Top Mounted Unit (HCSBF Series)

DO NOT tip unit/mounting surface after final installation.

Use caution and avoid hitting condensing unit hoses/lines when installing unit. Damage caused during installation is not covered under warranty.

1. Apply a bead of National Sanitation Foundation (NSF)approved silicone sealant on the top edge of the countertop cutout and the underside of the trim mounting ring. The sealant must be rated for use at temperatures between -10°F (-23°C) and 250°F (121°C).

IMPORTANT NOTE

The condensing unit is shipped “loose” from the hot/cold shelf. They are attached only by the flexible tubing that connects the condensing unit to the evaporator coil in the hot/cold shelf. Use caution during installation and avoid putting strain on the flexible tubing.

2. Lift the hot/cold shelf followed by the condensing unit out of the wooden shipping frame and carefully lower them into the countertop cutout. This step requires two or more people.

• The condensing unit must go into the cutout first and be fastened to a level, stable surface within 4′ (1219 mm) of the connections on the bottom of the hot/cold shelf. Refer to the SPECIFICATIONS section for installation dimensions.

3. Install the control panel in the desired location, if installing remotely.

• The control enclosure can be installed remotely within 4′ (1219 mm) of the condensing unit. Refer to the “Installing the Control Enclosure Remotely” procedure in this section.

Countertop Cutout Dimensions — HCSBF Models

Model Width (A) Depth (B)

Unit is free-floating and could fall out if tipped—for permanent, horizontal installations only.

4. Clean the hot/cold surface thoroughly in preparation for

5. Plug the unit into a properly grounded electrical receptacle

English

initial operation. Refer to the MAINTENANCE section for proper cleaning procedures.

of the correct voltage, size, and plug configuration. See the SPECIFICATIONS section for details.

Installing a HCSBF Series Hot/Cold Shelf

Model Width (A) Depth (B)

HCSBF-24-F

HCSBF-24-I

HCSBF-24-S

HCSBF-36-F

HCSBF-36-I

24-5/8" to 25"

(625 to 635 mm)

24-5/8" to 25"

(625 to 635 mm)

24-5/8" to 25"

(625 to 635 mm)

36-5/8" to 37"

(930 to 940 mm)

36-5/8" to 37"

(930 to 940 mm)

16-1/8″ to 16-1/2″

(409 to 419 mm)

20-1/8″ to 20-1/2″

(511 to 521 mm)

24-5/8″ to 25″

(625 to 635 mm)

16-1/8″ to 16-1/2″

(409 to 419 mm)

20-1/8″ to 20-1/2″

(511 to 521 mm)

HCSBF-36-S

HCSBF-48-F

HCSBF-48-I

HCSBF-48-S

36-5/8" to 37"

(930 to 940 mm)

48-5/8" to 49"

(1234 to 1245 mm)

48-5/8" to 49"

(1234 to 1245 mm)

48-5/8" to 49"

(1234 to 1245 mm)

24-5/8″ to 25″

(625 to 635 mm)

16-1/8″ to 16-1/2″

(409 to 419 mm)

20-1/8″ to 20-1/2″

(511 to 521 mm)

24-5/8″ to 25″

(625 to 635 mm)

Form No. HCSM-0416

English

NOTICE

Bottom

of unit.

Washer

Shipping

Screw

Mounting

Bracket

Assembly

Shipping

Bracket

Shipping

Screw

Air FlowA

Condenser coils on back of condensing unit.

Countertop Cutout

Accessory

Gasket

Inside surface of

mounting bracket

assembly flush with

inside of cutout.

Inside surface of

mounting bracket

assembly flush with

inside of cutout.

Lock Nut

Leveling Bolt

INSTALLATION

Installing a Bottom Mounted Unit (HCSSB and HCSSBF Series)

Use caution and avoid hitting condensing unit hoses/lines when installing unit. Damage caused during installation is not covered under warranty.

NOTE: Accessory Installation Kits that include a self-adhesive

gasket for caulk backing as well as colored silicone sealant are available. Refer to the OPTIONS AND

ACCESSORIES section.

1. Remove the mounting bracket assembly from each corner of the hot/cold shelf. To remove:

a. Remove the two

shipping screws and washers that attach each mounting bracket assembly to the bottom of the unit.

b. Carefully lift the hot/cold

shelf above the wooden shipping frame, and rotate it far enough to allow the unit to be set back down on top of the frame (the mounting brackets will stay on the frame or fall out the bottom). Make sure the flexible tubes from the condensing unit are not strained or damaged. This step requires two or more people, depending on the unit.

c. Remove the mounting bracket assemblies from the

frame, if necessary.

2. On each mounting bracket assembly, remove the shipping screws and the triangular shipping bracket that was used to attach the mounting bracket assembly to the bottom of the hot/cold shelf and discard.

3. Attach a mounting bracket assembly to the underside of the prepared countertop at each corner of the cutout.

a. Align the u-shaped mounting holes on the mounting

bracket with the two pre-drilled mounting holes on the underside of the countertop. The inside surface of the mounting bracket should be vertically flush with the inner surface of the countertop cutout.

b. Insert appropriate fasteners through the mounting

bracket and into appropriate anchoring devices in the mounting holes on the underside of the countertop. Tighten securely.

4. Install the accessory, self-adhesive gasket around the inner, vertical surface of the countertop cutout, if available.

• The gasket should be positioned 1/4" (6 mm) below the top surface of the countertop.

NOTE: If the accessory, self-adhesive gasket is not available,

provide a caulk backing around the inner, vertical surface of the countertop cutout 1/4" (6 mm) below the top surface of the countertop. This will prevent the silicone sealant applied later in this procedure from falling through the gap between the countertop and the hot/cold shelf.

Form No. HCSM-0416

Installing a HCSSBF Series Hot/Cold Shelf

INSTALLATION

CAUTION

WARNING

5-5/8″

(143 mm)

13-1/16″

(332 mm)

13-3/8″

(340 mm)

3-1/2″ (89 mm)

1-1/16″ (27 mm)

English

5. Carefully lower the condensing unit followed by the hot/cold shelf into the countertop cutout. This step requires two or more people.

• The hot/cold shelf rests on top of the four leveling bolts, which are part of the mounting bracket assembly installed at each corner of the countertop cutout.

6. Adjust the leveling bolts underneath each corner of the unit so that the shelf is flush or slightly below the countertop surface.

7. Tighten the lock nut on each leveling bolt to secure the position.

8. Apply a bead of National Sanitation Foundation (NSF)approved silicone sealant in the gap between the countertop and the hot/cold shelf. To apply a clean, consistent sealant bead:

a. Make sure the shelf is centered in the countertop cutout. b. Install masking tape on each side of the gap to define

the edge of the sealant. c. Carefully apply sealant into the gap. d. Quickly smooth the sealant surface. e. Carefully remove the masking tape before the sealant

dries.

NOTE: The silicone sealant must be rated for use at

temperatures between -10°F (-23°C) and 250°F (121°C).

DO NOT tip unit/mounting surface after final installation. Unit is free-floating and could fall out if tipped—for permanent, horizontal installations only.

9. Install the control panel in the desired location, if installing remotely.

• The control panel can be installed remotely within 4′ (1219 mm) of the condensing unit. Refer to the “Installing the Control Panel Remotely” procedure in this section.

10. Clean the hot/cold shelf surface thoroughly in preparation for initial operation. Refer to the MAINTENANCE section for proper cleaning procedures.

11. Plug the unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. See the SPECIFICATIONS section for details.

Installing the Control Enclosure Remotely

Use the following procedure to install the control enclosure remotely within 4′ (1219 mm) of the condensing unit.

Control enclosure must be mounted in a vertical surface. Mounting control enclosure in a horizontal surface may result in the collection of liquids and lead to electric shock.

1. Remove the six trim cover screws from the control enclosure, and remove the trim cover.

2. Position the control enclosure into the cutout opening through the backside.

3. Fasten the control enclosure to the vertical surface using four screws (not supplied).

4. Reinstall the trim cover on the control enclosure and secure in position using the six trim cover screws. Seal the trim cover to the mounting surface with silicone adhesive.

Control Enclosure Cutout Dimensions

NOTE: Make sure the width of the control enclosure cutout

does not exceed the above dimension.

Form No. HCSM-0416

+ 30 hidden pages

Hatco HCSBF-24-S Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual