Hatco GR, GRa, GRH, GRaH, GRaL Installation And Operating Manual

...
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AVERTISSEMENT
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GLO-RAY
®
Infrared Strip Heaters
Rampes Chauffantes à Infrarouge
GR, GRH, GRL, GRHL, GRA, GRAH, GRAL,
GRAHL, GRN, GRNH Series/Série
Installation and Operating Manual
Manuel d'installation et d'utilisation
Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.
English = p 2
No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.
Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l'entretien, l'utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.
Français = p 20
© 2015 Hatco Corporation
CAUTION
WARNING
Assistance available in the United States
CONTENTS
English
Important Owner Information ..............................................2
Introduction...........................................................................2
Important Safety Information...............................................3
Model Description.................................................................4
Model Designation................................................................4
Specifications........................................................................5
Plug Configurations ............................................................5
Dimensions.........................................................................5
Installation.............................................................................6
General...............................................................................6
Recommended Mounting Heights ......................................7
Minimum Clearance Requirements for Combustible
Surroundings.....................................................................7
Minimum Clearance Requirements for
Non-Combustible Surroundings........................................8
IMPORTANT OWNER INFORMATION
Record the model number, serial number, voltage, and purchase date of your strip heater in the spaces below (specification label located on the underside of the unit). Please have this information available when calling Hatco for service assistance.
Model No. ________________________________________
Serial No. ________________________________________
Voltage __________________________________________
Date of Purchase __________________________________
Register your unit!
Completing online warranty registration will prevent delay in obtaining warranty coverage. Access the Hatco website at www.hatcocorp.com, select the Parts & Service pull-down menu, and click on “Warranty Registration”.
Installing Portable Units......................................................9
Installing Chain Suspended Units ....................................10
Installing Permanent Units................................................11
Electrical Information........................................................13
Operation.............................................................................14
General.............................................................................14
Maintenance ........................................................................15
Cleaning ...........................................................................15
Replacing Display Light Bulbs..........................................15
Troubleshooting Guide ......................................................16
Options and Accessories...................................................16
Limited Warranty.................................................................19
Authorized Parts Distributors............................Back Cover
Business Hours: 8:00
Telephone: 800-558-0607; 414-671-6350
E-mail: partsandservice@hatcocorp.com
Fax: 800-690-2966 (Parts and Service)
Additional information can be found by visiting our web site at www.hatcocorp.com.
AM to 5:00 PM Central Standard Time (CST)
(Summer Hours: June to September 8:00
AM to 5:00 PM CST Monday–Thursday
8:00
AM to 2:30 PM CST Friday)
414-671-3976 (International)
24 Hour 7 Day Parts and Service
and Canada by calling 800-558-0607.
INTRODUCTION
Hatco Glo-Ray®Infrared Strip Heaters ensure maximum food holding and minimize the risk of food-borne illness. Optimum safety and quality is the result of food held at the proper serving temperatures using Glo-Ray’s pre-focused heat patterns. The pre-focused heat pattern prevents foods from being over­cooked in the middle and cooling off around the edges by concentrating higher temperatures to the outer edges of holding surfaces where heat loss is the greatest. Utilizing specially designed reflectors to direct the heat from the element, Glo­Ray Strip Heaters safely maintain peak serving temperatures longer without cooking the food beyond the point of excellence.
Glo-Ray Infrared Strip Heaters are available from the factory with or without shatter-resistant incandescent lights to illuminate the warming area. These bulbs have a special coating that guards against injury and food contamination in the event of breakage.
Glo-Ray Infrared Strip Heaters are a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.
This manual provides the installation, safety, and operating instructions for Glo-Ray Infrared Strip Heaters. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of the Strip Heaters.
Safety information that appears in this manual is identified by the following signal word panels:
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to personal injury.
2
Form No. GRM-0115
English
WARNING
CAUTION
WARNING
IMPORTANT SAFETY INFORMATION
Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property.
ELECTRIC SHOCK HAZARD:
• Units supplied without an electrical plug require a hardwired connection to on-site electrical system. Connection must be properly grounded and of correct voltage, size, and configuration for electrical specifications of unit. Contact a qualified electrician to determine and perform proper electrical connection.
• Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.
• Turn OFF power switch, unplug power cord/turn off power at circuit breaker, and allow unit to cool before performing any cleaning, adjustments, or maintenance.
• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.
• This unit is not “jet-proof” construction. Do not use jet-clean spray to clean this unit.
• Do not steam clean or use excessive water on unit.
• Discontinue use if power cord is frayed or worn.
• Do not attempt to repair or replace a damaged power cord. The cord must be replaced by Hatco, an Authorized Hatco Service Agent, or a person with similar qualifications.
• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.
FIRE HAZARD:
• Locate unit the correct distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. Refer to specific installation and mounting information in this manual for proper clearances.
• Make sure to follow the installation information listed below for specific strip heaters. If safe distances are not maintained, discoloration or combustion could occur.
a. Do not install standard wattage strip heaters (GR, GRA,
GRN, GRL, and GRAL Series) less than 10″ (254 mm) above combustible surfaces.
b. Do not install high wattage strip heaters (GRH, GRHL,
GRAH, GRNH, GRAHL Series) less than 13-1/2″ (343 mm)
above combustible surfaces. c. Do not install dual strip heaters above combustible surfaces. e. Install all single strip heaters with a minimum distance of 3″
(76 mm) from a combustible wall or adjacent surface.
EXPLOSION HAZARD: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
Use only light bulbs that meet or exceed National Sanitation Foundation (NSF) standards and are specifically designed for food holding areas. Breakage of light bulbs not specially coated could result in personal injury and/or food contamination.
This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from the unit.
Make sure all operators have been instructed on the safe and proper use of the unit.
Make sure food product has been heated to the proper food-safe temperature before placing in unit. Failure to heat food product properly may result in serious health risks. This unit is for holding pre-heated food product only.
For installation with chains, make sure the chains have sufficient strength and are securely fastened to both the unit and the mounting location. Poorly installed chains may cause the unit to loosen and fall. Do not place anything on top of units installed with chains.
This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976.
BURN HAZARD: Some exterior surfaces on the unit will get hot. Use caution when touching these areas.
Standard and approved manufacturing oils may smoke up to 30 minutes during initial startup. This is a temporary condition. Operate unit without food product until smoke dissipates.
Strip heaters equipped with incandescent lights that require a circuit breaker larger than 20 amps for the heat element must have a separate circuit breaker for the incandescent lights that is 20 amps or less.
To ensure safe and proper operation, refer to the Clearance Requirements listed in the Installation section of this manual.
NOTICE
Installation of two or more separate units with less than 3″ (76 mm) between housings may result in premature failure of component parts. Failure to provide proper spacing may result in heat damage to electrical components.
Units are voltage-specific. Refer to specification label for electrical requirements before beginning installation.
Do not add a decorative soffit to hide a pass-through mounted strip heater. Excessive heat can cause unit failure.
To prevent premature failure of components due to excessive heat, remote mounted control switches must be installed outside the strip heater heat zone.
Damage to any countertop material caused by heat generated from Hatco equipment is not covered under the Hatco warranty. Contact the manufacturer of the countertop material for application information.
Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch the finish of the unit, marring its appearance and making it susceptible to soil accumulation.
IMPORTANT—DO NOT use paper towel or glass cleaner to clean plastic surfaces. Paper towel and glass cleaner may scratch the material. Wipe off plastic surfaces using a soft, clean, water­dampened cloth.
Do not locate unit in area with excessive air movement around unit. Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, and exterior doors).
Form No. GRM-0115
3
MODEL DESCRIPTION
G R A H L - XX D
No Character = Stainless Steel Housing
No Character = Standard Wattage
All Models
Hatco Glo-Ray®Infrared Strip Heaters keep hot foods at optimum serving temperatures longer. Foods do not dry out or become discolored; even the most delicate dishes hold that “just­prepared” look. The Glo-Ray pre-focused heat pattern directs heat from a tubular element to bathe the entire holding surface.
Glo-Ray strip heaters can be ordered in standard or high wattage configurations, stainless steel housings in lengths of 24″–96″ (610 mm–2438 mm), aluminum housings in lengths of 18″–144″ (457–3658 mm), or narrow design housings in lengths of 18″–72″ (457–1829 mm).
All strip heaters have several mounting options and switch locations. Optional infinite control switches, remote control enclosures, incandescent lighting, and sneeze guards are available also.
GR-XX, GRH-XX, GRL-XX, and GRHL-XX Models
Stainless steel models are available with or without incandescent lights
NOTE: Stainless steel strip heaters are not available with
sneeze guards.
GRA-XX, GRAH-XX, GRAL-XX, and GRAHL-XX Models
Aluminum, single element models are available either with or without incandescent lights or sneeze guards.
English
GRA-48 Model
GRAHL-48 Model
GR-XXD, GRA-XXD, GRH-XXD, GRAH-XXD, GRL-XXD, GRAL-XXD, GRHL-XXD, and GRAHL-XXD Models
Dual models allow for side-by-side mounting of two or more strip heaters to provide a wider holding area. Dual models are constructed with a required 3″ (76 mm) or 6″ (152 mm) spacer between heating elements.
Dual models are available either with or without incandescent lights or sneeze guards (sneeze guards not available for stainless steel models).
NOTE: Incandescent lights and sneeze guards are not
available for retrofit.
GRN-XX and GRNH-XX Models
Narrow models are available in stainless steel or powdercoated steel in several Designer colors.
NOTE: Narrow design strip heaters are not available with lights,
sneeze guards, or as dual units.
MODEL DESIGNATION
Glo-Ray
Housing Type:
A = Aluminum
N = Narrow Powder-Coated Steel
GRAL-48D Model
GRN-48 Model
D = Dual Elements No Character = Single Element
Width (in inches) L = Incandescent Light
No Character = Without Lights H = High Wattage
4
Form No. GRM-0115
English
A
Narrow Models
(Shown with Optional 9-3/8" Sneeze Guards)
WARNING
NEMA 5-15P
NEMA 5-20P
Plug Configurations
An attached 6’ (1829 mm) cord and plug is available as a factory-installed option for certain units. These units must be 120 V (volt) models with built-in controls that are 72″ (1829 mm) in width or less and mounted with a standard chain kit, C-leg stand, or T-leg stand.
NOTE: Cord and plug configurations are not available for units
with adjustable tubular stands or non-adjustable tubular stands.
ELECTRIC SHOCK HAZARD: Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.
Dimensions
Model Width (A) Height (B) Depth (C) Depth (D) Height (E)
SPECIFICATIONS
Plug Configuration
NOTE: Receptacle not supplied by Hatco.
NOTE: Refer to the wiring diagram supplied with the unit and
specification label attached to the unit for specific electrical information. Also, refer to the “Electrical Rating Charts” document on the Infrared Strip Heaters page of the Hatco website (www.hatcocorp.com).
GR and GRH
GRA and GRAH
GRAL and GRAHL
GRL and GRHL
GR-, GRA-,
GRH-, GRAH-,
GRL-, GRAL-,
GRHL-, and
GRAHL-XXD
GRN and GRNH
B
E
(Shown with Optional Sneeze Guards)
18″–96″
(457–2438 mm)
18″–144″
(457–3658 mm)
18″–144″
(457–3658 mm)
18″–72″
(457–1829 mm)
18″–144″
(457–3658 mm)
18″–72″
(457–1829 mm)
C
D
Single Element Models
2-1/2″
(63 mm)
2-1/2″
(63 mm)
2-1/2″
(63 mm)
2-1/2″
(63 mm)
2-1/2″
(63 mm)
2″
(51 mm)
6″
(152 mm)
6″
(152 mm)
9″
(229 mm)
9″
(229 mm)
3″ spacer:
15″ (381 mm)
6″ spacer:
18″ (457 mm)
4″
(102 mm)
B
E
--- ---
23″
(584 mm)
26″
(660 mm)
26″
(660 mm)
3″ spacer:
32″ (813 mm)
6″ spacer:
35″ (889 mm)
--- ---
A
C
D
Dual Element Models
4″
(102 mm)
4″
(102 mm)
4″
(102 mm)
4″
(102 mm)
A
B
C
Form No. GRM-0115
NOTE: Add 8-1/2" (216 mm) to Depth (D) and 1-3/4" (44 mm) to Height (E) if unit is configured with an optional 14" (356 mm) sneeze guard.
5
INSTALLATION
WARNING
CAUTION
English
General
Use the information in this section to prepare for and install a Glo-Ray information in this section for the type of installation. Strip heaters are shipped with most components pre-assembled. Dual units are supplied with a required 3″ (76 mm) or 6″ (152 mm) spacer pre-assembled at the factory.
FIRE HAZARD:
To ensure safe and proper operation, refer to the Clearance Requirements listed in the Installation section of this manual.
®
Infrared Strip Heater. Make sure to locate the specific
• Locate the unit the correct distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. Refer to specific installation and mounting information in this manual for proper clearances.
• Make sure to follow the installation information listed below for specific strip heaters. If safe distances are not maintained, discoloration or combustion could occur.
a. Do not install standard wattage strip heaters (GR,
GRA, GRN, GRL, and GRAL Series) less than 10″ (254 mm) above combustible surfaces.
b. Do not install high wattage strip heaters (GRH,
GRHL, GRAH, GRNH, GRAHL Series) less than 13-1/2″ (343 mm) above combustible surfaces.
c. Do not install dual strip heaters above combustible
surfaces.
e. Install all single strip heaters with a minimum
distance of 3″ (76 mm) from a combustible wall or adjacent surface.
NOTICE
Units are voltage-specific. Refer to specification label for electrical requirements before beginning installation.
Do not add a decorative soffit to hide a pass-through mounted strip heater. Excessive heat can cause unit failure.
Damage to any countertop material caused by heat generated from Hatco equipment is not covered under the Hatco warranty. Contact the manufacturer of the countertop material for application information.
NOTE: Contact the manufacturer of the countertop base
NOTE: To prevent delay in obtaining warranty coverage,
NOTE: If the unit is configured with optional equipment, see the
material for application information and surface temperature limits before installing the unit.
1. Remove the unit from the shipping carton and remove all
packing materials.
complete online warranty registration. See the IMPORTANT OWNER INFORMATION section for details.
2. Remove tape and protective packaging from all surfaces
of the unit.
OPTIONSANDACCESSORIES section in this manual.
3. Install/mount the unit in an appropriate location. a. Verify recommended mounting heights and minimum
clearance requirements are met for the appropriate model. Refer to “Recommended Mounting Heights” and “Minimum Clearance Requirements” in this section.
b. For portable unit installation, refer to “Installing Portable
Units” in this section.
c. For chain suspension installation, refer to “Installing
Chain Suspended Units” in this section.
d. For permanent unit installation, refer to “Installing
Permanent Units” in this section.
Dual Mounting
When mounting units side-by-side, a space not less than 3″ (76 mm) must be maintained between units. Dual units ordered from the factory are shipped with a pre-assembled 3″ (76 mm) or 6″ (152 mm) spacer.
NOTE: Dual units are available with aluminum housings only.
NOTICE
Installation of two or more separate units with less than 3″ (76 mm) between housings may result in premature failure of component parts. Failure to provide proper spacing may result in heat damage to electrical components.
Under Shelf Mounting
When mounting a unit under a shelf, use adjustable angle brackets to assure proper spacing. Remote control enclosures are recommended to keep switches out of the heat zone and prevent premature failure.
Pass-Through
If a pass-through area is 12″–16″ (305–406 mm) deep, a standard wattage or high wattage single unit can be used. For a 20″–24″ (508–610 mm) deep pass-through area, a dual unit in either standard or high wattage is recommended. Installation of multiple units must have a minimum spacing of 3″ (76 mm) between heaters.
T-Legs or C-Legs
Units must be 120 V and be equipped with a cord and plug. Do not mount units longer than 72″ (1829 mm) on T-legs or C-legs.
Over Steam Table
When mounting over a steam table, a remote control enclosure must be installed.
6
Form No. GRM-0115
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