Hatco GRAH-48D3 Installation Manual

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ADVERTENCIA
AVERTISSEMENT
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hatcocorp.com
(see page 2)
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GLO-RAY
®
Infrared Strip Heaters
Rampes Chauffantes à Infrarouge
GR, GRH, GRL, GRHL, GRA, GRAH, GRAL,
GRAHL, GRN, GRNH Series/Série
Installation and Operating Manual
Manuel d'installation et d'utilisation
Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.
English = p 2
No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.
Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l'entretien, l'utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.
Français = p 20
© 2015 Hatco Corporation
NOTICE
CAUTION
WARNING
24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling 800-558-0607.
CONTENTS
English
Important Owner Information ..............................................2
Introduction...........................................................................2
Important Safety Information...............................................3
Model Description.................................................................4
Model Designation................................................................4
Specifications........................................................................5
Plug Configurations ............................................................5
Dimensions.........................................................................5
Installation.............................................................................6
General...............................................................................6
Recommended Mounting Heights ......................................7
Minimum Clearance Requirements for Combustible
Surroundings.....................................................................7
Minimum Clearance Requirements for
Non-Combustible Surroundings........................................8
IMPORTANT OWNER INFORMATION
Record the model number, serial number, voltage, and purchase date of your strip heater in the spaces below (specification label located on the underside of the unit). Please have this information available when calling Hatco for service assistance.
Model No. ________________________________________
Serial No. ________________________________________
Voltage __________________________________________
Date of Purchase __________________________________
Installing Portable Units......................................................9
Installing Chain Suspended Units ....................................10
Installing Permanent Units................................................11
Electrical Information........................................................13
Operation.............................................................................14
General.............................................................................14
Maintenance ........................................................................15
Cleaning ...........................................................................15
Replacing Display Light Bulbs..........................................15
Troubleshooting Guide ......................................................16
Options and Accessories...................................................16
Limited Warranty.................................................................19
Authorized Parts Distributors............................Back Cover
Business Hours: 8:00
Telephone: 800-558-0607; 414-671-6350
E-mail: partsandservice@hatcocorp.com
Fax: 800-690-2966 (Parts and Service)
AM to 5:00 PM Central Standard Time (CST)
(Summer Hours: June to September 8:00
AM to 5:00 PM CST Monday–Thursday
8:00
AM to 2:30 PM CST Friday)
414-671-3976 (International)
Register your unit!
Completing online warranty registration will prevent delay in obtaining warranty coverage. Access the Hatco website at www.hatcocorp.com, select the Parts & Service pull-down menu, and click on “Warranty Registration”.
INTRODUCTION
Hatco Glo-Ray®Infrared Strip Heaters ensure maximum food holding and minimize the risk of food-borne illness. Optimum safety and quality is the result of food held at the proper serving temperatures using Glo-Ray’s pre-focused heat patterns. The pre-focused heat pattern prevents foods from being over­cooked in the middle and cooling off around the edges by concentrating higher temperatures to the outer edges of holding surfaces where heat loss is the greatest. Utilizing specially designed reflectors to direct the heat from the element, Glo­Ray Strip Heaters safely maintain peak serving temperatures longer without cooking the food beyond the point of excellence.
Glo-Ray Infrared Strip Heaters are available from the factory with or without shatter-resistant incandescent lights to illuminate the warming area. These bulbs have a special coating that guards against injury and food contamination in the event of breakage.
Glo-Ray Infrared Strip Heaters are a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.
Additional information can be found by visiting our web site at www.hatcocorp.com.
This manual provides the installation, safety, and operating instructions for Glo-Ray Infrared Strip Heaters. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of the Strip Heaters.
Safety information that appears in this manual is identified by the following signal word panels:
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
2
Form No. GRM-0115
English
WARNING
CAUTION
NOTICE
WARNING
IMPORTANT SAFETY INFORMATION
Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property.
ELECTRIC SHOCK HAZARD:
• Units supplied without an electrical plug require a hardwired connection to on-site electrical system. Connection must be properly grounded and of correct voltage, size, and configuration for electrical specifications of unit. Contact a qualified electrician to determine and perform proper electrical connection.
• Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.
• Turn OFF power switch, unplug power cord/turn off power at circuit breaker, and allow unit to cool before performing any cleaning, adjustments, or maintenance.
• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.
• This unit is not “jet-proof” construction. Do not use jet-clean spray to clean this unit.
• Do not steam clean or use excessive water on unit.
• Discontinue use if power cord is frayed or worn.
• Do not attempt to repair or replace a damaged power cord. The cord must be replaced by Hatco, an Authorized Hatco Service Agent, or a person with similar qualifications.
• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.
FIRE HAZARD:
• Locate unit the correct distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. Refer to specific installation and mounting information in this manual for proper clearances.
• Make sure to follow the installation information listed below for specific strip heaters. If safe distances are not maintained, discoloration or combustion could occur.
a. Do not install standard wattage strip heaters (GR, GRA,
GRN, GRL, and GRAL Series) less than 10″ (254 mm) above combustible surfaces.
b. Do not install high wattage strip heaters (GRH, GRHL,
GRAH, GRNH, GRAHL Series) less than 13-1/2″ (343 mm)
above combustible surfaces. c. Do not install dual strip heaters above combustible surfaces. e. Install all single strip heaters with a minimum distance of 3″
(76 mm) from a combustible wall or adjacent surface.
EXPLOSION HAZARD: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
Use only light bulbs that meet or exceed National Sanitation Foundation (NSF) standards and are specifically designed for food holding areas. Breakage of light bulbs not specially coated could result in personal injury and/or food contamination.
This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from the unit.
Make sure all operators have been instructed on the safe and proper use of the unit.
Make sure food product has been heated to the proper food-safe temperature before placing in unit. Failure to heat food product properly may result in serious health risks. This unit is for holding pre-heated food product only.
For installation with chains, make sure the chains have sufficient strength and are securely fastened to both the unit and the mounting location. Poorly installed chains may cause the unit to loosen and fall. Do not place anything on top of units installed with chains.
This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976.
BURN HAZARD: Some exterior surfaces on the unit will get hot. Use caution when touching these areas.
Standard and approved manufacturing oils may smoke up to 30 minutes during initial startup. This is a temporary condition. Operate unit without food product until smoke dissipates.
Strip heaters equipped with incandescent lights that require a circuit breaker larger than 20 amps for the heat element must have a separate circuit breaker for the incandescent lights that is 20 amps or less.
To ensure safe and proper operation, refer to the Clearance Requirements listed in the Installation section of this manual.
Installation of two or more separate units with less than 3″ (76 mm) between housings may result in premature failure of component parts. Failure to provide proper spacing may result in heat damage to electrical components.
Units are voltage-specific. Refer to specification label for electrical requirements before beginning installation.
Do not add a decorative soffit to hide a pass-through mounted strip heater. Excessive heat can cause unit failure.
To prevent premature failure of components due to excessive heat, remote mounted control switches must be installed outside the strip heater heat zone.
Damage to any countertop material caused by heat generated from Hatco equipment is not covered under the Hatco warranty. Contact the manufacturer of the countertop material for application information.
Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch the finish of the unit, marring its appearance and making it susceptible to soil accumulation.
IMPORTANT—DO NOT use paper towel or glass cleaner to clean plastic surfaces. Paper towel and glass cleaner may scratch the material. Wipe off plastic surfaces using a soft, clean, water­dampened cloth.
Do not locate unit in area with excessive air movement around unit. Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, and exterior doors).
Form No. GRM-0115
3
MODEL DESCRIPTION
G R A H L - XX D
Glo-Ray
Housing Type:
A = Aluminum
N = Narrow Powder-Coated Steel
No Character = Stainless Steel Housing
L = Incandescent Light No Character = Without Lights
D = Dual Elements No Character = Single Element
Width (in inches)
H = High Wattage No Character = Standard Wattage
All Models
Hatco Glo-Ray®Infrared Strip Heaters keep hot foods at optimum serving temperatures longer. Foods do not dry out or become discolored; even the most delicate dishes hold that “just­prepared” look. The Glo-Ray pre-focused heat pattern directs heat from a tubular element to bathe the entire holding surface.
Glo-Ray strip heaters can be ordered in standard or high wattage configurations, stainless steel housings in lengths of 24″–96″ (610 mm–2438 mm), aluminum housings in lengths of 18″–144″ (457–3658 mm), or narrow design housings in lengths of 18″–72″ (457–1829 mm).
All strip heaters have several mounting options and switch locations. Optional infinite control switches, remote control enclosures, incandescent lighting, and sneeze guards are available also.
GR-XX, GRH-XX, GRL-XX, and GRHL-XX Models
Stainless steel models are available with or without incandescent lights
NOTE: Stainless steel strip heaters are not available with
sneeze guards.
GRA-XX, GRAH-XX, GRAL-XX, and GRAHL-XX Models
Aluminum, single element models are available either with or without incandescent lights or sneeze guards.
English
GRA-48 Model
GRAHL-48 Model
GR-XXD, GRA-XXD, GRH-XXD, GRAH-XXD, GRL-XXD, GRAL-XXD, GRHL-XXD, and GRAHL-XXD Models
Dual models allow for side-by-side mounting of two or more strip heaters to provide a wider holding area. Dual models are constructed with a required 3″ (76 mm) or 6″ (152 mm) spacer between heating elements.
Dual models are available either with or without incandescent lights or sneeze guards (sneeze guards not available for stainless steel models).
NOTE: Incandescent lights and sneeze guards are not
available for retrofit.
GRN-XX and GRNH-XX Models
Narrow models are available in stainless steel or powdercoated steel in several Designer colors.
NOTE: Narrow design strip heaters are not available with lights,
sneeze guards, or as dual units.
MODEL DESIGNATION
GRAL-48D Model
GRN-48 Model
4
Form No. GRM-0115
English
Single Element Models
(Shown with Optional Sneeze Guards)
A
D
C
B
A
B
C
A
D
C
B
Narrow Models
E
E
NOTE: Add 8-1/2" (216 mm) to Depth (D) and 1-3/4" (44 mm) to Height (E) if unit is configured with an optional 14" (356 mm) sneeze guard.
Dual Element Models
(Shown with Optional 9-3/8" Sneeze Guards)
WARNING
NEMA 5-15P
NEMA 5-20P
Plug Configurations
An attached 6’ (1829 mm) cord and plug is available as a factory-installed option for certain units. These units must be 120 V (volt) models with built-in controls that are 72″ (1829 mm) in width or less and mounted with a standard chain kit, C-leg stand, or T-leg stand.
NOTE: Cord and plug configurations are not available for units
with adjustable tubular stands or non-adjustable tubular stands.
ELECTRIC SHOCK HAZARD: Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.
Dimensions
Model Width (A) Height (B) Depth (C) Depth (D) Height (E)
SPECIFICATIONS
Plug Configuration
NOTE: Receptacle not supplied by Hatco.
NOTE: Refer to the wiring diagram supplied with the unit and
specification label attached to the unit for specific electrical information. Also, refer to the “Electrical Rating Charts” document on the Infrared Strip Heaters page of the Hatco website (www.hatcocorp.com).
GR and GRH
GRA and GRAH
GRAL and GRAHL
GRL and GRHL
GR-, GRA-,
GRH-, GRAH-,
GRL-, GRAL-,
GRHL-, and
GRAHL-XXD
GRN and GRNH
18″–96″
(457–2438 mm)
18″–144″
(457–3658 mm)
18″–144″
(457–3658 mm)
18″–72″
(457–1829 mm)
18″–144″
(457–3658 mm)
18″–72″
(457–1829 mm)
2-1/2″
(63 mm)
2-1/2″
(63 mm)
2-1/2″
(63 mm)
2-1/2″
(63 mm)
2-1/2″
(63 mm)
2″
(51 mm)
6″
(152 mm)
6″
(152 mm)
9″
(229 mm)
9″
(229 mm)
3″ spacer:
15″ (381 mm)
6″ spacer:
18″ (457 mm)
4″
(102 mm)
--- ---
23″
(584 mm)
26″
(660 mm)
26″
(660 mm)
3″ spacer:
32″ (813 mm)
6″ spacer:
35″ (889 mm)
--- ---
4″
(102 mm)
4″
(102 mm)
4″
(102 mm)
4″
(102 mm)
Form No. GRM-0115
5
INSTALLATION
WARNING
CAUTION
NOTICE
NOTICE
English
General
Use the information in this section to prepare for and install a Glo-Ray information in this section for the type of installation. Strip heaters are shipped with most components pre-assembled. Dual units are supplied with a required 3″ (76 mm) or 6″ (152 mm) spacer pre-assembled at the factory.
FIRE HAZARD:
To ensure safe and proper operation, refer to the Clearance Requirements listed in the Installation section of this manual.
Units are voltage-specific. Refer to specification label for electrical requirements before beginning installation.
Do not add a decorative soffit to hide a pass-through mounted strip heater. Excessive heat can cause unit failure.
Damage to any countertop material caused by heat generated from Hatco equipment is not covered under the Hatco warranty. Contact the manufacturer of the countertop material for application information.
NOTE: Contact the manufacturer of the countertop base
NOTE: To prevent delay in obtaining warranty coverage,
NOTE: If the unit is configured with optional equipment, see the
®
Infrared Strip Heater. Make sure to locate the specific
• Locate the unit the correct distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. Refer to specific installation and mounting information in this manual for proper clearances.
• Make sure to follow the installation information listed below for specific strip heaters. If safe distances are not maintained, discoloration or combustion could occur.
a. Do not install standard wattage strip heaters (GR,
GRA, GRN, GRL, and GRAL Series) less than 10″ (254 mm) above combustible surfaces.
b. Do not install high wattage strip heaters (GRH,
GRHL, GRAH, GRNH, GRAHL Series) less than 13-1/2″ (343 mm) above combustible surfaces.
c. Do not install dual strip heaters above combustible
surfaces.
e. Install all single strip heaters with a minimum
distance of 3″ (76 mm) from a combustible wall or adjacent surface.
material for application information and surface temperature limits before installing the unit.
1. Remove the unit from the shipping carton and remove all
packing materials.
complete online warranty registration. See the IMPORTANT OWNER INFORMATION section for details.
2. Remove tape and protective packaging from all surfaces
of the unit.
OPTIONSANDACCESSORIES section in this manual.
3. Install/mount the unit in an appropriate location. a. Verify recommended mounting heights and minimum
clearance requirements are met for the appropriate model. Refer to “Recommended Mounting Heights” and “Minimum Clearance Requirements” in this section.
b. For portable unit installation, refer to “Installing Portable
Units” in this section.
c. For chain suspension installation, refer to “Installing
Chain Suspended Units” in this section.
d. For permanent unit installation, refer to “Installing
Permanent Units” in this section.
Dual Mounting
When mounting units side-by-side, a space not less than 3″ (76 mm) must be maintained between units. Dual units ordered from the factory are shipped with a pre-assembled 3″ (76 mm) or 6″ (152 mm) spacer.
NOTE: Dual units are available with aluminum housings only.
Installation of two or more separate units with less than 3″ (76 mm) between housings may result in premature failure of component parts. Failure to provide proper spacing may result in heat damage to electrical components.
Under Shelf Mounting
When mounting a unit under a shelf, use adjustable angle brackets to assure proper spacing. Remote control enclosures are recommended to keep switches out of the heat zone and prevent premature failure.
Pass-Through
If a pass-through area is 12″–16″ (305–406 mm) deep, a standard wattage or high wattage single unit can be used. For a 20″–24″ (508–610 mm) deep pass-through area, a dual unit in either standard or high wattage is recommended. Installation of multiple units must have a minimum spacing of 3″ (76 mm) between heaters.
T-Legs or C-Legs
Units must be 120 V and be equipped with a cord and plug. Do not mount units longer than 72″ (1829 mm) on T-legs or C-legs.
Over Steam Table
When mounting over a steam table, a remote control enclosure must be installed.
6
Form No. GRM-0115
English
A
B
C
Shelf
Back Wall
Counter
4″–6″
(102–152 mm)
12″ (305 mm)
8″–11″
(203–279 mm)
Standard Wattage
Height
High Wattage
Height
11″–14″
(279–356 mm)
Add 3″ for units with lights.
15″ (381 mm)
21″ (533 mm)
14″–18″
(356–457 mm)
10″–14″
(254–356 mm)
Standard Wattage
Height
High Wattage
Height
10″–14″
(254–356 mm)
Standard Wattage
Height
14″–18″
(356–457 mm)
18″ (457 mm)
24″ (610 mm)
High Wattage
Height
INSTALLATION
Recommended Mounting Heights
Recommended Element Height for the
GR, GRA, GRL, GRH, GRHL, GRN, GRAH, GRAL, GRNH, and
GRAHL models in all lengths (excluding dual models).
Minimum Clearance Requirements for Combustible Surroundings
Models (A) (B) (C)
GRA and
GRAL
GRAH and
GRAHL
NOTE: Dual strip heaters cannot be installed in
combustible surroundings.
10″
(254 mm)
13-1/2″
(343 mm)
3″
(76 mm)
3″
(76 mm)
1″
(25 mm)
1″
(25 mm)
Recommended Element Height for dual models
Recommended Element Height for dual models
with a 6″ (152 mm) spacer in all lengths.
with a 3″ (76 mm) spacer in all lengths.
Combustible Clearance Requirements
NOTE: The size of heat patterns vary depending on the height
of the unit.
Form No. GRM-0115
7
INSTALLATION
C
Shelf
Back Wall
Counter
A
B
Minimum Clearance Requirements for Non-Combustible Surroundings
Corded Units with Built-In Switches
Models (A) (B)* (C)
English
GRA and
GRAL
GRAH and
GRAHL
10″
(254 mm)
11″
(279 mm)
---
---
Hardwired Units with Built-In Switches
Models
GRA and
GRAL
GRAH and
GRAHL
with Infinite
Control or
Indicator Light
GRAH and
GRAHL
with ON/OFF
Toggle Switch
(A) (B)* (C)
8″
(203 mm)
10″
(254 mm)
8″
(203 mm)
---
---
---
Hardwired Units with Remote Switches
Models (A) (B) (C)
GRA and
GRAL
GRAH and
GRAHL
8″
(203 mm)
8″
(203 mm)
0″
(0 mm)
0″
(0 mm)
3″
(76 mm)
3″
(76 mm)
1″
(25 mm)
1″
(25 mm)
1″
(25 mm)
0″
(0 mm)
0″
(0 mm)
Non-Combustible Clearance Requirements
Dual Units with Built-In Switches
Models (A) (B)* (C)
GRA-XXD GRAH-XXD GRAL-XXD
GRAHL-XXD
10″
(203 mm)
---
1″
(25 mm)
Dual Units with Remote Switches
Models (A) (B) (C)
GRA-XXD GRAH-XXD GRAL-XXD
GRAHL-XXD
8″
(203 mm)
3″
(76 mm)
0″
(0 mm)
* Must be a pass-through application—not allowed with back
wall installation.
8
Form No. GRM-0115
English
CL-Low CL-High
11-1/8″
(283 mm)
12-1/4″
(311 mm)
Removed
Hanger Tabs
C-Leg
Hanger Tab
Screw
End Plate
Screw
12″
(305 mm)
Removed
Hanger Tabs
T-Leg
Hanger Tab
Screw
End Cover Screw
Mounting Bracket
INSTALLATION
Installing Portable Units
Single strip heaters under 6′ (1829 mm) long can be mounted on C-Leg or T-Leg stands for portable use. Portable units are available in 120 V only and are required to have a power cord and plug connection.
NOTE: C-Legs and T-Legs are not to be used with dual strip
heater units.
C-Leg Stand Mounting
Two types of C-Legs are available.
• CL-Low = 10″ (254 mm) height, for standard wattage strip heaters up to 6′ (1829 mm) in width only.
• CL-High = 13-1/2″ (343 mm) height, for high wattage strip heaters up to 6′ (1829 mm) in width only.
C-Leg Footprint Dimensions
Perform the following procedure to install a C-Leg stand on each end of the unit.
1. Position the unit upside-down on a flat surface.
2. Install sneeze guard(s), if applicable (refer to the OPTIONSAND ACCESSORIES section for details on installing a sneeze guard).
3. Remove the two hanger tab screws and hanger tabs.
4. Remove the one lower end plate screw that aligns with the lowest mounting hole on the C-Leg.
5. Align the three mounting holes on the C-Leg with the three holes on the unit. Secure the leg to the unit with the three screws removed in the previous steps.
T-Leg Stand Mounting
T-Leg stands are available in the following heights:
• Standard wattage units = 10″ (254 mm)
• High wattage units = 13-1/2″ (343 mm) 16″ (406 mm) 18″ (457 mm).
T-Leg Footprint Dimension
Perform the following procedure to install a T-Leg stand on each end of the unit.
1. Position the unit upside-down on a flat surface.
2. Install sneeze guard(s), if applicable (refer to the OPTIONSAND ACCESSORIES section for details on installing a sneeze guard).
3. Align the mounting bracket with the end cover on the underside of the unit, and remove the two screws on the end cover that match up with the holes on the mounting bracket.
4. Secure the mounting bracket to the unit with the two end cover screws.
5. Remove the two hanger tab screws and hanger tabs.
6. Align the two mounting holes on the small “T” of the T-Leg with the two hanger tab holes on the end of the unit. Secure the leg to the unit with the hanger tab screws.
7. Align the single mounting hole on the vertical post of the T­Leg with the hole on the mounting bracket. Secure from the inside with the supplied screw.
Form No. GRM-0115
C-Leg Stand Mounting
T-Leg Stand Mounting
9
INSTALLATION
CAUTION
Mounting Hole Distance =
Width (A) – 2-7/16″ (62 mm)
A
1-3/16″
(30 mm)
WARNING
“S” Hook
Connecting Chain
Hanger Ta b
Screw
Overhead Mounting
System
English
Installing Chain Suspended Units
Chain suspension mounting attaches a strip heater to an overhead surface with the use of “S” hooks.
NOTE: Units ordered with the “S” hook option come with two
“S” hooks and two 6″ (152 mm) pieces of connecting chain. Additional chain (P/N 05.03.020.00) can be ordered from Hatco for the overhead mounting system or another option can be determined by a qualified installer.
For installation with chains, make sure the chains have sufficient strength and are securely fastened to both the unit and the mounting location. Poorly installed chains may cause the unit to loosen and fall. Do not place anything on top of units installed with chains.
To ensure safe and proper operation, refer to the Clearance Requirements listed in the Installation section of this manual.
NOTE: The strength of the chain supplied by Hatco is sufficient
to hold the weight of the unit securely only when mounted properly.
1. Prepare the overhead mounting system for the “S” hooks. Make sure the system is secure and is set up so the unit will be suspended at a level, safe, and proper distance from walls, counter, and food.
2. Loosen, but do not remove the screws securing the hanger tabs on each end of the unit. Rotate the tabs up, then tighten the screws securely.
3. Securely attach one of the 6″ (152 mm) connecting chains between each pair of hanger tabs.
4. Attach an “S” hook to the center of each connecting chain.
5. Carefully lift the unit and attach the “S” hooks on each end of the unit to the overhead mounting system. Make sure the unit is level.
Installing Permanent Units
Strip heaters can be mounted permanently with tubular stands or angle brackets. Permanent units are not available with a power cord and plug connection. Refer to the proper permanent mounting section for the installation procedure.
Tubular Stand Mounting
Tubular stand mounting permanently attaches the unit to a countertop or serving table. All wiring may be concealed within one of the tubular stands.
To ensure safe and proper operation, refer to the Clearance Requirements listed in the INSTALLATION section of this manual.
Non-adjustable tubular stands are available in aluminum, Designer colors, or gloss finishes in heights from 10″–16″ (254–406 mm). Adjustable tubular stands are available in stainless steel in heights from 10″–14″ (254–356 mm).
NOTE: Tubular stands are not field retrofittable.
NOTE: If wiring is to be concealed, a 1″ (25 mm) diameter hole
must be provided in the mounting surface under the stand containing the wiring conduit.
1. Position the unit upside-down on a flat surface.
NOTE: Units for this application are supplied with the conduit
attached to one side of the unit. Conduit should not be removed.
2. If applicable, prepare the mounting surface for concealing wiring.
a. Cut a 1″ (25 mm) diameter hole into the mounting
surface at the appropriate location.
NOTE: The distance between the center of the two stands is
found by subtracting 2-7/16” (62 mm) from the overall width of the strip heater.
b. Route the flexible conduit through the tubular stand and
into the mounting surface.
“S” Hook Mounting
10
Countertop Conduit Hole Dimension
Form No. GRM-0115
English
Adjustable Stand
Set Screw
Mounting
Screw
Flexible Conduit
Non-Adjustable Stand
CAUTION
1″ (25 mm)
Gap
Minimum
Shelf with 3/4″ (19 mm)
flanged edge
Adjustable
Angle
Bracket
Removed
Hanger Tabs
Adjustable
Angle Bracket
End Plate
Screws
Two adjustable
angle brackets
on each end
for dual units.
3. Secure the conduit-side stand to the unit using the screws supplied.
4. Align the opposite-side stand with the mounting holes at the other end of the unit and secure the stand to the unit using the screws supplied.
5. Secure the stands to the mounting surface.
NOTE: The adjustable stands can be raised or lowered by
turning the locking set screw counterclockwise one turn with an Allen wrench. After loosening the set screw, raise or lower the unit to the desired height and retighten the screw. Do not loosen the screw more than necessary.
NOTE: Two pairs of stands will be needed for mounting dual
units.
INSTALLATION
Flanged Edge Shelf Installation
NOTE: GRN Series units are supplied with matching Designer-
colored angle brackets that provide 1-1/2″ (38 mm) clearance between the unit and an overshelf.
Adjustable Angle Bracket Mounting on Aluminum Models
Use the following procedure to install adjustable brackets on each end of aluminum housing models (GRA, GRAH, GRAL, and GRAHL).
1. Position the unit on a flat surface with the heating element facing down.
2. Remove the two hanger tab screws and hanger tabs. These items will not be needed.
3. Remove the two upper end plate screws.
4. Align the adjustable angle bracket with the end plate mounting holes on the unit. Secure the angle bracket with the previously removed end plate screws.
Adjustable Angle Bracket Mounting
Mounting a strip heater with adjustable angle brackets permanently attaches the unit to the underside of a shelf. Units can be mounted to a flat shelf or a shelf with rolled/flanged edges. Adjustable angle brackets provide the necessary gap between the unit and a combustible shelf.
To ensure safe and proper operation, refer to the “Minimum Clearance Requirements” listed in the INSTALLATION section of this manual.
NOTE: When mounting the unit under a shelf, it is
Use the optional adjustable angle brackets to mount the unit below the lowest part of the rolled or flanged edge of the shelf (a minimum gap of 1″ [25 mm] is required between the unit and the underside of a rolled or flanged shelf to prevent heat damage to the electrical system of the unit).
Form No. GRM-0115
Tubular Stand Mounting
recommended to use remote-mounted control switches.
Aluminum Model Adjustable Angle Bracket Installation
5. Fasten the angle brackets to the underside of the shelf using appropriate fasteners (not supplied by Hatco).
NOTE: Two pairs of brackets will be needed for dual units.
Dual Unit Mounting
11
INSTALLATION
Righ t A ngle Fittin g
Conduit
WARNING
Removed
Hanger Tabs
Stainless Steel
Adjustable
Angle Bracket
Hanger Tab
Screws
WARNING
CAUTION
English
Adjustable Angle Bracket Mounting on Stainless Steel Models
Use the following procedure to install adjustable angle brackets on each end of stainless steel housing models (GR and GRH models).
1. Position the unit on a flat surface with the heating element facing down.
2. Remove the two hanger tab screws and hanger tabs.
3. Align the adjustable angle bracket with the hanger tab mounting holes on the unit.
4. Secure the angle bracket with the previously removed hanger tab screws.
5. Fasten the angle brackets to the underside of the shelf using appropriate fasteners (not supplied by Hatco).
Power Supply
Install supply wire and connectors suitable for at least 194°F (90°C).
• Use a minimum of No. 14 AWG copper wire for individual circuits up to 15 amps.
• Use a minimum of No. 12 AWG copper wire for individual circuits 15 to 20 amps.
• Use a minimum of No. 10 AWG copper wire for individual circuits 20 to 25 amps.
• Use a minimum of No. 8 AWG copper wire for individual circuits 25 to 30 amps.
NOTE: Refer to the wiring diagram supplied with the unit and
specifications label attached to the unit for specific electrical information.
Conduit Connection
Units supplied with a right angle fitting and flexible conduit attached have had all internal connections completed at the factory. Attach the proper power supply leads to the high temperature lead wires in the conduit.
Stainless Steel Model Adjustable Angle Bracket Installation
Electrical Information
Refer to the wiring diagram supplied with the unit and specification label attached to the unit for specific electrical information. Also, refer to the “Electrical Rating Charts” document on the Infrared Strip Heaters page of the Hatco website (www.hatcocorp.com).
ELECTRIC SHOCK HAZARD: For hardwired units, all electrical connections must be in accordance with local electrical codes and any other applicable codes. Connections should be made by a qualified, licensed electrician.
Strip heaters equipped with incandescent lights that require a circuit breaker larger than 20 amps for the heat element must have a separate circuit breaker for the incandescent lights that is 20 amps or less.
NOTE: If the unit being installed is not shown or listed in this
manual, refer to the wiring diagram supplied with the unit and the installation information on the unit for further instructions.
Conduit Connections
Power Cord and Plug Models
Units can be supplied with a 6′ (1829 mm) power cord and plug attached at the factory if the unit meets the following guidelines:
• 120 volt unit
• Single heating element
• 72″ (1829 mm) or less in length
• Built-in switch
• Portable mounting using C-Legs or T-Legs supplied by Hatco or stationary mounting using “S” hooks and mounting chain supplied by Hatco.
ELECTRIC SHOCK HAZARD: Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.
NOTE: Units intended for fixed or permanent mounting cannot
have a power cord attached and must be hardwired according to local and national electrical codes.
12
Form No. GRM-0115
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