Hatco GRAC-30/16.75, UGAGH-24D3 Operator’s Manual

Page 1
®
Ceramic Infrared Strip Heaters
UGA, UGAL, UGAH, and UGAHL Series
Installation and Operating Manual
I&W #07.05.209.00
Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.
No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.
© 2008 Hatco Corporation
Page 2
CONTENTS
NOTICE
CAUTION
WARNING
Important Owner Information...............................i
Introduction ...........................................................i
Important Safety Information..............................1
Model Designation ...............................................2
Model Descriptions ..............................................2
Specifications.......................................................3
Electrical Rating Charts ...................................3
Dimensions ....................................................11
Installation ..........................................................12
General..........................................................12
Minimum Clearance Requirements ...............13
Recommended Mounting Heights .................13
Assembly.......................................................14
Undershelf Mounting .....................................14
Permanent Surface Mount.............................15
Overhead Mounting .......................................16
Electrical Wiring Hook-Up..............................16
Operation ............................................................17
Maintenance .......................................................18
General..........................................................18
Replacing Display Light Bulbs .......................18
Troubleshooting Guide......................................19
Options................................................................20
Hatco Limited Warranty.....................................21
Authorized Parts Distributors ...........Back Cover
IMPORTANT OWNER INFORMATION
Record the model number, serial number (identification decal located on the underside of the unit), voltage, and purchase date of your strip heater in the spaces below. Please have this information available when calling Hatco for service assistance.
Model No. ________________________________
Serial No. ________________________________
Voltage __________________________________
Date of Purchase __________________________
Business 8:00 a.m. to 5:00 p.m. Hours: Central Standard Time
Telephone: (800) 558-0607; (414) 671-6350
Fax: (800) 690-2966 (Parts and Service)
(Summer Hours: June to September – 8:00 a.m. to 5:00 p.m. C.S.T. Monday through Thursday 8:00 a.m. to 2:30 p.m. C.S.T. Friday)
(414) 671-3976 (International)
24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling (800) 558-0607.
INTRODUCTION
Hatco Ultra-Glo®Ceramic Strip Heaters ensure maximum food holding and minimize the risk of food­borne illness. Optimum safety and quality is the result of food held at the proper serving temperatures using Ultra Glo’s pre-focused heat patterns. The pre-focused heat pattern prevents foods from being over-cooked in the middle and cooling off around the edges by concentrating higher temperatures to the outer edges of holding surfaces where heat loss is the greatest. Utilizing specially designed reflectors to direct the heat from the element, Ultra-Glo Ceramic StripHeaters safely maintain peak serving temperatures longer without cooking the food beyond the point of excellence. The ceramic element heat output allows the units to be mounted at increased heights for improved working clearances.
Ultra-Glo Ceramic Strip Heaters are available from the factory with or without shatter-resistant display lights to illuminate the warming area. These bulbs have a special coating that guards against injury and food contamination in the event of breakage.
Ultra-Glo Ceramic Strip Heaters are a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.
Additional information can be found by visiting our web site at www.hatcocorp.com.
This manual provides the installation, safety, and operating instructions for Ultra-Glo Ceramic Strip Heaters. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of the strip heaters.
Safety information that appears in this manual is identified by the following signal word panels:
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
i
Form No. UGAM-0908
Page 3
IMPORTANT SAFETY INFORMATION
WARNING
CAUTION
NOTICE
Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property.
ELECTRIC SHOCK HAZARD:
• For hard-wired units, all electrical connections must be in accordance with local electrical codes and any other applicable codes. Connections should be made by a qualified, licensed electrician.
• Turn the power OFF at the fused disconnect switch/circuit breaker and allow the unit to cool before performing any maintenance or cleaning.
• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.
• This unit is not “jet-proof” construction. Do not use jet-clean spray to clean this unit.
• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.
FIRE HAZARD:
• Do not install Ultra-Glo ceramic strip heaters above or around combustible surfaces. Discoloration or combustion could occur. Ultra-Glo ceramic strip heaters must be installed in non-combustible surroundings only.
• Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
BURN HAZARD: Some exterior surfaces on the unit will get hot. Use caution when touching these areas.
Standard and approved manufacturing oils may smoke up to 30 minutes during initial startup. This is a temporary condition. Operate unit without food product until smoke dissipates.
To ensure safe and proper operation, refer to the “Minimum Clearance Requirements” listed in the INSTALLATION section of this manual.
Installation of two or more separate units with less than 3″ (76 mm) between housings may result in premature failure of component parts. Failure to provide proper spacing may result in heat damage to electrical components.
To prevent unit failure, do not add a decorative soffit to hide a pass-through mounted strip heater.
To prevent premature failure of components due to excessive heat, remote control enclosures must be installed outside the strip heater heat zone.
Heat damage to countertop material such as Corian®and similar products (other than stainless steel) is not covered under the Hatco warranty. Contact the manufacturer of the base material for temperature limits and application information before installing the unit.
Use non-abrasive cleaners only. Abrasive cleaners could scratch the finish of the unit, marring its appearance and making it susceptible to dirt accumulation.
Use only light bulbs that meet or exceed National Sanitation Foundation (NSF) standards and are specifically designed for food holding areas. Breakage of light bulbs not specially coated could result in personal injury and/or food contamination.
This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976.
Form No. UGAM-0908
1
Page 4
MODEL DESIGNATION
U G A H L - XX D
Ultra-Glo
Housing Type A = Aluminum
Incandescent Light
Dual Element Depth
Width (inches)
H = High Wattage
No Character = Standard Wattage
MODEL DESCRIPTIONS
Figure 1. Model Designation
Hatco Ultra-Glo®Ceramic Strip Heaters keep hot foods at optimum serving temperatures longer. Foods do not dry out or become discolored; even the most delicate dishes hold that “just-prepared” look. The Ultra-Glo pre-focused heat pattern directs heat from a ceramic element to bathe the entire holding surface. The ceramic element heat output allows the units to be mounted at increased heights for improved working clearances.
Ultra-Glo Ceramic Strip Heaters are constructed with aluminum housings in widths of 18″ (457 mm) to 72″ (1829 mm).
Dual models allow for side-by-side mounting of two heating elements to provide a deeper holding area (dual models are constructed with a standard 3″ [76 mm] or optional 6″ [152 mm] spacer between heating elements).
All Ultra-Glo Ceramic Strip Heaters have several mounting options and switch locations. Optional infinite control switches, electronic infinite control switches, remote control enclosures, incandescent lighting, and halogen lighting are available.
UGA-XX: Aluminum housing, single element
depth
UGAHL-XXD: Aluminum housing, high wattage,
incandescent lights, dual element depth
NOTE: Incandescent and halogen lights are not
available for retrofit.
Figure 2. UGA-XX Model
UGAH-XX: Aluminum housing, high wattage,
single element depth
UGAL-XX: Aluminum housing, incandescent
lights, single element depth
UGAHL-XX: Aluminum housing, high wattage,
incandescent lights, single element depth
UGA-XXD: Aluminum housing, dual element
depth
UGAH-XXD: Aluminum housing, high wattage,
dual element depth
UGAL-XXD: Aluminum housing, incandescent
lights, dual element depth
2
Figure 3. UGAL-XX Model
Figure 4. UGAL-XXD Model, 3″ (76 mm) Spacer
Form No. UGAM-0908
Page 5
Electrical Rating Chart — UGA Models
Model UGA-18 Shipping Weight: 9 lbs. (4 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 500 4.2
208V Unit
Circuit 1 208 490 2.4
240V Unit
Circuit 1 240 500 2.1
Model UGA-24 Shipping Weight: 10 lbs. (5 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 650 5.4
208V Unit
Circuit 1 208 675 3.2
240V Unit
Circuit 1 240 650 2.7
Model UGA-30 Shipping Weight: 11 lbs. (5 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 900 7.5
208V Unit
Circuit 1 208 840 4.0
240V Unit
Circuit 1 240 900 3.8
Model UGA-36 Shipping Weight: 12 lbs. (5 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1000 8.3
208V Unit
Circuit 1 208 980 4.7
240V Unit
Circuit 1 240 1000 4.2
Model UGA-42 Shipping Weight: 13 lbs. (6 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1200 10.0
208V Unit
Circuit 1 208 1120 5.4
240V Unit
Circuit 1 240 1200 5.0
SPECIFICATIONS
Model UGA-48 Shipping Weight: 14 lbs. (6 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1500 12.5
208V Unit
Circuit 1 208 1470 7.1
240V Unit
Circuit 1 240 1500 6.3
Model UGA-54
208V Unit Voltage Watts Amps
Circuit 1 208 1470 7.1
240V Unit
Circuit 1 240 1500 6.3
Model UGA-60
208V Unit Voltage Watts Amps
Circuit 1 208 1960 9.4
240V Unit
Circuit 1 240 2000 8.3
Model UGA-66
208V Unit Voltage Watts Amps
Circuit 1 208 1960 9.4
240V Unit
Circuit 1 240 2000 8.3
Model UGA-72
208V Unit Voltage Watts Amps
Circuit 1 208 1960 9.4
240V Unit
Circuit 1 240 2000 8.3
•
•
•
•
Shipping Weight: 16 lbs. (7 kg)*
Shipping Weight: 17 lbs. (8 kg)*
Shipping Weight: 19 lbs. (9 kg)*
Shipping Weight: 20 lbs. (9 kg)*
• Not available in 120 volts.
* Add 2 – 8 lbs. (1 – 3 kg) to shipping weight depending on size of remote control enclosure.
Form No. UGAM-0908
3
Page 6
SPECIFICATIONS
Electrical Rating Chart — UGAH Models
Model UGAH-18 Shipping Weight: 9 lbs. (4 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 650 5.4
208V Unit
Circuit 1 208 675 3.2
240V Unit
Circuit 1 240 650 2.7
Model UGAH-24 Shipping Weight: 10 lbs. (5 kg)*
120V Unit
Circuit 1 120 750 6.3
208V Unit
Circuit 1 208 750 3.6
240V Unit
Circuit 1 240 750 3.1
Model UGAH-30 Shipping Weight: 11 lbs. (5 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1125 9.4
208V Unit
Circuit 1 208 1125 5.4
240V Unit
Circuit 1 240 1125 4.7
Model UGAH-36 Shipping Weight: 12 lbs. (5 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1300 10.8
208V Unit
Circuit 1 208 1350 6.5
240V Unit
Circuit 1 240 1300 5.4
Model UGAH-42 Shipping Weight: 13 lbs. (6 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1500 12.5
208V Unit
Circuit 1 208 1500 7.2
240V Unit
Circuit 1 240 1500 6.3
Voltage Watts Amps
Model UGAH-48
208V Unit Voltage Watts Amps
Circuit 1 208 2025 9.7
240V Unit
Circuit 1 240 1950 8.1
Model UGAH-54
208V Unit Voltage Watts Amps
Circuit 1 208 2250 10.8
240V Unit
Circuit 1 240 2250 9.4
Model UGAH-60
208V Unit Voltage Watts Amps
Circuit 1 208 2700 13.0
240V Unit
Circuit 1 240 2600 10.8
Model UGAH-66
208V Unit Voltage Watts Amps
Circuit 1 208 2700 13.0
240V Unit
Circuit 1 240 2600 10.8
Model UGAH-72
208V Unit Voltage Watts Amps
Circuit 1 208 3000 14.4
240V Unit
Circuit 1 240 3000 12.5
•
•
•
•
•
Shipping Weight: 14 lbs. (6 kg)*
Shipping Weight: 16 lbs. (7 kg)*
Shipping Weight: 17 lbs. (8 kg)*
Shipping Weight: 19 lbs. (9 kg)*
Shipping Weight: 20 lbs. (9 kg)*
• Not available in 120 volts.
* Add 2 – 8 lbs. (1 – 3 kg) to shipping weight depending on size of remote control enclosure.
4
Form No. UGAM-0908
Page 7
Electrical Rating Chart — UGAL Models
Model UGAL-18 Shipping Weight: 12 lbs. (5 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 560 4.7
120/208V Unit
Circuit 1 120/208 550 2.9
120/240V Unit
Circuit 1 120/240 560 2.6
240V Unit
Circuit 1 240 560 2.3
Model UGAL-24 Shipping Weight: 13 lbs. (6 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 770 6.4
120/208V Unit
Circuit 1 120/208 795 4.2
120/240V Unit
Circuit 1 120/240 770 3.7
240V Unit
Circuit 1 240 770 3.2
Model UGAL-30 Shipping Weight: 15 lbs. (7 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1020 8.5
120/208V Unit
Circuit 1 120/208 960 5.0
120/240V Unit
Circuit 1 120/240 1020 4.8
240V Unit
Circuit 1 240 1020 4.3
Model UGAL-36 Shipping Weight: 17 lbs. (8 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1180 9.8
120/208V Unit
Circuit 1 120/208 1160 6.2
120/240V Unit
Circuit 1 120/240 1180 5.7
240V Unit
Circuit 1 240 1180 4.9
Model UGAL-42 Shipping Weight: 18 lbs. (8 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1380 11.5
120/208V Unit
Circuit 1 120/208 1300 6.9
120/240V Unit
Circuit 1 120/240 1380 6.5
240V Unit
Circuit 1 240 1380 5.8
CONTENTS
Model UGAL-48 Shipping Weight: 20 lbs. (9 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1740 14.5
120/208V Unit
Circuit 1 120/208 1710 9.1
120/240V Unit
Circuit 1 120/240 1740 8.3
240V Unit
Circuit 1 240 1740 7.3
Model UGAL-54
120/208V Unit Voltage Watts Amps
Circuit 1 120/208 1710 9.1
120/240V Unit
Circuit 1 120/240 1740 8.3
240V Unit
Circuit 1 240 1740 7.3
Model UGAL-60
120/208V Unit Voltage Watts Amps
Circuit 1 120/208 2260 11.9
120/240V Unit
Circuit 1 120/240 2300 10.8
240V Unit
Circuit 1 240 2300 9.6
Model UGAL-66
120/208V Unit Voltage Watts Amps
Circuit 1 120/208 2260 11.9
120/240V Unit
Circuit 1 120/240 2300 10.8
240V Unit
Circuit 1 240 2300 9.6
Model UGAL-72
120/208V Unit Voltage Watts Amps
Circuit 1 120/208 2320 12.4
120/240V Unit
Circuit 1 120/240 2360 11.3
240V Unit
Circuit 1 240 2360 9.8
•
•
•
•
Shipping Weight: 22 lbs. (10 kg)*
Shipping Weight: 23 lbs. (10 kg)*
Shipping Weight: 25 lbs. (11 kg)*
Shipping Weight: 27 lbs. (12 kg)*
The shaded areas contain electrical information for Export units only.
• Not available in 120 volts.
* Add 2 – 8 lbs. (1 – 3 kg) to shipping weight depending on size of remote control enclosure.
NOTE: UGAL models that have multiple voltages listed, such as 120/208 or 120/240, have multiple internal circuits. For
example, a 120/208 volt unit utilizes 120 volts for the light circuit and 208 volts for the heat circuit(s). Consult the Electrical Diagram supplied with the unit for specific information.
Form No. UGAM-0908
5
Page 8
SPECIFICATIONS
Electrical Rating Chart — UGAHL Models
Model UGAHL-18 Shipping Weight: 12 lbs. (5 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 710 5.9
120/208V
Circuit 1 120/208 735 3.7
120/240V Unit
Circuit 1 120/240 710 3.2
240V Unit
Circuit 1 240 710 3.0
Model UGAHL-24 Shipping Weight: 13 lbs. (6 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 870 7.3
120/208V Unit
Circuit 1 120/208 870 4.6
120/240V Unit
Circuit 1 120/240 870 4.1
240V Unit
Circuit 1 240 870 3.6
Model UGAHL-30 Shipping Weight: 15 lbs. (7 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1245 10.4
120/208V Unit
Circuit 1 120/208 1245 6.4
120/240V Unit
Circuit 1 120/240 1245 5.7
240V Unit
Circuit 1 240 1245 5.2
Model UGAHL-36 Shipping Weight: 17 lbs. (8 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1480 12.3
120/208V Unit
Circuit 1 120/208 1530 8.0
120/240V Unit
Circuit 1 120/240 1480 6.9
240V Unit
Circuit 1 240 1480 6.2
Model UGAHL-42 Shipping Weight: 18 lbs. (8 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1680 14.0
120/208V Unit
Circuit 1 120/208 1680 8.7
12
0/240V Unit
Circuit 1 120/240 1680 7.5
240V Unit
Circuit 1 240 1680 7.0
Model UGAHL-48
120/208V Unit Voltage Watts Amps
Circuit 1 120/208 2265 11.7
120/240V Unit
Circuit 1 120/240 2190 10.1
240V Unit
Circuit 1 240 2190 9.1
Model UGAHL-54
120/208V Unit Voltage Watts Amps
Circuit 1 120/208 2490 12.8
120/240V Unit
Circuit 1 120/240 2490 11.4
240V Unit
Circuit 1 240 2490 10.4
Model UGAHL-60
120/208V Unit Voltage Watts Amps
Circuit 1 120/208 3000 15.5
120/240V Unit
Circuit 1 120/240 2900 13.3
240V Unit
Circuit 1 240 2900 12.1
Model UGAHL-66
120/208V Unit Voltage Watts Amps
Circuit 1 120/208 3000 15.5
120/240V Unit
Circuit 1 120/240 2900 13.3
240V Unit
Circuit 1 240 2900 12.1
Model UGAHL-72
120/208V Unit†Voltage Watts Amps
Circuit 1 208 3000 14.4 Circuit 2 120 360 3.0
120/240V Unit
Circuit 1 120/240 3360 15.5
240V Unit
Circuit 1 240 3360 14.1
•
•
•
•
•
Shipping Weight: 20 lbs. (9 kg)*
Shipping Weight: 22 lbs. (10 kg)*
Shipping Weight: 23 lbs. (10 kg)*
Shipping Weight: 25 lbs. (11 kg)*
Shipping Weight: 27 lbs. (12 kg)*
The shaded areas contain electrical information for Export units only.
† Unit with multiple circuit connections. Each circuit may require a separate circuit breaker.
• Not available in 120 volts.
* Add 2 – 8 lbs. (1 – 3 kg) to shipping weight depending on size of remote control enclosure.
NOTE: UGAHL models that have multiple voltages listed, such as 120/208 or 120/240, have multiple internal circuits.
For example, a 120/208 volt unit utilizes 120 volts for the light circuit and 208 volts for the heat circuit(s). Consult the Electrical Diagram supplied with the unit for specific information.
6
Form No. UGAM-0908
Page 9
SPECIFICATIONS
Electrical Rating Chart — UGA-XXD Models
Model UGA-18D Shipping Weight: 17 lbs. (8 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1000 8.3
208V Unit
Circuit 1 208 980 4.7
240V Unit
Circuit 1 240 1000 4.2
Model UGA-24D Shipping Weight: 19 lbs. (9 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1300 10.8
208V Unit
Circuit 1 208 1350 6.5
240V Unit
Circuit 1 240 1350 5.4
Model UGA-30D Shipping Weight: 21 lbs. (10 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1500 12.5
208V Unit
Circuit 1 208 1680 8.1
240V Unit
Circuit 1 240 1800 7.5
Model UGA-36D
208V Unit Voltage Watts Amps
Circuit 1 208 1960 9.4
240V Unit
Circuit 1 240 2000 8.3
Model UGA-42D
208V Unit Voltage Watts Amps
Circuit 1 208 840 4.0 Circuit 2 208 840 4.0
240V Unit
Circuit 1 240 900 3.8 Circuit 2 240 900 3.8
Model UGA-48D
208V Unit Voltage Watts Amps
Circuit 1 208 1960 9.4 Circuit 2 208 980 4.7
240V Unit
Circuit 1 240 2000 8.3 Circuit 2 240 1000 4.2
•
•
†
•
†
Shipping Weight: 24 lbs. (11 kg)*
Shipping Weight: 27 lbs. (12 kg)*
Shipping Weight: 30 lbs. (14 kg)*
Model UGA-54D
208V Unit Voltage Watts Amps
Circuit 1 208 1960 9.4 Circuit 2 208 980 4.7
240V Unit
Circuit 1 240 2000 8.3 Circuit 2 240 1000 4.2
Model UGA-60D
208V Unit Voltage Watts Amps
Circuit 1 208 1960 9.4 Circuit 2 208 1960 9.4
240V Unit
Circuit 1 240 2000 8.3 Circuit 2 240 2000 8.3
Model UGA-66D
208V Unit Voltage Watts Amps
Circuit 1 208 1960 9.4 Circuit 2 208 1960 9.4
240V Unit
Circuit 1 240 2000 8.3 Circuit 2 240 2000 8.3
Model UGA-72D
208V Unit Voltage Watts Amps
Circuit 1 208 1960 9.4 Circuit 2 208 1960 9.4
240V Unit
Circuit 1 240 2000 8.3 Circuit 2 240 2000 8.3
•
†
•
†
•
†
•
†
Shipping Weight: 33 lbs. (15 kg)*
Shipping Weight: 37 lbs. (17 kg)*
Shipping Weight: 40 lbs. (18 kg)*
Shipping Weight: 44 lbs. (20 kg)*
† Unit with multiple circuit connections. Each circuit may require a separate circuit breaker.
• Not available in 120 volts.
* Add 2 – 8 lbs. (1 – 3 kg) to shipping weight depending on size of remote control enclosure.
Form No. UGAM-0908
7
Page 10
SPECIFICATIONS
Electrical Rating Chart — UGAH-XXD Models
Model UGAH-18D Shipping Weight: 17 lbs. (8 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1300 10.8
208V Unit
Circuit 1 208 1350 6.5
240V Unit
Circuit 1 240 1300 5.4
Model UGAH-24D Shipping Weight: 19 lbs. (9 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1500 12.5
208V Unit
Circuit 1 208 1500 7.2
240V Unit
Circuit 1 240 1500 6.3
Model UGAH-30D
208V Unit Voltage Watts Amps
Circuit 1 208 2250 10.8
240V Unit
Circuit 1 240 2250 9.4
Model UGAH-36D
208V Unit Voltage Watts Amps
Circuit 1 208 2700 13.0
240V Unit
Circuit 1 240 2600 10.8
Model UGAH-42D
208V Unit Voltage Watts Amps
Circuit 1 208 1500 7.2 Circuit 2 208 1500 7.2
240V Unit
Circuit 1 240 1500 6.3 Circuit 2 240 1500 6.3
Model UGAH-48D
208V Unit Voltage Watts Amps
Circuit 1 208 2700 13.0 Circuit 2 208 1350 6.5
240V Unit
Circuit 1 240 2600 10.8 Circuit 2 240 1300 5.4
•
Shipping Weight: 21 lbs. (10 kg)*
•
Shipping Weight: 24 lbs. (11 kg)*
•
Shipping Weight: 27 lbs. (12 kg)*
†
•
Shipping Weight: 30 lbs. (14 kg)*
†
Model UGAH-54D
208V Unit Voltage Watts Amps
Circuit 1 208 3000 14.4 Circuit 2 208 1500 7.2
240V Unit
Circuit 1 240 3000 12.5 Circuit 2 240 1500 6.3
Model UGAH-60D
208V Unit Voltage Watts Amps
Circuit 1 208 2700 13.0 Circuit 2 208 2700 13.0
240V Unit
Circuit 1 240 2600 10.8 Circuit 2 240 2600 10.8
Model UGAH-66D
208V Unit Voltage Watts Amps
Circuit 1 208 2700 13.0 Circuit 2 208 2700 13.0
240V Unit
Circuit 1 240 2600 10.8 Circuit 2 240 2600 10.8
Model UGAH-72D
208V Unit Voltage Watts Amps
Circuit 1 208 3000 14.4 Circuit 2 208 3000 14.4
240V Unit
Circuit 1 240 3000 12.5 Circuit 2 240 3000 12.5
•
Shipping Weight: 33 lbs. (15 kg)*
†
•
Shipping Weight: 37 lbs. (17 kg)*
†
•
Shipping Weight: 40 lbs. (18 kg)*
†
•
Shipping Weight: 44 lbs. (20 kg)*
†
† Unit with multiple circuit connections. Each circuit may require a separate circuit breaker.
• Not available in 120 volts.
* Add 2 – 8 lbs. (1 – 3 kg) to shipping weight depending on size of remote control enclosure.
8
Form No. UGAM-0908
Page 11
SPECIFICATIONS
Electrical Rating Chart — UGAL-XXD Models
Model UGAL-18D Shipping Weight: 17 lbs. (8 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1060 8.5
120/208V Unit
Circuit 1 120/208 1040 5.2
120/240V Unit
Circuit 1 120/240 1060 4.7
240V Unit
Circuit 1 240 1060 4.4
Model UGAL-24D Shipping Weight: 19 lbs. (9 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1420 11.8
120/208V Unit
Circuit 1 120/208 1470 7.5
120/240V Unit
Circuit 1 120/240 1420 6.4
240V Unit
Circuit 1 240 1420 5.9
Model UGAL-30D Shipping Weight: 21 lbs. (10 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1620 13.5
120/208V Unit
Circuit 1 120/208 1800 9.1
120/240V Unit
Circuit 1 120/240 1920 8.5
240V Unit
Circuit 1 240 1920 8.0
Model UGAL-36D
208V Unit Voltage Watts Amps
120/
Circuit 1 120/208 2140 10.9
120/240V Unit
Circuit 1 120/240 2180 9.8
240V Unit
Circuit 1 240 2180 9.1
Model UGAL-42D
208V Unit Voltage Watts Amps
120/
Circuit 1 208 840 4.0 Circuit 2 120/208 1020 5.5
120/240V Unit
Circuit 1 240 900 3.8 Circuit 2 120/240 1080 5.3
240V Unit
Circuit 1 240 1200 5.0 Circuit 2 240 1380 5.8
•
Shipping Weight: 24 lbs. (11 kg)*
•
Shipping Weight: 27 lbs. (12 kg)*
†
• Not available in 120 volts.
† Unit with multiple circuit connections. Each circuit may
require a separate circuit breaker.
* Add 2 – 8 lbs. (1 – 3 kg) to shipping weight depending on
size of remote control enclosure.
Model UGAL-48D
120/208V Unit Voltage Watts Amps
Circuit 1 208 1470 7.1 Circuit 2 120/208 1710 9.1
120/240V Unit
Circuit 1 240 1500 6.3 Circuit 2 120/240 1740 8.3
240V Unit
Circuit 1 240 2000 8.3 Circuit 2 240 1240 5.2
Model UGAL-54D
120/208V Unit Voltage Watts Amps
Circuit 1 208 1470 7.1 Circuit 2 120/208 1710 9.1
120/240V Unit
Circuit 1 240 1500 6.3 Circuit 2 120/240 1740 8.3
240V Unit
Circuit 1 240 2000 8.3 Circuit 2 240 1240 5.2
Model UGAL-60D
120/208V Unit Voltage Watts Amps
Circuit 1 208 1960 9.4 Circuit 2 120/208 2260 11.9
120/240V Unit
Circuit 1 240 2000 8.3 Circuit 2 120/240 2300 10.8
240V Unit
Circuit 1 240 2000 8.3 Circuit 2 240 2300 9.6
Model UGAL-66D
120/208V Unit Voltage Watts Amps
Circuit 1 208 1960 9.4 Circuit 2 120/208 2260 11.9
12
0/240V Unit Circuit 1 240 2000 8.3 Circuit 2 120/240 2300 10.8
240V Unit
Circuit 1 240 2000 8.3 Circuit 2 240 2300 9.6
Model UGAL-72D
120/208V Unit Voltage Watts Amps
Circuit 1 208 1960 9.4 Circuit 2 120/208 2320 12.4
12
0/240V Unit Circuit 1 240 2000 8.3 Circuit 2 120/240 2360 11.3
240V Unit
Circuit 1 240 2000 8.3 Circuit 2 240 2360 9.8
•
Shipping Weight: 30 lbs. (14 kg)*
†
•
Shipping Weight: 33 lbs. (15 kg)*
†
•
Shipping Weight: 37 lbs. (17 kg)*
†
•
Shipping Weight: 40 lbs. (18 kg)*
†
•
Shipping Weight: 44 lbs. (20 kg)*
†
The shaded areas contain electrical information for Export units only.
NOTE: UGAL-XXD models that have multiple voltages listed, such as 120/208 or 120/240, have multiple internal circuits.
For example a 120/208 volt unit utilizes 120 volts for light circuit and 208 volts for the heat circuit(s). Consult the Electrical Diagram supplied with the unit for specific information.
Form No. UGAM-0908
9
Page 12
SPECIFICATIONS
Electrical Rating Chart — UGAHL-XXD Models
Model UGAHL-18D Shipping Weight: 17 lbs. (8 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1360 11.3
120/208V Unit
Circuit 1 120/208 1410 7.0
120/240V Unit
Circuit 1 120/240 1360 5.9
240V Unit
Circuit 1 240 1360 5.7
Model UGAHL-24D Shipping Weight: 19 lbs. (9 kg)*
120V Unit Voltage Watts Amps
Circuit 1 120 1620 13.5
120/208V Unit
Circuit 1 120/208 1620 8.2
120/240V Unit
Circuit 1 120/240 1620 7.3
240V Unit
Circuit 1 240 1620 6.8
Model UGAHL-30D
208V Unit
120/
Circuit 1 120/208 2370 11.8
120/240V Unit
Circuit 1 120/240 2370 10.4
240V Unit
Circuit 1 240 2370 9.9
Model UGAHL-36D
208V Unit Voltage Watts Amps
120/
Circuit 1 120/208 2880 14.5
120/240V Unit
Circuit 1 120/240 2780 14.0
240V Unit
Circuit 1 240 2780 11.6
Model UGAHL-42D
208V Unit Voltage Watts Amps
120/
Circuit 1 208 1500 7.2 Circuit 2 120/208 1680 8.7
120/240V Unit
Circuit 1 240 1500 6.3 Circuit 2 120/240 1680 7.8
240V Unit
Circuit 1 240 1500 6.3 Circuit 2 240 1680 7.0
•
Shipping Weight: 21 lbs. (10 kg)*
•
Shipping Weight: 24 lbs. (11 kg)*
•
Shipping Weight: 27 lbs. (12 kg)*
†
• Not available in 120 volts.
† Unit with multiple circuit connections. Each circuit may
require a separate circuit breaker.
* Add 2 – 8 lbs. (1 – 3 kg) to shipping weight depending on
size of remote control enclosure.
Model UGAHL-48D
120/208V Unit Voltage Watts Amps
Circuit 1 208 2025 9.7 Circuit 2 120/208 2265 11.7
120/240V Unit
Circuit 1 240 1950 8.1 Circuit 2 120/240 2190 10.1
240V Unit
Circuit 1 240 2600 10.8 Circuit 2 240 1540 6.4
Model UGAHL-54D
120/208V Unit Voltage Watts Amps
Circuit 1 208 2250 10.8 Circuit 2 120/208 2490 12.8
120/240V Unit
Circuit 1 240 2250 9.4
Circuit 2 120/240 2490 11.4
240V Unit
Circuit 2 240 3000 12.5 Circuit 1 240 1740 7.3
Model UGAHL-60D
120/208V Unit Voltage Watts Amps
Circuit 1 208 2700 13.0 Circuit 2 120/208 3000 15.5
120/240V Unit
Circuit 1 240 2600 10.8 Circuit 2 120/240 2900 13.3
240V Unit
Circuit 1 240 2600 10.8 Circuit 2 240 2900 12.1
Model UGAHL-66D
120/208V Unit Voltage Watts Amps
Circuit 1 208 2700 13.0 Circuit 2 120/208 3000 15.5
12
0/240V Unit Circuit 1 240 2600 10.8 Circuit 2 120/240 2900 13.3
240V Unit
Circuit 1 240 2600 10.8 Circuit 2 240 2900 12.1
Model UGAHL-72D
120/208V Unit Voltage Watts Amps
Circuit 1 208 3000 14.4 Circuit 2 208 3000 14.4 Circuit 3 120 360 3.0
12
0/240V Unit Circuit 1 240 3000 12.5 Circuit 2 120/240 3360 15.5
240V Unit
Circuit 1 240 3000 12.5 Circuit 2 240 3360 14.0
•
Shipping Weight: 30 lbs. (14 kg)*
†
•
Shipping Weight: 33 lbs. (15 kg)*
†
•
Shipping Weight: 37 lbs. (17 kg)*
†
•
Shipping Weight: 40 lbs. (18 kg)*
†
•
Shipping Weight: 44 lbs. (20 kg)*
†
The shaded areas contain electrical information for Export units only.
NOTE: UGAHL-XXD models that have multiple voltages listed, such as 120/208 or 120/240, have multiple internal
circuits. For example a 120/208 volt unit utilizes 120 volts for light circuit and 208 volts for the heat circuit(s). Consult the Electrical Diagram supplied with the unit for specific information.
10
Form No. UGAM-0908
Page 13
Dimensions — UGA, UGAL, UGAH and UGAHL Models
A
D
C
B
C
Front View — Models UGA and UGAH
Bottom View — Model UGA and UGAH
A
D
B
Front View — Models UGAL and UGAHL
Bottom View — Models UGAL and UGAHL
A
D
B
C
Front View
Bottom View
SPECIFICATIONS
Models (A) (B) (C) (D)
UGA and 18″ – 72″ 6″ 10-1/2″ 2-1/2″
UGAH (457 – 1829 mm) (152 mm) (267 mm) (64 mm)
UGAL and 18″ – 72″ 9″ 13-1/2″ 2-1/2″
UGAHL (457 – 1829 mm) (229 mm) (356 mm) (64 mm)
Width Depth Depth Height
Figure 5. Dimensions — Single Depth Strip Heaters
Dimensions — UGA-XXD, UGAL-XXD, UGAH-XXD, and UGAHL-XXD Models
Width Depth*Depth*Height
Models (A) (B) (C) (D)
UGA-XXD,
UGAL-XXD 18″ – 72″ 15″ 19-1/2″ 2-1/2″
UGAH-XXD, and (457 – 1829 mm) (381 mm) (495 mm) (64 mm)
UGAHL-XXD
* Dimension shown is standard with 3″ (76 mm) spacer; when
used with 6″ (152 mm) spacer, add 3″ (76 mm).
Figure 6. Dimensions — Dual Depth Strip Heaters
Form No. UGAM-0908
11
Page 14
INSTALLATION
NOTICE
CAUTION
WARNING
NOTICE
General
Use the information in this section to prepare for installation of the strip heater. Make sure to locate the specific information for the model of strip heater and type of installation.
®
FIRE HAZARD: Do not install Ultra-Glo heaters above or around combustible surfaces. Discoloration or combustion could occur. Ultra-Glo strip heaters must be installed in non­combustible surroundings only.
To ensure safe and proper operation, refer to the “Minimum Clearance Requirements” listed in the INSTALLATION section of this manual.
Heat damage to countertop material such as Corian stainless steel) is not covered under the Hatco warranty. Contact the manufacturer of the base material for temperature limits and application information before installing the unit.
To prevent unit failure from excessive heat, do not add a decorative soffit to hide a pass­through mounted strip heater.
®
and similar products (other than
strip
Dual Mounting
When mounting units side-by-side, a space not less than 3″ (76 mm) must be maintained between units. Dual units ordered from the factory are shipped with a pre-assembled 3″ (76 mm) or 6″ (152 mm) spacer.
Installation of two or more separate units with less than 3″ (76 mm) between housings may result in premature failure of component parts. Failure to provide proper spacing may result in heat damage to electrical components.
Under Shelf Mounting
When mounting a unit under a shelf, use adjustable angle brackets to assure proper spacing. Remote control enclosures are recommended to keep switches out of the heat zone and prevent premature failure.
Pass-Through
If pass-through area is 12″ to 16″ (305 to 406 mm) deep, a single unit can be used. For a 20″ to 24″ (508 to 610 mm) deep pass-through area, a dual unit is recommended. Installation of multiple units must have a minimum spacing of 3″ (76 mm) between heaters.
Over Steam Table
When mounting over a steam table, a remote control enclosure must be installed.
NOTE: Contact the countertop manufacturer of the
base material for application information and surface temperature limits before installing the unit.
1. Remove the unit from the shipping carton and remove all packing materials.
2. Remove the information packet.
NOTE: To prevent delay in obtaining warranty
coverage, fill out and mail in the warranty card to Hatco.
NOTE: If unit is equipped with optional equipment,
see the OPTIONS section near the back of this manual.
12
Form No. UGAM-0908
Page 15
INSTALLATION
22-1/2″ (572 mm)
24″ (610 mm)
18″–22″
(457–559 mm)
Standard
Wattage
Height
22″–26″
(559–660 mm)
High
Wattage
Height
19-1/2″ (495 mm)
21″ (533 mm)
18″–22″
(457–559 mm)
Standard
Wattage
Height
22″–26″
(559–660 mm)
High
Wattage
Height
10.5″
(267 mm)
15″ (381 mm)
14″–18″
(356–457 mm)
Standard Wattage
Height
High Wattage
Height
16″–22″
(406–559 mm)
Add 3″ for units with lights.
C
Pass-Through Shelf
Back Wall
Counter
A
B
WARNING
Minimum Clearance Requirements
FIRE HAZARD:
• Do not install Ultra-Glo strip heaters above or around combustible surfaces. Discoloration or combustion could occur. Ultra-Glo strip heaters must be installed in non-combustible surroundings only.
Models (A) (B) (C)
UGA and 14″ 3″ 1″
UGAL (356 mm) (76 mm) (25 mm)
UGAH and 17″ 3″ 1″
UGAHL (432 mm) (76 mm) (25 mm)
Recommended Mounting Heights
Figure 8. Recommended Mounting Height for all
UGA single element depth models.
Figure 7. Clearance Requirements
Figure 9. Recommended Mounting Height for all UGA dual element depth models with a 3″ (76 mm) spacer.
Figure 10. Recommended Mounting Height for all UGA dual element depth models with a 6″ (152 mm) spacer.
Form No. UGAM-0908
13
Page 16
INSTALLATION
1″ (25 mm)
Gap
Minimum
Shelf with 3/4″ (19 mm)
flanged edge
Adjustable
Angle
Bracket
Unit below
lowest edge of
flanged shelf.
NOTICE
CAUTION
Two adjustable
angle brackets
on each end
for dual units.
Adjustable
Angle Bracket
Middle
Screws
Assembly
Ultra-Glo®Strip Heaters are shipped with most components pre-assembled. Dual units come with a required 3″ (76 mm) or 6″ (152 mm) spacer pre­assembled at the factory.
Optional mounting equipment and remote control enclosures must be installed on location.
Undershelf Mounting
Undershelf mounting permanently attaches the unit to the underside of a shelf. It can be mounted to a flat shelf or a shelf with rolled/flanged edges using the included adjustable angle brackets. A minimum gap of 1″ (25 mm) is required between the unit and the underside of the shelf to prevent heat damage to the electrical system of the unit.
To ensure safe and proper operation, refer to the “Minimum Clearance Requirements” listed in the INSTALLATION section of this manual.
NOTE: When mounting the unit under a shelf, it is
recommended to use a remote control enclosure.
If the shelf has a rolled or flanged edge, use the appropriate screw hole locations on the adjustable angle brackets to mount the unit below the lowest edge of the rolled or flanged shelf. The adjustable angle brackets can provide a 1″ (25 mm),
1.5″ (38 mm), or 2″ (51 mm) gap between the unit and the underside of the shelf.
Adjustable Angle Bracket Mounting
1. Position the unit on a flat surface with the heating elements facing down.
2. Remove the two middle screws from each end of the unit.
3. Align the appropriate holes on an adjustable angle bracket with the middle screw holes on one end of the unit. Secure the angle bracket using the removed middle screws.
4. Repeat step 3 for the opposite end of the unit.
Figure 12. Adjustable Angle Bracket Installation
5. Fasten the angle brackets to the underside of the shelf using appropriate fasteners (not supplied by Hatco).
NOTE: Two pairs of brackets will be needed for
dual units.
DO NOT conceal unit. Unit must be installed below the lowest edge of a rolled or flanged shelf. Failure to mount unit properly may result in premature failure of switches and void the product warranty.
Figure 11. Flanged Shelf Installation
14
Figure 13. Dual Unit Mounting
Form No. UGAM-0908
Page 17
INSTALLATION
Mounting
Screw
Flexible Conduit
Tubular Stand
1-3/16″
(30 mm)
Distance from end of unit to center of conduit hole.
Needed for 1″ diameter hole cutout in mounting surface.
CAUTION
Permanent Surface Mount
Tubular stand mounting permanently attaches the unit to a countertop or serving table. All wiring may be concealed within one of the tubular stands.
To ensure safe and proper operation, refer to the “Minimum Clearance Requirements” listed in the INSTALLATION section of this manual.
The aluminum, non adjustable tubular stands are available in one inch (25 mm) increments from 14″–24″ (356–610 mm).
NOTE: Tubular stands are not field retrofittable.
NOTE: If wiring is to be concealed, a 1″ (25 mm)
diameter hole must be provided in the mounting surface centered under the stand containing the wiring conduit.
4. Align the other stand with the mounting holes at the opposite end of the unit and secure the stand to the unit using the screws supplied.
5. If applicable, route the flexible conduit through the 1″ diameter hole cut into the mounting surface.
6. Secure the stands to the mounting surface.
NOTE: Two pairs of stands will be needed for
mounting dual units.
Figure 14. Countertop Conduit Hole Dimension
1. Position the unit upside-down on a flat surface.
NOTE: Units for this application are supplied with
the conduit attached to one side of the unit. Conduit should not be removed.
2. If applicable, route the flexible conduit through the center of one of the stands (see Figure 15).
3. Pull the conduit-side stand up against the unit and secure the stand to the unit using the screws supplied.
Form No. UGAM-0908
Figure 15. Tubular Stand Mounting
15
Page 18
INSTALLATION
WARNING
Flexible Conduit
Hanger Post
Mounting Screw
WARNING
Overhead Mounting
Overhead hanger post mounting permanently attaches the unit to an overhead surface. All wiring may be concealed within one of the hanger posts.
To ensure safe and proper operation, refer to the “Minimum Clearance Requirements” listed in the INSTALLATION section of this manual.\
Hanger posts are available in aluminum non­adjustable lengths from 3″– 10″ (76 – 254 mm).
NOTE: Hanger posts are not field retrofittable.
NOTE: If wiring is to be concealed, a 1″ (25 mm)
diameter hole must be provided in the mounting surface centered above the hanger post containing the wiring conduit.
1. Make sure the overhead mounting surface is secure and will allow the unit to be suspended at a level, safe, and proper distance from walls, counter, and food.
2. Position the unit on a flat surface with the heating elements facing down.
NOTE: Units for this application are supplied with
the conduit attached to one side of the unit. Conduit should not be removed.
3. If applicable, route the flexible conduit through the center of one of the hanger posts (see Figure 16).
4. Pull the conduit-side hanger post down onto the unit and secure the post to the unit using the screws supplied.
5. Align the other hanger post with the mounting holes at the opposite end of the unit and secure the post to the unit using the screws supplied.
6. If applicable, route the flexible conduit through the 1″ diameter hole cut into the mounting surface.
7. Carefully lift the unit and secure the hanger posts to the overhead mounting surface.
NOTE: Two pairs of hanger posts will be needed for
mounting dual units.
Figure 16. Hanger Post Mounting
Electrical Wiring Hook-Up
Refer to the ELECTRICAL RATING CHARTS for unit specific information.
ELECTRIC SHOCK HAZARD: For hard-wired units, all electrical connections must be in accordance with local electrical codes and any other applicable codes. Connections should be made by a qualified, licensed electrician.
NOTE: If the unit being installed is not shown or
listed in this manual, refer to the wiring diagram supplied with the unit and the installation information on the unit for further instructions.
16
Form No. UGAM-0908
Page 19
INSTALLATION
Conduit
Fitting
NOTICE
CAUTION
WARNING
CAUTION
ON/OFF Toggle Switch
Indicator Light
Electronic Infinite Control
Power Supply
Install supply wire and connectors suitable for at least 90°C (194°F).
• Use a minimum of No. 14 AWG copper wire for individual circuits up to 15 amps.
• Use a minimum of No. 12 AWG copper wire for individual circuits 15 to 20 amps.
• Use a minimum of No. 10 AWG copper wire for individual circuits 20 to 25 amps.
NOTE: Refer to the wiring diagram supplied with
the unit and specifications label attached to the unit for specific electrical information.
Conduit Connection
Units supplied with a right angle fitting and flexible conduit attached have had all internal connections completed at the factory. Attach the proper power supply leads to the high temperature lead wires in the conduit.
Figure 17. Conduit
NOTE: Refer to the wiring diagram supplied with
the unit and specifications label attached to the unit for specific electrical information.
Remote Control Enclosures
Hatco Remote Control Enclosures (RMBs) include switches, wire leads, and/or indicator lights and are ready for installation. Proper use of RMBs require one RMB per strip heater.
To prevent premature failure of components due to excessive heat, remote control enclosures must be installed outside the strip heater heat zone.
Control Switches
When two or more units are mounted where the heat from one housing tends to raise the temperature of another, the control switches should be installed in a remote control enclosure. Units in a multiple installation should use remote control enclosures.
NOTE: Remote control enclosures are available in
several sizes. All models are built in accordance with UL standards to accommodate switches, indicator lights, and wiring, ready for installation. See the OPTIONS section near the back of this manual.
General
Use the following information to operate the Ultra-Glo®Strip Heaters.
Read all safety messages in the IMPORTANT SAFETY INFORMATION section before operating this equipment.
Standard and approved manufacturing oils may smoke up to 30 minutes during initial startup. This is a temporary condition. Operate unit without food product until smoke dissipates.
Heating Element(s)
Heating element(s) are controlled either by an ON/OFF toggle switch(es) or an optional infinite control(s). To turn each element on, move the ON/OFF toggle switch to the ON position or turn the infinite control to the desired setting. If the unit is equipped with an indicator light(s), the light(s) will illuminate when the element is turned on.
OPERATION
BURN HAZARD: Some exterior surfaces on the unit will get hot. Use caution when touching these areas.
NOTE: Units with factory attached control boxes
cannot be equipped with infinite switches.
Lights
On models equipped with display lights, move the light ON/OFF toggle switch to the ON position to turn on the lights.
Allow 15-20 minutes to reach operating temperature.
Form No. UGAM-0908
Figure 18. Controls
17
Page 20
MAINTENANCE
NOTICE
WARNING
WARNING
WARNING
General
Hatco Ultra-Glo®Strip Heaters are designed for maximum durability and performance with minimum maintenance.
ELECTRIC SHOCK HAZARD:
• Unplug the power cord or turn the power OFF at the fused disconnect switch/circuit breaker and allow the unit to cool before performing any maintenance or cleaning.
• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.
This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976.
Use non-abrasive cleaners only. Abrasive cleaners could scratch the finish of the unit, marring its appearance and making it susceptible to dirt accumulation.
Cleaning
To preserve the finish of the strip heater, it is recommended that the surfaces be wiped daily with a clean, soft, damp cloth. Stubborn stains may be removed with a good stainless steel cleaner or a non-abrasive cleaner. Hard to reach areas should be cleaned with a small brush and mild soap.
Replacing Display Light Bulbs
Use only light bulbs that meet or exceed National Sanitation Foundation (NSF) standards and are specifically designed for food holding areas. Breakage of light bulbs not specially coated could result in personal injury and/or food contamination.
The display light is either an incandescent bulb or halogen bulb that illuminates the warming area. This bulb has a special coating to guard against injury and food contamination in the event of breakage.
To replace a bulb, disconnect the power supply and wait until the unit has cooled. Display lamps have a threaded base. Unscrew the bulb from the unit and replace it with a new specially coated incandescent bulb. Hatco shatter-resistant bulbs meet NSF standards for food holding and display areas.
NOTE: Hatco shatter-resistant light bulbs meet
NSF standards for food holding and display areas. For 120, 120/208, and 120/240 volt units use the following Hatco part numbers:
Incandescent Bulb = 02.30.043.00 Halogen Bulb = 02.30.081.00
For 240V export units use: Incandescent Bulb = 02.30.058.00
ELECTRIC SHOCK HAZARD: Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.
18
Form No. UGAM-0908
Page 21
TROUBLESHOOTING GUIDE
WARNING
WARNING
This unit must be serviced by qualified personnel only. Service by unqualified personnel may lead to electric shock or burn.
ELECTRIC SHOCK HAZARD: Turn the power switch OFF, unplug the power cord, and allow the unit to cool before performing any maintenance or cleaning.
Symptom Probable Cause Corrective Action
Unit is turned “ON” but there is no heat.
Heat is inadequate. Unit mounted too high above
No power to unit. Check circuit breaker and reset as necessary.
Switch is defective. Contact Authorized Service Agent or Hatco for
Wiring is open. Contact Authorized Service Agent or Hatco for
Heating element defective. Contact Authorized Service Agent or Hatco for
target area.
Excessive air movement around strip heater target area.
Incorrect power supply (low).
assistance.
assistance.
assistance.
Lower unit, putting effective heat closer to target.
Restrict or redirect air movement (air conditioning duct or exhaust fan) away from unit.
Check power supply to unit, making sure it matches rating on the unit. If power supply is incorrect, change to match rating on unit.
Heat is excessive.
Control switches burn-out rapidly.
Unit mounted too close to target area.
Voltage supply too high. Check power supply to unit, making sure it
Switches are mounted in the heat zone.
Switches used are not Hatco supplied.
Check to see that installation is within specifications for type/model. Increase mounting height if too close.
matches rating on unit. If power supply is incorrect, change to match rating.
Check switch location per Hatco guidelines in the Installation and Operations Manual. Relocate switches to a cooler zone if installation is incorrect.
Genuine Hatco Parts are specified to operate safely and properly in the environment in which they are used.
Contact Authorized Service
Agent or Hatco to replace switches with
Genuine Hatco Replacement Parts.
Form No. UGAM-0908
19
Page 22
OPTIONS
NOTICE
ON/OFF Toggle Switch
Indicator Light
Electronic Infinite Control
A B
C
D
Display Lights
Remote Control Enclosures
Hatco remote control enclosures (RMBs) come in various sizes and configurations for use with the strip heaters. RMBs locate controls away from the constant heat of the unit, increasing the life span of the controls. All models are built in accordance with UL. standards to accommodate controls, indicator lights, and wiring.
Figure 19. RMB (RMB-14 Series Shown)
To prevent premature failure of components due to excessive heat, remote control enclosures must be installed outside the strip heater heat zone.
NOTE: Proper use of remote control enclosures
requires one RMB per strip heater.
Display Lights
Strip heaters may be equipped from the factory with incandescent display lights or halogen display lights to illuminate the warming area.
Hatco shatter-resistant bulbs guard against injury and food contamination in the event of breakage. The display lighting meets National Sanitation Foundation (NSF) standards for food holding and display areas.
Figure 21. Display Lights
NOTE: Display lights cannot be retrofitted to units.
Models (A) (B) (C) (D)
RMB-3 Series 5-1/2″ 3″ 2-1/2″ 7″
RMB-7 Series 9″ 3″ 2-1/2″ 10-1/2″
RMB-14 Series 14″ 3″ 2-1/2″ 15-1/2″
RMB-16 Series 16″ 3″ 2-1/2″ 17-1/2″
RMB-20 Series 20″ 3″ 2-1/2″ 21-1/2″
RMB-22 Series 22″ 3″ 2-1/2″ 23-1/2″
RMB-24 Series 24″ 3″ 2-1/2″ 25-1/2″
Width Depth Height Width
(140 mm) (76 mm) (64 mm) (178 mm)
(229 mm) (76 mm) (64 mm) (267 mm)
(356 mm) (76 mm) (64 mm) (394 mm)
(406 mm) (76 mm) (64 mm) (445 mm)
(508 mm) (76 mm) (64 mm) (546 mm)
(559 mm) (76 mm) (64 mm) (597 mm)
(610 mm) (76 mm) (64 mm) (648 mm)
Figure 20. Dimensions — RMBs
20
Form No. UGAM-0908
Page 23
HATCO LIMITED WARRANTY
1. PRODUCT WARRANTY
Hatco warrants the products that it manufactures (the “Products”) to be free from defects in materials and workmanship, under normal use and service, for a period of one (1) year from the date of purchase when installed and maintained in accordance with Hatco’s written instructions or 18 months from the date of shipment from Hatco. Buyer must establish the Product’s purchase date by returning Hatco’s Warranty Registration Card or by other means satisfactory to Hatco in its sole discretion.
Hatco warrants the following Product components to be free from defects in materials and workmanship from the date of purchase (subject to the foregoing conditions) for the period(s) of time and on the conditions listed below:
a) One (1) Year Parts and Labor PLUS One
(1) Additional Year Parts-Only Warranty:
Conveyor Toaster Elements (metal sheathed) Drawer Warmer Elements (metal sheathed) Drawer Warmer Drawer Rollers and Slides Food Warmer Elements (metal sheathed) Display Warmer Elements (metal sheathed air heating) Holding Cabinet Elements (metal sheathed air heating) Built-In Heated Well Elements (metal sheathed)
b) One (1) Year Parts and Labor PLUS Four
(4) Years Parts-Only Warranty on pro-rated terms that Hatco will explain at Buyer’s request:
3CS and FR Tanks
c) One (1) Year Parts and Labor PLUS Nine
(9) Years Parts-Only Warranty on:
Electric Booster Heater Tanks Gas Booster Heater Tanks
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR PATENT OR OTHER INTELLECTUAL PROPERTY RIGHT INFRINGEMENT. Without limiting the generality of the foregoing, SUCH WARRANTIES DO NOT COVER: Coated incandescent light bulbs, fluorescent lights, decorative heat lamp bulbs, coated halogen light bulbs, halogen heat lamp bulbs, heated glass shelves, glass components, Product failure in booster tank, fin tube heat exchanger, or other water heating equipment caused by liming, sediment buildup, chemical attack or freezing, Product misuse, tampering or misapplication, improper installation, or application of improper voltage.
2. LIMITATION OF REMEDIES AND DAMAGES
Hatco’s liability and Buyer’s exclusive remedy hereunder will be limited solely, at Hatco’s option, to repair or replacement by a Hatco-authorized service agency (other than where Buyer is located outside of the United States, Canada, United Kingdom or Australia in which case Hatco’s liability and Buyer’s exclusive remedy hereunder will be limited solely to replacement of part under warranty) with respect to any claim made within the applicable warranty period referred to above. Hatco reserves the right to accept or reject any such claim in whole or in part. Hatco will not accept the return of any Product without prior written approval from Hatco, and all such approved returns shall be made at Buyer’s sole expense. HATCO WILL NOT BE LIABLE, UNDER ANY CIRCUMSTANCES, FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING BUT NOT LIMITED TO LABOR COSTS OR LOST PROFITS RESULTING FROM THE USE OF OR INABILITY TO USE THE PRODUCTS OR FROM THE PRODUCTS BEING INCORPORATED IN OR BECOMING A COMPONENT OF ANY OTHER PRODUCT OR GOODS.
Form No. UGAM-0908
21
Page 24
HATCO CORPORATION
P.O. Box 340500
Milwaukee, WI 53234-0500 U.S.A.
(800) 558-0607 (414) 671-6350
Parts and Service Fax (800) 690-2966
International Fax (414) 671-3976
www.hatcocorp.com
HATCO AUTHORIZED PARTS DISTRIBUTORS
ALABAMA
Jones McLeod Appl. Svc. Birmingham 205-251-0159
ARIZONA
Auth. Comm. Food Equip. Phoenix 602-234-2443
Byassee Equipment Co. Phoenix 602-252-0402
CALIFORNIA
Industrial Electric Commercial Parts & Service, Inc. Huntington Beach 714-379-7100
Chapman Appl. Service San Diego 619-298-7106
P & D Appliance Commercial Parts & Service, Inc. S. San Francisco 650-635-1900
COLORADO
Hawkins Commercial Appliance Englewood 303-781-5548
FLORIDA
Whaley Foodservice Repair Jacksonville 904-725-7800
Nass Service Co., Inc. Orlando 407-425-2681
B.G.S.I. Pompano Beach 954-971-0456
Comm. Appliance Service Tampa 813-663-0313
GEORGIA
TWC Services Smyrna 770-438-9797
Heritage Service Group Norcross 866-388-9837
Southeastern Rest. Svc. Norcross 770-446-6177
HAWAII
Burney’s Comm. Service, Inc. Honolulu 808-848-1466
Food Equip Parts & Service Honolulu 808-847-4871
ILLINOIS
Parts Town Lombard 708-865-7278
Eichenauer Elec. Service Decatur 217-429-4229
Midwest Elec. Appl. Service Elmhurst 630-279-8000
Cone’s Repair Service Moline 309-797-5323
INDIANA
GCS Service Indianapolis 317-545-9655
IOWA
Electric Motor Service Co. Davenport 319-323-1823
Goodwin Tucker Group Des Moines 515-262-9308
KENTUCKY
Certified Service Center Lexington 859-254-8854
Certified Service Center Louisville 502-964-7007
LOUISIANA
Chandlers Parts & Service Baton Rouge 225-272-6620
MARYLAND
Electric Motor Service Baltimore 410-467-8080
GCS Service Silver Spring 301-585-7550
MASSACHUSETTS
Ace Service Co., Inc. Needham 781-449-4220
MICHIGAN
Commercial Kitchen Service Bay City 517-893-4561
Bildons Appliance Service Detroit 248-478-3320
Midwest Food Equip. Service Grandville 616-261-2000
MINNESOTA
GCS Service Minneapolis 800-822-2303
MISSOURI
General Parts Kansas City 816-421-5400
Commercial Kitchen Services St. Louis 314-890-0700
Kaemmerlen Parts & Service St. Louis 314-535-2222
NEBRASKA
Anderson Electric Omaha 402-341-1414
NEVADA
Burney’s Commercial Las Vegas 702-736-0006
Hi. Tech Commercial Service N. Las Vegas 702-649-4616
NEW JERSEY
Jay Hill Repair Fairfield 973-575-9145
Service Plus Flanders 973-691-6300
NEW YORK
Acme American Repairs, Inc. Brooklyn 718-456-6544
Alpro Service Co. Brooklyn 718-386-2515
Appliance Installation Buffalo 716-884-7425
Northern Parts Dist. Plattsburgh 518-563-3200
J.B. Brady, Inc. Syracuse 315-422-9271
NORTH CAROLINA
Authorized Appliance Charlotte 704-377-4501
OHIO
Akron/Canton Comm. Svc. Inc. Akron 330-753-6635
Certified Service Center Cincinnati 513-772-6600
Commercial Parts and Service Columbus 614-221-0057
Electrical Appl. Repair Service Independence 216-459-8700
E. A. Wichman Co. Toledo 419-385-9121
OKLAHOMA
Hagar Rest. Service, Inc. Oklahoma City 405-235-2184
Krueger, Inc. Oklahoma City 405-528-8883
OREGON
Ron’s Service, Inc. Portland 503-624-0890
PENNSYLVANIA
Elmer Schultz Services Philadelphia 215-627-5401
FAST Comm. Appl. Service Philadelphia 215-288-4800
Appliance Installation & Service Pittsburgh 412-809-0244
K & D Service Co. Harrisburg 717-236-9039
Electric Repair Co. Reading 610-376-5444
RHODE ISLAND
Marshall Electric Co. Providence 401-331-1163
SOUTH CAROLINA
Whaley Foodservice Repair W. Columbia 803-791-4420
TENNESSEE
Camp Electric Memphis 901-527-7543
TEXAS
GCS Service Fort Worth 800-433-1804
Armstrong Repair Service Houston 713-666-7100
Cooking Equipment Specialist Mesquite 972-686-6666
Commercial Kitchen Repair Co. San Antonio 210-735-2811
UTAH
La Monica’s Rest. Equip. Service Murray 801-263-3221
VIRGINIA
Daubers Norfolk 757-855-4097
Daubers Springfield 703-866-3600
WASHINGTON
3 Wire/Restaurant Appliance Seattle 866-770-2022
WISCONSIN
A.S.C., Inc. Madison 608-246-3160
A.S.C., Inc. Milwaukee 414-543-6460
CANADA
ALBERTA
Key Food Equipment Service Edmonton 780-438-1690
BRITISH COLUMBIA
Key Food Equipment Service Vancouver 604-433-4484
Key Food Equipment Service Victoria 250-920-4888
MANITOBA
Air Rite, Inc. Winnepeg 204-895-2300
NEW BRUNSWICK
EMR Services, Ltd. Moncton 506-855-4228
ONTARIO
R.G. Henderson Ltd. Toronto 416-422-5580
Choquette CKS Ottawa 613-739-8458
QUÉBEC
Choquette CKS Montreal 514-722-2000
Choquette CKS Québec City 418-681-3944
UNITED KINGDOM
Marren Group Northants +44(0)1933 666233
Printed in U.S.A. September 2008 Part No. 07.04.440.00 Form No. UGAM-0908
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