Hatco GR5A-24 Installation Manual

ADVERTENCIA
hatcocorp.com
Register Online!
(see page 2)
S’inscrire en ligne!
(voir page 18)
®
Glo-Ray
Curved Infrared Strip Heaters
Rampes chauffantes arrondies à infrarouge
GR5A, GR5AH, GR5AL, and GR5AHL
Series/Série
Installation and Operating Manual
Manuel d’installation et d’utilisation
Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.
WARNING
English = p 2
No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.
AVERTISSEMENT
Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l’entretien, l’utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.
Français = p 18
CONTENTS
English
Important Owner Information .............................................. 2
Introduction ...........................................................................2
Important Safety Information .............................................. 3
Model Description ................................................................4
Model Designation ...............................................................4
Specifications ....................................................................... 4
Dimensions Strip Heater ................................................. 4
Dimensions Control Box .................................................. 5
Electrical Ratings Charts ..................................................... 5
Installation .............................................................................7
General ................................................................................ 7
Installation Site Requirements ............................................. 8
Installing the Unit ................................................................. 8
Installing the Controls .......................................................... 9
IMPORTANT OWNER INFORMATION
Record the model number, serial number, voltage, and purchase date of your strip heater in the spaces below (specification label located on the underside of the unit). Please have this information available when calling Hatco for service assistance.
Model No. ________________________________________
Serial No. _________________________________________
Voltage ___________________________________________
Date of Purchase ___________________________________
Operation ............................................................................. 11
General .............................................................................. 11
Maintenance ........................................................................ 12
General .............................................................................. 12
Daily Cleaning ...................................................................12
Replacing a Display Light .................................................. 12
Troubleshooting Guide ......................................................13
Options and Accessories .................................................. 14
Limited Warranty ................................................................17
Authorized Parts Distributors ........................... Back Cover
Business Hours: 7:00 am to 5:00 pm Central Standard Time (CST)
(Summer Hours: June to September 7:00 am to 5:00 pm CST Monday–Thursday 7:00 am to 4:00 pm CST Friday)
Telephone: 800-558-0607; 414-671-6350
E-mail: partsandservice@hatcocorp.com
24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling 800-558-0607.
Register your unit!
Completing online warranty registration will prevent delay in obtaining warranty coverage. Access the Hatco website at www.hatcocorp.com, select the Parts & Service pull-down menu, and click on “Warranty Registration”.
INTRODUCTION
Hatco Glo-Ray® Curved Infrared Strip Heaters keep hot foods at optimum serving temperatures longer. The sleek, curved design minimizes the strip heaters size while accenting and warming the food product below. Specially designed reflectors direct the heat from the element to safely maintain peak serving temperatures longer without cooking the food beyond the point of excellence. Glo-Ray Curved Strip Heaters are perfect for front-of-the-house applications such as buffet and serving lines.
Glo-Ray Curved Infrared Strip Heaters are products of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.
This manual provides the installation, safety, and operating instructions for Glo-Ray Curved Infrared Strip Heaters. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of a unit.
Additional information can be found by visiting our web site at www.hatcocorp.com.
Safety information that appears in this manual is identified by the following signal word panels:
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to personal injury.
2
Form No. GR5ALM-0217
English
WARNING
WARNING
CAUTION
IMPORTANT SAFETY INFORMATION
Read the following important safety information before using this equipment to avoid serious
injury or death and to avoid damage to equipment or property.
ELECTRIC SHOCK HAZARD:
• Units require a hardwired connection to on-site electrical system. Connection must be properly grounded and of correct voltage, size, and configuration for electrical specifications of unit. Contact a qualified electrician to determine and install proper electrical connection.
• Unit must be installed by a qualified electrician. Installation must conform to all local electrical codes. Installation by unqualified personnel will void unit warranty and may lead to electric shock or burn, as well as damage to unit and/or its surroundings.
• Control box must be mounted in a vertical surface. Mounting control box in a horizontal surface may result in the collection of liquids and lead to electric shock.
• Turn OFF power switch, turn off power at circuit breaker, and allow unit to cool before performing any cleaning, adjustments, or maintenance.
• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.
• This unit is not “jet-proof” construction. Do not use jet-clean spray to clean this unit.
• Do not steam clean or use excessive water on unit.
• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some after-market or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.
FIRE HAZARD:
• Do not install high wattage units above or around combustible surfaces. Discoloration or combustion could occur. High wattage units must be installed in non-combustible surroundings only.
• Make sure to follow the installation information listed below for specific strip heaters. If safe distances are not maintained, discoloration or combustion could occur.
a. Do not install standard wattage strip heaters (GR5A,
GR5AL models) less than 11ʺ (279 mm) above
combustible surfaces.
b. Do not install high wattage strip heaters (GR5AH,
GR5AHL models) less than 10ʺ (254 mm) above
non-combustible surfaces.
c. Do not install standard wattage units less than 1ʺ
(25 mm) away from a combustible wall or adjacent surface.
EXPLOSION HAZARD: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
Make sure all operators have been instructed on the safe and proper use of the unit.
This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from the unit.
Use only Hatco-approved LED light assemblies that are designed specifically for food holding areas. Using LED light assemblies not designed for food holding areas could result in personal injury and/or food contamination.
Make sure food product has been heated to the proper food-safe temperature before placing in unit. Failure to heat food product properly may result in serious health risks. This unit is for holding pre-heated food product only.
This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350.
BURN HAZARD: Some exterior surfaces on the unit will get hot. Use caution when touching these areas.
Standard and approved manufacturing oils may smoke up to 30 minutes during initial startup. This is a temporary condition. Operate unit without food product until smoke dissipates.
To ensure safe and proper operation, refer to “Installation Site Requirements” in the INSTALLATION section of this manual.
NOTICE
Units are voltage-specific. Refer to specification label for electrical requirements before beginning installation.
Do not add a decorative soffit to hide a pass-through mounted strip heater. Excessive heat can cause unit failure.
Install remote-mounted control box outside of areas subject to temperatures above 104°F (40°C). Excessive temperatures will cause controls to overheat, malfunction, and fail.
Damage to any countertop material caused by heat generated from Hatco equipment is not covered under the Hatco warranty. Contact the manufacturer of the countertop material for application information.
Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch the finish of the unit, marring its appearance and making it susceptible to soil accumulation.
Do not locate unit in area with excessive air movement around unit. Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, and exterior doors).
Form No. GR5ALM-0217
3
MODEL DESCRIPTION
G R 5 A H L - XX
Glo-Ray Curved
Aluminum Housing
L = LED Display Lights No Character = No Lights
Width (in inches)
H = High Wattage
No Character = Standard Wattage
Angle Bracket
LED Light Channel
LED Light Channel
Remote
Control Box
A
C
D
B
English
All Models
All Glo-Ray® Curved Infrared Strip Heaters consist of a curved, aluminum housing that is ideal for installation in tight spaces. A pre-focused heat pattern directs heat from a tubular element to bathe the entire holding surface below. Curved Infrared Strip Heaters are available in standard or high wattage configurations
in widths of 18ʺ–72ʺ (457–1829 mm). Finish options include
several Designer colors and gloss finishes. Curved Infrared Strip Heaters are supplied with angle brackets
for under-shelf mounting. The standard 5ʹ (1524 mm) element wire leads are housed in 3ʹ (914 mm) of conduit.
NOTE: Refer to the OPTIONS AND ACCESSORIES section for
countertop mounting options.
NOTE: Units can be ordered with up to 10ʹ (3 m) of
element wire leads, depending on the installation location of the control box. On units with lights, the LED wire leads always will be 18 (457 mm) longer than the element wire leads.
GR5A and GR5AH Models
These models are heat only. Controls options are all remote­mounted and include a control box, ON/OFF (I/O) Toggle Switch, or an Infinite Heat Control.
GR5AL and GR5AHL Models
In addition to heat, these models include dual LED light channels that provide display lighting to accent the food product below. Controls are housed in a remote-mounted control box and include an ON/OFF (I/O) Toggle Switch, a POWER ON Indicator Light, and an Infinite Heat Control Knob. The standard
LED wire leads are 18ʺ (457 mm) longer than the element wire
leads.
MODEL DESIGNATION
SPECIFICATIONS
Dimensions — Strip Heater
Model Width (A) Depth (B)
GR5A, GR5AL,
GR5AH, and GR5AHL
18–72
(457–1829 mm)
5-15/16
(149 mm)
Unit
Height (C)
2
(51 mm)
GR5AL Series Strip Heater
Overall
Height (D)
3
(76 mm)
4
Form No. GR5ALM-0217
English
A B
C
DE
F
Side ViewFront View Trim Cover
Dimensions — Control Box (GR5AL Series)
Model Width (A) Depth (B)
Control Box
NOTE: Make sure the control box installation location provides
enough space behind the vertical surface for the depth of the control box and electrical connections.
10-1/8ʺ
(257 mm)
6-1/4ʺ
(159 mm)
Height (C)
SPECIFICATIONS
4-3/4ʺ
(120 mm)
NOTE: Shipping weights shown below are estimates.
Cover
Width (D)
11ʺ
(279 mm)
Cover
Depth (E)
5/16ʺ
(8 mm)
Cover
Height (F)
5-1/2ʺ
(140 mm)
Electrical Ratings Chart — GR5A Models
Shipping
Model Voltage Watts Amps
GR5A-18 120
208 1.2 240 1.0
GR5A-24 120
208 1.7 240 1.4
GR5A-30 120
208 2.2 240 1.9
GR5A-36 120
208 2.8 240 2.4
GR5A-42 120
208 3.2 240 2.8
GR5A-48 120
208 3.8 240 3.3
GR5A-54 120
208 4.4 240 3.9
GR5A-60 120
208 5.0 240 4.4
GR5A-66 120
208 5.6 240 4.8
GR5A-72 120
208 6.1 240 5.3
Form No. GR5ALM-0217
250
350
450
575
675
800
925
1050
1160
1275
2.1
2.9
3.8
4.8
5.6
6.7
7.7
8.8
9.7
10.6
Weight
10 lbs.
(5 kg)
11 lbs.
(5 kg)
12 lbs.
(5 kg)
13 lbs.
(6 kg)
14 lbs.
(6 kg)
15 lbs.
(7 kg)
17 lbs.
(8 kg)
18 lbs.
(8 kg)
19 lbs.
(9 kg)
20 lbs.
(9 kg)
Electrical Ratings Chart — GR5AL Models
Shipping
Model Voltage Watts Amps
GR5AL-18 120
254
356
458
584
686
812
939
1066
1177
1294
GR5AL-24 120
GR5AL-30 120
GR5AL-36 120
GR5AL-42 120
GR5AL-48 120
GR5AL-54 120
GR5AL-60 120
GR5AL-66 120
GR5AL-72 120
5
208 1.2 240 1.1
208 1.7 240 1.5
208 2.2 240 1.9
208 2.9 240 2.5
208 3.3 240 2.9
208 4.0 240 3.4
208 4.6 240 4.0
208 5.2 240 4.5
208 5.7 240 5.0
208 6.3 240 5.5
2.2
3.0
3.9
4.9
5.8
6.9
7.9
9.0
10.0
10.9
Weight
13 lbs.
(6 kg)
14 lbs.
(7 kg)
15 lbs.
(7 kg)
17 lbs.
(8 kg)
18 lbs.
(9 kg)
20 lbs.
(9 kg)
21 lbs.
(10 kg)
22 lbs.
(10 kg)
24 lbs.
(11 kg)
25 lbs.
(12 kg)
SPECIFICATIONS
Model Voltage Watts Amps
GR5AH-18 120
208 1.7 240 1.5
GR5AH-24 120
208 2.4 240 2.1
GR5AH-30 120
208 3.2 240 2.8
GR5AH-36 120
208 3.8 240 3.3
GR5AH-42 120
208 4.6 240 4.0
GR5AH-48 120
208 5.3 240 4.6
GR5AH-54 120
208 6.0 240 5.2
GR5AH-60 120
208 6.7 240 5.8
GR5AH-66 120
208 7.5 240 6.2
GR5AH-72 120
208 8.3 240 7.2
* Infinite switch not available.
350
500
660
800
950
1100
1250
1400
1560
1725
2.9
4.2
5.5
6.7
7.9
9.2
10.4
11.7
13.0 *
14.4 *
Shipping
Weight
10 lbs.
(5 kg)
11 lbs.
(5 kg)
12 lbs.
(5 kg)
13 lbs.
(6 kg)
14 lbs.
(6 kg)
15 lbs.
(7 kg)
17 lbs.
(8 kg)
18 lbs.
(8 kg)
19 lbs.
(9 kg)
20 lbs.
(9 kg)
Electrical Ratings Chart — GR5AHL ModelsElectrical Ratings Chart — GR5AH Models
Model Voltage Watts Amps
GR5AHL-18 120
208 1.7 240 1.5
GR5AHL-24 120
208 2.5 240 2.1
GR5AHL-30 120
208 3.2 240 2.8
GR5AHL-36 120
208 3.9 240 3.4
GR5AHL-42 120
208 4.7 240 4.0
GR5AHL-48 120
208 5.4 240 4.7
GR5AHL-54 120
208 6.1 240 5.3
GR5AHL-60 120
208 6.9 240 6.0
GR5AHL-66 120
208 7.7 240 6.6
GR5AHL-72 120
208 8.5 240 7.3
354
506
668
809
961
1112
1264
1416
1577
1744
English
Shipping
Weight
3.0 13 lbs.
(6 kg)
4.3 14 lbs.
(7 kg)
5.6 15 lbs.
(7 kg)
6.8 17 lbs.
(8 kg)
8.1 18 lbs.
(9 kg)
9.4 20 lbs.
(9 kg)
10.7 21 lbs.
(10 kg)
11.9 22 lbs.
(10 kg)
13.3 24 lbs.
(11 kg)
14.7 25 lbs.
(12 kg)
6
Form No. GR5ALM-0217
English
CAUTION
INSTALLATION
General
Use the information in this section to install a Glo-Ray® Curved Infrared Strip Heater. Strip heaters are shipped with most components pre-assembled.
WARNING
ELECTRIC SHOCK HAZARD:
• Units require a hardwired connection to on-site electrical system. Connection must be properly grounded and of correct voltage, size, and configuration for electrical specifications of unit. Contact a qualified electrician to determine and install proper electrical connection.
• Unit must be installed by a qualified electrician. Installation must conform to all local electrical codes. Installation by unqualified personnel will void unit warranty and may lead to electric shock or burn, as well as damage to unit and/or its surroundings.
FIRE HAZARD:
• Do not install high wattage units above or around combustible surfaces. Discoloration or combustion could occur. High wattage units must be installed in non-combustible surroundings only.
• Make sure to follow the installation information listed below for specific strip heaters. If safe distances are not maintained, discoloration or combustion could occur.
a. Do not install standard wattage strip heaters (GR5A,
GR5AL models) less than 11ʺ (279 mm) above
combustible surfaces.
b. Do not install high wattage strip heaters (GR5AH,
GR5AHL models) less than 10ʺ (254 mm) above non-
combustible surfaces.
c. Do not install standard wattage units less than 1ʺ
(25 mm) away from a combustible wall or adjacent surface.
1. Remove the unit from the shipping carton, and remove all packing materials.
NOTE: To prevent delay in obtaining warranty coverage,
complete online warranty registration. See the IMPORTANT OWNER INFORMATION section for details.
2. Remove tape and protective packaging from all surfaces of the unit.
NOTE: For units equipped with tubular stands, refer to the
OPTIONS AND ACCESSORIES section for installtion details.
3. Install the unit in an appropriate location. Refer to “Installation Site Requirements” and the “Installing the Unit” procedure in this section.
• Locate the unit in an area where the ambient air
temperature is constant and a minimum of 70°F (21°C). Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, and exterior doors).
• Verify that minimum clearance requirements and
recommended mounting heights are met. Refer to “Installation Site Requirements” in this section.
• GR5A and GR5AL Series strip heaters can be installed
over a steam table. Follow the standard minimum clearance requirements.
4. Install the remote control box or individual controls in the desired location. Refer to “Installing the Controls” in this section for detailed information.
To ensure safe and proper operation, refer to “Installation Site Requirements” in the INSTALLATION section of this manual.
NOTICE
Units are voltage-specific. Refer to specification label for electrical requirements before beginning installation.
Do not add a decorative soffit to hide a pass-through mounted strip heater. Excessive heat can cause unit failure.
Damage to any countertop material caused by heat generated from Hatco equipment is not covered under the Hatco warranty. Contact the manufacturer of the countertop material for application information.
NOTE: Contact the manufacturer of the countertop base
material for application information and surface temperature limits before installing the unit.
Form No. GR5ALM-0217
7
Heat Pattern Dimension
(approximately 12″ [305 mm]—
determined by mounting height)
11–13″
(279–330 mm)
Combustible
10–13″
(254–330 mm)
Non-Combustible
Recommended
Standard Wattage
Height
Recommended
High Wattage
Height
13–16″
(330–406 mm)
INSTALLATION
WARNING
C
B
Shelf
Back or
Side Wall
Countertop
A
Installation Site Requirements
The installation site must meet specific requirements for safe and proper installation of the unit.
• Make sure the countertop material is designed to withstand long periods of hot food holding temperatures. Contact the manufacturer of the countertop material for application information.
• Make sure the installation site provides the proper minimum clearances for adjacent surfaces.
FIRE HAZARD: Do not install high wattage units above or around combustible surfaces. Discoloration or combustion could occur. High wattage units must be installed in non­combustible surroundings only.
Minimum Clearance Requirements— Combustible Surroundings
Model A B C
GR5A and
GR5AL
Minimum Clearance Requirements— Non-Combustible Surroundings
Model A B C
GR5A and
GR5AL
GR5AH and
GR5AHL
NOTE: GR5A and GR5AL Series strip heaters can be installed
over a steam table. Follow the minimum clearance requirements for non-combustible surroundings.
11ʺ
(279 mm)
10ʺ
(254 mm)
10ʺ
(254 mm)
Minimum Clearances
(25 mm)
(0 mm)
(0 mm)
1"
0”
0”
1”
(25 mm)
1”
(25 mm)
1”
(25 mm)
English
Recommended Element Height for the GR5A Series in all widths
NOTE: The size of heat pattern will vary depending on the
height of the unit.
Installing the Unit
Use the following procedure to install the unit using the supplied angle brackets.
NOTE:Unitscanbeordered with upto10ʹ(3 m)ofelement
wire leads, depending on the installation location of the control box. On light-equipped units, the LED wire leads always will be 18" (457 mm) longer than the element wire leads.
NOTICE
Damage to any countertop material caused by heat generated from Hatco equipment is not covered under the Hatco warranty. Contact manufacturer of countertop material for application information.
1. Determine the exact mounting location on the underside of the shelf.
NOTE:The attached angle brackets provide 1″ (25 mm)
clearance between the unit and an overshelf.
NOTE: Units can be mounted to a flat shelf or a shelf with
rolled/flanged edges. The unit must be installed with
theminimum1″(25mm)clearancemeasuredfromthe
lowest part of the overshelf. For example, a shelf with
a1"(25mm)flangededgewouldrequiretheunittobe installed2"(51mm)belowtheundersideoftheshelf.If
minimum distances are not maintained, damage to the surroundings and/or failure to the unit could occur.
2. Fasten the angle brackets to the underside of the shelf using appropriate fasteners (not supplied by Hatco). Make sure the unit is facing the desired direction with the wire leads on the proper side before fastening the unit to the shelf.
8
Form No. GR5ALM-0217
English
Shelf
Angle bracket
fastened to
underside of shelf.
1" (25 mm)
Minimum
Gap
NOTICE
WARNING
10-1/8"
(257 mm)
4-3/4"
(121 mm)
10-7/16"
(265 mm)
2-1/2" (64 mm)
1-1/8″ (29 mm)
7/16″
(11 mm)
3/8″
(9 mm)
Silicone Sealant
INSTALLATION
Installing the Control Box—GR5AL Series
Use the following procedure to install the GR5AL Series control box.
NOTE:Unitscanbeorderedwithupto10ʹ(3m)ofelement
wire leads, depending on the installation location of the control box. The LED wire leads always will be 18" (457 mm) longer than the element wire leads.
Control box must be mounted in a vertical surface. Mounting control box in a horizontal surface may result in the collection of liquids and lead to electric shock.
Flat Shelf Installation
3. Route the element wire leads and LED wire leads toward the installation location for the control box/controls.
NOTE: Curved Infrared Strip Heaters with lights (GR5AL Series)
require two separate power supplies from the control box. A high voltage supply for the heating element and a low voltage supply for the LED light channels.
Installing the Controls
GR5A and GR5AL Series strip heaters have different control options. GR5A Series units can be ordered with an RMB Series Remote Control Box or individual, remote-mounted controls. GR5AL Series units come standard with a specific remote­mounted control box. Refer to the appropriate section below for installation information.
Remote Control Boxes (RMB)—GR5A Series
Hatco Remote Control Boxes (RMB Series) include switches, wire leads, and/or indicator lights and are shipped ready for installation.
The RMB Series require one remote control box per strip heater.
NOTE: Remote control boxes are available in several
configurations depending on the model. All boxes are built in accordance with UL standards to accommodate switches, indicator lights, and wiring. See the OPTIONS AND ACCESSORIES section for more information.
NOTICE
Install remote-mounted control box outside of areas subject to temperatures above 104°F (40°C). Excessive temperatures will cause controls to overheat, malfunction, and fail.
IMPORTANT NOTE:
Remote-mounted control boxes and control switches must be installed in a cool, dry location as far away from any heat zone as possible. Do not mount control boxes directly on, under, or above unit. Do not mount control boxes in direct contact with any heated surface or near any steam generating equipment.
1. Cut and drill the appropriate holes in the vertical surface where the control box will be installed. Refer to the illustration below for cutout and screw hole dimensions.
NOTE: Make sure the control box installation location provides
enough space behind the vertical surface for the depth of the control box and electrical connections.
Remote Mounted Controls—GR5A Series
Optional remote mounted control switches include ON/OFF (I/O) toggle switches and infinite heat controls. These controls need to be installed into an approved electrical box/enclosure (not supplied) by a qualified electrician. See the OPTIONS AND ACCESSORIES section for more information.
NOTE: When two or more units are mounted where the heat
from one housing tends to raise the temperature of another, the controls should be installed in a remote control box. Units in a multiple installation should use remote mounted controls.
To prevent premature failure of components due to excessive heat, remote mounted control switches must be installed outside the strip heater heat zone.
Form No. GR5ALM-0217
Control Box Cutout and Screw Hole Dimensions
NOTE: Make sure the width of the control box cutout does not
exceed the above dimension.
2. Complete the routing of the element wire leads and the LED wire leads from the unit to meet up with the control box through the cutout.
NOTE: Curved Infrared Strip Heaters with lights (GR5AL and
GR5AHL models) require two separate power supplies from the control box. A high voltage supply for the heating element and a low voltage supply for the LED light channels.
3. Route the wire leads from the on-site power supply to meet up with the control box through the cutout.
continued...
9
Low Voltage Terminal Block
Access Cover
Power
Knockouts
Power Knockouts
High Voltage
Terminal Block
(4-Pole)
DO NOT INSTALL BOX
IN THIS AREA
DO NOT INSTALL
BOX IN THIS AREA
Trim Cover
Trim Cover Screw
Control Box
Control Box Cutout
Heat
INSTALLATION
4. Remove the four trim cover screws from the control box, and remove the trim cover.
5. Have a qualified electrician make the appropriate electrical connections to the control box. Refer to the wiring diagram included with the unit.
a. Connect the LED wire leads from the unit to the low
voltage 2-pole terminal block on the outside of the control box.
b. Connect the element wire leads from the unit, through
a power knockout, to the high voltage 4-pole terminal block inside the access cover of the control box.
c. Connect the on-site power supply through a power
knockout, to the high voltage 4-pole terminal block inside the access cover of the control box.
English
Installing the Control Box
GR5AL Control Box Electrical Connections
6. Position the control box into the cutout opening through the front side. Make sure that none of the electrical wires are pinched or stressed.
7. Fasten the control box to the vertical surface using four screws (not supplied).
8. Apply a 1/4″ (6 mm) bead of NSF-approved silicone sealant
where the trim cover will contact the cabinet surface. Refer to the “Control Box Cutout and Screw Hole Dimensions” illustration for more information.
9. Reinstall the trim cover on the control box and secure in position using the four trim cover screws. Make sure to embed the trim cover edge into the silicone.
10
Form No. GR5ALM-0217
English
WARNING
CAUTION
Infinite Heat Control
Indicator Light
ON/OFF (I/O) Toggle Switch
Infinite
Heat Control
Indicator Light
RMB Control Box (GR5A Series)
GR5AL Series Control Box
OPERATION
General
Glo-Ray® Curved Infrared Strip Heaters are designed for ease of operation. Use the following information and procedures to operate the unit.
Read all safety messages in the IMPORTANT SAFETY INFORMATION section before operating this equipment.
BURN HAZARD: Some exterior surfaces on unit will get hot. Use caution when touching these areas.
Standard and approved manufacturing oils may smoke up to 30 minutes during initial startup. This is a temporary condition. Operate unit without food product until smoke dissipates.
Controls
GR5A Series Curved Infrared Strip Heaters are available with a remote-mounted control box or remote-mounted controls. GR5AL Series Curved Infrared Strip Heaters come standard with a remote-mounted control box. The following is a list of the available controls for all Curved Infrared Strip Heaters.
ON/OFF (I/O) Toggle Switch—Turns power on and off to the heating elements and the LED light channels (if equipped).
Infinite Heat Control—Controls the heat output of the heating element. Some Infinite Heat Controls also turn power on and off to the heating elements (OFF [O] position).
Indicator Light—Illuminates when power is on, and shuts off when power is off.
Startup
1. Turn on the strip heater.
• If unit is equipped with a ON/OFF (I/O) toggle switch, move the toggle switch to the ON (I) position.
• If unit is equipped with an Infinite Heat Control, turn the control to the desired setting.
• The indicator light will illuminate (if equipped), the heating elements will energize, and the LED light channels will illuminate (if equipped).
2. Allow 30 minutes to reach operating temperature before
placing preheated food product underneath the strip heater.
Form No. GR5ALM-0217
Control Boxes
Shutdown
1. Move the ON/OFF (I/O) toggle switch to the OFF (O)
position or turn the Infinite Heat Control to the OFF (O) position.
• The indicator light will shut off, the LED lights will shut off, and the heating elements will shut down.
11
Loading...
+ 25 hidden pages