Hatco GR2A Series, GR2AH Series General Manual

Page 1
®
GLO-RAY
Designer Infrared Foodwarmers
GR2A & GR2AH Series
Installation &
Operating Manual
I&W # 07.05.115.00
This manual contains important safety information concerning the maintenance, use and operation of this product. Failure to follow the instructions contained in this manual may result in serious injury. If you are unable to understand the contents of this manual, please bring it to the attention of your supervisor. Do not operate this equipment unless you have read and understood the contents of this manual.
Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio daño. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. No opere este equipo al menos que haya leído y comprendido el contenido de este manual.
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CONTENTS
Important Owner Information.....................................i
Introduction ...................................................................i
Important Safety Instructions .....................................1
Model Descriptions .......................................................2
All Models ..............................................................2
GR2A and GR2AH Models....................................2
Model Designations ................................................2
Specifications.................................................................3
Electrical Rating Chart-GR2A Models...................3
Electrical Rating Chart-GR2AH Models................4
Electrical Rating Chart-GR2AL Models ................5
Electrical Rating Chart-GR2AHL Models..............6
Electrical Rating Chart-GR2A-XXD Models.........7
Electrical Rating Chart-GR2AH-XXD Models......8
Electrical Rating Chart-GR2AL-XXD ...................9
Electrical Rating Chart-GR2AHL-XXD Models .10
Dimensions............................................................11
Installation...................................................................12
Location ................................................................12
All Models ............................................................13
Assembly...............................................................13
RMB (Remote Control Box).................................14
Electrical Requirements ........................................14
Breath Protector (Optional)...................................14
Operation.....................................................................14
All Models ............................................................14
Maintenance ................................................................15
Cleaning ................................................................15
Display Light Bulb Replacement..........................15
Hatco Limited Warranty............................................16
Authorized Parts Distributors....................Back Cover
IMPORTANT OWNER INFORMATION
Record the model number, serial number (identification plate is located on the inside of the leg near the top), voltage and purchase date of your Designer Infrared Foodwarmers in the spaces below. Please have this information available when calling Hatco for service assistance.
Business 8:00 a.m. to 5:00 p.m. Hours: Central Standard Time
(Summer Hours: June to September ­8:00 a.m. to 5:00 p.m. C.D.T. Monday through Thursday 8:00 a.m. to 2:30 p.m. C.D.T. Friday)
Model No. ____________________________________
Serial No. ____________________________________
Voltage ______________________________________
Date of Purchase ______________________________
INTRODUCTION
Hatco Glo-Ray®Designer Infrared Foodwarmers ensure maximum holding and minimize the risk of food-borne illness. Optimum safety and quality is the result of food held at the proper serving temperatures, using Glo-Ray’s pre-focused heat patterns. The pre-focused heat pattern prevents foods from being over-cooked in the middle and cooling off around the edges by concentrating higher temperatures to the outer edges of holding surfaces where heat loss is the greatest. Utilizing specially designed reflectors to direct the heat from the element, Glo-Ray safely maintains peak serving temperatures longer, without continuing to cook the food.
The Glo-Ray Designer Foodwarmers are available with or without shatter-resistant incandescent lights to illuminate the warming area. These bulbs have a special coating that guards against injury and food contamination in the event of breakage.
Telephone: (800) 558-0607; (414) 671-6350
Fax: (800) 690-2966 (Parts & Service)
(414) 671-3976 (International)
This manual provides the installation, safety and operating instructions for the Glo-Ray Designer Infrared Foodwarmers. We recommend all installation, operating and safety instructions appearing in this manual be read prior to installation or operation of your Hatco Foodwarmer. Safety instructions that appear in this manual after a warning symbol and the words WARNING or CAUTION printed in bold face are very important. WARNING means there is the possibility of serious injury or death to yourself or others.
CAUTION means there is the possibility of minor or moderate injury. CAUTION without the symbol signifies the possibility of equipment or property damage only.
Hatco Foodwarmers are a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance and optimum performance. Every unit is thoroughly inspected and tested prior to shipment.
Form No. GR2AM-0601
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IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property.
WARNINGS
1. To avoid any injury, turn the power off to the unit and allow to cool before performing any maintenance.
2. Only light bulbs which meet or exceed N.S.F. standards, specifically designed for food holding areas must be used. Breakage of light bulbs not specially coated could result in personal injury and/or food contamination.
3. For safe and proper operation, the unit must be located a reasonable distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur.
4. Do not install standard wattage foodwarmer (GR2A & GR2AL Series) less than 17" (43 cm) above nonmetallic surface. Do not install high wattage foodwarmer (GR2AH Series) less than 20" (51 cm) above nonmetallic surface. Do not install high wattage foodwarmer (GR2AHL Series) less than 22" (56 cm) above nonmetallic surface. Do not install standard wattage, dual foodwarmer (GR2A-XXD Series) less than 27" (69 cm) above nonmetallic surface. Do not install high wattage, dual foodwarmer (GR2AH-XXD & GR2AHL-XXD Series) less than 32" (81 cm) above nonmetallic surface. Install all Designer foodwarmers so there is a minimum distance of 6" (15 cm) from a nonmetallic wall or adjacent surface.
5. If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966 or International fax 414-671-3976.
6. This product has no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Parts when service is required.
CAUTIONS
1. Some exterior surfaces on the unit will get hot. Use caution when touching these areas to avoid injury.
2. Locate the unit at the proper counter height, in an area that is convenient for use. The location should be level to prevent the unit or its contents from accidentally falling, and strong enough to support the weight of the unit and food.
3. Do not submerse unit in water.
4. Do not add a decorative soffit to hide a pass-through mounted Glo-Ray Foodwarmer.
5. All electrical connections must be in accordance with local electrical codes and any other applicable codes. Connections should be made by a qualified, licensed electrician.
6. Foodwarmers with incandescent lights that require a circuit breaker larger than 20 amps must have a separate circuit breaker for the incandescent lights that is 20 amps or less.
CAUTIONS
1. Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your unit marring its appearance and making it susceptible to soil accumulation.
2. The remote control box (RMB) must be installed outside of the heat zone.
3. Damage to countertop material such as Corian and similar products caused by heat generated from Hatco equipment is not covered under the Hatco warranty. Contact the manufacturer of the base material for application information.
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7. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn.
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Form No. GR2AM-0601
Page 4
MODEL DESCRIPTIONS
ALL MODELS
The Glo-Ray Designer Infrared Foodwarmers are ideal for holding hot food on pass-through holding areas and waitress pick-up stations. All Designer models are constructed of aluminum.
The advanced Glo-Ray Dual Models allow side-by-side mounting of two or more aluminum warmers, to provide a wider holding area, with a 3" or 6" (8 or 15 cm) spacer available.
For self-serve applications, models may be equipped with optional easy-to-clean acrylic breath protectors, single- or double-sided mounting.
GR2A AND GR2AH MODELS
The Glo-Ray Designer available in sizes from 22" to 88" (56 to 224 cm) in length with Designer color inset panels. The Glo-Ray Designer Foodwarmers include prefocused infrared top heat and can be ordered with incandescent display lights and optional easy-to-install breath protectors.
MODEL DESIGNATIONS
Units are available in aluminum gray with Designer inset panel colors or, an all black unit.
GR2A Series:
Glo-Ray Designer Aluminum Standard Wattage
GR2AL Series:
Glo-Ray Designer Aluminum Standard Wattage with Lights
Figure 1. Glo-Ray Designer Foodwarmer with Display
Lights and Optional Breath Protectors
GR2AH Series
Glo-Ray Designer Aluminum High Wattage
GR2AHL Series
Glo-Ray Designer Aluminum High Wattage with Lights
GR2AH-XXD Series
Glo-Ray Designer Aluminum High Wattage Dual
GR2AHL-XXD Series
Glo-Ray Designer Aluminum High Wattage Dual with Lights.
NOTE: XX denotes the heat zone width dimensions; example GR2AH-24D.
GR2A-XXD Series:
Glo-Ray Designer Aluminum Standard Wattage Dual
GR2AL-XXD Series
Glo-Ray Designer Aluminum Standard Wattage Dual with Lights.
Form No. GR2AM-0601
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SPECIFICATIONS
ELECTRICAL RATING CHART – GR2A MODELS
Model Voltage Watts Amps Weight
Shipping
GR2A-18 120 250 2.1 36 lbs. (16 kg)
208 250 1.2 36 lbs. (16 kg) 240 250 1.0 36 lbs. (16 kg)
GR2A-24 120 350 2.9 38 lbs. (17 kg)
208 350 1.7 38 lbs. (17 kg) 240 350 1.5 38 lbs. (17 kg)
GR2A-30 120 450 3.8 42 lbs. (19 kg)
208 450 2.2 42 lbs. (19 kg) 240 450 1.9 42 lbs. (19 kg)
GR2A-36 120 575 4.8 46 lbs. (21 kg)
208 575 2.8 46 lbs. (21 kg) 240 575 2.4 46 lbs. (21 kg)
GR2A-42 120 675 5.6 54 lbs. (25 kg)
208 675 3.3 54 lbs. (25 kg) 240 675 2.8 54 lbs. (25 kg)
GR2A-48 120 800 6.7 64 lbs. (29 kg)
208 800 3.9 64 lbs. (29 kg) 240 800 3.3 64 lbs. (29 kg)
GR2A-54 120 925 7.7 74 lbs. (34 kg)
208 925 4.5 74 lbs. (34 kg) 240 925 3.9 74 lbs. (34 kg)
GR2A-60 120 1050 8.8 82 lbs. (37 kg)
208 1050 5.1 82 lbs. (37 kg) 240 1050 4.4 82 lbs. (37 kg)
GR2A-66 120 1160 9.7 91 lbs. (41 kg)
208 1160 5.6 91 lbs. (41 kg) 240 1160 4.8 91 lbs. (41 kg)
GR2A-72 120 1275 10.6 100 lbs. (45 kg)
208 1275 6.1 100 lbs. (45 kg) 240 1275 5.3 100 lbs. (45 kg)
GR2A-84 120 1500 12.5 120 lbs. (54 kg)
208 1500 7.2 120 lbs. (54 kg) 240 1500 6.3 120 lbs. (54 kg)
3
Form No. GR2AM-0601
Page 6
SPECIFICATIONS
Model Voltage Watts Amps Weights
GR2AH-18 120 350 2.9 36 lbs. (16 kg)
GR2AH-24 120 500 4.2 38 lbs. (17 kg)
GR2AH-30 120 660 5.5 42 lbs. (19 kg)
GR2AH-36 120 800 6.7 46 lbs. (21 kg)
GR2AH-42 120 950 7.9 54 lbs. (25 kg)
GR2AH-48 120 1100 9.2 64 lbs. (29 kg)
GR2AH-54 120 1250 10.4 74 lbs. (34 kg)
GR2AH-60 120 1400 11.7 82 lbs. (37 kg)
GR2AH-66 120 1560 13.0 91 lbs. (41 kg)
GR2AH-72 120 1725 14.4 100 lbs. (45 kg)
GR2AH-84 120† 1900 15.8 120 lbs. (54 kg)
† GR2AH-84 series units, 120 volt, contain tandem heating elements individually controlled.
ELECTRICAL RATING CHART – GR2AH MODELS
Shipping
208 350 1.7 36 lbs. (16 kg) 240 350 1.5 36 lbs. (16 kg)
208 500 2.4 38 lbs. (17 kg) 240 500 2.1 38 lbs. (17 kg)
208 660 3.2 42 lbs. (19 kg) 240 660 2.8 42 lbs. (19 kg)
208 800 3.9 46 lbs. (21 kg) 240 800 3.3 46 lbs. (21 kg)
208 950 4.6 54 lbs. (25 kg) 240 950 4.0 54 lbs. (25 kg)
208 1100 5.3 64 lbs. (29 kg) 240 1100 4.6 64 lbs. (29 kg)
208 1250 6.0 74 lbs. (34 kg) 240 1250 5.2 74 lbs. (34 kg)
208 1400 6.7 82 lbs. (37 kg) 240 1400 5.8 82 lbs. (37 kg)
208 1560 7.5 91 lbs. (41 kg) 240 1560 6.5 91 lbs. (41 kg)
208 1725 8.3 100 lbs. (45 kg) 240 1725 7.2 100 lbs. (45 kg)
208 2050 9.9 120 lbs. (54 kg) 240 2050 8.5 120 lbs. (54 kg)
Form No. GR2AM-0601
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SPECIFICATIONS
ELECTRICAL RATING CHART – GR2AL MODELS
Amps Shipping
Model Voltage Watts Heating Circuit Light Circuit Weight
GR2AL-18 120 370 2.1 1.0 39 lbs. (18 kg)
120/208* 370 1.2 1.0 39 lbs. (18 kg) 120/240* 370 1.0 1.0 39 lbs. (18 kg)
GR2AL-24 120 470 2.9 1.0 41 lbs. (19 kg)
120/208* 470 1.7 1.0 41 lbs. (19 kg) 120/240* 470 1.5 1.0 41 lbs. (19 kg)
GR2AL-30 120 570 3.8 1.0 45 lbs. (20 kg)
120/208* 570 2.8 1.0 45 lbs. (20 kg) 120/240* 570 2.4 1.0 45 lbs. (20 kg)
GR2AL-36 120 755 4.8 1.5 50 lbs. (23 kg)
120/208* 755 2.8 1.5 50 lbs. (23 kg) 120/240* 755 2.4 1.5 50 lbs. (23 kg)
GR2AL-42 120 855 5.6 1.5 59 lbs. (27 kg)
120/208* 855 4.6 1.5 59 lbs. (27 kg) 120/240* 855 4.0 1.5 59 lbs. (27 kg)
GR2AL-48 120 1040 6.7 2.0 70 lbs. (32 kg)
120/208* 1040 5.3 2.0 70 lbs. (32 kg) 120/240* 1040 4.6 2.0 70 lbs. (32 kg)
GR2AL-54 120 1165 7.7 2.0 80 lbs. (36 kg)
120/208* 1165 4.5 2.0 80 lbs. (36 kg) 120/240* 1165 3.9 2.0 80 lbs. (36 kg)
GR2AL-60 120 1350 8.8 2.5 89 lbs. (40 kg)
120/208* 1350 5.1 2.5 89 lbs. (40 kg) 120/240* 1350 4.4 2.5 89 lbs. (40 kg)
GR2AL-66 120 1460 9.7 2.5 99 lbs. (45 kg)
120/208* 1460 5.6 2.5 99 lbs. (45 kg) 120/240* 1460 4.8 2.5 99 lbs. (45 kg)
GR2AL-72 120 1635 10.7 3.0 108 lbs. (49 kg)
120/208* 1635 6.1 3.0 108 lbs. (49 kg) 120/240* 1635 5.3 3.0 108 lbs. (49 kg)
GR2AL-84 120 1860 12.5 3.0 129 lbs. (59 kg)
120/208* 1860 7.2 3.0 129 lbs. (59 kg) 120/240* 1860 6.3 3.0 129 lbs. (59 kg)
* Units rated for 120/208 or 120/240 volt are manufactured with a 120 volt circuit for the incandescent
lights and a 208 or 240 volt circuit for the heating element(s).
Form No. GR2AM-06015
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SPECIFICATIONS
ELECTRICAL RATING CHART – GR2AHL MODELS
Model Voltage Watts Heating Circuit Light Circuit Weight
GR2AHL-18 120 470 2.9 1.0 39 lbs. (18 kg)
GR2AHL-24 120 620 4.2 1.0 41 lbs. (19 kg)
GR2AHL-30 120 780 5.5 1.0 45 lbs. (20 kg)
GR2AHL-36 120 980 6.7 1.5 50 lbs. (23 kg)
GR2AHL-42 120 1130 7.9 1.5 59 lbs. (27 kg)
GR2AHL-48 120 1340 9.2 2.0 70 lbs. (32 kg)
GR2AHL-54 120 1490 10.4 2.0 80 lbs. (36 kg)
GR2AHL-60 120 1700 11.7 2.5 89 lbs. (40 kg)
GR2AHL-66 120 1860 13.0 2.5 99 lbs. (45 kg)
GR2AHL-72 120• 2085 14.4 3.0 108 lbs. (49 kg)
GR2AHL-84 120†• 2320 15.8 3.5 129 lbs. (59 kg)
Amps Shipping
120/208* 470 1.7 1.0 39 lbs. (18 kg) 120/240* 470 1.5 1.0 39 lbs. (18 kg)
120/208* 620 2.4 1.0 41 lbs. (19 kg) 120/240* 620 2.1 1.0 41 lbs. (19 kg)
120/208* 780 3.2 1.0 45 lbs. (20 kg) 120/240* 780 2.8 1.0 45 lbs. (20 kg)
120/208* 980 3.9 1.5 50 lbs. (23 kg) 120/240* 980 3.3 1.5 50 lbs. (23 kg)
120/208* 1130 4.6 1.5 59 lbs. (27 kg) 120/240* 1130 4.0 1.5 59 lbs. (27 kg)
120/208* 1340 5.3 2.0 70 lbs. (32 kg) 120/240* 1340 4.6 2.0 70 lbs. (32 kg)
120/208* 1490 6.0 2.0 80 lbs. (36 kg) 120/240* 1490 5.2 2.0 80 lbs. (36 kg)
120/208* 1700 6.7 2.5 89 lbs. (40 kg) 120/240* 1700 5.8 2.5 89 lbs. (40 kg)
120/208* 1860 7.5 2.5 99 lbs. (45 kg) 120/240* 1860 6.5 2.5 99 lbs. (45 kg)
120/208* 2085 8.3 3.0 108 lbs. (49 kg) 120/240* 2085 7.2 3.0 108 lbs. (49 kg)
120/208* 2470 9.9 3.5 129 lbs. (59 kg) 120/240* 2470 8.5 3.5 129 lbs. (59 kg)
† GR2AHL-84 series units, 120 volt, contain tandem heating elements individually controlled. * Units rated for 120/208 or 120/240 volt are manufactured with a 120 volt circuit for the incandescent
lights and a 208 or 240 volt circuit for the heating element(s).
• Not available in Canada.
CAUTION Foodwarmers with incandescent lights that require a circuit breaker larger than 20 amps must have a separate circuit breaker for the incandescent lights that is 20 amps or less.
Form No. GR2AM-0601 6
Page 9
SPECIFICATIONS
ELECTRICAL RATING CHART – GR2A-XXD MODELS
Shipping
Model Voltage Watts Amps Weight
GR2A-18D 120 500 4.2 44 lbs. (20 kg)
208 500 2.4 44 lbs. (20 kg) 240 500 2.1 44 lbs. (20 kg)
GR2A-24D 120 700 5.8 48 lbs. (22 kg)
208 700 3.4 48 lbs. (22 kg) 240 700 2.9 48 lbs. (22 kg)
GR2A-30D 120 900 7.5 52 lbs. (24 kg)
208 900 4.3 52 lbs. (24 kg) 240 900 3.8 52 lbs. (24 kg)
GR2A-36D 120 1150 9.6 57 lbs. (26 kg)
208 1150 5.6 57 lbs. (26 kg) 240 1150 4.8 57 lbs. (26 kg)
GR2A-42D 120 1350 11.3 66 lbs. (30 kg)
208 1350 6.5 66 lbs. (30 kg) 240 1350 5.6 66 lbs. (30 kg)
GR2A-48D 120 1600 13.3 77 lbs. (35 kg)
208 1600 7.7 77 lbs. (35 kg) 240 1600 6.7 77 lbs. (35 kg)
GR2A-54D 120 1850 15.4 88 lbs. (40 kg)
208 1850 8.9 88 lbs. (40 kg) 240 1850 7.7 88 lbs. (40 kg)
GR2A-60D 120 2100 17.5 97 lbs. (44 kg)
208 2100 10.1 97 lbs. (44 kg) 240 2100 8.8 97 lbs. (44 kg)
GR2A-66D 120 2320 19.3 107 lbs. (49 kg)
208 2320 11.2 107 lbs. (49 kg) 240 2320 9.7 107 lbs. (49 kg)
GR2A-72D 120 2550 21.3 117 lbs. (53 kg)
208 2550 12.3 117 lbs. (53 kg) 240 2550 10.6 117 lbs. (53 kg)
GR2A-84D 120 3000 25.0 138 lbs. (63 kg)
208 3000 14.4 138 lbs. (63 kg) 240 3000 12.5 138 lbs. (63 kg)
Form No. GR2AM-06017
Page 10
SPECIFICATIONS
ELECTRICAL RATING CHART – GR2AH-XXD MODELS
Model Voltage Watts Amps Weight
GR2AH-18D 120 700 5.8 44 lbs. (20 kg)
GR2AH-24D 120 1000 8.3 48 lbs. (22 kg)
GR2AH-30D 120 1320 11.0 52 lbs. (24 kg)
GR2AH-36D 120 1600 13.3 57 lbs. (26 kg)
GR2AH-42D 120 1900 15.8 66 lbs. (30 kg)
GR2AH-48D 120 2200 18.3 77 lbs. (35 kg)
GR2AH-54D 120 2500 20.1 88 lbs. (40 kg)
GR2AH-60D 120 2800 23.3 97 lbs. (44 kg)
GR2AH-66D 120 3120 26.0 107 lbs. (49 kg)
GR2AH-72D 120 3450 28.8 117 lbs. (53 kg)
GR2AH-84D 120† 3800 31.7 138 lbs. (63 kg)
Shipping
208 700 3.4 44 lbs. (20 kg) 240 700 2.9 44 lbs. (20 kg)
208 1000 4.8 48 lbs. (22 kg) 240 1000 4.2 48 lbs. (22 kg)
208 1320 6.4 52 lbs. (24 kg) 240 1320 5.5 52 lbs. (24 kg)
208 1600 7.7 57 lbs. (26 kg) 240 1600 6.7 57 lbs. (26 kg)
208 1900 9.1 66 lbs. (30 kg) 240 1900 7.9 66 lbs. (30 kg)
208 2200 10.6 77 lbs. (35 kg) 240 2200 9.2 77 lbs. (35 kg)
208 2500 12.0 88 lbs. (40 kg) 240 2500 10.4 88 lbs. (40 kg)
208 2800 13.5 97 lbs. (44 kg) 240 2800 11.7 97 lbs. (44 kg)
208 3120 15.0 107 lbs. (49 kg) 240 3120 13.0 107 lbs. (49 kg)
208 3450 16.6 117 lbs. (53 kg) 240 3450 14.4 117 lbs. (53 kg)
208 4100 19.7 138 lbs. (63 kg) 240 4100 17.1 138 lbs. (63 kg)
† GR2AH-84 series units, 120 volt, contain tandem heating elements individually controlled.
Form No. GR2AM-0601 8
Page 11
SPECIFICATIONS
ELECTRICAL RATING CHART – GR2AL-XXD MODELS
Amps Shipping
Model Voltage Watts Heating Circuit Light Circuit Weight
GR2AL-18D 120 620 4.2 1.0 47 lbs. (21 kg)
120/208* 620 2.4 1.0 47 lbs. (21 kg) 120/240* 620 2.1 1.0 47 lbs. (21 kg)
GR2AL-24D 120 820 5.8 1.0 51 lbs. (23 kg)
120/208* 820 3.4 1.0 51 lbs. (23 kg) 120/240* 820 2.9 1.0 51 lbs. (23 kg)
GR2AL-30D 120 1020 7.5 1.0 55 lbs. (25 kg)
120/208* 1020 4.3 1.0 55 lbs. (25 kg) 120/240* 1020 3.8 1.0 55 lbs. (25 kg)
GR2AL-36D 120 1330 9.6 1.5 61 lbs. (28 kg)
120/208* 1330 5.6 1.5 61 lbs. (28 kg) 120/240* 1330 4.8 1.5 61 lbs. (28 kg)
GR2AL-42D 120 1530 11.3 1.5 71 lbs. (32 kg)
120/208* 1530 6.5 1.5 71 lbs. (32 kg) 120/240* 1530 5.6 1.5 71 lbs. (32 kg)
GR2AL-48D 120 1840 13.3 2.0 83 lbs. (38 kg)
120/208* 1840 7.7 2.0 83 lbs. (38 kg) 120/240* 1840 6.7 2.0 83 lbs. (38 kg)
GR2AL-54D 120• 2090 15.4 2.0 94 lbs. (43 kg)
120/208* 2090 8.9 2.0 94 lbs. (43 kg) 120/240* 2090 7.7 2.0 94 lbs. (43 kg)
GR2AL-60D 120• 2400 17.5 2.5 104 lbs. (48 kg)
120/208* 2400 10.1 2.5 104 lbs. (48 kg) 120/240* 2400 8.8 2.5 104 lbs. (48 kg)
GR2AL-66D 120• 2620 19.3 2.5 115 lbs. (52 kg)
120/208* 2620 11.2 2.5 115 lbs. (52 kg) 120/240* 2620 9.7 2.5 115 lbs. (52 kg)
GR2AL-72D 120• 2910 21.3 3.0 125 lbs. (57 kg)
120/208* 2910 12.3 3.0 125 lbs. (57 kg) 120/240* 2910 10.6 3.0 125 lbs. (57 kg)
GR2AL-84D 120• 3420 25.0 3.5 147 lbs. (67 kg)
120/208* 3420 14.4 3.5 147 lbs. (67 kg) 120/240* 3420 12.5 3.5 147 lbs. (67 kg)
* Units rated for 120/208 or 120/240 volt are manufactured with a 120 volt circuit for the incandescent
lights and a 208 or 240 volt circuit for the heating element(s).
• Not available in Canada.
CAUTION Foodwarmers with incandescent lights that require a circuit breaker larger than 20 amps must have a separate circuit breaker for the incandescent lights that is 20 amps or less.
9
Form No. GR2AM-0601
Page 12
SPECIFICATIONS
ELECTRICAL RATING CHART – GR2AHL-XXD MODELS
Model Voltage Watts Heating Circuit Light Circuit Weight
GR2AHL-18D 120 820 5.8 1.0 47 lbs. (21 kg)
GR2AHL-24D 120 1120 8.3 1.0 51 lbs. (23 kg)
GR2AHL-30D 120 1440 11.0 1.0 55 lbs. (25 kg)
GR2AHL-36D 120 1780 13.3 1.5 61 lbs. (28 kg)
GR2AHL-42D 120• 2080 15.8 1.5 71 lbs. (32 kg)
GR2AHL-48D 120• 2440 18.3 2.0 83 lbs. (38 kg)
GR2AHL-54D 120• 2740 20.1 2.0 94 lbs. (43 kg)
GR2AHL-60D 120• 3100 23.3 2.5 104 lbs. (48 kg)
GR2AHL-66D 120• 3420 26.0 2.5 115 lbs. (52 kg)
GR2AHL-72D 120• 3810 28.8 3.0 125 lbs. (57 kg)
GR2AHL-84D 120†• 4220 31.7 3.5 147 lbs. (67 kg)
Amps Shipping
120/208* 820 3.4 1.0 47 lbs. (21 kg) 120/240* 820 2.9 1.0 47 lbs. (21 kg)
120/208* 1120 4.8 1.0 51 lbs. (23 kg) 120/240* 1120 4.2 1.0 51 lbs. (23 kg)
120/208* 1440 6.4 1.0 55 lbs. (25 kg) 120/240* 1440 5.5 1.0 55 lbs. (25 kg)
120/208* 1780 7.7 1.5 61 lbs. (28 kg) 120/240* 1780 6.7 1.5 61 lbs. (28 kg)
120/208* 2080 9.1 1.5 71 lbs. (32 kg) 120/240* 2080 7.9 1.5 71 lbs. (32 kg)
120/208* 2440 10.6 2.0 83 lbs. (38 kg) 120/240* 2440 9.2 2.0 83 lbs. (38 kg)
120/208* 2740 12.0 2.0 94 lbs. (43 kg) 120/240* 2740 10.4 2.0 94 lbs. (43 kg)
120/208* 3100 13.5 2.5 104 lbs. (48 kg) 120/240* 3100 11.7 2.5 104 lbs. (48 kg)
120/208* 3420 15.0 2.5 115 lbs. (52 kg) 120/240* 3420 13.0 2.5 115 lbs. (52 kg)
120/208* 3810 16.6 3.0 125 lbs. (57 kg) 120/240* 3810 14.4 3.0 125 lbs. (57 kg)
120/208* 4460 19.7 3.5 147 lbs. (67 kg) 120/240* 4460 17.1 3.5 147 lbs. (67 kg)
† GR2AHL-84 series units, 120 volt, contain tandem heating elements individually controlled. * Units rated for 120/208 or 120/240 volt are manufactured with a 120 volt circuit for the incandescent
lights and a 208 or 240 volt circuit for the heating element(s).
• Not available in Canada.
Foodwarmers with incandescent lights that require a circuit breaker larger than 20 amps must have a separate circuit breaker for the incandescent lights that is 20 amps or less.
Form No. GR2AM-0601
CAUTION
10
Page 13
SPECIFICATIONS
DIMENSIONS-GR2A & GR2AH MODELS
Width (A) Depth (B) Height (C)* Height (D) Depth (E)†
22"-88" 9" 17-1/2" 3-1/2" 5-5/8"
(56-224 cm) (23 cm) (45 cm) (9 cm) (14 cm)
DIMENSIONS-GR2AL & GR2AHL MODELS
Width (A) Depth (B) Height (C)* Height (D) Depth (E)†
22"-88" 12" 17-1/2" 3-1/2" 5-5/8"
(56-224 cm) (30 cm) (45 cm) (9 cm) (14 cm)
DIMENSIONS-GR2A-XXD & GR2AH-XXD MODELS
Width (A) Depth (B) Height (C)* Height (D) Depth (E)†
22"-88" 18"-21" 17-1/2" 3-1/2" 5-5/8"
(56-224 cm) (46-53 cm) (45 cm) (9 cm) (14 cm)
DIMENSIONS-GR2AL-XXD & GR2AHL-XXD MODELS
Width (A) Depth (B) Height (C)* Height (D) Depth (E)†
22"-88" 18"-21" 17-1/2" 3-1/2" 5-5/8"
(56-224 cm) (46-53 cm) (45 cm) (9 cm) (14 cm)
* Includes 14" (36 cm) standard Designer Legs.
† Unit shown with optional breath protectors.
B
D
E
SIDE VIEW
Figure 2. Dimensions
A
FRONT VIEW
C
11
Form No. GR2AM-0601
Page 14
INSTALLATION
LOCATION
CAUTION Locate the unit at the proper counter height, in an area that is convenient for use. The location should be level to prevent the unit or its contents from accidentally falling, and strong enough to support the weight of the unit and food displayed.
WARNING For safe and proper operation, the unit must be located a reasonable distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur.
WARNING Do not install standard wattage foodwarmer (GR2A & GR2AL Series) less than 17" (43 cm) above nonmetallic surface. Do not install high wattage foodwarmer (GR2AH Series) less than 20" (51 cm) above nonmetallic surface. Do not install high wattage foodwarmer (GR2AHL Series) less than 22" (56 cm) above nonmetallic surface. Do not install standard wattage, dual foodwarmer (GR2A-XXD Series) less than 27" (69 cm) above nonmetallic surface. Do not install high wattage, dual foodwarmer (GR2AH-XXD & GR2AHL-XXD Series) less than 32" (81 cm) above nonmetallic surface. Install all Designer foodwarmers so there is a minimum distance of 6" (15 cm) from a nonmetallic wall or adjacent surface.
CAUTION Do not add a decorative soffit to hide a pass-through mounted Glo-Ray Foodwarmer.
CAUTION All electrical connections must be in accordance with local electrical codes and any other applicable codes. Connections should be made by a qualified, licensed electrician.
PASS THROUGH
If pass-through area is 12" to 16" (31 to 41 cm) wide, the standard wattage or high wattage single unit can be used. For an 18" to 24" (46 to 61 cm) wide pass-through area, a dual unit in either standard or high wattage is recommended. Dual units must always have a minimum spacing of 3" (8 cm) between warmers.
CAUTION
®
Damage to countertop material such as Corian
and similar products caused by heat generated from Hatco equipment is not covered under the Hatco warranty. Contact the manufacturer of the base material for application information.
9" (23 cm)
12"-14" (30-36 cm)
8-12" (20- 30 cm) Standard Watt
18"-21" (46-53 cm)
18" or 24" (46-61 cm)
Figure 3. Location Unit
12Form No. GR2AM-0601
9" (23 cm)
11-14" (28- 36 cm) High Watt
14"-16" (36-41 cm)
14-18" (36-46 cm) High Watt
10-14" (25- 36 cm) Standard Watt
Page 15
ALL MODELS
15"
6"
6"3"
18"
6"
6"
6"
Glo-Ray Designer Infrared Foodwarmers are shipped with most components pre-assembled.
Optional non-adjustable tubular stands (10", 12" and 16") are available from the factory.
INSTALLATION
Optional breath protectors must be installed on location.
Care should be taken when unpacking shipping carton to avoid damage to unit and components enclosed.
ASSEMBLY
NOTE: It is recommended that at least two people assist in the assembly/installation of the unit. Longer units may require 3 or more people.
1. Remove the unit from the carton and lay it upside down on the cardboard.
2. See Figure 4. Remove the extension cover from the tubular stand. It may be necessary to use a rubber mallet.
3. See Figure 4. Place the stand onto the unit with the exposed channel facing outward. Align mounting holes on tubular stand with mounting holes on bracket.
4. Attach angle bracket and stand to mounting bracket with mounting bolts provided. Remove screw from warmer and attach the angle bracket to the warmer using the screw. Tighten all hardware securely.
5. Repeat steps 2 - 4 for other tubular stand.
Dual With 3" Spacer
Dual With 6" Spacer
Figure 4. Assembling Dual Units
Figure 5. Assembling Tubular Stand To Unit
6. See Figure 5. Position unit onto mounting surface. While holding unit in place, use the flange mounting holes as a template and mark the holes on the mounting surface. Remove the unit and drill the mounting holes.
7. Place the warmer into position over the mounting holes with the electrical conduit positioned through the channel and center mounting hole. Secure the unit to the mounting surface with 1/4 x 1-1/2" hex bolts and nuts provided.
NOTE: If installing single models side-by-side, a minimum distance of 3" (7.6 cm) must be maintained between warmers.
8. Reinstall covers to stands by snapping into place.
Figure 6. Installing Unit
NOTE: GR2A series units mounted to a metal surface may require a backing plate installed to the underside of the surface in order to increase unit stability. (Backing plate not supplied by Hatco).
13
Form No. GR2AM-0601
Page 16
INSTALLATION
5
6
7
4
1
2
OFF
LO
HI
O
N
O
F
F
RMB (REMOTE CONTROL BOX)
All models are furnished with a remote control box (RMB). Each RMB comes equipped with the applicable
switches for operating the unit. Each heating element is controlled by its own on/off toggle switch or an optional adjustable infinite temperature control. Models equipped with lights have an additional toggle on/off switch for controlling the lights.
Remote control box should be installed by a qualified electrician.
NOTE: If additional RMB’s are required, consult the factory for your application.
CAUTION The remote control box (RMB) must be installed outside of the heat zone.
ELECTRICAL REQUIREMENTS
CAUTION All electrical connections must be in accordance with local electrical codes and any other applicable codes. Connections should be made by a qualified, licensed electrician.
CAUTION Foodwarmers with incandescent lights that require a circuit breaker larger than 20 amps must have a separate circuit breaker for the incandescent lights that is 20 amps or less.
Refer to SPECIFICATIONS for specific model watts and amps ratings.
OPERATION
Figure 7. Installing Optional Breath Protectors
Install a supply wire not lighter than 10 gauge copper, rated 90°C (211°F). The remote control box (RMB) provides a 1/2" (1 cm) or 3/4" (2 cm) knockout, 6" (15 cm) long pigtail leads and a separate grounding terminal or screw in the wiring compartment. Use wire nuts (not supplied) for connecting supply wires.
BREATH PROTECTOR (OPTIONAL)
1. Remove protective paper from the acrylic surfaces.
2. See Figure 6. Position the acrylic breath protector into the channel on the warmer with the mounting holes aligned.
3. Secure the breath protector using the thumbscrews and acorn nuts provided. Tighten thumbscrew until snug. Do not overtighten.
ALL MODELS
CAUTION Some exterior surfaces on the unit will get hot. Use caution when touching these areas to avoid injury.
HEATING ELEMENT(S)
Heating elements(s) are controlled by a ON/OFF toggle switch(es) or an optional infinite control(s). To turn each element on, either flip the toggle switch to the ON position or turn the adjustable control to the desired setting.
Allow 15-20 minutes to reach operating temperature.
LIGHTS
On models equipped with lights, flip the toggle switch to the ON position to energize the lights.
Form No. GR2AM-0601
Optional Infinite Control
Toggle Switch (On/Off)
Figure 8. Remote Control Box (RMB)
14
Indicator Light
Page 17
MAINTENANCE
CLEANING
The Hatco Glo-Ray Designer Foodwarmer units are designed for maximum durability and performance, with minimum maintenance.
WARNING To avoid any injury, turn the power off to the unit and allow to cool before performing any maintenance.
CAUTION
Do not submerse in water.
To preserve the finish of the Glo-Ray Designer Foodwarmer, it is recommended that the surfaces be wiped daily with a damp cloth. Stubborn stains may be removed with a good stainless steel cleaner or a non-abrasive cleaner. Hard to reach areas should be cleaned with a small brush and mild soap.
CAUTION Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your unit marring its appearance and making it susceptible to soil accumulation.
DISPLAY LIGHT BULB REPLACEMENT
The display light is an incandescent bulb which illuminates the warming area. This bulb has a special coating to guard against injury and food contamination in the event of breakage.
WARNING Only light bulbs which meet or exceed N.S.F. standards, specifically designed for food holding areas must be used. Breakage of light bulbs not specially coated could result in personal injury and/or food contamination.
WARNING If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966 or International fax 414-671-3976.
WARNING This product has no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Parts when service is required.
WARNING Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn.
To replace a bulb, disconnect the power supply and wait until the unit has cooled. Display lamps have a threaded base. Unscrew the bulb from the unit and replace it with a new specially coated incandescent bulb. Hatco shatter-resistant bulbs meet N.S.F. standards for food holding and display areas.
15
Form No. GR2AM-0601
Page 18
HATCO LIMITED WARRANTY
1. PRODUCT WARRANTY
Hatco warrants the products that it manufactures (the “Products”) to be free from defects in materials and workmanship, under normal use and service, for a period of one (1) year from the date of purchase when installed and maintained in accordance with Hatco’s written instructions. Buyer must establish the product’s purchase date by returning Hatco’s Warranty Registration Card or by other means satisfactory to Hatco in its sole discretion.
Hatco warrants the following Product components to be free from defects in materials and workmanship from the date of purchase (subject to the foregoing conditions) for the period(s) of time and on the conditions listed below:
a) One (1) Year Parts and Labor PLUS One (1)
Additional Year Parts-Only Warranty:
Toaster Elements (metal sheathed) Drawer Warmer Elements (metal sheathed) Drawer Warmer Drawer Rollers and Slides Food Warmer Elements (metal sheathed) Infra-Black®Elements (metal sheathed) Display Warmer Elements (metal sheathed air heating) Holding Cabinet Elements (metal sheathed air heating) Cook and Hold Oven Elements (metal sheathed)
b) One (1) Year Parts and Labor PLUS Four (4)
Additional Years Parts-Only Warranty on pro-rated terms that Hatco will explain at Buyer’s Request:
Powermite Gas Booster Heater Tanks Mini Compact Tanks (stainless steel) 3CS and FR Tanks
c) One (1) Year Parts and Labor PLUS Four (4)
Additional Years Parts-Only Warranty PLUS Five (5) Year Parts-Only Warranty on pro-rated terms that Hatco will explain at Buyer’s Request:
Booster Heater Tanks (Castone®)
d) One (1) Year Parts-Only Warranty for
components not installed by Hatco:
Accessory Components (including but not limited to valves, gauges and remote switches)
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR PATENT OR OTHER INTELLECTUAL PROPERTY RIGHT INFRINGEMENT. Without limiting the generality of the foregoing, SUCH WARRANTIES DO NOT COVER: Coated incandescent light bulbs, fluorescent lamps, lamp warmer heat bulbs, glass components or Product failure in booster tank and fin tube heat exchanger caused by liming, sediment buildup, chemical attack or freezing in tanks, Product misuse, tampering or misapplication, improper installation, application of improper voltage, or recalibration of thermostats or high limit switches.
2. LIMITATION OF REMEDIES AND DAMAGES
Hatco’s liability and Buyer’s exclusive remedy hereunder will be limited solely, at Hatco’s option, to repair or replacement by a Hatco-authorized service agency (other than where Buyer is located outside of the United States or Canada, in which case Hatco’s liability and Buyer’s exclusive remedy hereunder will be limited solely to replacement of part under warranty) with respect to any claim made within the applicable warranty period referred to above. Without limiting the generality of the foregoing, all portable Products (as defined in N.S.F. 4-4.28.4) shall be delivered by Buyer, at its sole expense, to the nearest Hatco-authorized service agency for replacement or repair. Hatco reserves the right to accept or reject any such claim in whole or in part. Hatco will not accept the return of any Product without prior written approval from Hatco, and all such approved returns shall be made at Buyer’s sole expense. HATCO WILL NOT BE LIABLE, UNDER ANY CIRCUMSTANCES, FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING BUT NOT LIMITED TO LABOR COSTS OR LOST PROFITS RESULTING FROM THE USE OF OR INABILITY TO USE THE PRODUCTS OR FROM THE PRODUCTS BEING INCORPORATED IN OR BECOMING A COMPONENT OF ANY OTHER PRODUCT OR GOODS.
Form No. GR2AM-0601
16
Page 19
NOTES
17
Form No. GR2AM-0601
Page 20
HATCO AUTHORIZED PARTS DISTRIBUTORS
ALABAMA
Jones McLeod Appl. Svc. Birmingham 205-251-0159
ARIZONA
Auth. Comm. Food Equip. Phoenix 602-234-2443
Byassee Equipment Co. Phoenix 602-252-0402
CALIFORNIA
Industrial Electric Huntington Beach 714-379-7100
Chapman Appl. Service San Diego 619-298-7106
P & D Appliance S. San Francisco 650-635-1900
COLORADO
All City Service Denver 303-454-9500
Hawkins Commercial Appliance Englewood 303-781-5548
WARE
DELA
Food Equipment Service Wilmington 302-996-9363
FLORIDA
Whaley Foodservice Repair Jacksonville 904-725-7800 Nass Service Co., Inc. Orlando 407-425-2681 B.G.S.I. Pompano Beach 954-971-0456 Comm. Appliance Service Tampa 813-663-0313
GEORGIA
Southeastern Rest. Svc. Norcross 770-446-6177
HA
WAII
Burney’s Comm. Service, Inc. Honolulu 808-848-1466
Food Equip Parts & Service Honolulu 808-847-4871
ILLINOIS
Parts Town Broadview 708-865-7278
Eichenauer Elec. Service Decatur 217-429-4229 Midwest Elec. Appl. Service Elmhurst 630-279-8000 Cone’s Repair Service Moline 309-797-5323
INDIANA
Comm. Parts & Service, Inc. Indianapolis 317-545-9655
A
IOW
Electric Motor Service Co. Davenport 319-323-1823
KENTUCKY
Comm. Parts & Service, Inc. Louisville 502-367-1788
LOUISIANA
Chandlers Parts & Service Baton Rouge 225-272-6620
LOUISIANA (Continued)
Bana Comm. Parts, Inc. Shreveport 318-631-6550
YLAND
MAR
Electric Motor Service Baltimore 410-467-8080
GCS Service, Inc. Silver Spring 301-585-7550
MASSACHUSETTS
Ace Service Co., Inc. Needham 781-449-4220
MICHIGAN
Commercial Kitchen Service Bay City 517-893-4561
Bildons Appliance Service Detroit 248-478-3320
Midwest Food Equip. Service Grandville 616-261-2000
MINNESOT
GCS Service Minneapolis 612-546-4221
MISSOURI
GCS Service, Inc. Kansas City 816-920-5999
Commercial Kitchen Services St. Louis 314-890-0700
Kaemmerlen Parts & Service St. Louis 314-535-2222
NEBRASKA
Anderson Electric Omaha 402-341-1414
NEV
Burney’s Commercial Las Vegas 702-736-0006 Hi. Tech Commercial Service N. Las Vegas 702-649-4616
NEW JERSEY
Jay Hill Repair Fairfield 973-575-9145
Service Plus Flanders 973-691-6300
NEW
Acme American Repairs, Inc. Brooklyn 718-456-6544 Alpro Service Co. Brooklyn 718-386-2515 Appliance Installation Buffalo 716-884-7425 Northern Parts Dist. Plattsburgh 518-563-3200 J. B. Brady, Inc. Syracuse 315-422-9271
NORTH CAROLINA
Authorized Appliance Charlotte 704-377-4501
OHIO
Akron/Canton Comm. Svc. Inc. Akron 330-753-6635
Certified Service Center Cincinnati 513-772-6600
GCS Service Columbus 614-476-3225
A
ADA
YORK
OHIO (Continued)
Electrical Appl. Repair Service Independence 216-459-8700 E. A. Wichman Co. Toledo 419-385-9121
OKLAHOMA
Hagar Rest. Service, Inc. Oklahoma City 405-235-2184
Krueger, Inc. Oklahoma City 405-528-8883
OREGON
Bressie Electric Co. Portland 503-231-7171
Ron’s Service, Inc. Portland 503-624-0890
PENNSYL
Authorized Factory Service Coraopolis 412-262-2330
FAST Comm. Appl. Service Philadelphia 215-288-4800
GCS Service, Inc. Pittsburgh 412-787-1970
K & D Service Co. Harrisburg 717-236-9039
Elmer Schultz Services Philadelphia 215-627-5401
Electric Repair Co. Reading 610-376-5444
RHODE ISLAND
Marshall Electric Co. Providence 401-331-1163
SOUTH CAROLINA
Whaley Foodservice Repair W. Columbia 803-791-4420
TENNESSEE
Camp Electric Memphis 901-527-7543
TEXAS
City Kitchen Service Co. Austin 512-719-4445
Stove Parts Supply Fort Worth 817-831-0381
Armstrong Repair Service Houston 713-666-7100
Commercial Kitchen Repair Co. San Antonio 210-735-2811
San Antonio Rest. Equip. San Antonio 210-824-3271
UT
Peterson’s Commercial Parts & Svc. Salt Lake City 801-487-3653
VIRGINIA
Daubers Norfolk 757-855-4097
Daubers Springfield 703-866-3600
W
Restaurant Appl. Service Seattle 206-524-8200
WISCONSIN
A.S.C., Inc. Madison 608-246-3160
A.S.C., Inc. Milwaukee 414-543-6460
VANIA
AH
ASHINGTON
Printed in U.S.A. June 2001
HATCO CORPORATION
P.O. Box 340500, Milwaukee, WI 53234-0500 U.S.A.
(800) 558-0607 (414) 671-6350
Parts & Service Fax (800) 690-2966 Int’l. Fax (414) 671-3976
www.hatcocorp.com
Part No. 07.04.336.00 Form No. GR2AM-0601
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