Hatco FTB-1 Installation Manual

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Frost Top Drop-In Shelves

Plans réfrigérés de libre service

FTB and FTB-S Series

Séries FTB et FTB-S

Installation and Operating Manual

Manuel d’installation et d’utilisation

Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.

WARNING

English = p 2

No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.

AVERTISSEMENT

Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l’entretien, l’utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.

Français = p 15

WARNING

CAUTION

CONTENTS

English

Important Owner Information .............................................. 2

Introduction ...........................................................................2

Important Safety Information .............................................. 3

Model Description ................................................................4

Model Designation ...............................................................4

Specifications ....................................................................... 5

Plug Configuration ............................................................... 5

Electrical Rating Chart ......................................................... 5

Refrigerant Information ........................................................ 5

Dimensions .......................................................................... 6

Installation .............................................................................7

General ................................................................................ 7

Preparing the Unit for Installation ........................................ 7

Preparing the Installation Site .............................................8

Installing the Unit ................................................................. 8

Countertop Cutout Dimensions ...........................................9

IMPORTANT OWNER INFORMATION

Record the model number, serial number, voltage, and purchase date of the unit in the spaces below (specification label located on bottom of unit and back of control panel). Please have this information available when calling Hatco for service assistance.

Model No. ________________________________________

Serial No. _________________________________________

Voltage ___________________________________________

Operation .............................................................................10

General .............................................................................. 10

Changing the Setpoint Temperature ..................................11

Setting the Auto-Defrost Cycle(s) ...................................... 11

Changing Fahrenheit and Celsius Setting ......................... 11

Maintenance ........................................................................ 12

General .............................................................................. 12

Daily Cleaning ...................................................................12

Monthly Cleaning ............................................................... 12

Troubleshooting Guide ......................................................13

Options and Accessories ................................................. 14

Limited Warranty ................................................................14

Authorized Parts Distributors ........................... Back Cover

Business Hours: 7:00 am to 5:00 pm Central Standard Time (CST)

(Summer Hours: June to September— 7:00 am to 5:00 pm CST Monday–Thursday 7:00 am to 4:00 pm CST Friday)

Telephone: 800-558-0607; 414-671-6350

e-mail: partsandservice@hatcocorp.com

Date of Purchase ___________________________________

Completing online warranty registration will prevent delay in obtaining warranty coverage. Access the Hatco website at www.hatcocorp.com, select the Parts & Service pull-down menu, and click on “Warranty Registration”.

INTRODUCTION

Hatco Frost Top Drop-In Shelves are specially designed to hold quick-turnaround, cold foods such as pre-chilled beverages, snacks, hors d’oeuvres, and side dishes. The insulated, topmount units are designed for full-size sheet pans and are available in 3/4, one, two, and three pan standard configurations as well as two and three pan slim configurations.

All models are equipped with a condensing unit that can be rotated to accommodate the installation location. For additional installation flexibility, the condensing units on FTB-2, FTB-3, FTB-S2, and FTB-S3 models also can be installed in several positions along the bottom of the frost top enclosure using pre-drilled holes. One year parts and on-site labor warranty is standard.

Hatco Frost Top Drop-In Shelves are a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.

24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling 800-558-0607.

Additional information can be found by visiting our web site at www.hatcocorp.com.

This manual provides the installation, safety, and operating instructions for Frost Top Drop-In Shelves. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of a unit.

Safety information that appears in this manual is identified by the following signal word panels:

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

NOTICE is used to address practices not related to personal injury.

Form No. FTBM-0417

English

CAUTION

IMPORTANT SAFETY INFORMATION

Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property.

WARNING

ELECTRIC SHOCK HAZARD:

• Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.

• Turn OFF power switch and disconnect unit from power source before performing any cleaning, adjustments, or maintenance.

• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.

• This unit is not “jet-proof” construction. Do not use jet-clean spray to clean this unit.

• Discontinue use if power cord is frayed or worn.

• Do not attempt to repair or replace a damaged power cord. Cord must be replaced by Hatco, an Authorized Hatco Service Agent, or a person with similar qualifications.

• This unit must be serviced by qualified personnel only. Service by unqualified personnel may lead to electric shock or burn.

• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.

FIRE HAZARD:

 • Installunit with a minimum of 2″ (51 mm) of space

between all sides of the condensing unit and any combustible surfaces.

• Do not use flammable cleaning solutions to clean unit.

EXPLOSION HAZARD: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

This unit must be installed by qualified, trained installers. Installation must conform to all local electrical and plumbing codes. Check with local plumbing and electrical inspectors for proper procedures and codes.

Make sure food product has been chilled to the proper food-safe temperature before placing in unit. Failure to chill food product properly may result in serious health risks. This unit is for holding pre-chilled food product only.

Hatco Corporation is not responsible for actual food product serving temperature. It is the responsibility of the user to ensure that food product is held and served at a safe temperature.

This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from the unit.

Form No. FTBM-0417

WARNING

Make sure all operators have been instructed on the safe and proper use of the unit.

Maintain proper cleanliness of the unit. Proper cleanliness and sanitation is critical for food-safe operation. Refer to the MAINTENANCE section for cleaning procedures.

This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350.

Locate unit at the proper counter height in an area that is convenient for use. Location should be level and strong enough to support weight of unit and contents.

NOTICE

This unit is designed for use in environments where the ambient temperature is between 65°F (18°C) and 86°F (30°C).

When shipped during cold weather months, store unit in proper ambient temperature environment for 10 hours to prevent compressor and/or refrigerant line damage. If unit is turned on and there is excessive noise and vibration, turn off immediately and allow additional warm up time.

Provide louvered or grill-style openings with a minimum size of 12″ x 12″/144 square inches (31 x 31 cm/ 961 square cm) in the cabinetry in front of and behind the condensing unit for proper ventilation. Failure to provide adequate air flow through the condensing unit may cause unit failure and will void the unit warranty.

Do not recirculate exhaust air inside cabinet when multiple refrigerated wells are installed together. Intake air should enter from outside of cabinet.

Transport and install unit in upright position only. Failure to do so may result in damage to the refrigeration system.

Use caution and avoid hitting condensing unit hoses/lines when installing unit. Damage caused during installation is not covered under warranty.

Do not locate unit in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to the unit.

Clean unit daily to avoid malfunctions and maintain sanitary operation.

Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch the finish of the unit, marring its appearance and making it susceptible to soil accumulation.

Do not use steel wool for cleaning. Steel wool will scratch the finish.

Do not use harsh chemicals such as bleach, cleaners containing bleach, or oven cleaners to clean the unit.

This unit is intended for commercial use only—NOT for household use.

MODEL DESCRIPTION

F T B - S X

Frost Top

Drop-In

Full-Size Sheet Pan Capacity

No Character = Standard Depth S = Slim Depth

Model FTB-S2

Model FTB-2

Pans not included.

English

All Models

Hatco Frost Top Drop-In Shelves are reliable and versatile. Each unit has an insulated, stainless steel and aluminized steel housing. The bottom of the recessed frost top enclosure is covered with a copper evaporator coil to provide even cooling

from edge to edge. A 1″ NPT drain in the recessed enclosure

is standard on all units except the FTB-3/4 and FTB-1. Frost Top Drop-In Shelves are controlled by a digital temperature controller and a Power I/O (on/off) Switch housed in a single, remote-mountable control panel. The control panel is connected

to the condensing unit with a 48″ (1219 mm) power cord. A 6′

(1829 mm) power cord and plug connected to the control panel provides power to the entire unit. All models are designed to be mounted to the topside of various types of countertop material including stainless steel, wood, Corian, Swanstone, etc... Hatco Frost Top Drop-In Shelves are designed, manufactured, and tested to maintain safe food holding temperatures.

The ecoization logo identifies products designed to reflect Hatco’s commitment to improving, protecting, and preserving the global environment. Hatco Frost Top Drop-In Shelves qualify for the ecoization logo through the use of eco-friendly insulation as well as a highly efficient condensing unit.

FTB-X Models

FTB-X Models are available in 3/4, one, two, and three pan configurations. These models orient full-size sheet pans in the standard position with the short side facing the customer.

FTB-SX Models

FTB-SX Models are available in two and three pan configurations. These models are “slim” designed and orient full-size sheet pans with the long side facing the customer. The slim design allows easy, reachable access to everything on the frost top.

NOTE: Sheet Pans are available for the Frost Top Drop-In

Shelves. Refer to the OPTIONS AND ACCESSORIES section in this manual for details.

Frost Top Drop-In Shelves (Models FTB-2 and FTB-S2 shown)

MODEL DESIGNATION

Form No. FTBM-0417

English

WARNING

NEMA 5-15P

CEE 7/7 Schuko AS 3112

BS-1363

Plug Configuration

Units are supplied from the factory with an electrical cord and plug installed. Plugs are supplied according to the applications.

ELECTRIC SHOCK HAZARD: Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.

Electrical Rating Chart

SPECIFICATIONS

Plug Configuration

NOTE: Receptacle not supplied by Hatco.

Compressor

Model

FTB-3/4 1/4 hp 120 804 6.7 NEMA 5-15P 120 lbs. (54 kg)

FTB-1

FTB-2

FTB-3

FTB-S2

FTB-S3

The shaded areas contain electrical information for

International models only.

NOTE: Shipping weight includes packaging.

NOTE: The specification labels are located on the bottom of

the unit and the back of the control panel. See the label for the serial number and verification of unit electrical information.

Size Volts Watts Amps PlugConguration

1/4 hp 120 804 6.7 NEMA 5-15P