Hatco FSHC-6W1, FSHC-6W2, FSHC-7-1, FSHC-7-2 Installation and Operating Manual

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ADVERTENCIA
AVERTISSEMENT
(see page 2)
S'inscrire en ligne!
(voir page 15)
Armoires de conservation portables
FSHC-6W and FSHC-7 Series/Série
Installation and Operating Manual
®
FLAV-R-SAVOR
Portable Holding Cabinets
Manuel d'installation et d'utilisation
Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.
English = p 2
P/N 07.04.377.00
No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.
Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l'entretien, l'utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.
Français = p 15
CONTENTS
WARNING
NOTICE
CAUTION
24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling 800-558-0607.
English
Important Owner Information ..............................................2
Introduction...........................................................................2
Important Safety Information...............................................3
Model Description.................................................................4
Model Designation................................................................4
Specifications........................................................................5
Plug Configuration...............................................................5
Electrical Rating Chart ........................................................5
Dimensions .........................................................................6
Installation.............................................................................7
General ...............................................................................7
Reversing the Access Door.................................................8
IMPORTANT OWNER INFORMATION
Record the model number, serial number, voltage, and purchase date of the unit in the spaces below (specification label located on the back of the unit). Please have this information available when calling Hatco for service assistance.
Model No. ________________________________________
Serial No. ________________________________________
Voltage __________________________________________
Date of Purchase __________________________________
Register your unit!
Completing online warranty registration will prevent delay in obtaining warranty coverage. Access the Hatco website at www.hatcocorp.com, select the Parts & Service pull-down menu, and click on “Warranty Registration”.
Operation...............................................................................9
General ...............................................................................9
Food Holding Guide ..........................................................10
Maintenance ........................................................................10
General .............................................................................10
Daily Cleaning ...................................................................11
Cleaning/Draining the Water Reservoir.............................11
Removing Lime and Mineral Deposits...............................11
Troubleshooting Guide ......................................................12
Options and Accessories...................................................13
Limited Warranty.................................................................14
Authorized Parts Distributors............................Back Cover
Business Hours: 8:00
Telephone: 800-558-0607; 414- 671-6350
E-mail: partsandservice@hatcocorp.com
Fax: 800-690-2966 (Parts and Service)
Additional information can be found by visiting our web site at www.hatcocorp.com.
AM to 5:00 PM
Central Standard Time (CST) (Summer Hours: June to September –
8:00
AM to 5:00 PM CST Monday through Thursday
8:00
AM to 2:30 PM CST Friday)
414-671-3976 (International)
INTRODUCTION
Hatco Flav-R-Savor®Portable Holding Cabinets are designed to hold prepared foods for prolonged periods of time while maintaining that “just-made” quality. They provide the best environment for food products by regulating the air temperature while at the same time balancing the humidity level. The use of controlled, moisturized heat maintains serving temperature and food texture longer than conventional dry holding equipment.
The Flav-R-Savor air flow pattern is designed to maintain consistent cabinet temperature without drying out foods. The precise combination of heat and humidity creates a “blanket” effect around the food. The air flow rate enables the cabinet to rapidly recover temperature after opening and closing the door.
Flav-R-Savor Portable Holding Cabinets are products of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.
This manual provides the installation, safety, and operating instructions for a Flav-R-Savor Portable Holding Cabinet. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of the unit.
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WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
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Form No. FSHC67M-0714
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English
NOTICE
CAUTION
WARNING
WARNING
IMPORTANT SAFETY INFORMATION
Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property
.
ELECTRIC SHOCK HAZARD:
• Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.
• Turn OFF power switch, unplug power cord, and allow unit to cool before performing any cleaning, adjustments, or maintenance.
• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.
• Unit is not weatherproof. Locate unit indoors where ambient air temperature is a minimum of 70°F (21°C).
• This unit is not “jet-proof” construction. Do not use jet­clean spray to clean this unit.
• Do not steam clean or use excessive water on unit.
• Turn power switch OFF and allow unit to cool before draining water reservoir.
• Do not pull unit by power cord.
• Discontinue use if power cord is frayed or worn.
• Do not attempt to repair or replace a damaged power cord. Cord must be replaced by Hatco, an Authorized Hatco Service Agent, or a person with similar qualifications.
• This unit must be serviced by qualified personnel only. Service by unqualified personnel may lead to electric shock or burn.
• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.
FIRE HAZARD: Locate unit a minimum of 1″ (25 mm) from combustible walls and materials. If safe distances are not maintained, combustion or discoloration could occur.
Make sure food product has been heated to the proper food-safe temperature before placing in unit. Failure to heat food product properly may result in serious health risks. This unit is for holding pre-heated food product only.
Hatco Corporation is not responsible for actual food product serving temperature. It is the responsibility of the user to ensure that food product is held and served at a safe temperature.
Make sure all operators have been instructed on the safe and proper use of the unit.
This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from the unit.
This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976.
BURN HAZARD:
• Some exterior surfaces on unit will get hot. Use caution when touching these areas.
• Turn off unit and allow it to cool before draining water from water reservoir.
Locate unit in an area that is convenient for use. The location should be level to prevent unit or its contents from falling accidentally and strong enough to support the weight of the unit and contents.
Do not overfill water reservoir. Overfilling can cause water to leak onto floor and create a slipping hazard.
Transport unit in upright position only. Make sure all water is drained prior to transport.
Do not lay unit on side with control panel or damage to unit could occur. Make sure all water is drained prior to laying unit on its side.
Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch finish of unit, marring its appearance and making it susceptible to soil accumulation.
Use of distilled water in the water reservoir of humidified units is recommended to preserve the life of electrical and mechanical components. If non-distilled water is used, the reservoir will require periodic cleaning and deliming (refer to the MAINTENANCE section for cleaning procedure). Unit failure due to lime or mineral deposits is not covered under warranty.
Do not use deionized or reverse osmosis water. It will shorten the life of the water pan and heating element.
Clean unit daily to avoid malfunctions and maintain sanitary operation.
Form No. FSHC67M-0714
3
MODEL DESCRIPTION
F S H C - X W - X
Flav-R-Savor
Holding Cabinet
Full Size Sheet Pan Capacity
W = Wide Cabinet Capacity No Character = Standard Width
Number of Doors
English
All Models
The Flav-R-Savor®Portable Holding Cabinet is constructed of sturdy stainless steel and powdercoat painted top, sides and back. It features thermostatically-controlled heat, low velocity convected air, a humidity system, and a large aluminum framed tempered glass door (heavy-duty insulated stainless steel door also available for FSHC-6W1 model). The access door can be hinged left or right, depending on the application. Controls are easily accessible and include a POWER ON/OFF (I/O) switch and a digital temperature display. The unit is made portable by using 4″ (102 mm) casters—the front two being swivel casters with wheel locks. Units come standard in silver gray and are available in optional stainless steel, and can be configured without a humidity system. An attached 6′ (1829 mm) power cord and plug is standard.
A stacking option is available to allow the placement of one unit on top of another. Refer to the OPTIONS AND ACCESSORIES section for details on all available options.
FSHC-6W1 Model
The FSHC-6W1 is a single door model made to fit under lower work counters. The cabinet is equipped with six pairs of angle pan shelves. These pan shelves are designed to hold full size sheet pans, several steam table pan sizes (full, half, and third), and Gastronorm pans.
A non-humidified model is also available. Non-humidified units come with a heavy-duty, vented stainless steel door and a four shelf rack. The non-humidified model is for countertop mounting only and is shipped without casters or legs.
FSHC-7-1 Models
The FSHC-7-1 is a single door model. The cabinet is equipped with seven pairs of angle pan shelves. These pan shelves are designed to hold full size sheet pans, several steam table pan sizes (full, half, and third), and Gastronorm pans.
FSHC-7-2 Models
The FSHC-7-2 has all the features of the FSHC-7-1, but is equipped with two doors for pass through operation.
FSHC-7-1 Model
FSHC-6W2 Model
The FSHC-6W2 has all the features of the FSHC-6W1, but is equipped with two doors for pass through operation.
FSHC-6W1 Model
MODEL DESIGNATION
4
Form No. FSHC67M-0714
English
WARNING
NEMA 5-15P
CEE 7/7 Schuko AS-3112
BS-1363
NEMA 5-20P
SPECIFICATIONS
Plug Configuration
Units are supplied from the factory with an electrical cord and plug installed.
ELECTRIC SHOCK HAZARD: Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine and install the proper voltage and size electrical receptacle.
NOTE: The specification label is located on the back of the unit.
See label for serial number and verification of unit electrical information.
Plug Configurations
NOTE: Receptacle not supplied by Hatco.
Electrical Rating Chart
Model Voltage Watts Amps Hertz Plug Configuration Shipping Weight
FSHC-6W1
(Humidified)
FSHC-6W1
(non-Humidified)
FSHC-6W2
(Humidified)
FSHC-7-1
(Humidified)
120 1697 14.1 60 NEMA 5-15P* 185 lbs. (84 kg)
220 1697 7.7 50
240 1697 7.1 50
240 1697 7.1 50
220-230 (CE) 1697 7.7 50
230-240 (CE) 1697 7.1 50
120 1440 12.0 60 NEMA 5-15P 185 lbs. (84 kg)
120 1697 14.1 60 NEMA 5-15P* 190 lbs. (86 kg)
220 1697 7.7 50
240 1697 7.1 50
240 1697 7.1 50
220-230 (CE) 1697 7.7 50
230-240 (CE) 1697 7.1 50
120 1697 14.1 60 NEMA 5-15P* 175 lbs. (79 kg)
220 1697 7.7 50
240 1697 7.1 50
240 1697 7.1 50
220-230 (CE) 1697 7.7 50
230-240 (CE) 1697 7.1 50
CEE 7/7 Schuko
BS-1363
AS 3112
CEE 7/7 Schuko
BS-1363
CEE 7/7 Schuko
BS-1363
AS 3112
CEE 7/7 Schuko
BS-1363
CEE 7/7 Schuko
BS-1363
AS 3112
CEE 7/7 Schuko
BS-1363
185 lbs. (84 kg)
185 lbs. (84 kg)
185 lbs. (84 kg)
185 lbs. (84 kg)
185 lbs. (84 kg)
190 lbs. (86 kg)
190 lbs. (86 kg)
190 lbs. (86 kg)
190 lbs. (86 kg)
190 lbs. (86 kg)
175 lbs. (79 kg)
175 lbs. (79 kg)
175 lbs. (79 kg)
175 lbs. (79 kg)
175 lbs. (79 kg)
FSHC-7-2
(Humidified)
The shaded areas contain electrical information for International models only.
* NEMA 5-20P for Canada.
Form No. FSHC67M-0714
120 1697 14.1 60 NEMA 5-15P* 180 lbs. (82 kg)
220 1697 7.7 50
240 1697 7.1 50
240 1697 7.1 50
220-230 (CE) 1697 7.7 50
230-240 (CE) 1697 7.1 50
CEE 7/7 Schuko
BS-1363
AS 3112
CEE 7/7 Schuko
BS-1363
5
180 lbs. (82 kg)
180 lbs. (82 kg)
180 lbs. (82 kg)
180 lbs. (82 kg)
180 lbs. (82 kg)
SPECIFICATIONS
Front View Side View
A
B
C
Dimensions — FSHC-6W Series
English
Width
Model
FSHC-6W1
FSHC-6W2
Interior Capacity
Top Surface: 25-3/8" W x 25-7/8" D (645 x 657 mm) Cabinet Opening: 20-7/8" W x 19" H (530 x 483 mm)
Includes 4" (102 mm) diameter casters; height is 29-3/4" (756 mm) with low profile casters installed.
(A)
25-3/8″
(645 mm)
25-3/8″
(645 mm)
Depth
(B)
29-5/8″
(753 mm)
32″
(813 mm)
Height
(C)†
32-1/8″
(816 mm)
32-1/8″
(816 mm)
Dimensions — FSHC-7 Series
Width
Model
FSHC-7-1
FSHC-7-2
Interior Capacity
Top Surface: 22-3/4" W x 25-7/8" D (578 x 657 mm) Cabinet Opening: 18-1/4" W x 22-1/8" H (464 x 562 mm)
(A)
22-3/4″
(578 mm)
22-3/4″
(578 mm)
Depth
(B)
29-5/8″
(753 mm)
32″
(813 mm)
Height
(C)*
35-1/8″
(892 mm)
35-1/8″
(892 mm)
* Includes 4" (102 mm) diameter casters; height is 32-3/4" (832 mm) with low profile casters installed;
height is 34" (864 mm) with 4" (102 mm) legs installed; height is 36" (915 mm) with 6" (152 mm) legs installed.
6
Form No. FSHC67M-0714
WARNING
CAUTION
NOTICE
Mounting Screw
4" Swivel Caster
Adjustable Pan Shelf
Drop Adjustable Pan Shelf Hook over the Shelf Support Pin to secure Adjustable Pan Shelf.
Shelf
Support
Shelf
Support
Pin
English
INSTALLATION
General
Flav-R-Savor Portable Holding Cabinets are shipped with most components installed and ready for operation. The following installation instructions must be performed before plugging in and operating the cabinet.
ELECTRIC SHOCK HAZARD: Unit is not weatherproof. Locate the unit indoors where the ambient air temperature is a minimum of 70°F (21°C).
FIRE HAZARD: Locate unit a minimum of 1″ (25 mm) from combustible walls and materials. If safe distances are not maintained, combustion or discoloration could occur.
Locate unit in an area that is convenient for use. The location should be level to prevent unit or its contents from falling accidentally and strong enough to support the weight of the unit and contents.
1. Remove the unit from the carton.
2. Remove all loose items shipped inside the cabinet such as the box containing the adjustable pan shelves, the casters/legs, etc...
NOTE: To prevent delay in obtaining warranty coverage,
complete online warranty registration. See the IMPORTANT OWNER INFORMATION section for details.
3. Remove tape and protective packaging from all surfaces of the unit.
NOTE: If 4″ (102 mm) leg or 6″ (152 mm) leg installation is
required, refer to the OPTIONS AND ACCESSORIES section in this manual for installation instructions.
4. Install the 4″ (102 mm) casters onto the bottom of the cabinet. A low profile caster option is available for the FSHC-6W seriesuse the same procedure below to install.
Do not lay unit on side with control panel or damage to unit could occur. Make sure all water is drained prior to laying unit on its side.
a. Carefully lay the unit on its back side. This step requires
two people.
NOTE: Place a piece of cardboard between the cabinet and the
floor to prevent marring the cabinet finish.
b Install the two swivel casters to the front of the unit using
four mounting screws (provided). Tighten securely.
c. Install the two stationary casters to the back of the unit
using four mounting screws (provided). Tighten securely.
d. Return the unit to its upright position. This step requires
two people.
5. Unpack the adjustable pan shelves from the box and install them inside the cabinet. There are twelve or fourteen adjustable pan shelves—half on each side of the cabinet. Four shelf support pins, two on each side of the cabinet, support the pan shelves.
To install each pan shelf:
a. Align the adjustable pan shelf hooks with the desired
slots on the front and rear shelf supports.
b. Drop the adjustable shelf hooks on top of the desired
shelf support pin on each end of the shelf supports.
6. Place the unit in the desired location.
• Locate the unit in an area where the ambient air temperature is constant and a minimum of 70°F (21°C). Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, exterior doors, and air conditioning ducts).
• Make sure the unit is located on solid, level flooring.
• Make sure the unit is at the proper height in an area
convenient for use.
Form No. FSHC67M-0714
Installing the Components
7
INSTALLATION
Glass
Access Door
Hinge Screw
Hinge Bracket Screws
Hinge Bracket
Hinge Cover
Hinge Cover
Screws
Nylon Washer
Hinge
Bracket Screws
Nylon Washer Nylon Washer
Hinge Cover
Hinge Cover Screws
Handle Screws
Door Handle
Hinge Bracket
Door Plug
Hinge Screw
English
Reversing the Access Door
Doors are shipped from the factory hinged on the left side of the cabinet, opening from the right. Use the following procedure to reverse the door to open from the left.
1. Remove the top hinge screw.
2. Tip the door forward (away from cabinet) and lift gently to clear the bottom hinge bracket. Make sure to locate and save the nylon washer.
3. Reinstall the hinge screw that was removed in the first step.
4. Remove the hinge bracket screws securing each hinge bracket to the cabinet.
5. Remove the hinge cover and hinge cover screws from the right side of the cabinet and install them into the left-side screw holes.
6. Reinstall the hinge bracket on the right side of cabinet.
7. Rotate the door 180°.
8. Remove the hinge screw from the end of the door now at the top.
9. Place the door assembly into the bottom hinge bracket.
NOTE: Nylon washer must be installed between the door and
the bottom hinge bracket.
10. Tip/tilt the door assembly towards the cabinet and align the door top with the hinge bracket. Reinstall the top hinge screw through the top hinge bracket and into the door. Tighten securely.
11. Remove the door handle by removing the door handle screws from the backside of the door.
12. Remove the door plug from the top hole of the door.
13. Install the door plug into the bottom hole of the door by pressing firmly.
14. Install the handle by aligning the screw holes on the handle to the screws in the top two holes of the door.
Reversing and Installing the Access Door
Removing the Access Door
8
Form No. FSHC67M-0714
English
WARNING
NOTICE
CAUTION
WATER FILL Cup
Valve Open
Valve Closed
TEMPERATURE
Control
POWER ON/OFF (I/O) Switch
HUMIDITY Control
HUMIDITY CYCLE Indicator
LOW WATER Indicator
CABINET
TEMPERATURE
Monitor
WARNING
WARNING
OPERATION
General
Use the following procedures to operate a Flav-R-Savor Portable Holding Cabinet.
Read all safety messages in the IMPORTANT SAFETY INFORMATION section before operating this equipment.
Startup
1. Plug the unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. See the SPECIFICATIONS section for details.
2. Move the POWER ON/OFF (I/O) switch to the ON (I) POSITION. The heating system will start up.
• The CABINET TEMPERATURE monitor will show the current temperature of the cabinet.
• The LOW WATER indicator will illuminate until the water reservoir is filled.
BURN HAZARD: Some exterior surfaces on the unit will get hot. Use caution when touching these areas.
Use of distilled water in the water reservoir of humidified units is recommended to preserve the life of electrical and mechanical components. If non-distilled water is used, the reservoir will require periodic cleaning and deliming (refer to the MAINTENANCE section for cleaning procedure). Unit failure due to lime or mineral deposits is not covered under warranty.
Do not use deionized or reverse osmosis water. It will shorten the life of the water pan and heating element.
NOTE: Unit failure caused by deionized or reverse osmosis
water is not covered by warranty.
3. On humidified units, fill the water reservoir with clean water. To fill the reservoir:
a. Verify drain valve is in closed
position.
b. Lift up the WATER FILL cup cover
and pull forward.
c. Slowly pour the water into the cup until the LOW WATER
indicator no longer illuminates.
NOTE: On the initial fill, the water reservoir capacity is 80
ounces or 2-1/2 quarts (2.3 liters).
®
Do not overfill water reservoir. Overfilling can cause electrical shock.
Controls
4. On humidified units, set the HUMIDITY Control to the desired level. See the “Food Holding Guide” for recommendations.
• The HUMIDITY CYCLE indicator will illuminate until the interior of the cabinet reaches the selected humidity setting.
The reservoir capacity permits uninterrupted operation for approximately 4-8 hours, depending on the settings and how frequently the door is opened. When the red Low Water Indicator is lit, add water to the reservoir. The water reservoir refill capacity is approximately 48 ounces (1.5 liters).
WARNING! Electric Shock Hazard — Do not overfill water reservoir.
5. Set the TEMPERATURE Control to the desired temperature. See the “Food Holding Guide” for recommendations.
6. Allow 30 minutes to preheat the cabinet with a full pan of water before loading preheated food product.
• The CABINET TEMPERATURE Monitor shows the current temperature inside the cabinet.
NOTE: Temperature and humidity settings may vary depending
upon product make-up and consistency. The cabinet temperature indicator displays the lowest temperature point inside the cabinet, not the product temperature.
NOTE: FSHC-7 Series units can be factory equipped with an
optional audible Low Water alarm. Add water to the reservoir until the alarm shuts off.
Drain Valve Positions
Form No. FSHC67M-0714
Make sure food product has been heated to the proper food-safe temperature before placing in unit. Failure to heat food product properly may result in serious health risks. This unit is for holding pre-heated food product only.
Shutdown
1. Move the POWER ON/OFF (I/O) Switch to the OFF (O) position and allow the unit to cool.
2. Perform the “Daily Cleaning” procedure in the MAINTENANCE section of this manual.
9
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