Hatco FSHC-5W1-EE Installation Manual

hatcocorp.com

WARNING

ADVERTENCIA

AVERTISSEMENT

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S'inscrire en ligne!

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FLAV-R-SAVOR

Portable Holding Cabinets

Armoires de conservation portables

FSHC-5W and FSHC-7W Series/Série

Installation and Operating Manual

Manuel d'installation et d'utilisation

Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.

English = p 2

P/N 07.04.605.00

No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.

Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l'entretien, l'utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.

Français = p 17

CONTENTS

WARNING

NOTICE

CAUTION

24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling 800-558-0607.

English

Important Owner Information ..............................................2

Introduction...........................................................................2

Important Safety Information...............................................3

Model Description.................................................................4

Model Designation................................................................4

Specifications........................................................................5

Plug Configuration..............................................................5

Electrical Rating Chart........................................................5

Dimensions.........................................................................6

Installation.............................................................................7

General...............................................................................7

Reversing the Access Door................................................8

IMPORTANT OWNER INFORMATION

Record the model number, serial number, voltage, and purchase date of the unit in the spaces below (specification label located on the back of the unit). Please have this information available when calling Hatco for service assistance.

Model No. ________________________________________

Serial No. ________________________________________

Voltage __________________________________________

Date of Purchase __________________________________

Completing online warranty registration will prevent delay in obtaining warranty coverage. Access the Hatco website at www.hatcocorp.com, select the Parts & Service pull-down menu, and click on “Warranty Registration”.

Operation...............................................................................9

General...............................................................................9

Setting the Air Temperature ..............................................10

Setting the Humidity Level................................................10

Food Holding Guide..........................................................10

Maintenance ........................................................................11

General .............................................................................11

Daily Cleaning...................................................................11

Cleaning/Draining the Water Reservoir ............................11

Removing Lime and Mineral Deposits..............................12

Troubleshooting Guide ......................................................13

Error Codes ......................................................................13

Options and Accessories...................................................14

Limited Warranty.................................................................16

Authorized Parts Distributors............................Back Cover

Business Hours: 8:00

Telephone: 800-558-0607; 414- 671-6350

E-mail: partsandservice@hatcocorp.com

Fax: 800-690-2966 (Parts and Service)

Additional information can be found by visiting our web site at www.hatcocorp.com.

AM to 5:00 PM

Central Standard Time (CST) (Summer Hours: June to September –

8:00

AM to 5:00 PM CST Monday through Thursday

8:00

AM to 2:30 PM CST Friday)

414-671-3976 (International)

INTRODUCTION

Hatco Flav-R-Savor®Portable Holding Cabinets are designed to hold prepared foods for prolonged periods of time while maintaining that “just-made” quality. They provide the best environment for food products by regulating the air temperature while at the same time balancing the humidity level. The use of controlled, moisturized heat maintains serving temperature and food texture longer than conventional dry holding equipment.

The Flav-R-Savor air flow pattern is designed to maintain consistent cabinet temperature without drying out foods. The precise combination of heat and humidity creates a “blanket” effect around the food. The air flow rate enables the cabinet to rapidly recover temperature after opening and closing the door.

Flav-R-Savor Portable Holding Cabinets are products of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.

This manual provides the installation, safety, and operating instructions for a Flav-R-Savor Portable Holding Cabinet. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of the unit.

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WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE is used to address practices not related to personal injury.

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Form No. FSHC7WM-0114

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English

NOTICE

CAUTION

WARNING

IMPORTANT SAFETY INFORMATION

Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property

ELECTRIC SHOCK HAZARD:

• Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.

• Turn OFF power switch, unplug power cord, and allow unit to cool before performing any cleaning, adjustments, or maintenance.

• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.

• Unit is not weatherproof. Locate unit indoors where ambient air temperature is a minimum of 70°F (21°C).

• This unit is not “jet-proof” construction. Do not use jetclean spray to clean this unit.

• Do not steam clean or use excessive water on unit.

• Turn power switch OFF and allow unit to cool before draining water reservoir.

• Do not pull unit by power cord.

• Discontinue use if power cord is frayed or worn.

• Do not attempt to repair or replace a damaged power cord. Cord must be replaced by Hatco, an Authorized Hatco Service Agent, or a person with similar qualifications.

• This unit must be serviced by qualified personnel only. Service by unqualified personnel may lead to electric shock or burn.

• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.

FIRE HAZARD: Locate unit a minimum of 1″ (25 mm) from combustible walls and materials. If safe distances are not maintained, combustion or discoloration could occur.

Make sure food product has been heated to the proper food-safe temperature before placing in unit. Failure to heat food product properly may result in serious health risks. This unit is for holding pre-heated food product only.

Hatco Corporation is not responsible for actual food product serving temperature. It is the responsibility of the user to ensure that food product is held and served at a safe temperature.

Make sure all operators have been instructed on the safe and proper use of the unit.

This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from the unit.

This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976.

BURN HAZARD:

• Some exterior surfaces on unit will get hot. Use caution when touching these areas.

• Turn off unit and allow it to cool before draining water from water reservoir.

Locate unit in an area that is convenient for use. The location should be level to prevent unit or its contents from falling accidentally and strong enough to support the weight of the unit and contents.

Do not overfill water reservoir. Overfilling can cause water to leak onto floor and create a slipping hazard.

Transport unit in upright position only. Make sure all water is drained prior to transport.

Do not lay unit on side with control panel or damage to unit could occur. Make sure all water is drained prior to laying unit on its side.

Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch finish of unit, marring its appearance and making it susceptible to soil accumulation.

Use of distilled water in water reservoir of humidified units is recommended. If non-distilled water is used, reservoir will require periodic cleaning and deliming (refer to Maintenance section for cleaning procedure). Damage to unit caused by liming or sediment buildup is not covered under warranty.

Clean unit daily to avoid malfunctions and maintain sanitary operation.

Form No. FSHC7WM-0114

MODEL DESCRIPTION

4" (102 mm)

Swivel Caster

4" (102 mm)

Caster

Digital Temperature

Controller

POWER ON/OFF (I/O) Switch

Access

Door

F S H C - X W X - E E

Flav-R-Savor

Holding Cabinet

Full Size Sheet Pan

Capacity

Wide Cabinet Capacity

Energy Efficient Number of Doors

All Models

The Flav-R-Savor®Portable Holding Cabinet is constructed of sturdy stainless steel. It features electronically-controlled heat, low velocity convected air, a humidity system, and a heavy-duty, insulated, stainless steel access door (heavy-duty glass door also available). The access door can be hinged left or right, depending on the application. Controls are easily accessible and include a POWER ON/OFF (I/O) switch and a digital temperature controller. The unit is made portable by using 4″ (102 mm) casters—the front two being swivel casters with wheel locks. Units come standard in black and are available in optional stainless steel, and can be configured without a humidity system. An attached 6′ (1829 mm) power cord and plug is standard.

A stacking option is available to allow the placement of one unit on top of another. Refer to the OPTIONS AND ACCESSORIES section for details on all available options.

The Flav-R-Savor Portable Holding Cabinet is

ENERGY STAR ENERGY STAR prevent greenhouse gas emissions by meeting strict energy efficiency guidelines set by the U.S. Environmental Protection Agency and the U.S. Department of Energy.

NOTE: Units equipped with a heavy-duty glass door(s) are not

ENERGYSTAR qualified.

FSHC-5W1-EE Model

The interior of the cabinet is equipped with five pairs of adjustable, stainless steel pan slides. These pan slides are designed to hold full size sheet pans, several steam table pan sizes (full, half, and third), and Gastronorm pans.

qualified. Products that earn the

English

FSHC-7W1-EE Model

FSHC-7W1-EE and FSHC-7W2-EE Models

The interior of the cabinet is equipped with seven pairs of adjustable, stainless steel pan slides. These pan slides are designed to hold full size sheet pans, several steam table pan sizes (full, half, and third), and Gastronorm pans.

A second access door can be ordered for pass-through operation as a factory-installed option (this door can be heavyduty stainless steel or heavy-duty glass).

MODEL DESIGNATION

Form No. FSHC7WM-0114

English

WARNING

NEMA 5-15P

CEE 7/7 Schuko AS-3112

BS-1363

SPECIFICATIONS

Plug Configuration

Units are supplied from the factory with an electrical cord and plug installed.

ELECTRIC SHOCK HAZARD: Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine and install the proper voltage and size electrical receptacle.

NOTE: The specification label is located on the back of the unit.

See label for serial number and verification of unit electrical information.

Plug Configurations

NOTE: Receptacle not supplied by Hatco.

Electrical Rating Chart

Model Voltage Watts Amps Hertz Plug Configuration Shipping Weight

FSHC-5W1-EE

(Humidified)

FSHC-5W1-EE

(non-Humidified)

FSHC-7W1-EE

(Humidified)

FSHC-7W1-EE

(non-Humidified)

FSHC-7W2-EE

(Humidified)

120 1118 9.3 60 NEMA 5-15P 212 lbs. (96 kg)

220 1081 4.9 50/60

230 1182 5.1 50/60

240 1287 5.4 50/60

120 818 6.8 60 NEMA 5-15P 212 lbs. (96 kg)

220 807 3.7 50/60

230 882 3.8 50/60

240 960 4.0 50/60

120 1118 9.3 60 NEMA 5-15P 222 lbs. (101 kg)

220 1081 4.9 50/60

230 1182 5.1 50/60

240 1287 5.4 50/60

120 818 6.8 60 NEMA 5-15P 222 lbs. (101 kg)

220 807 3.7 50/60

230 882 3.8 50/60

240 960 4.0 50/60

120 1118 9.3 60 NEMA 5-15P 232 lbs. (105 kg)

220 1081 4.9 50/60

230 1182 5.1 50/60

240 1287 5.4 50/60

CEE 7/7 Schuko, AS 3112, or BS-1363

212 lbs. (96 kg)

222 lbs. (101 kg)

232 lbs. (105 kg)

FSHC-7W2-EE

(non-Humidified)

Form No. FSHC7WM-0114

120 818 6.8 60 NEMA 5-15P 232 lbs. (105 kg)

220 807 3.7 50/60

230 882 3.8 50/60

240 960 4.0 50/60

CEE 7/7 Schuko, AS 3112, or BS-1363

232 lbs. (105 kg)

SPECIFICATIONS

A B

Front View Side View

A B

Front View Side View

Dimensions

English

Width

Model

FSHC-5W1-EE

FSHC-7W1-EE

FSHC-7W2-EE

Interior Capacity

FSHC-5W Series: 20-15/16" W x 26-5/8" D x 18-3/16" H (532 x 678 x 462 mm) FSHC-7W Series: 20-15/16" W x 26-5/8" D x 21-3/16" H (532 x 678 x 538 mm)

* If two units are stacked one on top of another, the Height (C) of the units together is:

67-5/16″ (1709 mm) for the FSHC-5W Series, and 73-3/16″ (1859 mm) for the FSHC-7W Series.

NOTE: Casters are required on stacked units.

(A)

26-1/16″

(661 mm)

26-1/16″

(661 mm)

26-1/16″

(661 mm)

Depth

(B)

31-1/4″

(794 mm)

31-3/16″

(791 mm)

34-9/16″

(877 mm)

Height

(C)*

36″

(914 mm) 38-15/16″

(989 mm) 38-15/16″

(989 mm)

FSHC-5W1-EE Dimensions

FSHC-7W Series Dimensions

Form No. FSHC7WM-0114

WARNING

CAUTION

NOTICE

Reservoir Cover

Adjustable Pan Slide

Drip Tray

4" SwivelCaster

Low Profile Caster (optional, FSHC-5W1-EE only)

Angle pan slide hook into slot and rotate pan slide down.

Mounting Screw

Front

Shelf Support

Slot

Built-In Water Reservoir

Drain Hose and Valve

English

INSTALLATION

General

Flav-R-Savor Portable Holding Cabinets are shipped with most components installed and ready for operation. The following installation instructions must be performed before plugging in and operating the cabinet.

ELECTRIC SHOCK HAZARD: Unit is not weatherproof. Locate the unit indoors where the ambient air temperature is a minimum of 70°F (21°C).

FIRE HAZARD: Locate unit a minimum of 1″ (25 mm) from combustible walls and materials. If safe distances are not maintained, combustion or discoloration could occur.

1. Remove the unit from the carton.

2. Remove all loose items shipped inside the cabinet such as the box containing the adjustable pan slides, the casters/legs, etc...

NOTE: To prevent delay in obtaining warranty coverage,

complete online warranty registration. See the IMPORTANT OWNER INFORMATION section for details.

3. Remove tape and protective packaging from all surfaces of the unit.

NOTE: If 4″ (102 mm) legs, 6″ (152 mm) legs, or bumper

assembly installation is required, refer to the OPTIONS AND ACCESSORIES section in this manual for installation instructions.

4. Install the 4″ (102 mm) casters onto the bottom of the cabinet. A low profile caster option is available for the FSHC-5W series—use the same procedure below to install.

Do not lay unit on side with control panel or damage to unit could occur. Make sure all water is drained prior to laying unit on its side.

a. Carefully lay the unit on its back side. This step requires

two people.

NOTE: Place a piece of cardboard between the cabinet and the

floor to prevent marring the cabinet finish.

b Install the two swivel casters to the front of the unit using

four mounting screws (provided). Tighten securely.

c. Install the two stationary casters to the back of the unit

using four mounting screws (provided). Tighten securely.

d. Return the unit to its upright position. This step requires

two people.

5. Unpack the adjustable pan slides from the box and install them inside the cabinet. There are ten or fourteen adjustable pan slides—half on each side of the cabinet. Four shelf supports, two on each side of the cabinet, support the pan slides.

To install each pan slide:

a. Align the hooks at each end of the pan slide with the

desired slots on the front and rear shelf supports.

b. Angle the pan slide hooks into the slots and let the pan

slide rotate down into position.

Form No. FSHC7WM-0114

Installing the Components (FSHC-7W1-EE shown)

INSTALLATION

Strike Plate Screw

Strike Plate

Hinge Cover

Hinge Screw

Access Door

Handle Screw

Hinge screw plugs

moved to these holes

(top and bottom).

Strike plate screw plugs

moved to these holes.

English

6. Place the reservoir cover over the built-in water reservoir.

7. Place the unit in the desired location.

• Locate the unit in an area where the ambient air temperature is constant and a minimum of 70°F (21°C). Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods and air conditioning ducts).

• Make sure the unit is located on solid, level flooring.

• Make sure the unit is at the proper height in an area

convenient for use.

Reversing the Access Door

The access door is field reversible to allow it to be hinged on either the right or left side. Use the following procedure to reverse the door.

1. Remove the four handle screws securing the handle to the door. Remove the handle.

2. Slide the hinge covers off of the door hinges.

3. At each door hinge, remove the three hinge screws that secure the hinges to the cabinet frame. Remove the access door.

NOTE: The hinges remain mounted to the access door.

4. Transfer the screw plugs from the hinge screw holes on the opposite side of the cabinet to the open holes where the hinges were just removed.

5. Remove the two strike plate screws that secure the strike plate to the cabinet.

6. Transfer the screw plugs from the strike plate holes on the opposite side of the cabinet to the open holes where the strike plate was just removed.

7. Install the strike plate on the opposite side of the cabinet using the original hardware.

8. Rotate the door 180° and install on the opposite side of cabinet using the original hardware.

9. Install the handle to the door in the upright position using the original hardware.

10. Slide the hinge covers back into place on the door hinges.

Removing the Access Door (FSHC-7W1-EE shown)

Reversing and Installing the Access Door (FSHC-7W1-EE shown)

Form No. FSHC7WM-0114

English

WARNING

NOTICE

CAUTION

Water

Reservoir

Fill Line

POWER ON/OFF (I/O) Switch

Digital Temperature Controller

WARNING

CAUTION

OPERATION

General

Use the following procedures to operate a Flav-R-Savor Portable Holding Cabinet.

Read all safety messages in the IMPORTANT SAFETY INFORMATION section before operating this equipment.

Startup

1. Plug the unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. See the SPECIFICATIONS section for details.

Use of distilled water in water reservoir of humidified units is recommended. If non-distilled water is used, reservoir will require periodic cleaning and deliming (refer to MAINTENANCE section for cleaning procedure).

2. For humidified units, fill the built-in water reservoir with clean water. To fill the water reservoir:

a. Open the access door. b. Remove the reservoir

cover.

c. Slowly pour water into

the water reservoir until the water level reaches the fill line on the back of the reservoir. Do not

fill water above this line. d. Replace the reservoir cover. e. Close the access door.

NOTE: Clean the water reservoir daily to extend the life of the

electrical and mechanical components and to keep cleaning easy. If “hard” water is used, the reservoir will require periodic cleaning and de-liming. Refer to the MAINTENANCE section for de-liming instructions.

Do not overfill water pan. Overfilling can cause water to leak onto floor and create a slipping hazard.

NOTE: The capacity of the water reservoir is approximately four

(4) quarts (3.8 liters).

3. Move the POWER ON/OFF (I/O) switch to the ON (I)

position.

• The heating system will start up.

• The CABINET TEMPERATURE display will show the current temperature of the cabinet or “LO”. “LO” indicates the cabinet temperature is below 70°F (21°C).

BURN HAZARD: Some exterior surfaces on the unit will get hot. Use caution when touching these areas.

Controls

4. Set the air temperature to the desired temperature (refer to the “Setting the Air Temperature” procedure in this section). See the “Food Holding Guide” for recommendations.

5. On humidified units, set the humidity to the desired level (refer to the “Setting the Humidity Level” procedure in this section). See the “Food Holding Guide” for recommendations.

6. Allow 30 minutes to preheat the cabinet with a full pan of water before loading preheated food product. The unit is ready when the CABINET TEMPERATURE display shows the user-defined setpoint temperature.

Shutdown

1. Move the POWER ON/OFF (I/O) Switch to the OFF (O) position and allow the unit to cool.

2. Perform the “Daily Cleaning” procedure in the MAINTENANCE section of this manual.

Form No. FSHC7WM-0114

OPERATION

English

Setting the Air Temperature

Use the following procedure to set or change the air temperature.

1. Press the key to enter temperature mode (“tSP” will appear on the CABINET TEMPERATURE display).

2. Press the key again to show the current temperature setting.

3. Press the key or key to reach the desired temperature. The temperature range is 80°–200°F (27°–93°C) in single degree increments. See the “Food Holding Guide” in this section for recommendations.

4. After the desired temperature is set, wait 15 seconds without pushing any keys for the cabinet temperature display to return automatically to operational mode.

Setting the Humidity Level

Use the following procedure to set the humidity level on humidified units.

1. Press the key to enter humidity mode (“hSP” will appear on the CABINET TEMPERATURE display).

2. Press the key again to show the current humidity level.

3. Press the key or key to reach the desired humidity level. Humidity range is 1 through 5 (1 is the lowest amount of humidity and 5 is the highest). See the “Food Holding Guide” in this section for recommendations.

4. After the desired humidity level is set, wait 15 seconds without pushing any keys for the cabinet temperature display to return automatically to operational mode.

Setting the Humidity Level

Setting the Air Temperature

NOTE: Temperature and humidity settings may vary depending

upon product make-up and consistency. The CABINET TEMPERATURE display shows the lowest temperature point inside the cabinet, not the product temperature.

The capacity of the water reservoir permits uninterrupted operation for approximately 7–9 hours, depending on the settings and how frequently the door(s) is opened. Check the water level in the reservoir regularly, and re-fill when necessary. The water reservoir refill capacity is approximately four (4) quarts (3.8 liters). WARNING! Electric Shock Hazard — Do

not overfill water reservoir.

Food Holding Guide

Type of Food

Biscuits 4 Hours 3 140 60

Chicken Pieces (Fried) 4 Hours 1 170 77

Croissants 4 Hours 1 140 60

Fruit Pies 3-1/2 Hours 3 140 60

Onion Rings 1/2 to 2 Hours 1 180 82

Pizza — Thick Crust

Thin Crust

Pretzels 3 Hours 3 140 60

Wrapped Sandwiches 2 Hours 3 170 77

Maximum

Holding Time

1 Hour 1 Hour

Humidity

Setting

1 2

Air Temperature Setting

°F °C

185 180

85 82

NOTE: All times and settings are recommendations only and may vary depending on product preparation, cooking time, and

internal food temperature.

Form No. FSHC7WM-0114

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