Hatco FSHC-17W1D Installation Manual

hatcocorp.com

WARNING

ADVERTENCIA

AVERTISSEMENT

(see page 2)

S'inscrire en ligne!

(voir page 18)

FLAV-R-SAVOR

Tall Humidified Holding Cabinets

Grandes armoires de conservation avec

ajout d'humidité

FSHC-12W1, FSHC-12W2, FSHC-17W1,

and FSHC-17W2 Series/Série

Installation and Operating Manual

Manuel d'installation et d'utilisation

I&W#07.05.169.00

Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.

English = p 2

No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.

Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l'entretien, l'utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.

Français = p 18

NOTICE

CAUTION

WARNING

24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling 800-558-0607.

CONTENTS

English

Important Owner Information ..............................................2

Introduction...........................................................................2

Important Safety Information...............................................3

Model Description.................................................................4

Model Designation................................................................5

Specifications........................................................................5

Plug Configuration...............................................................5

Electrical Rating Chart ........................................................5

Dimensions .........................................................................6

Installation.............................................................................8

General ...............................................................................8

Reversing the Access Door.................................................9

IMPORTANT OWNER INFORMATION

Record the model number, serial number, voltage, and purchase date of the unit in the spaces below (specification label located on the right side of the unit when facing controls). Please have this information available when calling Hatco for service assistance.

Model No. ________________________________________

Serial No. ________________________________________

Voltage __________________________________________

Date of Purchase __________________________________

Operation.............................................................................10

General .............................................................................10

Setting the Air Temperature ...............................................11

Setting the Humidity Level.................................................11

Food Holding Guide...........................................................11

Maintenance ........................................................................12

General .............................................................................12

Daily Cleaning ...................................................................12

Cleaning/Draining the Water Pan......................................13

Removing Lime and Mineral Deposits...............................13

Troubleshooting Guide ......................................................14

Options and Accessories...................................................15

Limited Warranty.................................................................17

Authorized Parts Distributors............................Back Cover

Business Hours: 7:00

Telephone: 800-558-0607; 414-671-6350

E-mail: partsandservice@hatcocorp.com

Fax: 800-690-2966 (Parts and Service)

AM to 5:00 PM Central Standard Time (CST)

(Summer Hours: June to September— 7:00

AM to 5:00 PM CST Monday–Thursday

7:00

AM to 4:00 PM CST Friday)

414-671-3976 (International)

Completing online warranty registration will prevent delay in obtaining warranty coverage. Access the Hatco website at www.hatcocorp.com, select the Parts & Service pull-down menu, and click on “Warranty Registration”.

INTRODUCTION

Hatco Flav-R-Savor®Tall Humidified Holding Cabinets are designed to hold prepared foods for prolonged periods of time while maintaining that “just-made” quality. Hatco Holding Cabinets provide the best environment for food products by regulating the air temperature while at the same time balancing the humidity level.

Flav-R-Savor air flow pattern is designed to maintain consistent cabinet temperature without drying out foods. The precise combination of heat and humidity creates a “blanket” effect around the food. The air flow rate enables the cabinet to rapidly recover temperature after opening and closing the door.

The use of controlled, moisturized heat maintains serving temperature and texture longer than conventional dry holding equipment.

Flav-R-Savor Tall Humidified Holding Cabinets are products of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.

Additional information can be found by visiting our web site at www.hatcocorp.com.

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Safety information that appears in this manual is identified by the following signal word panels:

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE is used to address practices not related to personal injury.

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Form No. FSHC1217WM-0515

English

NOTICE

CAUTION

WARNING

IMPORTANT SAFETY INFORMATION

Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property

ELECTRIC SHOCK HAZARD:

• Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.

• Turn OFF power switch, unplug power cord, and allow unit to cool before performing any cleaning, adjustments, or maintenance.

• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.

• Unit is not weatherproof. Locate unit indoors where ambient air temperature is a minimum of 70°F (21°C).

• This unit is not “jet-proof” construction. Do not use jetclean spray to clean this unit.

• Do not steam clean or use excessive water on unit.

• Turn power switch OFF and allow unit to cool before draining water pan.

• Do not pull unit by power cord.

• Discontinue use if power cord is frayed or worn.

• Do not attempt to repair or replace a damaged power cord. Cord must be replaced by Hatco, an Authorized Hatco Service Agent, or a person with similar qualifications.

• This unit must be serviced by qualified personnel only. Service by unqualified personnel may lead to electric shock or burn.

• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.

FIRE HAZARD: Locate unit a minimum of 1″ (25 mm) from combustible walls and materials. If safe distances are not maintained, combustion or discoloration could occur.

Make sure food product has been heated to the proper food-safe temperature before placing in unit. Failure to heat food product properly may result in serious health risks. This unit is for holding pre-heated food product only.

Hatco Corporation is not responsible for actual food product serving temperature. It is the responsibility of the user to ensure that food product is held and served at a safe temperature.

Make sure all operators have been instructed on the safe and proper use of the unit.

This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from the unit.

This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976.

BURN HAZARD:

• Some exterior surfaces on unit will get hot. Use caution when touching these areas.

• Turn off unit and allow it to cool before draining water from water pan.

Locate unit in an area that is convenient for use. The location should be level to prevent unit or its contents from falling accidentally and strong enough to support the weight of the unit and contents.

Do not overfill water pan. Overfilling can cause water to leak onto floor and create a slipping hazard.

Transport unit in upright position only. Make sure all water is drained prior to transport.

Do not lay unit on side with control panel or damage to unit could occur. Make sure all water is drained prior to laying unit on its side.

Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch finish of unit, marring its appearance and making it susceptible to soil accumulation.

Use of distilled water in water reservoir of humidified units is recommended. If non-distilled water is used, reservoir will require periodic cleaning and deliming (refer to MAINTENANCE section for cleaning procedure). Damage to unit caused by liming or sediment buildup is not covered under warranty.

Clean unit daily to avoid malfunctions and maintain sanitary

operation. Do not locate unit in area with excessive air movement

around unit. Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, and exterior doors).

Form No. FSHC1217WM-0515

MODEL DESCRIPTION

FSHC-12W1 FSHC-12W2

FSHC-17W1 FSHC-17W2

FSHC-17W2D

FSHC-17W1D

English

All Models

Flav-R-Savor®Tall Humidified Holding Cabinets are made from sturdy stainless steel with tubular frame welded construction. Features include a digital temperature controller and Lexan door(s) or insulated stainless steel door(s). The door(s) can be hinged left or right. Electrical components, controls, and the water pan are easily accessible. Units are equipped with locking swivel casters for easy portability. An attached 10′ (3048 mm) power cord and plug is standard.

Model FSHC-12W1

The FSHC-12W1 is a single door, upright model. Universal tray slides are included that will accommodate twelve 18″ x 26″ (457 x 660 mm) sheet pans or twenty-four 12″ x 20″ x 2-1/2″ (305 x 508 x 64 mm) hotel steam pans on 3″ (76 mm) centers.

Model FSHC-12W2

The FSHC-12W2 has all the features of the FSHC-12W1 but is equipped with two (2) full doors, one on each side of the unit for pass-through operation.

Model FSHC-17W1

The FSHC-17W1 is a single door, upright model. Universal tray slides are included that will accommodate seventeen 18″ x 26″

(457 x 660 mm) sheet pans or thirty-four 12″ x 20″ x 2-1/2″ (305 x 508 x 64 mm) hotel steam pans on 3″ (76 mm) centers.

Model FSHC-17W1D

The FSHC-17W1D has all the features of the FSHC-17W1 but is equipped with two (2) 1/2 size doors for enhanced performance characteristics.

Model FSHC-17W2

The FSHC-17W2 has all the features of the FSHC-17W1 but is equipped with two (2) full doors, one on each side of the unit for pass-through operation.

Model FSHC-17W2D

The FSHC-17W2D has all the features of the FSHC-17W2 but is equipped with a total of four (4) doors — two (2) 1/2 sized doors on both the front and back side of the unit for passthrough operation and enhanced performance characteristics.

FSHC-12W Series

FSHC-17W Series

Form No. FSHC1217WM-0515

English

WARNING

NEMA 5-15P

CEE 7/7 Schuko

BS-1363

NEMA 6-15P

NEMA 5-20P

F S H C - X X W X D

Flav-R-Savor

Holding Cabinet

Full Size Sheet Pan

Capacity

Wide Cabinet Capacity

Dutch Doors 1 = Front Door Only

2 = Pass-Through Doors

Plug Configuration

Units are supplied from the factory with an electrical cord and plug installed.

ELECTRIC SHOCK HAZARD: Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine and install the proper voltage and size electrical receptacle.

NOTE: The specification label is located on the right side of the

unit when facing controls. See label for serial number and verification of unit electrical information.

Electrical Rating Chart

MODEL DESIGNATION

SPECIFICATIONS

Plug Configurations

NOTE: Receptacle not supplied by Hatco.

Model Voltage Watts Amps Hertz Plug Configuration Shipping Weight

FSHC-12W1 120 1650 13.8 60 NEMA 5-15P * 288 lbs. (130 kg)

208–240 1608–2133 7.7–8.9 60 NEMA 6-15 288 lbs. (130 kg)

220–240 1800–2142 8.2–8.9 50 CEE Schuko, BS-1363, or No Plug 288 lbs. (130 kg)

FSHC-12W2 120 1650 13.8 60 NEMA 5-15P * 318 lbs. (144 kg)

208–240 1608–2133 7.7–8.9 60 NEMA 6-15 318 lbs. (144 kg)

220–240 1800–2142 8.2–8.9 50 CEE Schuko, BS-1363, or No Plug 318 lbs. (144 kg)

FSHC-17W1 120 1650 13.8 60 NEMA 5-15P * 340 lbs. (154 kg)

208–240 1608–2133 7.7–8.9 60 NEMA 6-15 340 lbs. (154 kg)

220–240 1800–2142 8.2–8.9 50 CEE Schuko, BS-1363, or No Plug 340 lbs. (154 kg)

FSHC-17W1D 120 1650 13.8 60 NEMA 5-15P * 340 lbs. (154 kg)

208–240 1608–2133 7.7–8.9 60 NEMA 6-15 340 lbs. (154 kg)

220–240 1800–2142 8.2–8.9 50 CEE Schuko, BS-1363, or No Plug 340 lbs. (154 kg)

FSHC-17W2 120 1650 13.8 60 NEMA 5-15P * 340 lbs. (154 kg)

208–240 1608–2133 7.7–8.9 60 NEMA 6-15 340 lbs. (154 kg)

220–240 1800–2142 8.2–8.9 50 CEE Schuko, BS-1363, or No Plug 340 lbs. (154 kg)

FSHC-17W2D 120 1650 13.8 60 NEMA 5-15P * 340 lbs. (154 kg)

208–240 1608–2133 7.7–8.9 60 NEMA 6-15 340 lbs. (154 kg)

220–240 1800–2142 8.2–8.9 50 CEE Schuko, BS-1363, or No Plug 340 lbs. (154 kg)

* NEMA 5-20P for Canada

Form No. FSHC1217WM-0515

The shaded areas contain electrical information for International models only.

SPECIFICATIONS

AB B

1 Door Models

2 Door Models

D D

A B

Dutch Door Models

Dimensions — FSHC-12W and FSHC-17W Series

English

Width

Model

FSHC-12W1

FSHC-12W2

FSHC-17W1

FSHC-17W1D

FSHC-17W2

FSHC-17W2D

Cabinet Opening: FSHC-12W Series: 22″W x 43-1/2″H (559 x 1105 mm) FSHC-17W Series: 22″W x 59-3/4″H (559 x 1518 mm) Dimensions for units with Transport Package, Bumpers, and Handles:

FSHC-17W Series: 31-1/2″W x 36-1/2″D (800 x 927 mm).

(A)

26″

(659 mm)

26″

(659 mm)

26″

(659 mm)

26″

(659 mm)

26″

(659 mm)

26″

(659 mm)

Depth

(B)

34-3/4″

(883 mm)

35-1/8″

(892 mm)

34-3/4″

(883 mm)

34-3/4″

(883 mm)

35-1/8″

(892 mm)

35-1/8″

(892 mm)

57-5/16″

(1455 mm)

57-5/16″

(1455 mm)

(1869 mm)

Height

(C)

73-5/8″

Door Height

(D)

44-3/16″

(1122 mm)

44-3/16″

(1122 mm)

60-1/2″

(1534 mm)

30″

(761 mm)

60-1/2″

(1534 mm)

30″

(761 mm)

Form No. FSHC1217WM-0515

English

10″ (254 mm)

Transport Package Dimensions

38-3/4″

(984 mm)

31-1/2″

(800 mm)

36-1/2″

(927mm)

Cord Wind Bracket

Depth:

1-1/8″

(28 mm)

Dimensions — Transport Package Option

SPECIFICATIONS

Transport Package Dimensions

Form No. FSHC1217WM-0515

INSTALLATION

WARNING

CAUTION

NOTICE

Lexan

Reversible

Door

Control Panel

Shelf Supports (4)

Magnetic

Handle

Recessed Cord and Plug

5” (127 mm) Heavy Duty Casters

Heat Tunnel

Water Pan

Drip Trough

Adjustable

Tray Slides

(shown assembled

to Shelf Supports)

Heat

Element

Assembly

(underneath

Heat Tunnel)

General

The Flav-R-Savor®Tall Humidified Holding Cabinets are shipped with most components installed and ready for operation. The following installation instructions must be performed before plugging in and operating the cabinet.

English

ELECTRIC SHOCK HAZARD: Unit is not weatherproof. Locate the unit indoors where the ambient air temperature is a minimum of 70°F (21°C).

FIRE HAZARD: Locate unit a minimum of 1″ (25 mm) from combustible walls and materials. If safe distances are not maintained, combustion or discoloration could occur.

Do not locate unit in area with excessive air movement around unit. Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, and exterior doors).

1. Remove the unit from the carton.

2. Remove all loose items shipped inside the cabinet such as the box containing the adjustable tray slides, the casters/legs, etc...

NOTE: FSHC-12 Series: Quantity 24 Tray Slides

FSHC-17 Series: Quantity 34 Tray Slides

Cabinet Components Exploded View

Form No. FSHC1217WM-0515

English

NOTICE

Handle

Strike

Plate

Hinge Cover

Hinge

Screws

INSTALLATION

NOTE: To prevent delay in obtaining warranty coverage,

NOTE: Refer to the OPTIONS AND ACCESSORIES section in

Do not lay unit on side with control panel or damage to unit could occur. Make sure all water is drained prior to laying unit on its side.

NOTE: Place a piece of cardboard between the cabinet and the

complete online warranty registration. See the IMPORTANT OWNER INFORMATION section for details.

3. Remove tape and protective packaging from all surfaces of the unit.

this manual for options and accessories instructions.

4. Install the 5″ (127 mm) casters onto the bottom of the cabinet.

a. Remove all shelf supports, tray slides, heat tunnel, and

water pan.

b. Carefully lay the unit on its back side. This step requires

two people.

floor to prevent marring the cabinet finish.

c. Install the two swivel casters to the front of the unit using

four mounting screws (provided). Tighten securely.

d. Install the two stationary casters to the back of the unit

using four mounting screws (provided). Tighten securely.

e. Return the unit to its upright position. This step requires

two people.

5. Install the heat tunnel and water pan.

6. Unpack the adjustable tray slides from the box and install them inside the cabinet. There are 12 or 17 adjustable tray slides for each side of the cabinet. Four shelf supports, two on each side of the cabinet, support the tray slides.

To install each tray slide:

a. Align the hooks at each end of the tray slide with the

desired slots on the front and rear shelf supports.

b. Angle the tray slide hooks into the slots and let the tray

slide rotate down into position.

7. Place the unit in the desired location.

• Locate the unit in an area where the ambient air temperature is constant and a minimum of 70°F (21°C). Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods and air conditioning ducts).

• Make sure the unit is located on solid, level flooring.

• Make sure the unit is at the proper height in an area

convenient for use.

Reversing the Access Door

The access door is field reversible to allow it to be hinged on either the right or left side. Use the following procedure to reverse the door.

1. Remove the four handle screws securing the handle to the door. Remove the handle.

2. Slide the hinge covers off of the door hinges.

3. At each door hinge, remove the three hinge screws that secure the hinges to the cabinet frame. Remove the access door.

NOTE: The hinges remain mounted to the access door.

4. Transfer the screw plugs from the hinge screw holes on the opposite side of the cabinet to the open holes where the hinges were just removed.

5. Remove the two strike plate screws that secure the strike plate to the cabinet.

6. Transfer the screw plugs from the strike plate holes on the opposite side of the cabinet to the open holes where the strike plate was just removed.

7. Install the strike plate on the opposite side of the cabinet using the original hardware.

8. Rotate the door 180° and install on the opposite side of cabinet using the original hardware.

9. Install the handle to the door in the upright position using the original hardware.

10. Slide the hinge covers back into place on the door hinges.

Form No. FSHC1217WM-0515

Reversing the Access Door

OPERATION

WARNING

NOTICE

CAUTION

WARNING

CAUTION

General

Use the following procedures to operate a Flav-R-Savor®Tall Humidified Holding Cabinet.

Read all safety messages in the IMPORTANT SAFETY INFORMATION section before operating this equipment.

Startup

1. Plug the unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. See the SPECIFICATIONS section for details.

2. Fill the water pan with clean water. To fill the water pan:

a. Open the access door. b. Slowly pour water into the water pan until the water level

reaches the fill line on the back of the pan. Do not fill water above this line.

c. Close the access door.

NOTE: Clean the water pan daily to extend the life of the

electrical and mechanical components and to keep cleaning easy. If “hard” water is used, the pan will require periodic cleaning and de-liming. Refer to the MAINTENANCE section for de-liming instructions.

English

BURN HAZARD: Some exterior surfaces on the unit will get hot. Use caution when touching these areas.

4. Set the air temperature to the desired temperature (refer to the “Setting the Air Temperature” procedure in this section). See the “Food Holding Guide” for recommendations.

5. On humidified units, set the humidity to the desired level (refer to the “Setting the Humidity Level” procedure in this section). See the “Food Holding Guide” for recommendations.

NOTE: Temperature and humidity settings may vary depending

upon product make-up and consistency. The CABINET TEMPERATURE display shows the lowest temperature point inside the cabinet, not the product temperature.

Allow 30-45 minutes to preheat the cabinet with a full pan of water before loading preheated food product.

NOTE: Operating at a high humidity setting for extended

periods of time may require the drip trough(s) to be emptied periodically (located at the bottom of the door).

Shutdown

1. Move the POWER ON/OFF (I/O) Switch to the OFF (O) position and allow the unit to cool.

2. Perform the “Daily Cleaning” procedure in the MAINTENANCE section of this manual.

Do not overfill water pan. Overfilling can cause water to leak onto floor and create a slipping hazard.

NOTE: On the initial fill, the capacity of the water pan is

approximately two (2) gallons (7.6 liters).

3. Move the POWER ON/OFF (I/O) switch to the ON (I) position. The heating system will start up.

Control Panel

Form No. FSHC1217WM-0515

English

OPERATION

Setting the Air Temperature

Use the following procedure to set or change the air temperature.

1. Press the key to enter temperature mode (“tSP” will appear on the CABINET TEMPERATURE display).

2. Press the key again to show the current temperature setting.

3. Press the key or key to reach the desired temperature. The temperature range is 80°–200°F (27°–93°C) in single degree increments. See the “Food Holding Guide” in this section for recommendations.

4. After the desired temperature is set, wait 15 seconds without pushing any keys for the cabinet temperature display to return automatically to operational mode.

Setting the Humidity Level

Use the following procedure to set the humidity level on humidified units.

1. Press the key to enter humidity mode (“hSP” will appear on the CABINET TEMPERATURE display).

2. Press the key again to show the current humidity level.

3. Press the key or key to reach the desired humidity level. Humidity range is 0 through 5 (1 is the lowest amount of humidity and 5 is the highest, 0 is no humidity). See the “Food Holding Guide” in this section for recommendations.

4. After the desired humidity level is set, wait 15 seconds without pushing any keys for the cabinet temperature display to return automatically to operational mode.

Setting the Humidity Level

Setting the Air Temperature

NOTE: Temperature and humidity settings may vary depending

upon product make-up and consistency. The CABINET TEMPERATURE display shows the lowest temperature point inside the cabinet, not the product temperature.

The water pan capacity permits uninterrupted operation for approximately 4-8 hours, depending on the humidity and temperature settings as well as how frequently the door is opened. WARNING! Electric Shock Hazard — Do not overfill

water reservoir.

Food Holding Guide

Type of Food

Biscuits 4 Hours 3 140 60

Chicken Pieces (Fried) 4 Hours 1 170 77

Croissants 4 Hours 1 140 60

Fruit Pies 3-1/2 Hours 3 140 60

Onion Rings 1/2 to 2 Hours 1 180 82

Pizza — Thick Crust

Thin Crust

Pretzels 3 Hours 3 140 60

Wrapped Sandwiches 2 Hours 3 170 77

Maximum

Holding Time

1 Hour 1 Hour

Humidity

Setting

1 2

Air Temperature Setting

°F °C

185 180

85 82

NOTE: All times and settings are recommendations only and may vary depending on product preparation, cooking time, internal

Form No. FSHC1217WM-0515

food temperature, location of unit in operation, geographic region of particular operation, and frequency of door openings.

+ 25 hidden pages

Hatco FSHC-17W1D Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual