Hatco FS2HAC-2PT Installation Manual

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Heated Air Curtain Cabinets

Armoires à Rideau d'air Chauffé

FS2HAC Series • Série FS2HAC

Installation and Operating Manual

Manuel d'installation et d'utilisation

FLAV-R-SAVOR

P/N 07.04.436.00

Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.

English = p 2

No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.

Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l'entretien, l'utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.

Français = p 14

NOTICE

CAUTION

WARNING

24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling 800-558-0607.

CONTENTS

English

Important Owner Information ..............................................2

Introduction...........................................................................2

Important Safety Information...............................................3

Model Description.................................................................4

All Models ............................................................................4

FS2HAC-2PT Model ............................................................4

FS2HAC-4PT Model ............................................................4

Model Designation................................................................4

Specifications........................................................................5

Plug Configurations..............................................................5

Electrical Rating Chart .........................................................5

Dimensions ..........................................................................6

Installation.............................................................................7

General ................................................................................7

Installing 4″ (102 mm) Legs .................................................7

IMPORTANT OWNER INFORMATION

Record the model number, serial number, voltage, and purchase date of the unit in the spaces below (specification label located on the top of the unit). Please have this information available when calling Hatco for service assistance.

Model No. ________________________________________

Serial No. ________________________________________

Voltage __________________________________________

Date of Purchase __________________________________

Operation...............................................................................8

General ................................................................................8

Changing the Setpoint Temperature ....................................8

Changing the Fahrenheit/Celsius Setting ............................8

Using the Adjustable Heat Ducts .........................................8

Serving Instructions .............................................................9

Maintenance ........................................................................10

General ..............................................................................10

Daily Cleaning....................................................................10

Troubleshooting Guide.......................................................11

Options and Accessories...................................................12

Limited Warranty.................................................................13

Authorized Parts Distributors............................Back Cover

Business Hours: 7:00 AM to 5:00 PM Central Standard Time (CST)

(Summer Hours: June to September—

AM to 5:00 PM CST Monday–Thursday

7:00 7:00

AM to 4:00 PM CST Friday)

Telephone: 800-558-0607; 414-671-6350

e-mail: partsandservice@hatcocorp.com

Fax: 800-690-2966 (Parts and Service)

414-671-3976 (International)

Completing online warranty registration will prevent delay in obtaining warranty coverage. Access the Hatco website at www.hatcocorp.com, select the Parts & Service pull-down menu, and click on “Warranty Registration”.

INTRODUCTION

The patented Hatco Flav-R-Savor®Heated Air Curtain Cabinets are designed to hold prepared foods for prolonged periods of time while maintaining that “just-made” quality. Warm air is forced downward through ducts in front of the cabinet opening, creating and maintaining ideal holding temperatures without the use of doors. The heated air is slowly drawn to the center and sides of the cabinet, warming the food as it flows to the perforations on the cabinet walls. The Heated Air Curtain cabinet allows for immediate access to food products and provides the best environment for wrapped or unwrapped sheet pan foods.

Hatco Flav-R-Savor Heated Air Curtain Cabinets are products of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.

This manual provides the installation, safety, and operating instructions for Flav-R-Savor Heated Air Curtain Cabinets. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of a unit.

Additional information can be found by visiting our web site at www.hatcocorp.com.

Safety information that appears in this manual is identified by the following signal word panels:

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE is used to address practices not related to personal injury.

Form No. FS2HACM-0815

English

CAUTION

NOTICE

WARNING

IMPORTANT SAFETY INFORMATION

Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property

ELECTRIC SHOCK HAZARD:

• Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.

• Units supplied without an electrical plug require field installation of proper plug. Plug must be properly grounded and of correct voltage, size, and configuration for electrical specifications of unit. Contact a qualified electrician to determine and install proper electrical plug.

• Turn OFF power switch, unplug power cord, and allow unit to cool before performing any cleaning, adjustments, or maintenance.

• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.

• Unit is not weatherproof. Locate unit indoors where ambient air temperature is a minimum of 70°F (21°C).

• Do not steam clean or use excessive water on unit.

• This unit is not “jet-proof” construction. Do not use jetclean spray to clean this unit.

• Do not pull unit by power cord.

• Discontinue use if power cord is frayed or worn.

• Do not attempt to repair or replace a damaged power cord. Cord must be replaced by an Authorized Hatco Service Agent or a person with similar qualifications.

• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.

FIRE HAZARD: Locate unit a minimum of 1″ (25 mm) from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur.

This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from the unit.

Make sure all operators have been instructed on the safe and proper use of the unit.

This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976.

BURN HAZARD:

• Some exterior surfaces on unit will get hot. Use caution when touching these areas.

• Allow unit to cool before performing any cleaning, adjustments, or maintenance.

• Pan/tray will be very hot upon removal—use oven mitt, protective clothing, or pan gripper to remove.

Locate unit at proper counter height in an area that is convenient for use. Location should be level to prevent unit or its contents from falling accidentally and strong enough to support weight of unit and contents.

The National Sanitation Foundation (NSF) requires that units over 36″ (914 mm) in width or weighing more than 80 lbs. (36 kg) either be sealed to or raised above the installation surface. If unit cannot be sealed at the point of use, 4″ (102 mm) legs are included to allow for proper cleaning access below unit.

Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch finish of unit, marring its appearance and making it susceptible to soil accumulation.

Do not lay unit on the side with the control panel. Damage to unit could occur.

Clean unit daily to avoid malfunctions and maintain sanitary operation.

Form No. FS2HACM-0815

MODEL DESCRIPTION

Power I/O

(on/off)

Switch

Warning Light

Crumb Tray

Digital Temperature

Controller

Adjustable

Heat Duct

Nylon Pan Support

F S 2 H A C - X P T

Style

Heated A ir Curtain

Full-Size Pan Capacity

Pass-Through

Flav-R-Savor

English

All Models

Flav-R-Savor®Heated Air Curtain Cabinets consist of an easy to clean stainless steel front panel and black powdercoat painted body. Features include an easy-to-use digital temperature controller, a lighted Power I/O (on/off) switch, easyglide nylon pan supports, removable crumb trays, metal sheathed heating elements, and a 6' (1829 mm) power cord with plug (FS2HAC-4PT CE export models come equipped with a 6' [1829 mm] power cord, but may not have a plug, depending on the configuration). The maximum setpoint temperature of the Flav-R-Savor Heated Air Curtain Cabinets is 190°F (87°C). The units can be sealed to the countertop or equipped with 4″ (102 mm) legs.

FS2HAC-2PT Model

The FS2HAC-2PT is a two-pan, pass-through style unit that allows for food product access from either side. The unit is capable of holding two full-size sheet pans.

FS2HAC-4PT Model

The FS2HAC-4PT is a four-pan, pass-through style unit that allows for food product access from either side. The unit is capable of holding four full-size sheet pans. Adjustable heat ducts at each lower corner allow temperature adjustment for food product on the bottom shelf.

MODEL DESIGNATION

FS2HAC-4PT Model

FS2HAC-2PT Model

Form No. FS2HACM-0815

English

WARNING

NEMA L14-20P

CEE 7/7 Schuko

CEE 17

BS-1363

NEMA 6-20P

AS 3112

Plug Configurations

Units are supplied from the factory with an electrical cord and plug installed (plugs are supplied according to the applications). Some export units may require field installation of the proper plug.

ELECTRIC SHOCK HAZARD:

NOTE: Receptacle not supplied by Hatco.

Plug Configurations

Electrical Rating Chart

Model Voltage Hertz Watts Amps Plug Configuration

SPECIFICATIONS

Shipping

Weight

FS2HAC-2PT 120/208 60 2589 10.8 NEMA L14-20P 165 lbs. (75 kg)

120/240 60 2589 10.8 NEMA L14-20P 165 lbs. (75 kg)

220 60 2538 11.5 NEMA 6-20P, CEE 7/7 Schuko, BS-1363 165 lbs. (75 kg)

240 60 3022 12.6 NEMA 6-20P 165 lbs. (75 kg) 220–230 (CE) 50 2538–2774 11.5–12.1 CEE 7/7 Schuko, CEE 17, AS 3112 165 lbs. (75 kg) 230–240 (CE) 50 2774–3022 12.1–12.6 BS-1363, CEE 17, AS 3112 165 lbs. (75 kg)

FS2HAC-4PT 120/208 60 3389 14.2 NEMA L14-20P 190 lbs. (86 kg)

120/240 60 3389 14.2 NEMA L14-20P 190 lbs. (86 kg)

220 60 3338 15.2 NEMA 6-20P, CEE 7/7 Schuko, No Plug 190 lbs. (86 kg)

240 60 3362 14.0 NEMA 6-20P 190 lbs. (86 kg) 220–230 (CE) 50 3338–3646 15.2–15.9 CEE 7/7 Schuko, CEE 17, No Plug 190 lbs. (86 kg) 230–240 (CE) 50 3080–3362 13.4–14.0 CEE 17, AS 3112, No Plug 190 lbs. (86 kg)

The shaded areas contain electrical information for International models only.

NOTE: Shipping weight includes packaging.

Form No. FS2HACM-0815

SPECIFICATIONS

Front View Side View

Dimensions

English

Width

Model

FS2HAC-2PT

FS2HAC-4PT

Cabinet Openings

FS2HAC-2PT: 18-1/8" W x 8-1/4" H (461 x 235 mm) FS2HAC-4PT: 18-1/8" W x 16-1/4" H (461 x 438 mm)

* Add 4" (102 mm) to Height (D) if legs are installed.

(A)

24-1/8"

(613 mm)

24-1/8"

(613 mm)

Depth

(B)

39-1/16"

(992 mm)

39-1/16"

(992 mm)

Depth

(C)

33"

(838 mm)

33"

(838 mm)

Height

(D)*

17-15/16

(455 mm) 25-15/16"

(658 mm)

Shelf

Height (E)

4″

(102 mm)

4″

(102 mm)

Footprint Width (F)

22-1/8"

(562 mm)

22-1/8"

(562 mm)

Footprint

Depth (G)

30-1/8"

(765 mm)

30-1/8"

(765 mm)

Dimensions (FS2HAC-4PT shown with legs included)

NOTE: Specification label located on the top of the unit. See

label for serial number and verification of unit electrical information.

Form No. FS2HACM-0815

English

NOTICE

CAUTION

Lengthen

Shorten

Adjustable tip for leveling.

WARNING

CAUTION

NOTICE

INSTALLATION

General

The Flav-R-Savor®Heated Air Curtain Cabinets are shipped with most components installed and ready for operation. The following installation instructions must be performed before plugging in and operating the cabinet.

ELECTRIC SHOCK HAZARD:

• Unit is not weatherproof. Locate unit indoors where ambient air temperature is a minimum of 70°F (21°C).

FIRE HAZARD: Locate unit a minimum of 1″ (25 mm) from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur.

5. Install any options or accessories that came with the unit. Refer to the OPTIONS AND ACCESSORIES section for details.

6. Plug the unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. See the SPECIFICATIONS section for details.

Installing 4" (102 mm) Legs

Some units may be supplied with 4" (102 mm) legs. Use the following procedure to install the legs.

Do not lay unit on the side with the control panel. Damage to unit could occur.

NOTE: Additional help may be needed to maneuver the unit to

the proper position for installing legs.

1. Carefully position the unit with the control panel facing up. This step requires at least two people.

2. Attach the 4" (102 mm) legs by turning the legs clockwise into one of the threaded holes in each of the four corners on the bottom of the unit. Hand-tighten until snug. Do not over-tighten.

Do not locate unit in area with excessive air movement around unit. Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, and exterior doors).

1. Remove the unit from the carton.

NOTE: To prevent delay in obtaining warranty coverage,

complete online warranty registration. See the

IMPORTANT OWNER INFORMATION section for details.

2. Remove tape and protective film from all surfaces of unit.

3. Place the unit in the desired location. This step requires at least two people.

• Locate the unit in an area where the ambient air temperature is constant and a minimum of 70°F (21°C). Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, and exterior doors).

• Make sure the unit is at the proper counter height in an

area convenient for use.

• Make sure the countertop is level and strong enough to

support the weight of the unit and food product.

• Make sure all the feet on the bottom of the unit are

positioned securely on the countertop.

4. Seal the unit to the countertop using an NSF-approved sealant or install the included 4″ (102 mm) legs. Refer to the “Installing the 4" (102 mm) Legs” procedure in this section.

Installing the Legs

3. Position the unit upright and move it to the desired operating location. This step requires at least two people.

NOTE: The feet on the 4″ (102 mm) legs are adjustable for

leveling the unit. Use an adjustable wrench to make leveling adjustments once the unit is placed in its final position.

Form No. FS2HACM-0815

OPERATION

CAUTION

Arrow

Power I/O (on/off)

Switch

Warning Light

Full-Size Sheet Pan

WARNING

General

Use the following procedures to turn on, prepare, and shut down the Heated Air Curtain Cabinets.

Read all safety messages in the IMPORTANT SAFETY INFORMATION section before operating this equipment.

Startup

1. Make sure the unit is plugged into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. Refer to the SPECIFICATIONS section for details.

2. Fill all the shelves of the unit with empty full-size sheet pans. Make sure all pans are behind the line next to the arrow inside each end of the unit.

NOTE: Keeping the sheet pans behind the arrows allows the air

currents in the unit to flow properly and maintain the required temperature.

English

Digital Temperature Controller

5. Allow the unit to reach the setpoint temperature before loading preheated food product onto the sheet pans.

NOTE: If the warning light illuminates during operation, a

blower malfunction has occurred. Turn off unit and contact an Authorized Service Agent or Hatco for assistance.

Shutdown

1. Move the Power I/O (on/off) switch to the “O” (off) position and allow the unit to cool.

NOTE: A cooling fan inside the unit will run for a short time after

the unit is turned off.

2. Perform the “Daily Cleaning” procedure in the MAINTENANCE section of this manual.

3. Move the Power I/O (on/off) switch to the “I” (on) position.

• The heating elements and blowers will energize.

• The digital temperature controller will energize and the

BURN HAZARD:

• Some exterior surfaces on unit will get hot. Use caution when touching these areas.

• Pan/tray will be very hot upon removal—use oven mitt, protective clothing, or pan gripper to remove.

4. On the digital temperature controller, press the key

three times to verify the setpoint temperature. (“SP” will be displayed after the second press.)

• The setpoint temperature will be shown for 10 seconds.

NOTE: The digital temperature controller is factory pre-set to a

Starting Up

current temperature of the cabinet or “LO” will appear on the display. “LO” indicates the cabinet temperature is below 70°F (21°C).

After 10 seconds, the display will revert to the current temperature of the unit. To change the setpoint temperature, refer to “Changing the Setpoint Temperature”.

setpoint temperature of 190°F (87°C). Once the setpoint temperature is changed, the new setpoint temperature will remain in memory until it is changed again.

Changing the Setpoint Temperature

Use the following procedure to change the setpoint temperature on the digital temperature controller.

1. Move the Power I/O (on/off) switch to the “I” (on) position.

2. Press the key three times. The current setpoint temperature will be shown on the TEMPERATURE display (“SP” will be displayed after the second press).

3. Press the key or key within 10 seconds to change the setpoint temperature.

4. Press the key to lock in the new setpoint temperature. The TEMPERATURE display will go blank for two seconds to show that the new setting has been accepted.

NOTE: After 10 seconds of inactivity during the programming

process, the controller will exit programming mode automatically without saving any changes.

5. Allow the unit to reach the setpoint temperature before loading food onto the sheet pans.

Changing the Fahrenheit/Celsius Setting

Use the following procedure to change between Fahrenheit and Celsius on the display.

1. Move the Power I/O (on/off) switch to the “I” (on) position.

2. Press the key once. Either an “F” for Fahrenheit or “C” for Celsius will be displayed.

3. Press the key or key within 10 seconds to change from “F” (Fahrenheit) and “C” (Celsius).

4. Press the key three times to lock in the new setting. The TEMPERATURE display will go blank for two seconds to show that the new setting has been accepted.

NOTE: After 10 seconds of inactivity during the programming

process, the controller will exit programming mode automatically without saving any changes.

Form No. FS2HACM-0815

English

Arrow

and Line

Heat duct cover in open position.

Loosened Screws

Tightened Screws

Heat duct cover in closed position.

Shelves #1 and #3

(minimum required positions)

Pan on bottom shelf

(minimum required position).

OPERATION

Using the Adjustable Heat Ducts

(FS2HAC-4PT only)

Adjustable heat ducts are located on each of the lower corners of the unit. When the heat ducts are open, they help maintain even temperatures throughout the cabinet.

To close the adjustable heat ducts for low temperature operation on the bottom shelf, perform the following procedure at each of the four heat ducts.

1. Loosen, but do not remove the two heat duct cover screws.

2. Push the heat duct cover toward the center of the unit until it stops.

3. Tighten the two heat duct cover screws.

Adjustable Heat Ducts (FS2HAC-4PT)

NOTE: All four heat duct covers must be in the same position

(open or closed) for proper operation of the unit.

Serving Instructions

Use the following instructions to load the unit and serve food product once the unit has reached operating temperature. FS2HAC models are designed as “pass-through” units that can be loaded and unloaded from either side.

All Models

• Always keep a full size sheet pan or two half-size sheet pans on the bottom shelf.

• Always position sheet pans behind the line next to the arrow inside each end of the unit.

• Once the unit is at setpoint temperature, load the sheet pans by pulling out one at a time, loading it with food product, and then replacing it in the unit.

• If using wire racks on the sheet pans; when the front wire rack on a sheet pan is empty, remove the wire rack and slide the second wire rack forward on the same pan using tongs.

FS2HAC-2PT Model

The FS2HAC-2PT model has a two sheet pan capacity. When two sheet pans are being used:

• Access the food product by reaching in with tongs and pulling the pan approximately half-way out of the unit.

• Serve the food product and then push the sheet pan back into the unit with tongs. Make sure the pan is behind the line next to the arrow inside each end of the unit.

When one sheet pan is being used:

• Position the sheet pan on the bottom shelf.

• Reach in with tongs and serve the food product. Do not pull out the sheet pan.

FS2HAC-2PT with One Pan

NOTE: For proper operation and air flow, FS2HAC-2PT models

must have at least one pan in the unit on the bottom shelf at all times.

FS2HAC-4PT Model

The FS2HAC-4PT model has a four sheet pan capacity. When referring to shelf positions in the unit, the bottom shelf is shelf #1 and the top shelf is shelf #4.

When all four sheet pans are being used:

• Access the food product by reaching in with tongs and pulling the pan approximately half-way out of the unit.

• Serve the food product and then push the sheet pan back into the unit with tongs. Make sure the pan is behind the line next to the arrows inside each end of the unit.

When less than four sheet pans are being used:

• Always keep two or more sheet pans in the unit.

• Always keep a sheet pan on the bottom shelf.

• When two sheet pans are being used, reach in with tongs and serve the food product. Do not pull out the sheet pans.

Form No. FS2HACM-0815

FS2HAC-4PT with Two Pans

NOTE: For proper operation and air flow, FS2HAC-4PT models

must have at least two pans in the unit at all times with one of the pans on the bottom shelf.

continued...

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