Hatco FDWDE-1 Installation Manual

WARNING

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FLAV-R-FRESH

Humidified Impulse Display Cabinets

Vitrines Umidificadas Impulse

FDWDE Series/Séries

Installation and Operating Manual

Manual de Instalação e Operação

P/N 07.04.424.00

Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.

English = p 2

Não opere este equipamento antes de ter lido e compreendido o conteúdo deste manual! Não seguir as instruções deste manual pode resultar em ferimentos graves ou morte. Este manual contém informações importantes de segurança relativas à manutenção, uso e operação deste produto. Caso você não consiga entender o conteúdo deste manual, leve ao conhecimento de seu supervisor. Mantenha este manual em lugar seguro para futuras consultas.

Português = p 18

NOTICE

CAUTION

WARNING

24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling 800-558-0607.

CONTENTS

English

Important Owner Information ..............................................2

Introduction...........................................................................2

Important Safety Information...............................................3

Model Description.................................................................4

Model Designation................................................................4

Specifications........................................................................5

Plug Configurations ............................................................5

Electrical Rating Chart........................................................5

Dimensions.........................................................................6

Installation.............................................................................7

General...............................................................................7

Reversing the Access Door................................................8

Relocation the Proximity Switch .........................................9

IMPORTANT OWNER INFORMATION

Record the model number, serial number, voltage, and purchase date of the unit in the spaces below (specification label located on the ceiling sheet inside of the unit). Please have this information available when calling Hatco for service assistance.

Model No. ________________________________________

Serial No. ________________________________________

Voltage __________________________________________

Date of Purchase __________________________________

Operation.............................................................................10

General.............................................................................10

Food Holding Guide..........................................................11

Maintenance ........................................................................11

General .............................................................................11

Daily Cleaning...................................................................11

Removing the Glass Panels .............................................12

Removing the Rotating Rack............................................12

Draining the Water Reservoir ...........................................12

Removing Lime and Mineral Deposits..............................13

Replacing a Display Light.................................................13

Troubleshooting Guide ......................................................14

Options and Accessories...................................................15

Limited Warranty.................................................................17

Service Information ............................................................17

Authorized Parts Distributors..............................Back Page

Business Hours: 8:00

Telephone: 800-558-0607; 414-671-6350

e-mail: partsandservice@hatcocorp.com

Fax: 800-690-2966 (Parts and Service)

AM to 5:00 PM Central Standard Time (CST)

(Summer Hours: June to September— 8:00

AM to 5:00 PM CST Monday–Thursday

8:00

AM to 2:30 PM CST Friday)

414-671-3976 (International)

Completing online warranty registration will prevent delay in obtaining warranty coverage. Access the Hatco website at www.hatcocorp.com, select the Parts & Service pull-down menu, and click on “Warranty Registration”.

INTRODUCTION

Hatco Flav-R-Fresh®Humidified Impulse Display Cabinets are designed to hold prepared foods for prolonged periods of time while maintaining that “just-made” quality. Hatco Humidified Impulse Display Cabinets provide the best environment for food products by regulating the air temperature while at the same time balancing the humidity level. The use of controlled, moisturized heat maintains serving temperature and food texture longer than conventional dry holding equipment.

The Flav-R-Fresh air flow pattern is designed to maintain consistent cabinet temperature without drying out foods. The precise combination of heat and humidity creates a “blanket” effect around the food. The air flow rate enables the cabinet to recover temperature rapidly after opening and closing the door.

Hatco Flav-R-Fresh Humidified Impulse Display Cabinets are products of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.

Additional information can be found by visiting our web site at www.hatcocorp.com.

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Safety information that appears in this manual is identified by the following signal word panels:

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

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NOTICE is used to address practices not related to personal injury.

Form No. FDWDEM-0313

NOTICE

CAUTION

WARNING

English

IMPORTANT SAFETY INFORMATION

Read the following important safety information before using this equipment to avoid

serious injury or death and to avoid damage to equipment or property.

ELECTRIC SHOCK HAZARD:

• Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install the proper voltage and size electrical receptacle.

• Turn OFF power switch, unplug power cord, and allow unit to cool before performing any cleaning, adjustments, or maintenance.

• Unit is not weatherproof. Locate unit indoors where ambient air temperature is a minimum of 70°F (21°C).

• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.

• Do not steam clean or use excessive water on unit.

• Turn OFF power switch and allow unit to cool before draining water reservoir.

• Do not pull unit by power cord.

• Discontinue use if power cord is frayed or worn.

• Do not attempt to repair or replace a damaged power cord. The cord must be replaced by Hatco, an Authorized Hatco Service Agent, or a person with similar qualifications.

• This unit must be serviced by qualified personnel only. Service by unqualified personnel may lead to electric shock or burn.

• Do not overfill water reservoir. Overfilling can cause electrical shock. Water reservoir is full when LOW WATER indicator light turns off.

• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.

FIRE HAZARD: Locate unit a minimum of 1″ (25 mm) from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur.

Use only light bulbs that meet or exceed National Sanitation Foundation (NSF) standards and are specifically designed for food holding areas. Breakage of light bulbs not specially-coated could result in personal injury and/or food contamination.

Make sure all operators have been instructed on the safe and proper use of the unit.

This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from the unit.

Make sure food product has been heated to the proper food-safe temperature before placing in unit. Failure to heat food product properly may result in serious health risks. This unit is for holding pre-heated food product only.

Hatco Corporation is not responsible for the actual food product serving temperature. It is the responsibility of the user to ensure that the food product is held and served at a safe temperature.

This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976.

BURN HAZARD: Some exterior surfaces on the unit will get hot. Use caution when touching these areas.

Locate unit at proper counter height in an area that is convenient for use. Location should be level to prevent unit or its contents from falling accidentally and strong enough to support weight of unit and contents.

Transport unit in upright position only. Before moving or tipping unit, secure all glass surfaces with tape and drain water from humidified units. Failure to do so may result in personal injury and damage to unit.

Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch finish of unit, marring its appearance and making it susceptible to soil accumulation.

Clean unit daily to avoid malfunctions and maintain sanitary operation.

Do not lay unit on the side with control panel. Damage to unit could occur.

Use of distilled water in water reservoir of humidified units is recommended to preserve the life of electrical and mechanical components. If non-distilled water is used, reservoir will require periodic cleaning and deliming (refer to MAINTENANCE section for cleaning procedure). Unit failure due to lime or mineral deposits is not covered under warranty.

Do not use deionized water. Deionized water will shorten life of water pan and heating element.

Form No. FDWDEM-0313

MODEL DESCRIPTION

F D W D E - 1 X

Flav-R-Fresh

Warmer

Display

Designer

Econoline

Door Quantity

No Motorized Rack Rotation

English

All Models

All Flav-R-Fresh®Humidified Impulse Display Cabinets have an air heating system, humidity system with low water control protection, incandescent lamps, tempered glass sides, and a door. The standard access door can be hinged left or right. The pretzel tree display rack is stainless steel and the other display racks are nickel-plated. All units are available in several Designer colors.

Model FDWDE-1

Model FDWDE-1 is a single door model with a motorized rotating display. It comes standard with a pizza rack that holds up to four (4) round pizza pans with a maximum diameter of 15″ (381 mm). The rotating rack stops automatically when the door is opened. An optional rotating pretzel tree or a 4-shelf multipurpose stationary rack is also available.

Model FDWDE-1X

Model FDWDE-1X is similar to the FDWDE-1, but features a 4-shelf, multi-purpose stationary rack instead of the rotating display. The rack can hold pans with a maximum width of 13″ (330 mm) and a depth of 18″ (457 mm).

NOTE: A FDWDE-1X model cannot be converted to FDWDE-1,

FDWDE-2, or FDWDE-2X models.

Model FDWDE-2X

Model FDWDE-2X is similar to the FDWDE-2, but features a 4shelf, multi-purpose stationary rack instead of the rotating display. The rack can hold pans with a maximum width of 13″ (330 mm) and a depth of 18″ (457 mm).

NOTE: A FDWDE-1 model cannot be converted to FDWDE-2

Model FDWDE-2

Model FDWDE-2 has the same features as the FDWDE-1, but includes an additional door on the opposite side of the controls for pass-through convenience.

NOTE: A FDWDE-2 model cannot be converted to FDWDE-1

MODEL DESIGNATION

FDWDE-1

or FDWDE-2X models.

or FDWDE-1X models.

FDWDE-1X

NOTE: A FDWDE-2X model cannot be converted to FDWDE-1,

NOTE: Refer to the OPTIONS AND ACCESSORIES section

FDWDE-1X, or FDWDE-2 models.

in this manual for additional options available for the above models.

Form No. FDWDEM-0313

English

WARNING

NEMA 5-15P

CEE 7/7 Schuko AS 3112

BS-1363

SPECIFICATIONS

Plug Configurations

Units are supplied from the factory with an electrical cord and plug installed. Plugs are supplied according to the applications.

ELECTRIC SHOCK HAZARD: Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install the proper voltage and size electrical receptacle.

NOTE: Specification label is located on the ceiling sheet inside

of the unit. See label for serial number and verification of unit electrical information.

Plug Configurations

NOTE: Receptacle not supplied by Hatco.

Electrical Rating Chart

Model Voltage Watts Amps Plug Configuration Shipping Weight

FDWDE-1 100 1440 14.4 NEMA 5-15P 92 lbs. (42 kg)

(with humidity) 120 1420 11.8 NEMA 5-15P 92 lbs. (42 kg)

220 1470 6.7 CEE 7/7 Schuko or BS-1363 92 lbs. (42 kg) 220-230 1470-1607 6.7-7.0 CEE 7/7 Schuko 92 lbs. (42 kg) 230-240 1350-1470 5.9-6.1 BS-1363 or AS 3112 92 lbs. (42 kg)

FDWDE-1 100 1115 11.2 NEMA 5-15P 92 lbs. (42 kg)

(no humidity) 120 1095 9.1 NEMA 5-15P 92 lbs. (42 kg)

220 1145 5.2 CEE 7/7 Schuko or BS-1363 92 lbs. (42 kg) 220-230 1145-1251 5.2-5.4 CEE 7/7 Schuko 92 lbs. (42 kg) 230-240 1052-1145 4.6-4.8 BS-1363 or AS 3112 92 lbs. (42 kg)

FDWDE-2 100 1440 14.4 NEMA 5-15P 90 lbs. (41 kg)

(with humidity) 120 1420 11.8 NEMA 5-15P 90 lbs. (41 kg)

220 1470 6.7 CEE 7/7 Schuko or BS-1363 90 lbs. (41 kg) 220-230 1470-1607 6.7-7.0 CEE 7/7 Schuko 90 lbs. (41 kg) 230-240 1350-1470 5.9-6.1 BS-1363 or AS 3112 90 lbs. (41 kg)

FDWDE-2 100 1115 11.2 NEMA 5-15P 90 lbs. (41 kg)

(no humidity) 120 1095 9.1 NEMA 5-15P 90 lbs. (41 kg)

220 1145 5.2 CEE 7/7 Schuko or BS-1363 90 lbs. (41 kg) 220-230 1145-1251 5.2-5.4 CEE 7/7 Schuko 92 lbs. (42 kg) 230-240 1052-1145 4.6-4.8 BS-1363 or AS 3112 92 lbs. (42 kg)

The shaded areas contain electrical information for International models only.

Form No. FDWDEM-0313

Front View Side View

A B

SPECIFICATIONS

Dimensions

English

Width

Model

FDWDE-1 19-3/8″

FDWDE-1X 19-3/8″

FDWDE-2 19-3/8″

FDWDE-2X 19-3/8″

Cabinet Openings:

FDWDE-1, -1X, -2, -2X = 15-3/4″ W x 19-3/4″ H (400 x 502 mm)

* Add 3″ (76 mm) to Height (C) of the unit if the 4″ (102 mm) leg option is installed.

(A)

(492 mm)

Depth

(B)

20-7/8″

(530 mm)

20-7/8″

(530 mm)

22″

(559 mm)

22″

(559 mm)

Height

(C)*

28-5/8″

(727 mm)

28-5/8″

(727 mm)

28-5/8″

(727 mm)

28-5/8″

(727 mm)

Footprint Width (D)

16-3/16″

(411 mm)

16-3/16″

(411 mm)

16-3/16″

(411 mm)

16-3/16″

(411 mm)

Footprint

Depth (E)

16-1/4″

(413 mm)

16-1/4″

(413 mm)

16-1/4″

(413 mm)

16-1/4″

(413 mm)

Form No. FDWDEM-0313

Rubber Tab

CAUTION

WARNING

NOTICE

Shipping

Foot

1" Foot

English

INSTALLATION

General

Flav-R-Fresh®Humidified Impulse Display Cabinets are shipped with most components installed and ready for operation. The following installation instructions must be performed before plugging in and operating this unit.

ELECTRIC SHOCK HAZARD: Unit is not weatherproof. Locate unit indoors where ambient air temperature is a minimum of 70°F (21°C).

FIRE HAZARD: Locate unit a minimum of 1″ (25 mm) from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur.

1. Remove the unit from the carton. Two people are required for this step.

NOTE: To prevent delay in obtaining warranty coverage,

complete online warranty registration. See the IMPORTANT OWNER INFORMATION section for details.

NOTE: For cabinets with the optional 4″ (102 mm) adjustable

legs, see the OPTIONS AND ACCESSORIES section for installation instructions. Do not remove glass protection until leg installation is complete.

3. Remove all tape and protective packaging from all surfaces of the unit, shelves, and any accessories.

• Glass Panels—The cabinets have tempered glass panels that are protected during shipping using rubber tabs along the glass edges and tape to hold the panels securely. These tabs and tape must be removed prior to cabinet operation.

Shipping Tab for Glass Panels

4. Place the unit in the desired location. Two people are required for this step.

• Locate the unit in an area where the ambient air temperature is constant and a minimum of 70°F (21°C). Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods and air conditioning ducts).

• Make sure the unit is at the proper counter height in an area convenient for use.

• Make sure the countertop is level and strong enough to support the weight of the unit and food product.

Do not lay unit on the side with control panel. Damage to unit could occur.

2. Install the four 1″ (25 mm) metal, screw-type feet. To install: a. Make sure all glass sides and doors are secure with

tape. Lay the unit on its side. b. Unscrew and remove the four rubber shipping feet. c. Screw the 1″ (25 mm) feet into the holes where the

shipping feet were located. d. After all the feet are tightened, return the unit to its

upright position.

Installing the 1″ (25 mm) Feet

Form No. FDWDEM-0313

Striker Plate

Glass Door

Hinge Bracket Assembly

Hinge Pin Screw

INSTALLATION

English

Reversing the Access Door

The Flav-R-Fresh©access door(s) may be hinged on either the left or right side for convenience. Use the following procedure to reverse the access door.

NOTE: For models equipped with a motorized rotating rack

(FDWDE-1 and FDWDE-2), the “Relocating the Proximity Switch” procedure in this section must be performed after reversing the access door(s).

1. Remove the top hinge pin screw that holds the door to the hinge.

2. Tip the door assembly forward (away from cabinet) and lift gently to clear the bottom hinge assembly. Remove the nylon washer(s).

3. Reinstall the top hinge pin screw that was removed in Step 1.

4. Remove the screws holding the hinges to the cabinet.

5. Remove the screws from the striker plates on the non-hinge side of the cabinet.

6. Install the striker plates on the opposite side of the cabinet where the hinges were previously mounted.

7. Install the hinges on the opposite side of the cabinet where the striker plates were previously mounted using the original hinge mounting screws.

8. Carefully rotate the door 180°.

9. Remove the hinge pin screw from the end that is now the top.

10. Carefully place the door assembly with the nylon washer(s) into the bottom hinge.

11. Tip/tilt the door assembly towards the cabinet and align the door top with the hinge. Reinstall the top door hinge pin screw through the hinge and into the door top.

Reversing the Access Door

Form No. FDWDEM-0313

Proximity Switch

Mounting with Door

Opening from Left-

Hinged Right

Proximity Switch

Mounting with Door

Opening from Right-

Hinged Left

Screw

English

INSTALLATION

Relocating the Proximity Switch

(Rack Motor Models Only)

Units equipped with a rack motor will require relocating the proximity switch(es) after reversing the door(s).

The proximity switch signals the rack motor to stop when a door is opened and to start when the door is closed. Follow the steps listed below to move the proximity switch(es) to the proper position after reversing the door(s). Unit requires one switch per door.

1. Turn off the unit. Unplug the unit from the power source.

2. Remove the four screws and top cover.

3. Remove the screw and nut securing the proximity switch to the cabinet ceiling sheet. The screw is accessed from inside the cabinet. Reinstall screw and nut into hole after removing switch.

4. Cut the cable tie securing the proximity switch wires to the wiring harness. Mark the two wires for reassembly and unplug the wires from the proximity switch wire leads. Route the wires to the opposite corner and reattach the wires to the switch wire leads.

NOTE: Make sure to install the proximity switch in the

orientation shown below for the specific installation location. Incorrect orientation will result in malfunction of the proximity switch.

5. Remove the screw and nut from the new mounting hole. Secure the proximity switch to the mounting hole with the screw and nut. Make sure to maintain proper switch orientation when tightening the hardware.

6. Make sure wires do not interfere with the other components inside the cabinet, then secure switch wires to wiring harness with a cable tie (not supplied).

NOTE: On models equipped with two doors, it may be

necessary to move the air chamber to access the proximity switch on the customer-side door. Drain all water from the unit, remove the drain plug from inside the cabinet, and remove the four screws securing the air chamber assembly to the cabinet. Carefully move the air chamber out of the way to access the proximity switch. Reassemble after relocating switch.

7. Install the top cover and four screws.

8. Plug the unit into the proper power source.

9. Turn on the unit and test the operation of the proximity switch(es) by making sure the rack rotates when the doors are closed and stops rotating when a door is opened.

Form No. FDWDEM-0313

Relocating the Proximity Switch

NOTICE

WARNING

CAUTION

WARNING

364

OPERATION

English

General

Use the following procedures to operate Flav-R-Fresh Humidified Impulse Display Cabinets.

Read all safety messages in the IMPORTANT SAFETY INFORMATION section before operating this equipment.

Startup

1. Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. See the SPECIFICATIONS section for details.

2. Move the POWER ON/OFF (I/O) switch to the ON (I) POSITION.

• The display lights will turn on and the heating system will start up.

• The HUMIDITYCYCLE (if humidified) and LOW WATER indicator lights will turn on.

Do not use deionized water. Deionized water will shorten life of water pan and heating element.

NOTE: Unit failure caused by deionized water is not covered by

warranty.

3. On humidified units, fill the water reservoir with clean water. To fill the reservoir:

a. Lift up the fill cup cover and pull forward. b. Slowly pour the water into the cup until the LOW WATER

indicator light goes off.

*IMPORTANT NOTE*

When using distilled water, add one teaspoon of salt to the

water reservoir during the initial water fill only. This will ensure proper operation of the water level sensors.

ELECTRIC SHOCK HAZARD: Do not overfill water reservoir. Overfilling can cause electrical shock. Water reservoir is full when LOW WATER indicator light turns off.

NOTE: On the initial fill, the water reservoir capacity is 80

ounces or 2-1/2 quarts (2.3 liters).

4. On humidified units, set the HUMIDITY control to the desired setting. See the “Food Holding Guide” for recommendations.

5. Set the TEMPERATURE control to the desired setting. See the “Food Holding Guide” for recommendations.

6. Allow the unit 20 minutes to reach operating temperature before loading the cabinet with pre-heated food product.

BURN HAZARD: Some exterior surfaces on the unit will get hot. Use caution when touching these areas.

NOTE: Temperature and humidity settings may vary depending

upon product make-up and consistency. The thermometer shows the temperature inside the cabinet, not the product temperature.

The capacity of the water reservoir permits uninterrupted operation for approximately 3–6 hours, depending on the settings and how frequently the door is opened. When the LOW WATER indicator light is lit, add water to the reservoir. The water reservoir refill capacity is approximately 64 ounces, or two (2) quarts (1.9 liters). WARNING! ELECTRIC SHOCK HAZARD—

Do not overfill water reservoir.

Flav-R-Fresh Control Panel

Form No. FDWDEM-0313

English

WARNING

NOTICE

OPERATION

Food Holding Guide

Maximum Humidity Temperature

Type of Food Holding Time Setting °F °C

Biscuits 4 Hours 4 130 55

Chicken Pieces (Fried) 4 Hours 7 175 80

Croissants 4 Hours 1 140 60

Fruit Pies 3-1/2 Hours 4 140 60

Onion Rings 1/2 to 1 Hour 1 175 80

Pizza — Thick Crust 1 Hour 4 185 85

Thin Crust 1 Hour 5 180 82

Pretzels 3 Hours 4 140 60

Wrapped Sandwiches 2 Hours 4 180 82

NOTE: All times and settings are recommendations only and may vary depending on product preparation, cooking time, and

internal food temperature.

MAINTENANCE

General

Hatco Flav-R-Fresh®Humidified Impulse Display Cabinets are designed for maximum durability and performance, with minimum maintenance.

ELECTRIC SHOCK HAZARD:

• Turn OFF power switch, unplug power cord, and allow unit to cool before performing any cleaning, adjustments, or maintenance.

• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.

• Do not steam clean or use excessive water on unit.

This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-5580607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976.

Daily Cleaning

To preserve the finish of the unit, perform the following cleaning procedure daily.

Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch finish of unit, marring its appearance and making it susceptible to soil accumulation.

1. Turn off the unit, unplug the power cord, and allow the unit to cool.

2. Remove and wash all food pans.

3. Wipe down all interior and exterior metal surfaces with a damp cloth. Stubborn stains may be removed with a good non-abrasive cleaner. Clean hard to reach areas using a small brush and mild soap.

NOTE: Both the rotating display rack and the stationary rack

are removable for cleaning, if necessary. Refer to the “Removing the Rotating Rack” procedure in this section for removal.

4. Clean the glass side panels and door panel(s) using ordinary glass cleaner and a damp, soft cloth or paper towel. The side panels are removable for detailed cleaning, if necessary. Refer to the “Removing the Glass Panels” procedure in this section for removal.

Form No. FDWDEM-0313

+ 25 hidden pages

Hatco FDWDE-1 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual