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EBOOSTERM-0406-1
User Manual
40 pgs729 Kb0

Hatco EBOOSTERM-0406-1 User Manual

Electric Booster Water Heaters
Imperial “S”
Compact “C”
Mini-Compact “MC”
Series
Installation &
Operating Manual
I&W #07.05.001.00
Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio daño. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. No opere este equipo al menos que haya leído y comprendido el contenido de este manual.
Form No. EBOOSTERM-0406
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CONTENTS
INTRODUCTION
Hatco Electric Booster Water Heaters are designed for use with commercial dishwashers to boost the temperature of the regularly available hot water, usually 110°-150°F (43°-66°C) up to 180°F (82°C). Water at 180°F (82°C) can be used as sanitizing rinse water in commercial dishwashers in accordance with Health Codes, NSF Standard #5 and plumbing codes.
All Hatco Booster Heaters are ready for electrical and plumbing service connections, with a pre-set ambient compensated immersion thermostat(s) and a high temperature limit switch. The service area is accessible from the front of the unit, permitting easy installation.
This manual provides the installation, safety and operating instructions for the Booster Heaters. We recommend all installation, operating and safety
instructions appearing in this manual be read prior to installation or operation of your Booster Heaters. Safety instructions that appear in this manual after a warning symbol and the words WARNING or
CAUTION printed in bold face are very important.
WARNING means there is the possibility of
serious personal injury or death to yourself or others. CAUTION means there is the possibility of minor or moderate injury. CAUTION without the symbol signifies the possibility of equipment or property damage only.
Hatco Electric Booster Water Heaters are a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance and optimum performance. Every unit is thoroughly inspected and tested prior to shipment.
Important Owner Information...............................i
Introduction ...........................................................i
Important Safety Information ..............................1
Model Description................................................4
All Models........................................................4
Imperial Models “S” Series..............................4
Compact Models “C” Series............................4
Mini-Compact Models “MC” Series.................4
Specifications.......................................................5
Circuit Breaker & Fused Disconnect
Switch Sizes....................................................5
Sizing Chart for Low-Temp Dishmachines......8
Booster Heater Sizing Chart.........................10
Capacity Charts.............................................14
Dimensions....................................................15
Installation..........................................................16
Location.........................................................16
All Models......................................................17
Pressure & Temperature Relief Valves.........19
Pressure Reducing Valve..............................20
Temperature/Pressure Gauges.....................20
Blended Phosphate Water
Treatment System (Optional)........................20
Plumbing Connections..................................20
Electrical-All Sizes and Voltages ...................25
Operation............................................................26
System Start-up.............................................26
Shut Down.....................................................24
Maintenance .......................................................26
General..........................................................27
Accessories........................................................29
Troubleshooting.................................................30
Hatco Limited Warranty.....................................34
Authorized Parts Distributors............Back Cover
IMPORTANT OWNER INFORMATION
Record the model number, serial number (identification decal located on the unit), voltage and purchase date of your Electric Booster Water Heater in the spaces below. Please have this information available when calling Hatco for service assistance.
Model No. ________________________________ Serial No. ________________________________ Voltage __________________________________ Date of Purchase __________________________
Business 8:00 a.m. to 5:00 p.m. Hours: Central Standard Time
(Summer Hours: June to September – 8:00 a.m. to 5:00 p.m. C.D.T. Monday through Thursday
8:00 a.m. to 2:30 p.m. C.D.T. Friday) Telephone: (800) 558-0607; (414) 671-6350 Fax: (800) 690-2966 (Parts & Service)
(414) 671-3976 (International)
Additional information can be found by visiting our web site at www.hatcocorp.com
24-Hour 7-Day Parts & Service Assistance available in the United States and Canada by calling (800) 558-0607.
Form No. EBOOSTERM-0406
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IMPORTANT SAFETY INFORMATION
WARNINGS
To avoid personal injury or damage to equipment, the booster heater must be installed by qualified, trained installers. Installation must conform to all local electrical and plumbing codes. Check with your local plumbing and electrical inspectors for proper procedures and codes.
To avoid any injury or damage to the booster heater turn the power OFF at the disconnect switch/circuit breaker and allow to cool before performing any maintenance or adjustments.
For proper electrical installation conforming to local electrical codes and the National Electrical Code (N.E.C.), consult a licensed electrical contractor.
To avoid injury or damage to dishwashing equipment do not connect Hatco Electric Booster Water Heaters to domestic (consumer) dishmachines or other domestic utilized equipment.
To avoid any injury or damage to equipment and to assure proper operation do not connect an expansion tank of any type to booster heater water lines.
To avoid personal injury or damage to the Hatco Electric Booster Water Heater , onlyuse plumbing material suitable for a minimum water temperature of 200°F (93°C). Materials used must meet National Sanitation Foundation (NSF) specifications and all local plumbing codes and regulations.
To avoid personal injury or damage to the unit aftermarket covers must not be placed on or over the booster heater. Doing so can cause temperature and moisture build-up resulting in premature failure and electrical shock.
It is essential to recognize that even though a water heater may be properly installed initially and approved, there always exists the possibility that unknowing individuals might alter or change the installation in a manner that would render it unsafe. Therefore, it is important that all safety programs provide some mechanism to assure that these installations are inspected periodically.
WARNINGS
Hatco has always endorsed the use of safety equipment when using a booster water heater or storage-type water heater. Hatco booster heaters are shipped with a temperature/pressure relief valve at no extra charge. This valve must be installed into the marked opening provided in the tank. Valves supplied by Hatco are designed for high temperature commercial operation. Do not substitute Hatco supplied valves with valves designed for domestic operation.
Temperature/pressure protective equipment should not be less than a combination temperature/pressure relief valve certified by a nationally recognized testing laboratory that maintains periodic inspection of the production of this equipment and meets the requirements for Relief Valves and Automatic Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22-1979. The temperature/pressure relief valve must be marked with a minimum set pressure not to exceed the marked hydrostatic test pressure of the booster heater as noted on the unit specifications.
To avoid personal injury or damage to the equipment make sure the dishtable is strong enough to support the weight of the booster heater and water when installing with slide mounting brackets.
To avoid personal injury or damage to the equipment, follow standard welding procedures when attaching sliderails to bottom of dishtable.
Water in the unit is very hot. Wear protective gloves and proper attire when operating to avoid injury.
To assure proper operation and avoid a possible unsafe condition, the booster heater must be installed in a horizontal position with the base parallel to the floor and the inlet connection at the lowest point.
This product contains fiberglass, a product known to the state of California to cause cancer, birth defects or other reproductive harm.
To avoid any injury or damage do not install the unit in an area where flammable liquids or combustible vapors are present.
IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property.
Form No. EBOOSTERM-0406
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IMPORTANT SAFETY INFORMATION
IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property.
WARNINGS
Valves supplied by Hatco are designed for high temperature commercial operation. Do not substitute Hatco valves with valves designed for domestic water heaters.
Units are equipped with a High Temperature Limit Safety Switch that will shut the power off if the unit overheats. T o avoid any injury to personnel or damage to the unit, contact an Authorized Hatco Service Agent if the High Temperature Limit Safety Switch cannot be reset or continues to trip.
To avoid personal injury and to assure safe operation install the booster heater as close as possible to the commercial dishwasher. Employ recirculation if distance between booster and commercial dishwasher exceeds National Sanitation Foundation (NSF) specifications of five (5) linear feet (1524 mm).
T o avoid personal injury and avoid damage to the booster heater refer to BOOSTER HEATER SIZING CHART in this manual.
If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690­2966 or International fax 414-671-3976.
This product has no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Replacement Parts when service is required.
Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn.
WARNINGS (CONTINUED)
FOR INSTALLING PRESSURE AND TEMPERATURE RELIEF VALVES IN ACCORDANCE WITH AMERICAN NATIONAL STD. Z21.22-1979. Combination pressure and temperature relief valves with extension thermostats must be installed so that the temperature-sensing element is immersed in the water within the top 6" (152 mm) of the tank. They must be installed either in the hot outlet service line or directly in a tank tapping. Combination pressure and temperature relief valves that do not have extension elements must be mounted directly in a tank tapping located within the top 6" (152 mm) of the tank, and shall be adequately insulated and located so as to assure isolation from the flue gas heat or other ambient conditions that are not indicative of stored water temperature. TO AVOID WATER DAMAGE OR SCALDING DUE TO VALVE OPERATION, DRAIN PIPE MUST BE CONNECTED TO VALVE OUTLET AND RUN TO A SAFE PLACE OF DISPOSAL. Discharge line must be as short as possible and be the same size as the valve discharge connection throughout its entire length. Drain line must pitch downward from the valve and must terminate between 1-1/2" (38 mm) and 6" (152 mm) above the floor drain where any discharge will be clearly visible. The drain line shall terminate plain, not threaded, with material serviceable for temperatures up to 250°F (121°C) or greater. Excessive length, over 30' (9144 mm), or use of more than four elbows can cause a restriction and reduce the discharge capacity of the valve. No shut-off valve shall be installed between the relief valve and tank, or in the drain line. Valve lever must be tripped periodically to assure that waterways are clear. This device is designated for emergency safety relief and shall not be used as an operating control. The valves are set to relieve at 150 psi (1034 kPa) or when water temperature reaches 210°F (99°C). Read tag on valve for additional information.
To avoid any injury or damage, the booster heater must only be serviced by qualified personnel.
Form No. EBOOSTERM-0406
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IMPORTANT SAFETY INFORMATION
IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property.
CAUTIONS
To prevent electrolysis or plumbing damage dielectric couplings should be used in connecting dissimilar metals, such as galvanized to copper.
To avoid possible leaks, do not back out or loosen any pipe fitting.
Do not lay unit on the side with the control panel or damage to unit could occur.
To avoid damage to the unit always drain the booster heater with power to the unit off, or element burnout could occur.
Incoming water in excess of 3 grains of hardness per gallon ([GPG] .75 grains of hardness per liter [GPL]) must be treated and softened before being supplied to booster heater(s). Water containing over 3 GPG or .75 GPL will decrease efficiency, increase energy use, and reduce the operating life of the unit through increased lime build-up. Product failure caused by liming or sediment buildup is not covered under warranty.
T o assure proper performance Hatco Electric Booster Water Heaters are only to be connected to the same power supply as indicated on the specification decal. Units connected to an incorrect power supply voids the product warranty and may damage the equipment.
To assure proper operation on all Compact Series Booster Heaters, do not turn or adjust inlet water connection on unit. Doing so will change the internal water flow.
CAUTIONS
To assure proper operation do not use anti­siphon or check valve on the incoming water line.
Do not connect the heater directly to a boiler or furnace coil or any other uncontrolled temperature source, or the thermostat could be damaged causing the unit to overheat.
Unit is not weatherproof. For safe and proper operation the unit must be located indoors where the ambient air temperature is constant and is a minimum of 70°F (21°C).
CAUTIONS
Hatco requires that two temperature/pressure gauges, Hatco part number 03.01.003.00, be installed to assure proper operation. Install one in the supply line before the pressure reducing valve and one in the outlet line as close to the booster heater as possible. This provides a visual check of the water temperature and pressure before and after the water heater.
If water supply pressure to the booster inlet is over 20 psi (138 kPa) during flow, install Hatco pressure reducing valve with built-in bypass, Hatco part number 03.02.004.00, for proper operation of dishwater rinse nozzles.
NOTE: The pressure reducing valve must be the type equipped with a high pressure bypass as supplied by Hatco.
Do not turn on power to the booster heater until the tank has been filled with water and all air has been vented through the dishwasher rinse nozzle. The heating elements will burn out in seconds if operated when they are not immersed in water.
To assure proper operation on all Large Compact Series units, (C-24 to C-57), do not turn or adjust outlet water connection.
Form No. EBOOSTERM-0406
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MODEL DESCRIPTIONS
ALL MODELS
Hatco Electric Water Booster Heaters are available in three models: Imperial, Compact and Mini­Compact. All standard models include a booster heater with low-water cut-off system, temperature/pressure relief valve, pressure reducing valve with built-in high pressure bypass, two temperature/pressure gauges and a high temperature limit safety switch.
IMPERIAL MODELS “S” SERIES
Hatco Imperial models feature a Castone®tank with a 10 year limited warranty, an ON/OFF switch, an indicator light and 6" (152 mm) legs. Imperial units have a capacity of 16 gallons (61 liters) and provide up to 573 gph (2169 lph) of sanitizing rinse water based on a 40°F (22°C) temperature rise.
COMPACT MODELS “C” SERIES
Hatco Compact models feature a Castone®tank with a 10 year limited warranty, an ON/OFF switch, an indicator light and either 6" (152 mm) legs or slide mounting brackets for mounting under a dish table. Compact units have a capacity of 6 gallons (23 liters) and provide up to 573 gph (2169 lph) of sanitizing rinse water based on a 40°F (22°C) temperature rise.
MINI-COMPACT MODELS “MC” SERIES
Hatco Mini-Compact models feature a stainless steel tank and 6" (152 mm) legs. Mini-Compact units have a capacity of 3.2 gallons (12 liters) and provide up to 114 gph (432 lph) of sanitizing rinse water based on a 40°F (22°C) temperature rise. Ideal for either hot water sanitizing or point-of-use hot water dispensing.
Figure 1. Imperial Model
Figure 2. Compact Model
Figure 3. Mini-Compact Model
Form No. EBOOSTERM-0406
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SPECIFICATIONS
kW Volts* Phase Amp Draw Breaker or Copper Conduit
L1 L2 L3 Fuse Size Wire Size Size
4 208 1 19 19 - 30 10 1/2" (13 mm)
240 1 17 17 - 30 10 1/2" (13 mm) 480 1 8 8 - 15 14 1/2" (13 mm)
5 208 1 24 24 - 30 10 1/2" (13 mm)
240 1 21 21 - 30 10 1/2" (13 mm) 480 1 10 10 - 15 14 1/2" (13 mm)
6 208 1 29 29 - 40 8 1/2" (13 mm)
208 3 14 25 14 40 8 1/2" (13 mm) 240 1 25 25 - 40 8 1/2" (13 mm) 240 3 13 22 13 30 10 1/2" (13 mm) 380 3 9.2 9.2 9.2 15 14 1/2" (13 mm) 480 3 6 11 6 15 14 1/2" (13 mm) 600 3 5.7 5.7 5.7 15 14 1/2" (13 mm)
7 208 1 34 34 - 50 8 1/2" (13 mm)
208 3 17 29 17 40 8 3/4" (19 mm) 240 1 29 29 - 40 8 1/2" (13 mm) 240 3 15 25 15 40 8 1/2" (13 mm) 380 3 11.4 11.4 11.4 15 14 1/2" (13 mm) 480 3 7 13 7 20 12 1/2" (13 mm) 600 3 6.7 6.7 6.7 15 14 1/2" (13 mm)
9 208 1 43 43 - 60 6 1/2" (13 mm)
208 3 22 38 22 50 8 1/2" (13 mm) 240 1 38 38 - 50 8 1/2" (13 mm) 240 3 19 33 19 50 8 1/2" (13 mm) 380 3 13.3 13.3 13.3 20 12 1/2" (13 mm) 480 3 9 16 9 20 12 1/2" (13 mm) 600 3 8.7 8.7 8.7 15 14 1/2" (13 mm)
9.9 208 1 47.5 47.5 - 60 6 1/2" (13 mm) 208 3 27.5 27.5 27.5 40 8 1/2" (13 mm)
10.4 208 3 28.8 28.8 28.8 40 8 1/2" (13 mm)
10.5 208 1 51 51 - 70 4 3/4" (19 mm) 208 3 29 29 29 40 8 1/2" (13 mm) 240 1 44 44 - 60 6 1/2" (13 mm) 240 3 25.3 25.3 25.3 40 8 1/2" (13 mm) 480 3 12.6 12.6 12.6 20 12 1/2" (13 mm) 600 3 10 10 10 15 14 1/2" (13 mm)
11.4 240 1 47.5 47.5 - 60 6 1/2" (13 mm) 240 3 27.5 27.5 27.5 40 8 1/2" (13 mm) 480 3 13.7 13.7 13.7 20 12 1/2" (13 mm)
12 208 1 58 58 - 90 3 1" (25 mm)
208 3 33 33 33 50 8 1/2" (13 mm) 240 1 50 50 - 70 6 1/2" (13 mm) 240 3 29 29 29 40 8 1/2" (13 mm) 380 3 19.1 19.1 19.1 30 10 1/2" (13 mm) 480 3 14.5 14.5 14.5 20 12 1/2" (13 mm) 600 3 11.6 11.6 11.6 15 14 1/2" (13 mm)
CIRCUIT BREAKER & FUSED DISCONNECT SWITCH SIZES - 4 TO 12 kW
Wire size is based on THHN wire for branch circuit protection at .91 derate factor. Circuit breakers and fused disconnects are to be mounted remote and wired by contractor. Sizes are based on the 2002 NEC table 310-16. Conduit size based on conductors plus ground wire sizing per Table C1 from Appendix C.
Only 6, 7 & 9 kW models can be field converted to single or three phase (open delta on 3 phase). Larger branch circuit required than for balanced 3 phase of equal kW. Balanced 3 phase available, consult factory.
NOTE: 250 kcmil maximum wire size for terminal block.
Form No. EBOOSTERM-0406
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SPECIFICATIONS
Wire size is based on THHN wire for branch circuit protection at .91 derate factor. Circuit breakers and fused disconnects are to be mounted remote and wired by contractor. Sizes are based on the 2002 NEC table 310-16. Conduit size based on conductors plus ground wire sizing per Table C1 from Appendix C.
Only 6, 7 & 9 kW models can be field converted to single or three phase (open delta on 3 phase). Larger branch circuit required than for balanced 3 phase of equal kW. Balanced 3 phase available, consult factory.
NOTE: 250 kcmil maximum wire size for terminal block.
kW Volts* Phase Amp Draw Breaker or Copper Conduit
L1 L2 L3 Fuse Size Wire Size Size
13.5 208 1 65 65 - 90 3 1" (25 mm) 208 3 38 38 38 50 8 1/2" (13 mm) 240 1 56.3 56.3 - 90 3 1" (25 mm) 240 3 33 33 33 50 8 1/2" (13 mm) 480 3 16.3 16.3 16.3 30 10 1/2" (13 mm) 600 3 13 13 13 20 12 1/2" (13 mm)
15 208 1 72 72 - 90 3 1" (25 mm)
208 3 41.7 41.7 41.7 60 6 3/4" (19 mm) 240 1 62.5 62.5 - 90 3 1" (25 mm) 240 3 36.1 36.1 36.1 50 8 1/2" (13 mm) 380 3 23.0 23.0 23.0 30 10 1/2" (13 mm) 480 3 18.1 18.1 18.1 30 10 1/2" (13 mm) 600 3 14.5 14.5 14.5 20 12 1/2" (13 mm)
17.25 208 3 47.9 47.9 47.9 60 6 3/4" (19 mm) 18 208 1 86.5 86.5 - 125 1 1-1/4" (32 mm)
240 1 75 75 - 100 3 1" (25 mm) 240 3 43.4 43.4 43.4 60 6 3/4" (19 mm) 380 3 27.3 27.3 27.3 40 8 1/2" (13 mm) 480 3 21.7 21.7 21.7 30 10 1/2" (13 mm) 600 3 17 17 17 30 10 1/2" (13 mm)
24 208 1 115.4 115.4 - 150 1/0 1-1/4" (32 mm)
208 3 66.7 66.7 66.7 90 3 1" (25 mm) 240 1 100 100 - 125 1 1-1/4" (32 mm) 240 3 57.8 57.8 57.8 90 3 1-1/4" (32 mm) 380 3 38.0 38.0 38.0 50 8 1/2" (13 mm) 480 3 29.9 29.9 29.9 40 8 1/2" (13 mm) 600 3 23 23 23 30 10 1/2" (13 mm)
27 208 1 129.8 129.8 - 175 2/0 1-1/4" (32 mm)
208 3 75 75 75 100 3 1" (25 mm) 240 1 112.5 112.5 - 150 1/0 1-1/4" (32 mm) 240 3 65 65 65 90 3 1" (25 mm) 380 3 38.1 38.1 38.1 50 8 1/2" (13 mm) 480 3 32.5 32.5 32.5 50 8 1/2" (13 mm) 600 3 26 26 26 40 8 1/2" (13 mm)
30 208 1 144 144 - 200 3/0 1-1/2" (38 mm)
208 3 83.3 83.3 83.3 125 1 1-1/4" (32 mm) 240 1 125 125 - 175 2/0 1-1/2" (38 mm) 240 3 72.3 72.3 72.3 100 3 1" (25 mm) 380 3 45.7 45.7 45.7 60 6 3/4" (19 mm) 480 3 36 36 36 50 8 1/2" (13 mm) 600 3 28.9 28.9 28.9 40 8 1/2" (13 mm)
CIRCUIT BREAKER & FUSED DISCONNECT SWITCH SIZES - 13.5 TO 30 kW
(continued)
Form No. EBOOSTERM-0406
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SPECIFICATIONS
kW Volts* Phase Amp Draw Breaker or Copper Conduit
L1 L2 L3 Fuse Size Wire Size Size
36 208 1 173 173 - 225 4/0 1-1/2" (38 mm)
208 3 100 100 100 125 1 1-1/4" (32 mm) 240 1 150 150 - 200 3/0 1-1/2" (38 mm) 240 3 86.7 86.7 86.7 125 1 1-1/4" (32 mm) 380 3 54.7 54.7 54.7 70 4 1" (25 mm) 480 3 43.3 43.3 43.3 60 6 3/4" (19 mm) 600 3 34.7 34.7 34.7 50 8 1/2" (13 mm)
39 208 1 187.5 187.5 - 250 250 kcmil 2" (51 mm)
208 3 108 108 108 150 1/0 1-1/4" (32 mm) 240 1 163.5 163.5 - 225 4/0 2" (51 mm) 240 3 94 94 94 125 1 1-1/4" (32 mm) 380 3 59.3 59.3 59.3 90 3 1" (25 mm) 480 3 47 47 47 60 6 3/4" (19 mm) 600 3 37.6 37.6 37.6 50 8 1/2" (13 mm)
40 380 3 61.6 61.6 61.6 90 3 1" (25 mm)
40.5 208 3 112.5 112.5 112.5 150 1/0 1-1/4" (32 mm) 240 3 97.5 97.5 97.5 125 1 1-1/4" (32 mm) 480 3 48.8 48.8 48.8 70 4 1" (25 mm) 600 3 39 39 39 50 8 3/4" (19 mm)
45 208 3 125 125 125 175 2/0 1-1/2" (38 mm)
240 1 188 188 - 250 250 kcmil 2" (51 mm) 240 3 108 108 108 150 1/0 1-1/4" (32 mm) 380 3 68.6 68.6 68.6 90 3 1" (25 mm) 480 3 54 54 54 70 4 1" (25 mm) 600 3 43.4 43.4 43.4 60 6 3/4" (19 mm)
54 208 3 150 150 150 200 3/0 2" (51 mm)
240 3 130 130 130 175 2/0 1-1/2" (38 mm) 380 3 82.0 82.0 82.0 125 1 1-1/4" (32 mm) 480 3 65 65 65 90 3 1" (25 mm) 600 3 52 52 52 70 4 1" (25 mm)
57 208 3 158.4 158.4 158.4 225 4/0 2" (51 mm)
240 3 137.3 137.3 137.3 200 3/0 2" (51 mm) 380 3 86.7 86.7 86.7 125 1 1-1/4" (32 mm) 480 3 68.6 68.6 68.6 90 3 1" (25 mm) 600 3 54.9 54.9 54.9 70 4 1" (25 mm)
CIRCUIT BREAKER & FUSED DISCONNECT SWITCH SIZES - 36 to 57 kW
Wire size is based on THHN wire for branch circuit protection at .91 derate factor. Circuit breakers and fused disconnects are to be mounted remote and wired by contractor. Sizes are based on the 2002 NEC table 310-16. Conduit size based on conductors plus ground wire sizing per Table C1 from Appendix C.
Only 6, 7 & 9 kW models can be field converted to single or three phase (open delta on 3 phase). Larger branch circuit required than for balanced 3 phase of equal kW. Balanced 3 phase available, consult factory.
NOTE: 250 kcmil maximum wire size for terminal block.
Form No. EBOOSTERM-0406
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SPECIFICATIONS
SIZING CHART FOR LOW-TEMP DISHMACHINES
BOOSTERS RATED AT 30°F (16°C) RISE Dishwasher Model Number Electric
Compact Imperial
Booster Booster
American Dish AH, AH-3D, AH-3D-S, AHC, AHC-3D, AHC-3D-S, ET-A, ET-AF, ET-AH, Service ET-A-M, ET-AH-M, ET-A-3, ET-AH-3, L-90-3D, L-90-3D-K, L-90-3D-K-S,
L-90-3D-S, L-90-3DC, L-90-3DC-K, L-90-3DC-K-S, L-90-3DC-S, L-90-3DW, L-90-3DW-K, L-90-3DW-K-S, L-90-3DW-S, L-90-3DWC, L-90-3DWC-K,
L-90-3DWC-K-S, L-90-3DWC-S, WH, WHC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 . . . . . . . .S-6
A-3D, A-3D-S, A, AC, AC-3D, AC-3D-S, AH-B, ET-AF-3, ET-AF-M, HT-25,
L-60-3D, L-60-3D-K, L-60-3D-K-S, L-60-3D-S, L-60-3DC, L-60-3DC-K, L-60-3DC-K-S, L-60-3DC-S, L-60-3DW, L-60-3DW-K, L-60-3DW-K-S, L-60-3DW-S, L-60-3DWC, L-60-3DWC-K, L-60-3DWC-K-S, L-60-3DWC-S, L-72-3D, L-72-3D-K, L-72-3D-K-S, L-72-3D-S, L-72-3DC, L-72-3DC-K, L-72-3DC-K-S, L-72-3DC-S, L-72-3DW, L-72-3DW-K, L-72-3DW-K-S, L-72-3DWC-S, L-72-3DWC, L-72-3DWC-K, L-72-3DWC-K-S, L-72-3DWC-S,
W, WC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5 . . . . . . . .S-6
A-B, AD-25, SS-25, 5-AH, 5-AHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6 . . . . . . . .S-6
AF, AF-3D, AF-3D-S, AF-B, AFC, AFC-3D, AFC-3D-S, AFW, AFWC, 5, 5-S . . . . . . . .C-7 . . . . . . . .S-7
ADC-44, ADC-66, 5-AG, 5-AGS, 5-CD-LF, 5-CD-RF . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 . . . . . . . .S-9
Blakeslee U21-C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 . . . . . . . .S-6
D-8-LT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6 . . . . . . . .S-6
DD-8-LT, R-CC64-LT, R-EE-LT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-12 . . . . . . .S-12
Series XF-EE-LT, XF-PEE-LT, XF-LL-LT, XF-PLL-LT, XF-MM-LT, XF-PMM-LT,
XF-EEE-LT, XF-LLL-LT, XF-MMM-LT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-13 . . . . . . .S-13
Series R-L-LT, R-PL-LT, R-M-LT, R-PM-LT, F-L-LT, F-PL-LT, F-M-LT,
F-PM-LT (single tank) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-36 . . . . . . .S-36
Series “R” & “F”-CC-LT, -EE-LT, -LL-LT, -MM-LT, -LLL-LT, -MMM-LT, -PCC-LT,
-PEE-LT, -PLL-LT, -PMM-LT (multi-tank) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-24 . . . . . . .S-24
Series XF-L-LT, XF-PL-LT, XF-M-LT, XF-PM-LT (single tank) . . . . . . . . . . . . . . . . . . .C-54 . . . . . . .S-54
Series XF-PEE-LT, XF-PLL-LT, XF-PMM-LT, XF-EEE-LT, XF-LLL-LT,
XF-MMM-LT (multi-tank) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-36 . . . . . . .S-36
FA(Flight-A-Round) and RA (Rack-A-Round) use comparable “F” listing.
Champion ULD, ULF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6 . . . . . . . .S-6
DLF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-13 . . . . . . .S-13
KL44, KL66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-36 . . . . . . .S-36
CMA
Dishmachines A-1, AH-1, C-1, VAC-1, A-3, AH-3, C-3, L-1C, VAC-3, VAC-4, VAC-5, L-1X . . . . . . . .C-4 . . . . . . . .S-6
A-2, AH-1, AH-2, AH-3, B-3, C-1, C-2, C-3, EVA-1, EVA-2, EVA-3, EVA-4,
EVA-5, VAC-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6 . . . . . . . .S-6
B-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 . . . . . . . .S-7
B-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 . . . . . . . .S-9
CMA-44L with tank heater, CMA-66L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-24 . . . . . . .S-24
Hobart LX-18C, LX-30C, LX-40C, WM-5C, SR24C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 . . . . . . . .S-6
LT-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6 . . . . . . . .S-6
AM-14, AM-14C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 . . . . . . . .S-7
C44A, CRS66A, CPW80A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27 . . . . . . .S-27
FT-800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-30 . . . . . . .S-30
Form No. EBOOSTERM-0406
9
SPECIFICATIONS
SIZING CHART FOR LOW-TEMP DISHMACHINES (CONTINUED)
BOOSTERS RATED AT 30°F (16°C) RISE Dishwasher Model Number Electric
Compact Imperial
Booster Booster
Jackson Conserver 24LT, 200LT, ES1000, (Ecolab/Jackson) . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 . . . . . . . .S-6
Conserver 1, Conserver XL, ES2000 (Ecolab/Jackson) . . . . . . . . . . . . . . . . . . . . . . .C-9 . . . . . . . .S-9
Conserver 2, Conserver XL2, ES4000 (Ecolab/Jackson) . . . . . . . . . . . . . . . . . . . . . .C-15 . . . . . . .S-15
AJ-44, AJ-66, AJ-80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18 . . . . . . .S-18
Knight Equipment
LTD. KLE-112-HL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5 . . . . . . . .S-6
Form No. EBOOSTERM-0406
10
SPECIFICATIONS
BOOSTER HEATER SIZING CHART
ELECTRIC ELECTRIC
COMPACT BOOSTER IMPERIAL BOOSTER
Dishwasher Model Number Temperature Rise Temperature Rise
40°F (22°C) 70°F (39°C) 40°F (22°C) 70°F (39°C)
Adamation CSL-1390, CA-2, CA-3, CA-4, SLAP 44 . . . . . . . . . . . . . . . . . .C-39 . . . . . .(2)C-36 . . . . .S-39 . . . . .(2)S-36
CA, CA-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-54 . . . . . .(2)C-45 . . . . .S-54 . . . . .(2)S-45
Alvey FLC-10, SL-2S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . .--- . . . . . . . .S-6 . . . . . . .S-9
FLC-12, CL-1, CL-1 Turntable, SA-5A . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . .--- . . . . . . . .S-7 . . . . . . .S-12
FL-2S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . .--- . . . . . . . .S-9 . . . . . . .S-13
KS-70, KS70M SB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . .--- . . . . . . . .S-9 . . . . . . .S-15
SL-2D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . .--- . . . . . . .S-13 . . . . . .S-18
FLC-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . .--- . . . . . . .S-15 . . . . . .S-27
KS-88 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . .--- . . . . . . .S-18 . . . . . .S-30
KS-70-N, KS-88-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . .--- . . . . . . .S-39 . . . . . . .---
American Dish
Service HT-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 . . . . . . . .C-12 . . . . . . .S-7 . . . . . . .S-12
ACD-44, ADC-66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-12 . . . . . . .C-24 . . . . . .S-12 . . . . . .S-24
Blakeslee UC-21A, UC-21B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 . . . . . . . .C-4 . . . . . . .S-6 . . . . . . .S-6
UC-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6 . . . . . . . .C-12 . . . . . . .S-6 . . . . . . .S-12
D-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 . . . . . . . .C-13 . . . . . . .S-9 . . . . . . .S-13
D-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-12 . . . . . . .C-17 . . . . . .S-12 . . . . . .S-17
Series “R” & “F” -CC, -EE, -LL, -MM, -LLL, -MMM, -PCC,
-PEE, -PLL, -PMM (multi-tank) with suffix “LC” . . . . . . . . . . .C-13 . . . . . . .C-24 . . . . . .S-13 . . . . . .S-24
Series XF-EE, XF-LL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-17 . . . . . . .C-30 . . . . . .S-17 . . . . . .S-30
Series XF-LL, XF-PLL, XF-MM, XF-PMM, XF-EEE, XF-LLL,
XF-MMM (multi-tank) with suffix “LC” . . . . . . . . . . . . . . . . . . .C-17 . . . . . . .C-30 . . . . . .S-17 . . . . . .S-30
DD-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18 . . . . . . .C-30 . . . . . .S-18 . . . . . .S-30
Series F-E, FA-EE, FA-PEE, FA-LL, FA-PLL, FA-MM,
FA-PMM, F-EEE, FA-EEE, FA-LLL, FA-MMM, F-PE . . . . . . .C-30 . . . . . . .C-54 . . . . . .S-30 . . . . . .S-54
Series R-L, R-PL, R-M, R-PM, F-L, F-PL, F-M,
F-PM (single tank) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-36 . . . . . . .C-54 . . . . . .S-36 . . . . . .S-54
Series XF-L, XF-PL, XF-M, XF-PM, (single tank) . . . . . . . . . .(2)C-36 . . . . . . .--- . . . . . .(2)S-36 . . . . . .---
Series R-E, R-PE, XF-PEE, XF-PLL, XF-PMM, XF-EEE,
XF-LLL, XF-MMM (multi-tank) . . . . . . . . . . . . . . . . . . . . . . . .C-45 . . . . . .(2)C-30 . . . . .S-45 . . . . .(2)S-30
FA(Flight-A-Round) and RA (Rack-A-Round) use comparable “F” listing.
Champion U-H1, UH-200, UH-200B, U-HB . . . . . . . . . . . . . . . . . . . . . . . . .C-4 . . . . . . . .C-6 . . . . . . .S-6 . . . . . . .S-6
UL-150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 . . . . . . . .C-7 . . . . . . .S-6 . . . . . . .S-7
UH-150, UH-150B, UH-100, UH-100B, DHB-VS . . . . . . . . . . . .C-5 . . . . . . . .C-9 . . . . . . .S-6 . . . . . . .S-9
D-H1, D-HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6 . . . . . . . .C-12 . . . . . . .S-6 . . . . . . .S-12
D-H1T, D-HBT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 . . . . . . . .C-12 . . . . . . .S-7 . . . . . . .S-12
44 DRWS, 66 DRPWWS, 80 DRHDPWWS, 70 DRFFPWWS .C-9 . . . . . . . .C-13 . . . . . . .S-9 . . . . . . .S-13
PP-28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 . . . . . . . .C-15 . . . . . . .S-9 . . . . . . .S-15
D-H1C, D-H1TC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 . . . . . . . .C-18 . . . . . . .S-9 . . . . . . .S-18
44 DR, 66 DRPW, 80 DRHDFW, 70 DRFFPW . . . . . . . . . . . . .C-12 . . . . . . .C-24 . . . . . .S-12 . . . . . .S-24
66 WSPW, 44-WS, 66-WS, 64, 90FFPW, 100HDPW,
86 PW, 84, 106 PW,120 HDPW, 110 FFPW . . . . . . . . . . . . . .C-13 . . . . . . .C-24 . . . . . .S-13 . . . . . .S-24
UC-CW6-WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-24 . . . . . . .C-36 . . . . . .S-24 . . . . . .S-36
US-CW8-WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-24 . . . . . . .C-39 . . . . . .S-24 . . . . . .S-39
44, 66 PW, 70FFPW, 80HDPW, 54, 76PW, 80FFPW,
90HDPW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-24 . . . . . . .C-45 . . . . . .S-24 . . . . . .S-45
40-KB, 40-KB-2-2, 40-KFWB, 40-KPRB, 40KPRB-2-2,
40KPRB-2-3, 60-KB, 60-KB-2-2, 60-KFWB, 60-KFWB-2-2,
60-KPRB, 60-KPRB-2-3, 64KB, 64-KB Corner, 64-KPRB,
64-KPRB Corner, 64 Modular, 86 Modular . . . . . . . . . . . . . . .C-30 . . . . . . .C-54 . . . . . .S-30 . . . . . .S-54
44-KB, 44-KB Corner, 44-KPRB, 44-KPRB Corner, 54-KB,
54-KB Corner, 54-KPRB, 54-KPRB Corner, 44 Modular,
66 PW Modular, UC** Series 6' Center, UC-C4 . . . . . . . . . . .C-36 . . . . . . .C-57 . . . . . .S-36 . . . . . .S-57
UC-CW4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-36 . . . . . .(2)C-36 . . . . .S-36 . . . . .(2)S-36
UC-C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-45 . . . . . .(2)C-36 . . . . .S-45 . . . . .(2)S-36
UC**CW Series 6' Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-45 . . . . . .(2)C-39 . . . . .S-45 . . . . .(2)S-40
W-6-WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-45 . . . . . .(2)C-45 . . . . .S-45 . . . . .(2)S-40
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