Hashima HP-900LF, HP-600LF User Manual

Notes before it uses it

Thank you very much for having brought our products.
Don′t fail to fulfill the matters that demand special attention to be mentioned below so that
you could put this machine to use for a long time with safety.
Don′t fail to read the user′s manual first of all when you′ve come to hand the machine. Ensure
the machine type you′re brought prior to use, as this user′s manual is the one for the HP-900LF(S)
HP-600LF(S).
Ensure ration table of the main unit of the machine as well as style and design of the manipulation
panel or those of the unit, referring to the illustrations on the user′s manual or the catalogue.

Don′t use the machine and bring into contact with the store you had bought it as early as possible
when you've found your machine to be different from the very one you had ordered and so forth.
Keep this user's manual with care and read it as occasion demands.

Bussiness office 7-6,Ryoge Gifu city,Japan
Tel:[phone] Fax:[phone]
Sales Dep. Tel:[phone] Fax:[phone]

Email:[e-mail]

Ibi factory 1030Danshita aza ueno ibigawa cho,Ibigun,Japan

Tel:[phone] Fax:[phone]

Osaka branch 110-1higashihanda,Sakai city

Tel:[phone] Fax:[phone]

Kyuushuu branch 4-21 4chome miihatazaki kurume city

Tel:[phone] Fax:[phone]

Singapore HASHIMA SINGAPORE PTE.,LTD.12 Tannery road,#04-05

hbcenter, Singapore 347722
Tel:[phone] Fax:[phone]
Attn:Mr Tsunoda

URL:http://www.hashima.com.sg/

U.S.A. HASHIMA AMERICAS LLC10675,N.W.37th Terrace,Doral,MIAMI,FI33178

Tel:[phone]
E-mail:[e-mail]

Ensure the accessories things

ATTENTIONS TO BE PAID FOR SAFETY

DON`T FAIL TO FULFILL

You should fulfill following explanations for the prevention of the user and the others from

being hurt and the proprieties from being damaged.

■ We divide and explain you the degrees of peril and damage to be taken place when you′ll

neglect the contents of the display and use the machine erroneously .

DANGER

WARNING

CAUTION

■ We divide and explain you the contents you should fulfill in accordance with the following
illustration (Following is an example of the illustrations).

This display tells you contents that imagine〞the imminence of
the danger that might result in death or a serious injury〞.
The display tells you contents that imagine〞the possibility of
death or a serious injury〞.

This display tells you the contents that imagine〞the possibility of
resulting in be to handicapped or material damages exclusively〞.

Don′t get the children to use where the

injury.

Don ′ t disassemble and

repair absolutely except
the repair technician.

injury due to unusual
movement.

Disassembly prohibited

(Contact to the dealer for repair in
the case of damage and troubles.)

DANGER

infants can make contact with.

For fear of burn, electric shock and

WARNING

For fear off fire and

This illustration tells you the contents〞that demand attention〞you must pay.

This illustration tells you the contents of〞prohibition you should not do at all.

This illustration tells you the contents of〞enforcement〞you should executive
without fail.

Connect with the power
source with ratio
consumption suitable to the
machine and don′t fail to

ground.

when you put the machine to
use along with other
apparatus.
(Contact to the electric construction
work shops nearest by.)

Never reform at all

For fear of fire and injury due to

unusual movement.

Disassembly prohibited.

Unusual heat might in
fire or electric leak

Disconnect the power
source (the plug and
installed breaker)out of the
origin.

For fear of burn as

well as electric shock
and leak in fire.

WARNING

Please maintain the machine after

cutting the power supply breaker, and

falling the temperature of the

machine.

It causes the burn and the

injury.

Don′t mount nor put things on
the main unit.

For fear of high
temperature might
result in burn and
fire there is a
possibility of falling
down to be injured..

Please don′t touch the

machine and belt by your hand.

It causes the burn and

the injury.
Be careful enough when you
touch the machine

Install the machine on the
robust or onto the floor
horizontally..

For fear of

overturning or falling

down resulting in injury.

Be careful enough when you
insert the material.

It causes the burn and

the injury because apart of

clothing or body is sandwiched

between machine parts.

Be careful enough when you
touch the machine.

Don′t. Put things easy to

burn around the machine.

For fear of causing

fire and so on.

CAUTION

■ Don′t install the machine to the site high humidity(For fear of causing electric leaks)

■ Don′t bend nor crush the power source cord.(For fear of electric shock and shortage, resulting in fire.)

■ When a manual handle is used it turns off power without fail. Moreover, a manual handle removes things

except use and the hole cover is put without fail.(The manual handle rotates and there is rapidly injured

fear.)

■ Don′t let the people go near by except operator.

PETITION

◆ There is a thing that the cover becomes very hot depending on the use temperature because this
machine is used according to the high temperature. Please note a burn and combustible clothes,
etc. Enough.

◆ Please confirm the thing that stops with the timer, and cut the power supply breaker after the
end of work.

◆ Please cut the power supply breaker without fail, and go in the state that the temperature of the
machine gets cold then the material that caught under around the strip off device or scraper are
removed. Moreover, when you take the finished material out of the exit, pay attention not to be
caught in the strip off device.

◆ Clean the belt with a well dried floor cloth when the operation is over. But, reduce the belt speed
whit sufficient attentions at the exit side of the finished material of the machine for feat of such
accidents as burn and caught-in.

◆ Please check the belt cleaner every day. Moreover, please refuel to each part once a month to
prevent the accident occurs. You must keep the electric source off and be sure the machine is cool.

◆ Please understand enough, and operate working of switches.

◆ Please open space necessary for maintenance in surroundings of this machine.

◆ The machine have emergency stop switch when the belt over moves left or right.

Please take out the material with the manual handle of the attachment after it turns off power
without fail when a material stops in the machine due to the emergency switch works or the
power.

By putting “alarm label” onto every part of the machine, we rouse you to prevent the user and
others from being hurt and proprieties from being damaged.

■ Ensure the position and contents in regard to the “alarm label” prior to the use.

■ Never remove nor reform the “alarm label”.

■ Put a new one as early as possible, when the old “alarm label” is hard to read or when

it is come off.

１、

2、

3、

①

⑥

By the way, the repair technicians should pay attention to the fact that the
“alarm labels” are put even within the machine in addition.

②

4、

5、

6、

③

④

⑤

1. SPECIFICATION DESIGN FEATURES

ＨＰ－900ＬF・ＬFＳ

MODEL HP-900LF HP-900LFS
POWER SUPPLY 3 PHASE
HEATER 1 2KW
RATED DRIVING MOTOR ２００W
OUTPUT BWP MOTOR 25W X ２
STRIP-OFF MOTOR 25W
HEATING TIME 6 – 2 8sce
PURESSURE (GAUGE) 0 - 0.4M pa
MAX PRESSURE ０ － 4 1N／ｃｍ （4.0ｋｇｆ／ｃｍ）
FUSING WIDTH 9 0 0 ｍｍ
BELT SPEED MAX 12.7ｍ／MIN.
TEMPERATURE MAX 1 9 5℃
DIMENSIONS 1244（H）X 1490（W）X 3277（D）ｍｍ
WEIGHT 4 5 0 Kg

ＨＰ－600ＬF・ＬFＳ

MODEL HP-600LF HP-600LFS
POWER SUPPLY 3 PHASE
HEATER 8.4KW
RATED DRIVING MOTOR ２００W

OUTPUT BWP MOTOR 25W X ２
STRIP-OFF MOTOR 25W
HEATING TIME 6 – 2 8sce
PURESSURE (GAUGE) 0 - 0.4M pa
MAX PRESSURE ０ － 4 1N／ｃｍ （4.0ｋｇｆ／ｃｍ）
FUSING WIDTH 6００ｍｍ
BELT SPEED MAX 12.7ｍ／MIN.
TEMPERATURE MAX 1 9 5℃
DIMENSIONS 1224（H）X 1190（W） X 3077（D）ｍｍ
WEIGHT 3 8 0 Kg

Dimensions

２．Outer component parts name

⑩

⑥

④

①

②

⑭

⑪

1. OPERATION PANEL 2. UPPER COVER

3. FRONT COVER 4. REAR COVER

5. RIGHT COVER 6. LEFT COVER

7. STRAIGHT CONVEYOR 8. WORK TABLE

9. WORK TABLE FRAME 10.STRAIGHT CONVEYOR FRAME

11. WIRING BOX KNOB 12. CIRCUIT BREAKER
13．EMERGENCY SWITCH 14．EMERGENCY HANDLE POSITION

⑫

③

⑨

⑬

⑤

⑧ ⑦

3. INSTALLATION INSTRUCTION

※ Don’t fail to entrust the electric construction work shop with the power source before

you’ll install the power source for exclusive use. And don’t fail to ground with sure,
and then confirm whether there exists the electric leak breaker or not, before you’ll
entrust with it without fail, if necessary.

※ Install the machine with the weight of 450kg to the solid location on the floor .

1. Decide the installation place of the machine.

2. Put the fixing plates (provided) under the adjusting bolts properly.

3. Install the work table. (Straight rite, Return rite only)

4. Level the machine precisely with a level, adjusting the adjusting bolts. Put the level
on the work table for front side leveling, and put the level on the power pressure roller
for rear side leveling.

5. Don’t fail to take the plastic film off cleaner of the Teflon belt, which is covered
with the plastic film before you connect the power source.

6. Put the HASHIMA grease in four sites of the bearing of the pressure roller.

圧力ローラー

压

力胶辊

PRESSURE

注油
加油

REFUE
L

４． OPERATION PANEL

⑩ ⑤ ⑦

⑧ ④

⑨ ⑥ ①②③

1.POWER SWITCH When turns on switch, switch will light up.

2.TIMER SWITCH This timer is to keep the machine operating, after completion of

the work until the belts are cooled to certain temperature in
order to insure a long belt life.

3.STOP SWITCH When push the switch, machine will stop.

4.SPEED CONTROL KNOB It is control knob for fusing time.

5.THERMOSTAT Heater control for upper or front part

6.THERMOSTAT Heater control for lower or rear part

7.HEATER SELECT SWITCH The temperature of front and rear heaters can be controlled by

pushing up the snap switch, and by pushing down it, the
temperature of upper and lower heaters can be controlled.

8.PRESSURE METER 0.1Mpa to 0.4Mpa(MAX)

9.PRESSURE CONTROL KNOB

10.ROTARY STRIP OFF SPEED CONTROLLER

5. OPERATION INSTRUCTIONS

○ Make sure, prior to use, whether or not there is a container contained flashing,

combustible, ignitable and water on or around the machine, and also make sure that there
is no any object which may involve into feeding or exit side of the machine. Remove them
when you’ve found them.

○ The personnel should pay attention to his clothes not to be caught in the machine.

1. Turn on the circuit breaker switch on the right under the wiring box of the machine.

2. Turn on the power switch (push button switch)
※ The push button of the switch will light up.
※ The motor runs simultaneously.

3. Set the heater selector switch on the front/rear heater.
※ When using upper/lower heaters, turn the snap switch downward.

4. Set the ＜ ＞ ∧ button of thermostat, and set the front/rear or the upper/lower
heaters to the proper temperature.

5. Turn the dial of the fusing timer, and set to the proper fusing time.
※ The fusing time ranges from 5 sec, minimum to 35sec. Maximum.

6. Turn the pressure knob on the operation panel, and set to the proper pressure level.
Usually, enough pressure for fusing is given at the position 0.1～0.3Mpa. The pressure
is adjustable within a range from 0Mpa minimum to 4.0Mpa maximum.

7. If the machine is equipped with the strip-off device, turn the dial of the strip-off speed
controller to set the position to a little faster than the running speed of the Teflon
belt.

8. Please push the timer switch After completion of work. The actual temperature of the
thermostat will go down. When the actual temperature of the thermostat goes down to
90℃,the power will automatically turn off.

9. When the time switch has terminated, set the power source breaker to OFF.

6. NOTE

○ Setting combinations of the temperature, pressure and heating time for fusing interlinings

are made according to interlining and fabric materials used.
Check carefully proper fusing condition (temperature, pressure and heating time.)

○ Although, the belt is coated with Teflon to insure heat-proof, it is breakable by cutlery

or broken pieces of metals. Be extra-careful not to put needles, ball point pens or scissors
in the belt.

○ Do not place the interlinings upside down on the belt, or the products may be caught in

the tension roller for the upper belt.

○ If there is excessive interlining, the products may be caught in the tension roller

for the lower belt even when the interlining is properly placed on the belt.

○ From time to time, remove the side cover, and check that the products are not caught

in the tension rollers. In case of the trouble, me d it immediately.

○ Replace the cloth of the cleaner with a new one before it gets dirty.
○ Clean the exfoliation device clean
○ It is very hard to remove the resins adhered to the belt, but it can be cleaned up easily

with HASHIMA NEW CLEAN.

○ Lubricates the bearings and gears every one or two months.
○ Pour the accessory the HASIMA gear oil to four sites of bearing support with which the

pressure roller is provided.

○ Ensure for safety that the covers and others are normally provided with, as the interior

of the machine is under condition of very high temperature and high voltage. Don’t use
machine when the covers are open. It is dangerous.

Attention to be paid when using manual handle.
The machine is equipped with the emergency stop function in response to warping of the
belt. Moreover, it is possible to unload the finished fabric within the machine using the
accessory manual handle., when the machine has stopped due to an electric failure and so on.
But disconnect the power source from its origin, when using the manual handle as it is very
dangerous. When you resume to drive the machine, ensure the reasons why it has stopped and
make sure of safety before inputting the power source.

with a well dried floor cloth.

７． HOW TO CHANGE BELT CLEANER

※ Exchange the belt cleaner for a new one when the heat on the machine unit is cooled enough,

as it is dangerous. Set the original power source to OFF.

1. The cleaner is installed together with the strip-off device in the rear side of the machine.

2. Pull down the strip-off device.

3. The cleaner has been set at a position touching the upper/lower belts properly.

4. The cleaner can be removed easily by setting it after pulling out the lock pin.

5. The cleaner shaft is covered with left and replacement cloth covered the felt.

6. Coarse cloth such as a towel is suitable as replacement cloth, but do not use thick cloth,

which may be damage the belt.

7. Do not cover too much cloth, which may lead to an uneven separation of material or cause

the strip-off device not to return to its original position. The upper cleaner of rotary
strip-off device can be removed by pulling the left knob.

INNER COMPONENTS

A. Pressure roller (Upper)
B. Pressure roller (lower)
C. Feed-in roller (upper)
D. Feed-in roller (lower)
E. Sub tension roller (upper)
F. Sub tension roller (lower)
G. Tension roller (upper)
H. Tension roller (lower)
I. Belt warping prevention roller (upper)
J. Belt warping prevention roller (lower)
K. Anti-puckering roller
L. Conveyor driving roller
M. Conveyor roller
N. Conveyor tension roller
O. Conveyor guide roller

● Roller E.F can be adjusted to slide forward and backward

● Roller C.K can be adjusted to slide up and down
Setting combination of the heaters
Heater with sensor①．④

FRONT/REAR COMBINATION UPPER/LOWER COMBINATION
①②③ Front ①③⑤ Upper
④⑤⑥ Rear ②④⑥ Lower

How to belt exchange

１．Make space for belt exchange operation.
２．Pull down the strip off device toward the rear side of machine.
３．Open the front and the rear covers, and pull them out sideways.
４．Lift the upper and the adiabatic covers.
５．Turn the pressure to “0” position.

6. Remove the left and the right covers with lifting them.

7. Take off the screws with lifting the rear conveyor little. There are 4 screws. 2
each on both the left and the right side.

8. Take off the screws with lifting the work table little. There are 4 screws, 2 each
on the both the left and right side.

９．Remove the lid on the outlet for the tension roller.

10. Take off the tension spring and tension roller.

11. Remove the frame shaft.

12. Take off the nuts of the air cylinder connecting screws.