Hashima HP-900LF, HP-600LF User Manual

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Notes before it uses it
Thank you very much for having brought our products. Don′t fail to fulfill the matters that demand special attention to be mentioned below so that you could put this machine to use for a long time with safety. Don′t fail to read the user′s manual first of all when you′ve come to hand the machine. Ensure the machine type you′re brought prior to use, as this user′s manual is the one for the HP-900LF(S) HP-600LF(S). Ensure ration table of the main unit of the machine as well as style and design of the manipulation panel or those of the unit, referring to the illustrations on the user′s manual or the catalogue.
Don′t use the machine and bring into contact with the store you had bought it as early as possible when you've found your machine to be different from the very one you had ordered and so forth. Keep this user's manual with care and read it as occasion demands.
Bussiness office 7-6,Ryoge Gifu city,Japan Tel:81-(0)58-245-4501 Fax:81-(0)58-247-6666 Sales Dep. Tel:81-(0)58-247-8400 Fax:81-(0)58-240-5775
Email:info@hashima.co.jp
Ibi factory 1030Danshita aza ueno ibigawa cho,Ibigun,Japan
Tel:81-(0)58-522-6678 Fax:81-(0)58-522-6699
Osaka branch 110-1higashihanda,Sakai city
Tel:072-276-6678 Fax:072-276-7751
Kyuushuu branch 4-21 4chome miihatazaki kurume city
Tel:0942-45-5028 Fax:0942-45-5029
Singapore HASHIMA SINGAPORE PTE.,LTD.12 Tannery road,#04-05
hbcenter, Singapore 347722 Tel:65-6285-8131 Fax:65-6285-8132 Attn:Mr Tsunoda
URL:http://www.hashima.com.sg/
U.S.A. HASHIMA AMERICAS LLC10675,N.W.37th Terrace,Doral,MIAMI,FI33178
Tel:786-390-4171 E-mail:inoue@hashima.co.jp
Ensure the accessories things
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ATTENTIONS TO BE PAID FOR SAFETY
DON`T FAIL TO FULFILL
You should fulfill following explanations for the prevention of the user and the others from
being hurt and the proprieties from being damaged.
We divide and explain you the degrees of peril and damage to be taken place when you′ll
neglect the contents of the display and use the machine erroneously .
DANGER
WARNING
CAUTION
We divide and explain you the contents you should fulfill in accordance with the following illustration (Following is an example of the illustrations).
This display tells you contents that imaginethe imminence of the danger that might result in death or a serious injury〞. The display tells you contents that imaginethe possibility of death or a serious injury〞.
This display tells you the contents that imaginethe possibility of resulting in be to handicapped or material damages exclusively〞.
Don′t get the children to use where the
injury.
Don ′ t disassemble and
repair absolutely except the repair technician.
injury due to unusual movement.
Disassembly prohibited
(Contact to the dealer for repair in the case of damage and troubles.)
DANGER
infants can make contact with.
For fear of burn, electric shock and
WARNING
For fear off fire and
This illustration tells you the contentsthat demand attentionyou must pay.
This illustration tells you the contents of〞prohibition you should not do at all.
This illustration tells you the contents of〞enforcement〞you should executive without fail.
Connect with the power source with ratio consumption suitable to the machine and don′t fail to
ground.
when you put the machine to use along with other apparatus. (Contact to the electric construction work shops nearest by.)
Never reform at all
For fear of fire and injury due to
unusual movement.
Disassembly prohibited.
Unusual heat might in fire or electric leak
Disconnect the power source (the plug and installed breaker)out of the origin.
For fear of burn as
well as electric shock and leak in fire.
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WARNING
Please maintain the machine after
cutting the power supply breaker, and
falling the temperature of the
machine.
It causes the burn and the
injury.
Don′t mount nor put things on the main unit.
For fear of high temperature might result in burn and fire there is a possibility of falling down to be injured..
Please don′t touch the
machine and belt by your hand.
It causes the burn and
the injury. Be careful enough when you touch the machine
Install the machine on the robust or onto the floor horizontally..
For fear of
overturning or falling
down resulting in injury.
Be careful enough when you insert the material.
It causes the burn and
the injury because apart of
clothing or body is sandwiched
between machine parts.
Be careful enough when you touch the machine.
Don′t. Put things easy to
burn around the machine.
For fear of causing
fire and so on.
CAUTION
Don′t install the machine to the site high humidity(For fear of causing electric leaks)
Don′t bend nor crush the power source cord.(For fear of electric shock and shortage, resulting in fire.)
When a manual handle is used it turns off power without fail. Moreover, a manual handle removes things
except use and the hole cover is put without fail.(The manual handle rotates and there is rapidly injured
fear.)
Dont let the people go near by except operator.
PETITION
There is a thing that the cover becomes very hot depending on the use temperature because this machine is used according to the high temperature. Please note a burn and combustible clothes, etc. Enough.
Please confirm the thing that stops with the timer, and cut the power supply breaker after the end of work.
Please cut the power supply breaker without fail, and go in the state that the temperature of the machine gets cold then the material that caught under around the strip off device or scraper are removed. Moreover, when you take the finished material out of the exit, pay attention not to be caught in the strip off device.
Clean the belt with a well dried floor cloth when the operation is over. But, reduce the belt speed whit sufficient attentions at the exit side of the finished material of the machine for feat of such accidents as burn and caught-in.
Please check the belt cleaner every day. Moreover, please refuel to each part once a month to prevent the accident occurs. You must keep the electric source off and be sure the machine is cool.
Please understand enough, and operate working of switches.
Please open space necessary for maintenance in surroundings of this machine.
The machine have emergency stop switch when the belt over moves left or right.
Please take out the material with the manual handle of the attachment after it turns off power without fail when a material stops in the machine due to the emergency switch works or the power.
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By putting “alarm label” onto every part of the machine, we rouse you to prevent the user and others from being hurt and proprieties from being damaged.
Ensure the position and contents in regard to the “alarm label” prior to the use.
Never remove nor reform the “alarm label”.
Put a new one as early as possible, when the old “alarm label” is hard to read or when
it is come off.
1、
2
3
By the way, the repair technicians should pay attention to the fact that the “alarm labels” are put even within the machine in addition.
4
5
6
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1. SPECIFICATION DESIGN FEATURES
HP-900F・LF
MODEL HP-900LF HP-900LFS POWER SUPPLY 3 PHASE HEATER 1 2KW RATED DRIVING MOTOR 200W OUTPUT BWP MOTOR 25W X 2 STRIP-OFF MOTOR 25W HEATING TIME 6 – 2 8sce PURESSURE (GAUGE) 0 - 0.4M pa MAX PRESSURE 0 - 4 1N/cm (4.0kgf/cm) FUSING WIDTH 9 0 0 mm BELT SPEED MAX 12.7m/MIN. TEMPERATURE MAX 1 9 5℃ DIMENSIONS 1244(H)X 1490(W)X 3277(D)mm WEIGHT 4 5 0 Kg
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HP-600LF・LFS
MODEL HP-600LF HP-600LFS POWER SUPPLY 3 PHASE HEATER 8.4KW RATED DRIVING MOTOR 200W
OUTPUT BWP MOTOR 25W X 2 STRIP-OFF MOTOR 25W HEATING TIME 6 – 2 8sce PURESSURE (GAUGE) 0 - 0.4M pa MAX PRESSURE 0 - 4 1N/cm (4.0kgf/cm) FUSING WIDTH 600mm BELT SPEED MAX 12.7m/MIN. TEMPERATURE MAX 1 9 5℃ DIMENSIONS 1224(H)X 1190(W) X 3077(D)mm WEIGHT 3 8 0 Kg
Dimensions
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2.Outer component parts name
1. OPERATION PANEL 2. UPPER COVER
3. FRONT COVER 4. REAR COVER
5. RIGHT COVER 6. LEFT COVER
7. STRAIGHT CONVEYOR 8. WORK TABLE
9. WORK TABLE FRAME 10.STRAIGHT CONVEYOR FRAME
11. WIRING BOX KNOB 12. CIRCUIT BREAKER 13.EMERGENCY SWITCH 14.EMERGENCY HANDLE POSITION
3. INSTALLATION INSTRUCTION
※ Don’t fail to entrust the electric construction work shop with the power source before
you’ll install the power source for exclusive use. And don’t fail to ground with sure, and then confirm whether there exists the electric leak breaker or not, before you’ll entrust with it without fail, if necessary.
Install the machine with the weight of 450kg to the solid location on the floor .
1. Decide the installation place of the machine.
2. Put the fixing plates (provided) under the adjusting bolts properly.
3. Install the work table. (Straight rite, Return rite only)
4. Level the machine precisely with a level, adjusting the adjusting bolts. Put the level on the work table for front side leveling, and put the level on the power pressure roller for rear side leveling.
5. Don’t fail to take the plastic film off cleaner of the Teflon belt, which is covered with the plastic film before you connect the power source.
6. Put the HASHIMA grease in four sites of the bearing of the pressure roller.
圧力ローラー
胶辊
PRESSURE
注油 加油
REFUE L
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4. OPERATION PANEL
⑩ ⑤ ⑦
⑧ ④
⑨ ⑥ ①②③
1.POWER SWITCH When turns on switch, switch will light up.
2.TIMER SWITCH This timer is to keep the machine operating, after completion of
the work until the belts are cooled to certain temperature in order to insure a long belt life.
3.STOP SWITCH When push the switch, machine will stop.
4.SPEED CONTROL KNOB It is control knob for fusing time.
5.THERMOSTAT Heater control for upper or front part
6.THERMOSTAT Heater control for lower or rear part
7.HEATER SELECT SWITCH The temperature of front and rear heaters can be controlled by
pushing up the snap switch, and by pushing down it, the temperature of upper and lower heaters can be controlled.
8.PRESSURE METER 0.1Mpa to 0.4Mpa(MAX)
9.PRESSURE CONTROL KNOB
10.ROTARY STRIP OFF SPEED CONTROLLER
5. OPERATION INSTRUCTIONS
Make sure, prior to use, whether or not there is a container contained flashing,
combustible, ignitable and water on or around the machine, and also make sure that there is no any object which may involve into feeding or exit side of the machine. Remove them when you’ve found them.
The personnel should pay attention to his clothes not to be caught in the machine.
1. Turn on the circuit breaker switch on the right under the wiring box of the machine.
2. Turn on the power switch (push button switch) ※ The push button of the switch will light up. ※ The motor runs simultaneously.
3. Set the heater selector switch on the front/rear heater. ※ When using upper/lower heaters, turn the snap switch downward.
4. Set the < > ∧ button of thermostat, and set the front/rear or the upper/lower heaters to the proper temperature.
5. Turn the dial of the fusing timer, and set to the proper fusing time. ※ The fusing time ranges from 5 sec, minimum to 35sec. Maximum.
6. Turn the pressure knob on the operation panel, and set to the proper pressure level. Usually, enough pressure for fusing is given at the position 0.1~0.3Mpa. The pressure is adjustable within a range from 0Mpa minimum to 4.0Mpa maximum.
7. If the machine is equipped with the strip-off device, turn the dial of the strip-off speed controller to set the position to a little faster than the running speed of the Teflon belt.
8. Please push the timer switch After completion of work. The actual temperature of the thermostat will go down. When the actual temperature of the thermostat goes down to 90℃,the power will automatically turn off.
9. When the time switch has terminated, set the power source breaker to OFF.
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6. NOTE
Setting combinations of the temperature, pressure and heating time for fusing interlinings
are made according to interlining and fabric materials used. Check carefully proper fusing condition (temperature, pressure and heating time.)
Although, the belt is coated with Teflon to insure heat-proof, it is breakable by cutlery
or broken pieces of metals. Be extra-careful not to put needles, ball point pens or scissors in the belt.
Do not place the interlinings upside down on the belt, or the products may be caught in
the tension roller for the upper belt.
If there is excessive interlining, the products may be caught in the tension roller
for the lower belt even when the interlining is properly placed on the belt.
From time to time, remove the side cover, and check that the products are not caught
in the tension rollers. In case of the trouble, me d it immediately.
Replace the cloth of the cleaner with a new one before it gets dirty. Clean the exfoliation device cleanIt is very hard to remove the resins adhered to the belt, but it can be cleaned up easily
with HASHIMA NEW CLEAN.
Lubricates the bearings and gears every one or two months. Pour the accessory the HASIMA gear oil to four sites of bearing support with which the
pressure roller is provided.
Ensure for safety that the covers and others are normally provided with, as the interior
of the machine is under condition of very high temperature and high voltage. Don’t use machine when the covers are open. It is dangerous.
Attention to be paid when using manual handle. The machine is equipped with the emergency stop function in response to warping of the belt. Moreover, it is possible to unload the finished fabric within the machine using the accessory manual handle., when the machine has stopped due to an electric failure and so on. But disconnect the power source from its origin, when using the manual handle as it is very dangerous. When you resume to drive the machine, ensure the reasons why it has stopped and make sure of safety before inputting the power source.
with a well dried floor cloth.
7. HOW TO CHANGE BELT CLEANER
※ Exchange the belt cleaner for a new one when the heat on the machine unit is cooled enough,
as it is dangerous. Set the original power source to OFF.
1. The cleaner is installed together with the strip-off device in the rear side of the machine.
2. Pull down the strip-off device.
3. The cleaner has been set at a position touching the upper/lower belts properly.
4. The cleaner can be removed easily by setting it after pulling out the lock pin.
5. The cleaner shaft is covered with left and replacement cloth covered the felt.
6. Coarse cloth such as a towel is suitable as replacement cloth, but do not use thick cloth,
which may be damage the belt.
7. Do not cover too much cloth, which may lead to an uneven separation of material or cause
the strip-off device not to return to its original position. The upper cleaner of rotary strip-off device can be removed by pulling the left knob.
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INNER COMPONENTS
A. Pressure roller (Upper) B. Pressure roller (lower) C. Feed-in roller (upper) D. Feed-in roller (lower) E. Sub tension roller (upper) F. Sub tension roller (lower) G. Tension roller (upper) H. Tension roller (lower) I. Belt warping prevention roller (upper) J. Belt warping prevention roller (lower) K. Anti-puckering roller L. Conveyor driving roller M. Conveyor roller N. Conveyor tension roller O. Conveyor guide roller
● Roller E.F can be adjusted to slide forward and backward
● Roller C.K can be adjusted to slide up and down Setting combination of the heaters Heater with sensor①.④
FRONT/REAR COMBINATION UPPER/LOWER COMBINATION ①②③ Front ①③⑤ Upper ④⑤⑥ Rear ②④⑥ Lower
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How to belt exchange
1.Make space for belt exchange operation. 2.Pull down the strip off device toward the rear side of machine. 3.Open the front and the rear covers, and pull them out sideways. 4.Lift the upper and the adiabatic covers. 5.Turn the pressure to “0” position.
6. Remove the left and the right covers with lifting them.
7. Take off the screws with lifting the rear conveyor little. There are 4 screws. 2 each on both the left and the right side.
8. Take off the screws with lifting the work table little. There are 4 screws, 2 each on the both the left and right side.
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9.Remove the lid on the outlet for the tension roller.
10. Take off the tension spring and tension roller.
11. Remove the frame shaft.
12. Take off the nuts of the air cylinder connecting screws.
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13. Remove 5 bolts fixing the upper and the lower frames.
14. Lift the belt changing pipe, and set the stand supporter on the end of the pipe,
And then pull out the belt through an opening between the frame
NOTE
● When the belt is pulled out, be careful not to let the belt touch the belt warping
limit switch.
● There are setting marks on the frames. To assemble the machine, be sure to fit
the marks, then fasten the bolt for the frames.
● After the belt is replaced with new one, set the both left and the right side tension
springs at the same time. After completion of assembling, set the belt speed at 35 sec. And await until the belt makes slow 2 rounds rotation.
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2.支架和脚轮
序号 部品编号 部品名 部品名 Parts name Q'ty 備考
1 LF02001 2 LF02002 3 LF02003 4 LF02004 5 LF02005 6 LF02006 底部固定前支架 下固定用フレーム(前) lower fixing frame(F) 1 7 LF02007 底部固定后支架 下固定用フレーム(後ろ) lower fixing frame(B) 1 8 LF02008 台板骨架固定 テーブル固定用シャフト table fixing shaft 2
9 LF02009 台板支撑轴 テーブルシャフト table shaft 2 10 LF02010 11 LF02011 12 LF02012 13 LF02013 传输骨架固定 輸送テーブル固定用シャフト work table fixing shaft 2 14 LF02014 置放架 ベルト交換パイプ置き pipe stand 2 15 LF02015 16 LF02016 17 LF02017 18 LF02018 19 LF02019 脚轮 キャスター caster 4 20 LF02020 21 LF02021 22 LF02022 23 LF02023 24 LF02024 25 26 LF02026 27 LF02027 28 LF02028 皮带更换套管 ベルト交換用パイプ belt exchange pipe 4
LF02025
机身侧板(右上) 机身侧板(右下) 机身侧板(左) 脚架(右) 脚架(左)
骨架固定轴(A) フレーム固定用シャフト(A) 骨架固定轴(B) フレーム固定用シャフト(B) 辅助罗拉轴(A) フレーム補助シャフト(A)
出料台侧板(左) 出料台侧板(右) 台板固定架(左) 台板固定架(右)
平垫圈   M8
标准型弹簧垫圈 M8 六角头螺栓 M8*20 六角螺母 M8
六角螺母 M16 六角头螺丝 M16*120 皮带安装支撑脚(A) ベルト交換用支柱(A) 皮带安装支撑脚(B) ベルト交換用支柱(B)
フレーム(右上) frame(Right uppre) 1 フレーム(右下) frame(right lower) 1
フレーム(左) frame (left) 1 フレーム(右) frame (Right) 1 フレーム(左) frame (left) 1
輸送テーブルフーレム(左) rear conveyor frame(L) 1
輸送テーブルフーレム(右) rear conveyor frame( R) 1 ワークテーブルフーレム(左) work table frame(L) 1 ワークテーブルフーレム(右) work table frame ( R) 1
平座金 plain washer 108
スプリングワッシャー spring washer 108
外六角ネジ hex bolt 88 六角ナット 六角ナット 外六角ネジ hex bolt 4
frame fixing shaft (A) 3 frame fixing shaft( B) 1
frame sub shaft(A) 3
hex nut
ex nut
h
belt exchange stand(A) 2 belt exchange stand(B) 2
20
4
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(HP-1000LR-/Ⅱ、HP-120
0
序号 部品编号 部品名 部品名 Parts name Q'ty 備考
1 LF03001 马达 モーター motor 1 2 LF03002 平键 キー key 1 8*7*45 3 LF03003 4 LF03004 驱动马达皮带轮 駆動モータープーリー driving motor pully 1 5 LF03005 V型带 駆動Vベルト driving V belt 1 A-47 6 LF03006 驱动皮带轮 駆動プーリー driving rpully 1 7 LF03007 8 LF03008 驱动压力齿轮 駆動压力ギア driving pressure gear 1
9 LF03009 10 LF03010 11 LF03011 12 LF03012 13 LF03013 14 LF03014 上胶辊调节块 ゴムローラーストッパー 15 LF03015 胶辊固定座 軸受け bearing stand 2 16 LF03016 滚针轴承 ベアリング bearing 2 6206.C3 19 LF03019 平键 キー key 1 5*5*50 20 LF03020 上胶辊 ゴムローラー 22 LF03021 23 LF03022 24 LF03023 25 LF03024 26 LF03025 驱动皮带盘盖 手動ハンドルナット handling nut 1
内六角凹端紧定螺钉 M8*8
内六角凹端紧定螺钉 M8*12
内六角凹端紧定螺钉 M8*10 平垫圈 M6 标准型弹簧垫圈 M6 内六角圆柱头螺丝 M6*20 内六角圆柱头螺丝 M6*15
内六角圆柱头螺丝 M8*30 平垫圈 M8 标准型弹簧垫圈 M8 六角螺母 M8
六角穴付止メネジ hex holed set screw 1
六角穴付止メネジ hex holed set screw 1
六角穴付止メネジ hex holed set screw 1
平座金 plain washer 8
スプリングワッシャー spring washer 12
六角穴付ボルト hex holed bolt 4 六角穴付ボルト hex holed bolt 8
rubber roller stopper
rubber roller
六角穴付ボルト hex holed bolt 4
平座金 plain washer 4
スプリングワッシャー spring washer 4
六角ナット
hex nut
2
1
4
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4. 压力部分
序号 部品编号 部品名 部品名 Parts name Q'ty 備考
1 LF04001 加圧胶辊 加圧ゴムローラー pressure roller 1
3 LF04003 驱动压力齿轮 駆動压力ギア driving pressure gear 1
4 LF04004
5 LF04005
6 LF04006
7 LF04007 10 LF04010 滚珠轴承 ベアリング bearing 2 13 LF04013 平键 キー key 1 14 LF04014 汽缸固定件 シリンダー固定ステー cylinder fixing stay 2 15 LF04015 汽缸 エアーシリンダー air cylinder 2 16 LF04016 17 LF04017 18 LF04018 19 LF04019 20 LF04020 21 LF04021 22 LF04022 23 LF04023 支撑罗拉调节块 ロッドガイド 24 LF04024 汽缸连接销 ピン 25 LF04025 汽缸压力棒 シリンダー ロッド cylinder lod 2 26 27 LF04027 压力杠杆轴 圧力ローラースタンド pressure roller stand 1 28 LF04028 胶辊固定座 ベアリング受け bearing stand 2 29 LF04029
LF04026
内六角凹端紧定螺丝 M8*10 六角螺母(左旋) M10 标准型弹簧垫圈 M8 内六角圆柱头螺丝 M8*20
平垫圈 M10 六角锁紧螺母 M10 标准型弹簧垫圈 M8 内六角圆柱头螺丝 M8*30 平垫圈 M8 标准型弹簧垫圈 M8 内六角圆柱头螺丝 M8*30
关节轴承 ロッドエンド
C型垫圈
六角穴付止メネジ hex holed set screw 1
六角ナット
スプリングワッシャー spring washer 6
六角穴付ボルト hex holed bolt 6
平座金 plain washer 10
六角ナット
スプリングワッシャー spring washer 8
六角穴付ボルト hex holed bolt 8
平座金 plain washer 8
スプリングワッシャー spring washer 8
六角穴付ボルト hex holed bolt 8
Cリング
hex nut
hex nut
lod guide
pin
lod end
c-ring
2
2
2 2
2
2
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5.蛇形修正装置
序号 部品编号 部品名 部品名 Parts name Q'ty 備考
1 LF05001 蛇形修正罗拉 蛇行修正ローラー belt warping prevention roller 2
2 LF05002 滚珠轴承 ベアリング bearing 4 6205.C3
3 LF05003 轴卡簧 Cリング c-ring 4
4 LF05004
5 LF05005
6 LF05006
7 LF05007 带座轴承 フランジブロック flange black 4 UP001
8 LF05008
9 LF05009 蛇形修正锥形齿轮
10 LF05010
11 LF05011
12 LF05012
13 LF05013 链条 チェーン chain 1
14 LF05014
15 LF05015 带座轴承 フランジブロック flange black 4 UP000
16 LF05016
17 LF05017
18 LF05018 蛇形调整支撑座 蛇行修正スイッチベース switch base 2
19 LF05019
20 LF05020
21 LF05021
22 LF05022
23
24 LF05024
25 LF05025 蛇形修正垫块 蛇行修正ブロックカラー BWP brock coller 4
26 LF05026
27 LF05027
28 LF05028
29 LF05029
LF05023
蛇形修正固定件(C) 蛇行修正ステー(C) 蛇形修正调整块(A) 蛇行修正ブロック(A) 蛇形修正调整螺杆(A) 粗 蛇行修正シャフト(A)(太)
轴承座垫块(A) ピロ受け台(A)
蛇行修正辺べベルギア(B) 蛇形修正锥形齿轮(马达) 蛇行修正辺べベルギア(A) 蛇形修正链轮(A) 蛇行修正スプロケット(A) BWP sprocket(A) 蛇形修正链轮(B) 蛇行修正スプロケット(B) BWP sprocket(B)
轴承座垫块(B) ピロ受け台(B)
蛇形修正调整螺杆(B) 细 蛇行修正シャフト(B)(細)
内六角凹端紧定螺钉 M6*10
内六角凹端紧定螺钉 M6*6 蛇形修正调整块(B) 蛇形修正固定件(下) 平垫圈 M4 标准型弹簧垫圈 M4 十字盘头螺丝 M4*10
平垫圈 M8 标准型弹簧垫圈 M8 六角头螺栓 M8*20 平垫圈 M6
蛇行修正スイッチステーブロック bwp switch stay brock 2
六角穴付止メネジ hex holed set screw 8
六角穴付止メネジ hex holed set screw 8
蛇行修正ステー belt warping prevention stay 1
平座金 plain washer 8
スプリングワッシャー spring washer 8
ナベ小ネジ pan screw 8
平座金 plain washer 6
スプリングワッシャー spring washer 6
外六角ネジ
平座金 plain washer 50
belt warping prevention stay 2
bwp brock(A) 2
bwp shaft (A) 2
pyro stand(A) 8
BWP bevel gear(B) 2 φ12 
BWP bevel gear(A) 2 φ10 
pyro stand(B) 8
bwp shaft (B) 2
hex screw
2
2
6
φ25
Page 30
5.蛇形修正装置
序号 部品编号 部品名 部品名 Parts name Q'ty 備考
30 LF05030
31 LF05031
32 LF05032
33 LF05033
34 LF05034
35 LF05035
36 LF05036
37 LF05037
38 LF05038
39 LF05039
40 LF05040
41 LF05041 马达 モーター motor 2
42 LF05042 蛇形调整马达板 蛇行修正モーターベース motor base 2
43 LF05043 蛇形修正补孔板 蛇行修正モーターベース小板 motor base plate 2
44 LF05044
45 LF05045
46 LF05046 蛇形修正罗拉固定销 蛇行修正ローラー受けピン pin 2
47 LF05047 刮板轴卡子 割ピン split pin 2
48 LF05048 限位开关 リミットスイッチ limit switch 2 D2RV-L111
49 LF05049
50 LF05050
51 LF05051
52 LF05052 蛇形修正罗拉轴 蛇行修正ローラーシャフト bwp roller shaft 2
标准弹簧垫圈 M6 内六角圆柱头螺丝 M6*30 六角头螺栓 M6*15 平垫圈 M5 标准弹簧垫圈 M5 十字盘头螺丝 M5*12 十字盘头螺丝 M5*55 六角螺母 M5 蛇形修正固定件(上) 蛇行スイッチステーブロック板上側(B) 限位开关固定件(上) 蛇行スイッチチステーブロック板上側(A) 六角螺母 M6
蛇形修正固定件(B) 蛇形修正固定件(A) 蛇行修正ステー(A
平垫圈 M3 标准弹簧垫圈 M3 十字盘头螺丝 M3*16
スプリングワッシャー spring washer 50
六角穴付ボルト hex holed bolt 8
ネジ screw 30
平座金 plain washer 20
スプリングワッシャー spring washer 20
ナベ小ネジ pan screw 4
ナベ小ネジ pan screw 8
六角ナット
六角ナット
蛇行修正ステー(B) belt warping prevention stay(B) 2
平座金 plain washer 4
スプリングワッシャー spring washer 4
ナベ小ネジ pan screw 4
hex nut
BWP switch sub stay(B) 1
BWP switch sub stay (A) 1
hex nut
belt warping prevention stay(A) 2
8
12
Page 31
6.皮带张紧装置
序号 部品编号 部品名 部品名 Parts name Q'ty 備考
1 LF06001 张紧罗拉 テンションローラー tension roller 2 2 LF06002 辅助罗拉 ローラー roller 2 3 LF06003 轴承 ベアリング bearing 8 6205.C3 4 LF06004 轴卡簧 Cリング c-ring 8 Φ25 5 LF06005 拉紧弹簧 テンションバネ tension spring 8 6 LF06006 7 LF06007 8 LF06008
9 LF06009 10 LF06010 无接缝皮带 シームレスベルト seamless belt 2 915*2450 11 LF06011 12 LF06012 支撑罗拉调节块 ローラーアジャストステー roller adjust stay 2 13 LF06013 14 LF06014 15 LF06015 16 LF06016 17 LF06017 18 LF06018 19 LF06019 限位开关 リミットスイッチ limit switch 2 AH70195 20 LF06020 限位开关固定件 リミットスイッチステー 21 LF06021 张紧罗拉轴 テンションローラーシャフト tension roller shaft 2 22 LF06022 辅助罗拉轴 ローラーシャフト roller shaft 2 23 LF06023 24 LF06024 轴承 ベアリング bearing 4 25 LF06025 轴卡簧 Cリング c-ring 8 Φ20
内六角圆柱头螺丝钉 M8*60 平垫圈 M8 标准型弹簧垫圈 M8 六角螺母 M8
六角头螺丝 M8*20
平垫圈 M6 标准型弹簧垫圈 M6 六角头螺丝 M6*15 平垫圈 M3 标准型弹簧垫圈 M3 十字盘头螺丝 M3*16
六角头螺丝 M8*25
六角穴付ボルト hex holed bolt 4
平座金 plain washer 16
スプリングワッシャー spring washer 10
六角ナット
六角ボルト hex bolt 2
平座金 plain washer 4
スプリングワッシャー spring washer 4
六角ボルト hex bolt 4
平座金 plain washer 4
スプリングワッシャー spring washer 4
ナベ小ネジ pan screw 4
六角ボルト hex bolt 2
hex nut
limit switch stay
12
2
6204.C4
Page 32
7.剥离装置
序号 部品编号 部品名 部品名 Parts name Q'ty 備考
1 LF07001 回转剥离骨架 固定用シャフト fixing shaft 1
2 LF07002 回转剥离驱动轴 回転剥離駆動ローラーシャフト rotary blade sprocket roller 1
3 LF07003 回转剥离轴 回転剥離ローラーシャフト rotary blade roller 2
4 LF07004
5 LF07005
6 LF07006 回转剥离片 ハネ brade 8
7 LF07007 回转轴辅助支撑件 回転軸固定ステー rotary shaft fixing stay 1
8 LF07008
9 LF07009 10 LF07010 11 LF07011 线缆护套 コードブッシュ coad bush 1 TB-1520 12 LF07012 挡套 ブッシュ bush 1 13 LF07013 回转剥离驱动轴链轮 スプロケット sprocket 1 14 LF07014 回转剥离链轮 スプロケット rotary blade sprocket 3 15 LF07015 刮板轴卡子 割ピン split pin 4 16 LF07016 17 LF07017 无油轴承 メタル metal 1 18 LF07018 链条 チエーン chain 1 19 LF07019 20 LF07020 21 LF07021 22 LF07022 23 LF07023 24 LF07024 25 LF07025 26 LF07026 回转轴固定件 チェーンテンションレバー chain tension lever 1 27 LF07027 28 LF07028 29 LF07029 30 LF07030 皮带清洁方管 ベルトクリーナ belt cleaner 2
剥离回转轴带压板(B) 剥离回转轴带螺纹压板(A)
开口挡圈φ12 軸用Cリング 内六角凹端紧定螺丝 M6*6 回转剥离同步带轮(B)
内六角圆柱头螺丝 M8*50
内六角圆柱头螺丝 M8*25 平垫圈 M8 轴套φ15 内六角圆柱头螺丝 M6*30 回转剥离弹簧(1) 六角螺母 M6 标准型弹簧垫圈 M6
回转剥离轴块(A) 小轴套φ10 平垫圈 M10
タイミングプーリー(B) timing pully (B) 1
ハネ押え blade plate 4 ハネ押え blade plate 4
六角穴付止メネジ hex holed set screw 14
六角穴付ボルト hex holed bolt 1 特制
六角穴付ボルト hex holed bolt 1 特制
平座金 plain washer 5
ブッシュ bush 3 R-BRF1510
六角穴付ボルト hex holed bolt 2
回転剥離スプリング rotary blade spring 1
六角ナット
スプリングワッシャー spring washer 22
回転ハネ軸受け rotary brade shaft reciever 4
ブッシュ bush 4 KBF-T-1015
平座金 plain washer 8
c-ring 3 JIS B-2804
hex nut
6
Page 33
7.剥离装置
序号 部品编号 部品名 部品名 Parts name Q'ty 備考
31 LF07031 32 LF07032 33 LF07033 34 LF07034 35 LF07035 36 LF07036 37 LF07037 38 LF07038 39 LF07039 回转剥离支撑棒 ハンドル handle 2 40 LF07040 回转马达散热罩 回転剥離モーターカバー motor cover 1 41 LF07041 回转剥离马达 回転剥離モーター rotary blade sprocket motor 1 42 LF07042 回转剥离马达座 回転剥離モーターベース motor base 1 43 LF07043 44 LF07044 45 LF07045 回转同步皮带 回転剥離タイミングベルト rotary blade sprocket timing belt 1 46 LF07046 47 LF07047 48 LF07048 49 LF07049 50 LF07050 51 LF07051 波形旋钮 波型ワッシャー wave washer 1 52 LF07052 53 LF07053 54 LF07054
六角螺母 M4 内六角圆柱头螺 M10*80 锁紧螺母 M10 标准型弹簧垫圈 M8 六角头螺丝 M8*20 平垫圈 M6 六角螺母 M8 六角头螺丝 M6*15
内六角圆柱头螺丝 M6*45 回转剥离同步带轮(A) タイミングプーリー(A)
平垫圈 M5 标准型弹簧垫圈 M5 十字盘头螺丝 M5*10 十字盘头螺丝 M5*25 回转剥离弹簧(2)
十字盘头螺丝 M4*30 回转剥离弹簧(3) 标准型弹簧垫圈 M4
六角ナット
六角穴付ボルト hex holed bolt 2
ナット nut 2
スプリングワッシャー spring washer 3
六角ボルト hex bolt 2
平座金 plain washer 21 六角ナット 六角ボルト hex bolt 12
ネジ screw 4
平座金 plain washer 2
スプリングワッシャー spring washer 26
ナベ小ネジ pan screw 4 ナベ小ネジ pan screw 25
回転剥離スプリング rotary blade spring 1
ナベ小ネジ pan screw 4
回転剥離スプリング rotary blade spring 4
スプリングワッシャー spring washer 4
hex nut
hex nut
timing pully (A) 1
4
1
Page 34
8.输送台
序号 部品编号 部品名 部品名 Parts name Q'ty 備考
1 LF08001 输出驱动轴 輸出駆動ローラー exrt driving roller 1 4 LF08004 传输骨架固定 輸送テーブル固定用シャフト belt fixing shaft 2 5 LF08005 轴承端盖 ベアリング受け bearing reciever 2 6 LF08006 滚珠轴承 ベアリング bearing 8 6205.C3 7 LF08007 输出轴端封盖 ベアリング受け板 bearing recive plate 2 8 LF08008 轴卡簧 Cリング c-ring 6
9 LF08009 驱动旁齿轮固定件 ギアレバー gear lever 1 10 LF08010 中间齿轮 ギア gear 1 11 LF08011 12 LF08012 驱动齿轮 駆動ギア driving gear 1 13 LF08013 油料盒 油受け oil reciever 1 14 LF08014 齿轮盖 ギアカバー gear cover 1 15 LF08015 冷却板 クーリング板 cooling plate 1 16 LF08016 17 LF08017 18 LF08018 19 LF08019 20 LF08020 21 LF08021 22 LF08022 23 LF08023 24 LF08024 25 LF08025 26 LF08026 橡胶脚垫 回転剥離装置受け stand 2 K322 29 LF08029 平键 キー key 1 5*5*35 30 LF08030 轴套 ブッシュ bush 1 IR15*18*12.5 31 LF08031 滚针轴承 ベアリング bearing 1 KH1815(内径φ15) 32 LF08032 辅助罗拉轴 シャフト shaft 2 34 LF08034
35 LF08035 输送皮带张紧弹簧 輸送ベルトテンションスプリング conveyor belt tension spring 2 36 LF08036 输送皮带张紧轴 輸送ベルトテンションシャフト conveyor belt tension shaft 1 37 LF08037 38 LF08038 皮带导向架 ガイダー guider 2 39 LF08039 输送皮带张紧罗拉轴 輸送ベルトテンションローラーシャフト conveyor belt tension roller shaft 1 40 LF08040 棉布带 輸送ベルト conveyor belt 16 50*2080 41 LF08041
内六角凹端紧定螺钉 M8*8
平垫圈 M6 标准型弹簧垫圈 M6 六角头螺丝 M6*15 平垫圈 M8 标准型弹簧垫圈 M8 六角头螺丝 M8*20 平垫圈 M5 标准型弹簧垫圈 M5 十字盘头螺丝 M5*10 十字盘头螺丝 M5*25
轴承 6200ZZ
并行罗拉(A
加宽垫圈 M8
六角穴付止メネジ hex holed set screw 2
平座金 plain washer 8
スプリングワッシャー spring washer 8
外六角ネジ hex screw 8
平座金 plain washer 15
スプリングワッシャー spring washer 15
外六角ネジ hex screw 15
平座金 plain washer 4
スプリングワッシャー spring washer 4
ナベ小ネジ pan screw 2 ナベ小ネジ pan screw 2
ベアリング bearing 2 6200ZZ
並ローラー
ワツシャー
roller roller
washer
3 L=1065
2
Page 35
9.罩壳
序号 部品编号 部品名 部品名 Parts name Q'ty 備考
1 LF09001 后盖板 後部カバー rear cover 1
2 LF09002 上盖板 上部カバー upper cover 1
3 LF09003 前盖板 前部カバー front cover 1
4 LF09004 上部隔热板 上部断熱板 upper heat brock cover 1
5 LF09005
6 LF09006 进料口台板 テーブル work table 1
7 LF09007 底部前方盖板 脚前方カバー front lower cover 1
8 LF09008 电箱固定架 電気ボックス受け wiring box stand 1
9 LF09009 电箱盖板 電気ボックスカバー wiring box cover 1 10 LF09010 11 LF09011 底部后方盖板 脚後方カバー rear lower cover 1 12 LF09012 上盖板支撑件 上カバー受け upper cover reciever 2 13 LF09013 铰链 蝶番 wing plate 4 14 LF09014 15 LF09015 隔热板垫块 断熱材カラー insulation coller 4 16 LF09016 17 LF09017 18 LF09018 19 LF09019 20 LF09020 21 LF09021 22 LF09022 23 LF09023 24 LF09024 25 LF09025 26 LF09026 27 LF09027 28 LF09028 29 LF09029 30 LF09030
机身封板(右)
机身封板(左)
十字半圆头螺丝 M4*15
平垫圈 M6 标准型弹簧垫圈 M6 六角头螺丝 M6*45 内六角圆柱头螺丝 M6*20 六角螺母 M6 十字盘头螺丝 M6*15 木螺丝 M4*15 平垫圈 M8 标准型弹簧垫圈 M8 六角头螺丝 M8*20 平垫圈 M4 标准型弹簧垫圈 M4 十字盘头螺丝 M4*10 六角头螺丝 M6*15 六角锁紧螺母 M8
右側カバー right cover 1
左側カバー left cover 1
ネジ screw 12
平座金 plain washer 24
スプリングワッシャー spring washer 22
六角穴付止メネジ hex holed set screw 4
六角穴付ボルト hex holed bolt 4
六角ナット ナベ小ネジ pan screw 8
木ネジ screw 12 平座金 plain washer 18
スプリングワッシャー spring washer 16
六角穴付止メネジ hex holed set screw 14
平座金 plain washer 12
スプリングワッシャー spring washer 12
ナベ小ネジ pan screw 12
六角穴付止メネジ hex holed set screw 2
六角ナット
hex nut
hex nut
6
4
Page 36
9.罩壳
序号 部品编号 部品名 部品名 Parts name Q'ty 備考
31 LF09031 电箱固定件 電気ボックス固定ステー fixing stay 2 32 LF09032 U形把手 上カバーハンドル upper cover handle 1 33 LF09033 34 LF09034 配电柜用合页 蝶番 wing plate 2 35 LF09035 电箱固定销 ピン pin 2 36 LF09036 锁具 電気ボックスカバーハンドル handle 1 A-380-2B 37 LF09037 38 LF09038 操作面板 操作パネル operation panel 1 39 LF09039 电箱锁扣件 電気ボックスカバーハンドル受け box cover stand 1 40 LF09040 急停开关 緊急停止スイッチ emergency switch 4
六角法兰面螺丝 M5*8
六角法兰面螺丝 M5*5
ネジ screw 2 把手原配
ネジ screw 2 锁具原配
Page 37
10.刮板装置
序号 部品编号 部品名 部品名 Parts name Q'ty 備考
1 LF10001 刮板剥离支架(左) スクレーパ剥離フレーム〔左) spring washer strip-off frame(L) 1
2 LF10002 刮板轴卡子 割ピン split pin 2
3 LF10003 皮带清洁方管 クリーナパイプ cleaner paipe 2
4 LF10004 清洗骨架轴心 シャフト shaft 1
5 LF10005 刮板剥离固定件 スクレーパ剥離ステー spring washer strip-off stay 2
6 LF10006 刮板 スクレーパ scraper 2
7 LF10007 清洗方管压片 クリーナーフェルト cleaner felt 8
8 LF10008
9 LF10009 10 LF10010 刮板剥离支架(右) スクレーパ剥離フレーム〔右) spring washer strip-off frame(R)1 11 LF10011 平垫圈 平座金 plain washer 2 12 LF10012 13 LF10013 14 LF10014 平垫圈 平座金 plain washer 8 15 LF10015 16 LF10016 17 LF10017 锁紧螺母 パイプエンドメタル paipe end metal 2 18 LF10018 平垫圈 平座金 plain washer 4 19 LF10019
标准型弹簧垫圈M4 十字盘头螺丝 M4*6
标准型弹簧垫圈M8 六角头螺丝 M8*20
标准型弹簧垫圈M6 六角头螺丝 M6*15
内六角圆柱头螺丝M10*60
スプリングワッシャー spring washer 8
ナベ小ネジ pan screw 8
スプリングワッシャー spring washer 2
六角穴付止メネジ hex holed set screw 2
スプリングワッシャー spring washer 8
六角穴付止メネジ hex holed set screw 8
六角穴付ボルト hex holed bolt 2
Page 38
11. 电 装
序号 部品编号 部品名 部品名 Parts name Q'ty 備考
1 LF11001 空气开关 ブレーカー breaker 1
2 LF11002 防水线扣 ゴムブッシュ bush 1
3 LF11003 橡胶电缆 コード code 8
4 LF11004 外六角组合螺丝 ネジ screw 14
5 LF11005 操作面板 操作パネル opartion panel 1
6 LF11006 停止按钮 停止スイッチ stop switch 1
7 LF11007 时间按钮 タイマースイッチ timer switch 1
8 LF11008 启动按钮 スタートスイッチ
9 LF11009 驱动电位计旋钮 ツマミ knob 1 10 LF11010 温控仪 サーモスタット thermostat 2 11 LF11011 拨位开关 切り替えスイッチ select switch 1 12 LF11012 压力表 圧力メーター pressure meter 1 13 LF11013 剥离电位计旋钮 ツマミ knob 1 14 LF11014 调压旋钮 圧力調整ボリューム volume 1 15 LF11015 变频器 インバーター invertor 1 16 LF11016 17 LF11017 线槽 ダクト duct 0.75 18 LF11018 固态继电器 SSR 420B SSR 420b 4 19 LF11019 剥离电容 回転剥離コンデンサー rotary blade condenser 1 20 LF11020 蛇行修正电容 蛇行修正コンデンサー belt warping prevention condenser 2 21 LF11021 组合端子台 端子台 terminal 4 22 LF11022 组合端子台 端子台 terminal 9 23 LF11023 端子台 端子台 terminal 1 24 LF11024 熔断器 ヒューズベース fuse stand 4 25 LF11025 熔断器 ヒューズベース fuse stand 2 26 LF11026 接触器 マグネットスイッチ magnet switch 1 27 LF11027 接触器 マグネットスイッチ magnet switch 3 28 LF11028 时间继电器 タイマースイッチ timer switch 1 29 LF11029 剥离调速箱 剥離スピードコントロール speed contlor 1 30 LF11030
蛇行修正PCB
加热板垫块(A) ヒーター板固定ボス(A)
コントロール基板 control PCB 2
start switch
heater plate fixing( A) 6
1
Page 39
11. 电 装
序号 部品编号 部品名 部品名 Parts name Q'ty 備考
31 LF11031 32 LF11032-a 加热板 ヒーター板センサー付 heater unit 2
LF11032-b 加热板 ヒーター板 heater unit 4 33 LF11033 限位开关固定件 ステー stay 2 34 LF11034 限位开关 リミットスイッチ 35 LF11035 螺母 ナット nut 2 36 LF11036 弹垫 スプリングワッシャー spring washer 2 37 LF11037 十字盘头螺丝 ナベ小ネジ pan screw 2 38 LF11038 航空插头 コネクター connector 1 39 LF11039 蛇行修正马达 蛇行修正モーター belt warping prevention motor 2 40 LF11040 端子台 端子台 terminal 1 41 LF11041 端子台 端子台 terminal 2 42 LF11042 端子台固定座 端子台受け terminal stand 2 43 LF11043 螺母 ナット nut 1 44 LF11044 弹垫 スプリングワッシャー spring washer 1 45 LF11045 外六角螺丝 ネジ screw 1 46 LF11046 控制变压器 トランス transformer 1 47 LF11047 蛇行修正变压器 蛇行修正トランス belt warping prevention transformer 1 48 LF11048 加热板固定件 ヒーター板ステー heater unit stay 12 49 LF11049 电位器 ボリューム volume 2 50 LF11050 保险丝 ヒューズ fuse 4 51 LF11051 电磁阀 電磁弁 solennoid valve 1 52 LF11052 保险丝 ヒューズ fuse 53 LF11053 保险丝 ヒューズ fuse 54 LF11054 保险丝座 ヒューズホルダー fuse holder
加热板垫块(B) ヒーター板固定ボス(B)
heater plate fixing (B) 6
limit switch
2
1 1 2
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