Hashima HP-800TS I II Instruction Manual

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HASHIMA

ROTARY

FUSING

PRESS

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INSTRUCTION

PARTS

MANUAL

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LIST

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HP-800TS

1.

tt

m 1

INSTRUCTION

MANUAL

SPECIFICATION-DESIGN

2. 2

MAJOR

3. 3

OPERATION

4.

mrf^m

OPERATION

5.

&mmm

CAUTION 7

6. h"7Zf
TROUBLESHOOTING

7.

HOW

COMPONENTS

PANEL

METHOD 7

Jl"

3L

—f- 9

TO REPLACE THE BELT 1 3

FEATURE

1 1

1

2

6

^

^

HP—SOOTS

j ^W\S£i 1 7

The

2 y

8

whole

u-

Frames

EE^bS

Pressure

and

body

Covers

parts

/\°—PARTS

LIST

I 8

2 2

^ K7 ^§|i 2 5

Drum

g 2 8

Beit

6 3 1

Electric

^ f

Cleaner•scraper

axis

warping

>)-i--•

device

prevention

equipments

and

device

strip-off

device

(Option

^ ) 34

) •

m m M m m

INSTRUCTION

MANUAL

1.

SPECIFICATION

. DESIGN FEATURE

m ^

^ m ^

M

EE

mmum

m m

MODEL

POWER

RATED

FUSING

ti

1 2,

SUPPLY

OUTPUT

WIDTH

HP-SOOTS-I

t-:5?-4.5MV

40fflaX9

8 5

«iaXl,

2 2 0 A?

HP-800TS-I

Heater!4.5ldV

^-:?-90W

8 0 0

5 0 0

1 8

g/d

0°C
6 6 0 #

2 6 0 m 1,

Single

Motor I 9

(MAX)

(MAX)

24

or

OW

8 0 Oanv

HP-800TS-n

0 0 V

0«nwXl,

HP-80

3—phase

(Strip-off

2 5 W )

1 5

5J8aXl,

2 Z 0 kg

OTS-n

device I 2

2 6 0 bb

5W)

PRESSURE

MAX.

MAX.BELT

HEATING

DIMENSIONS

TEMPERATURE

WEIGHT(NET)

SPEED

TIME

1^40

5 0

Og/'d(MAX)

1 8

6m/minute

6—60

1240(VV)X985(D)xl260(H))Wffl

2 2 0 kg

•

8

o

<o
<M

O

•*!<

00

O'C

(MAX)

sec.

1240CW)Xll55(D)Xl260(H)«a

2 Z 0 kg

1.155(985)

800

855(685)

445

o

Vv

Tf

!r

1 —

W

-W

2.

MAJOR

COMPONENTS

1.

±ISJ'^VN'-

2.

3.

4.

5.

6.

7.

HP-8

9.

h

0

OTS-D

Upper

Left

Cover

Right

Work

Receiver

Cover

Table

Operation

Operation

Rotary

— 2 —

Cover

Panel

Panel

strip-off

(Strip—off

Device

device)

3.

'•::iH#=BOOTS-I

d)
d)

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3.

OPERATION

jgtHASHlMA • • j

j

PANEL

1.

PRESSURE

2.

PRESSURE

3.

POWER

4.

POWER

5.

THERMOSTAT

6.

SPEED

7.

TIME

LAMP

SWITCH

CONTROL

SWITCH

GAUGE

ADJUSTING

DIAL

::-'STRIP-OFr

.potvca-

DEVICE

SfEED

COffmOC

STRIP-OFF

8.

POWER

9.

SPEED

10.

POWER

DEVICE

LAMP

CONTROL

SWITCH

(OPTIOil)

— 6 —

4. OPERATION

METHOD

1. Turn on the power switch(4), the power

2.

Set

the fusing time by the speed controller(6).

3.

Set

the thermostat(5)

reach

The

required

ISO'C.

red

lamp

degrees.

)

of

the

thermostat

at

required

temperature

will

lamp(3)

blink

when

will

(it

the

4. Adjust the pressure by turning the pressure dial(2).

Pressure

Adjust

fabrics

Refer

5.

After

Turn

is

indicated

the

temperature,

and

interlinings

to

the

completion

off

the

fusing

power

in

instructions

of

work,

switch,

the

pressure

speed

to

set

and

be

the

then

pressure

used.

provided by

pressure

set

the

gauge(l).

properly

at

timer

the

"0"

for

light

takes

temperature

up.

about 20

minutes

rises

accordingtoth^^ind

interlining

.

about 20

manufacturer.

minutes

.

to

to

of

5.

CAUTION

1.

Daily

drum

If

replace

Be

2. Clean up

inspection

cleaner

they

are

the

sure

to

turn

the

is

on

the

stained,

cleaner

off

belt

and

required

inner

turn

itself

the

power

the

drum every

part

the

with

for

the

of

surface

new

supply

the

one.

belt

receiver.

of the

before

day.

cleaner

used for cleaning, keep the temperature at more than

3. Be extra'-careful not to put any hard object

as

the

belt

is

breakable.

insde of upper cover and the

stained

replacing

When HASHIMA NEW CLEAN

cloth

the

to

a new

cleaner.

surface,

ISOXD.

such

as sissors ets» in the belt

or

is

7 —

THE

HOW

BELT

TO

REPLACE

CLEANER

THE

CLEANER

can be removed by

lifting

the

right

edge

of

the

CLEANER

(or

s ide^@d).

Pull

the knob of the

will

findaDRUM

left

edge)* and

SCRAPER

CLEANER on

slide

Plat

it

e

spring

STAY

the

toward

Cleaner

Belt

the

right

Plate

sideward

spring

1

attached to the RECEIVER, so

inner

part

of

the

RECEIVER.

(or

the

left

that

you

Drum

Drum

Receiver

cleaner

— 8

6.

36>t

HP-800TS

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—

10

—

6.

HP-800TS

Does the LAMP

when

the

POWER

TROUBLESHOOTING

light

up

SWITCH

Put

the

completely

PLUG

the

s

socket

being

in

if

it

is

turned

Does

Can

controlled?

Does

LAMP

rim

the

?

the

the

light

on

YES

DRIVING

YES

_L

speed

YES

THERMO—

up?

?

MOTOR

NO

be

The

—

NO-H

SPEED

is

defective.

MOTOR

or

CONTROLLER

disconnected.

Change

blown.

POWER

Is

the

the

SWITCH

BELT

SWITCH

or

is

the

NO

Return

position.

the

FUSE

WARP^G

being

touch^^materials*

BELT

BELT

if

it

is

defective.

warping

YES

to

the

has

STOP

?

central

YES

Does

when

The

the

Will

blink
after

set

the

the

is

turned

is

turned

SSR

THERMO—LAMP

YES

the

in

the

at

150'C.

NO

SSR

KNOB

THERMO-LAMP
about

LAMP

of

THERMOSTAT

and

the

THERMO—LAMP

on

and

off

LAMP

THERMOSTAT

goes

30

NO

minutes

blink

?

out

is

when

lighting.

is

1.

If

the

voltage

3

and4is

THERMO-LAMP

is

defective.

2.

If

the SSR

Check

PREVENTION

P.C.

THERMOSTAT

the

BOARD.

defective

light

is

set

up

at

when

SOCC.

between

not

DC2.5V—7Vwhen

lights

LAMP

doesn't

BELT

if

the

WARPING

SWITCH

or

LAMP

the

the

up.

light

SENSOR

and

doesn't

temperature

SSR

TEKMINAL

the

the

IHEHS/DSTAT

up, and the

is

YES

OK

NO

JSC-

TEMPERATURE

is

defective.

3.

If

the

SSR

LAMP

TEMPERATURE

I

— 11 — '

doesn't

doesn't

doesn't

rise,

off

rise,SSR

the

and

HEATER

the

is

defective

1.

NO

If

the THERMO~LAMP

doesn't

light,

and the

SSR

LAMP

doesn't

off,

the

THERMQ—SENSOR

2.

If

the

THERMQ—LAMP

3.

*

OTHERS

When

BELT

When

The

The

( The

If

( The

temperature

the

THERMO-LAMP

temperature

the

WARPING

turning

TIMER

TIMER

BELT

off

doesn't

STOPPER

is

doesn't

doesn't

warps,

STOP

the

off.

defective.

and

doesn't

fall.

the

SWITCH

POWER

doesn't

SSR

fall.

off,

BELT

SWITCH,

work.

LAMP

don't

)

THERMOSTAT

)

doesn't

is

defective.

the

stop

light,

running.

BELT

the

is

defective.

doesn't

SSR

stop

is

defective,

running.

The

TIMER

is

defective.

—

12

—

7.

HCW

TO REPLACE

^ IJ

C1

eaner

THE

BELT

±0^^

Upper

Receiver

Left

U-/N'

scraper

cover

Pressure

plate

spring

Upper

Rear

cover

cover

Work

fiSfri^iED

Belt

warping

prevention

I

f->iy

Tension

3 > O — y —

roller

table

- y -

roller

Bel

K "7

Drum

b

t

SUBE

Pressure

Right

o — y —

roller

cover

Ffdnt

- y -

roller

—

Tension

13

spring

—

7.

1.

2.

3.

JiuW-^it-r-To

4.

6.

7.

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9.

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—

14

7.

1.

2.

HOW

Remove

Disassemble

TO

the

REPLACE

receiver.

the

work

table.

THE

BELT

3. Remove

4.

Remove

5.

Take

6.

Set

7. Remove

8. Take

9.

Pull

10.

Pull

11.

Take

12.

Insert

very

18.

Set

the

the

off

the

the

pressure

both

off

the

out

the

out

the

off

pressure

the

carefully.

the

belt

upper

rear

belt

the

rear

front

belt

pressure

properly

cover.

cover.

cleaner

at

"0",then

left

belt

roller,

warping

plate

roller

and

tension

spring,

to

be

and

the

take

the

right

spring,

prevention

and

inanew

located

upper

off

covers.

roller.

pull

belt,

at

scraper.

the

and

out

and

the

dial.

pull

the

set

center

the

tension

pressure

them

of

the

roller

at

the

machine.

roller

original

by

t|Ut.

^

lifting.

position

14.

15.

Assmbl^ing

Set

the

belt

confirm

whether

is

to

speed

be made

at

the

machine

following

the

lowest

runs

the

process

position,

properly.

and

in

turn

the

reverse

on

the

main

order.

switch,

then

—

15

—

/<

—

'v

y X h

PARTS

LIST

7 U —

^

Frames

and

Cover

2.

7

u-Aaa:b/\'-

Frdmes

and

Covers

Ref

12

^

Na

1

2

3

4

5

6

7

8

9

10

11

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Upper

Cover

Knob

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nut

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Frame

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washer

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nut

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nut

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stand

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parts

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4

1

2

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6

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Remarks

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18

14

15

16

17

18

19

20

21

22

23

24

25

Rear

cover

Pan

screw

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washer

Right

side

Left

side

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side

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bolt

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cover

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frame

frame

(R)

(£)

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b

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6

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27

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Front

screw

washer

side

cover

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19

—

8

8

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2.

7

Parts

Frames

an

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and.Covers

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29

30

31

32

33

34

35

36

37

38

39

40

41

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Hex

nut

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bolt

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nut

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(B)

(B)

b

2

8

16

16

16

4

16

2

16

13

16

16

2

54

55

56

42

43

44

45

46

47

48

49

50

51

52

53

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nut

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bolt

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7 b

knob

knob

knob

knob

knob

cover

b

nut

b

stay

axis

b

bolt

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Work

table

1

1

1

1

1

1

1

1

1

1

1

2

2

4

1

—

20

Ref

2.

7

Frames

DO

N(

Parts

Name

and

Covers

Q'ty

Remarks

^9

57

58

59

60

61

62

63

64

65

66

67

68

69

Receiver

Hex

nut

Hex

Hex

Upper

Hex

/s:

Spring

Plain

Pan

h

nut

y h

nut

cover

y h

nut

washer

washer

i?

screw

SMCim)

ReceiverCTiype

Magnet

h

Hex

bolt

Adjusting

bolt

setting

I)

1

2

4

2

4

4

4

4

1

2

4

4

—

21

—

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to

parts

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ti

a

parts

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12

18

14

15

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1

2

3

4

5

6

7

8

9

10

11

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Key

Driving

Hex

Bearing

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Bearing guide

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Hex

nut

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1

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8

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16

17

18

19

20

21

22

23

24

25

26

27

28

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Hex

bolt

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Pressure

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bolt

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warm

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wheel

gauge

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ti

a

parts

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washer

bolt

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spring

guide

Parts

knob

screw

h

roller

roller

Na

29

30

31

32

33

34

35

36

37

38

39

40

41

Pressure

Hex

Hex

Plain

JS:

Spring

Hex

•Tl^iya>o

Tension

Tensiffli

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y

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Name

—

shaft

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ring

for

hole

K

m ^

Q'ty

1

1

4

4

4

4

1

1

2

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2

2

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bolt

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nut

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y h

plate

spring

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2

2

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—

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2

3

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5

6

7

8

9

10

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(right)

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setting

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washer

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washer

h

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nut

Drumdriving

Plain

washer

Hex

Hex

Driving

V

bolt

h

bolt

gear

Parts

shaft

sprocket

pin

ra

h

Name

^ m ^

Q'ty

1

1

3

6

6

6

1

3

3

1

2

m w

Remarks

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

Driving

'KMcm±Am

0 type

Heater

retaining

ring

y

Bearing

Bearing

K7

a;x

Drum

stopper

Plain

washer

Spring

Hex

Plain

Spring

Hex

-lr>-y--:xr

Senson

Hex

-fe —

Sensor

^Mi-y

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t

Heater

washer

bolt

washer

washer

bolt

stay

bolt

h

nut

-lt>

setting

gear

housing

h

h

—

h

ring

for

hole

1

1

1

4

2

2

8

8

8

4

4

4

1

2

1

16

8

—

26

—

Ref

Na

4.

Parts

K ^

Drum

au

axis

Name

ix

device

95

Q'ty

Remarks

29

30

31

32

33

34

35

36

37

38

39

40

41

42

Motor

Hex

Hex

/V;

Spring

-

Heater

Plain

washer

Pan

screw

7x^4*^1' h

Hex

bolt

Motor

gear

head

Hex

holed

Driving

Chain

base

'j

nut

nut

Plain

washer

washer

K

^ i>

screw

sprocket

h

h

4

8

8

4

1

1

2

h

1

1

2

4

4

4

43

44

45

46

47

48

49

50

51

52

Hex

Disc

Hex

Spring

Plain

Tension

Tension

•fy

Bush

Plain

C

type

bolt

(:£M)

(left)

bolt

washer

washer

gear

a

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gear

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retaining

h

rod

ring

for

hole

—

27

—

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la

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o

5.

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warping

prevention

device

Ref

ra

Na

1

2

3

4

5

6

7

f

8

9

10

11

12

Beit

Belt

Micro

Plain

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Pan

screw

i/)}//'<—tfn

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bolt

Belt

Hex

holed

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warping

warping

switch

washer

washer

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warping

h

warping

screw

chain

Parts

prevention

y

9--^

prevention

y f r

prevention

prevention

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jv

^

limit

switch

switch

base

bloci

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switch

shaft

ladderwheel

m m

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1

2

2

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u

o

2

1

4

1

1

9
C

1

1

.

/

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

Hex

bolt

iggg^

Plain

washer

Spring

:f^ni-y

Hex

9:-^

Motor

+'7"Ny

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Plain

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washer

h

nut

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K

head

washer

washer

y h

Hex

nut

h

Hex

bolt

! 7 ^ - d?4"

Belt

Hex

warping

holed

prevention

screw

(A)

Bevel

gear

(A)

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holed

screw

y h

Hex

nut

Spring

washer

ladderwheel

4

4

4

4

1

1

16

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ft

A

1
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u

1

X

2

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4

4

—

29

—

5.

Belt

warping

prevention

device

Ref

36

37

38

39

40

41

^ ^

Na

29

30

31

32

33

34

35

Plain

Belt

Belt

tfp

IVro

Hex

Hex

Bevel

bolt

holed

immiE-foyi;

Belt

Belt

Plain

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bolt

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washer

warping

warping

h

gear

warping

warping

washer

washer

h

y^

hook

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provention

y h

provention

screw

(B)

(B)

prevention

prevention

Name

stand

shaft

block

block

collar

m m

Q'ty

4

1

1

2

4

2

1

1

2

2

2

2

2

4

42

43

44

45

46

47

48

49

50

51

52

53

54

Plain

Spring

Hex

bolt

Sub

roller

Hex

bolt

Plain

Spring

Hex

nut

Hanger

Roller

Split

W&i^-y

Sub

roller

•;

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washer

washer

h

h

washer

washer

h

pin

hanger

pin

(B)

shaft

(B)

2

2

2

1

2

2

2

2

1

1

1

1

2

55

56

C type

retaining

ring

—

for

30

hole

—

2

e-iR-ekbiER

Electric

CO

equipments

Ref

Ma

6.

Parts

m

Electric

Name

equipments

m m

Q'ty

Remarks

1

2

3

4

5

6

7

8

9

10

11

12

13

Pan

screw

Plain

washer

Connector

Hex

Spring

Plain

Hex

Limit

•7-^ y

Micro—switch

Plain

Spring

Pan

^mL

Wiring

h

nut

washer

washer

bolt

switch

washer

washer

screw

board

(for

Strip-off

setting

5=-

device)

stay

4

4

1

4

4

4

4

2

2

.4

4

4

4

14

15

16

17

18

19

20

21

22

23

24

25

26

27

Pressure

Pressure

Power

lamp

Power

switch

mssmm

Thermostat

Power lamp

Power

switch

Speed

control

Speed

control

^

'i'7

—

Timer

Timer

speed

df'J

Volume

Speed

knob

control

zt-A

K3>

controller

gauge

handle

for

h a

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for

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volume

knob

knob

for

-7

device

device

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device

28

Terminal

frame

—

32

—

6.

S ^ ^

Electric

equipments

IP

Ref

bS M ^

Na

29

30

31

32

33

34

35

36

37

38

39

40

41

Z3 —

Condenser

n

Condenser

h

Transformer

Terminal

t a

Fuse

ta-X*

Fuse

vj

Solid

=»

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p.

C.

Connector

/N*IJ

Variator

SSRy>zf

SSR

Panel

Parts

setting

frame

holder

state

board

for

_

lamp

(A)

(A)

h •;

relay

P.C.B

Name

U'-

plate

u-

h

(S.S.R)

m ^

Q'ty

1

1

1

1

1

2

2

1

1

1

2

2

1

m m

Remarks

•

42

43

44

45

46

47

48

49

50

51

52

Washer

Flush

screw

Panel

Panel

Spring

Plain

washer

Hex

nut

Hex

bolt

Breaker

V y h

Magnet

Speed

controller

(B)

(B)

(C)

(C)

washer

h

h

—

tf-

for

K=»>hD-7-

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devi

ce

10

10

1

1

4

4

4

4

1

1

1

—

33

—

9 'J

—^

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5^

7.

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and

strip—off

deviceCOption

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on

Ni

1

2

3

4

5

6

7

8

9

10

11

Hex

Cap

nut

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Silicon

Hex

bolt

Spring

Plain

^ y

—r-iS^

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h

Belt

Hex

bolt

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bolt

h

holder

scraper

washer

washer

guide

bar

h

U——

K

(for

Name

Belt)

m iin

Q'ty

2

2

1

1

8

8

8

2

1

1

4

IS!

• Type I

HSi-Typen

Remarks

2iS0m

2750»a

12

13

14

15

16

17

18

19

20

21

22

23

24

Spring

Plain

Gear

Driving

Hex

Driving

Hex

gmiitzt

Receiver

Special

Hex

head

holed

holed

y h

nut

washer

washer

K

P ^ y |n

sprocket

screw

odry

sprocket

screw

i-y

setting

bolt

^ i; _/>c— (
Cleaner

Hex

/S:

Spring

bar

h

bolt

washer

(for

h

nut

K7

Dram)

)

4

4

1

1

2

1

2

1

2

1

1

12

12

25

26

27

28

Plain

washer

Strip—off— Blade holder

Strip—off—

Strip—off

Blade

axis

—

35

—

12

4

4

1

7.

f y

Cleaner*scraper

-i—.

and

strip—off

device

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a

>)

)

Ref

41

42

U

Na

29

30

31

32

33

34

35

36

37

38

39

40

Split

Hex

9-3.
Chain

ce

—^

Motor

Hex

Motor

Scraper

Scraper

Hex

/S:

Spring

Plain

Hex

Knob

Motor

bTV

bolt

—>

bolt

nut

bolt

I

-,-ir

pin

base

b

holder

y b

washer

washer

b

5, ^

box

Parts

BQ

Name

m ^

Q'ty

2

1

1

1

2

1

1

1

2

.4

4

2

2

1

Remarks

—

36

—