Hashima HP-800TS I II Instruction Manual

Page 1
a-^
HASHIMA
ROTARY
FUSING
PRESS
iMip=i©OTS=i-n
H ® iJi »
INSTRUCTION
PARTS
>;
LIST
X h
ia
7U
o
Manufactured
IXImWlMM
by
im,[LTIoL
Page 2
HP-800TS
1.
tt
m 1
INSTRUCTION
MANUAL
SPECIFICATION-DESIGN
2. 2
MAJOR
3. 3
OPERATION
4.
mrf^m
OPERATION
5.
&mmm
CAUTION 7
6. h"7Zf TROUBLESHOOTING
7.
HOW
COMPONENTS
PANEL
METHOD 7
Jl"
3L
—f- 9
TO REPLACE THE BELT 1 3
FEATURE
1 1
1
2
6
^
^
HP—SOOTS
j ^W\S£i 1 7
The
2 y
8
whole
u-
Frames
EE^bS
Pressure
and
body
Covers
parts
/\°—PARTS
LIST
I 8
2 2
^ K7 ^§|i 2 5
Drum
g 2 8
Beit
6 3 1
Electric
^ f
Cleaner•scraper
axis
warping
>)-i--•
device
prevention
equipments
and
device
strip-off
device
(Option
^ ) 34
) •
Page 3
m m M m m
INSTRUCTION
MANUAL
Page 4
1.
SPECIFICATION
. DESIGN FEATURE
m ^
^ m ^
M
EE
mmum
m m
MODEL
POWER
RATED
FUSING
ti
1 2,
SUPPLY
OUTPUT
WIDTH
HP-SOOTS-I
t-:5?-4.5MV
40fflaX9
8 5
«iaXl,
2 2 0 A?
HP-800TS-I
Heater!4.5ldV
^-:?-90W
8 0 0
5 0 0
1 8
g/d
0°C 6 6 0 #
2 6 0 m 1,
Single
Motor I 9
(MAX)
(MAX)
24
or
OW
8 0 Oanv
HP-800TS-n
0 0 V
0«nwXl,
HP-80
3—phase
(Strip-off
2 5 W )
1 5
5J8aXl,
2 Z 0 kg
OTS-n
device I 2
2 6 0 bb
5W)
PRESSURE
MAX.
MAX.BELT
HEATING
DIMENSIONS
TEMPERATURE
WEIGHT(NET)
SPEED
TIME
1^40
5 0
Og/'d(MAX)
1 8
6m/minute
6—60
1240(VV)X985(D)xl260(H))Wffl
2 2 0 kg
8
o
<o <M
O
•*!<
00
O'C
(MAX)
sec.
1240CW)Xll55(D)Xl260(H)«a
2 Z 0 kg
1.155(985)
800
855(685)
445
o
Vv
Tf
!r
1 —
W
-W
Page 5
2.
MAJOR
COMPONENTS
1.
±ISJ'^VN'-
2.
3.
4.
5.
6.
7.
HP-8
9.
h
0
OTS-D
Upper
Left
Cover
Right
Work
Receiver
Cover
Table
Operation
Operation
Rotary
2 —
Cover
Panel
Panel
strip-off
(Strip—off
Device
device)
Page 6
3.
'•::iH#=BOOTS-I
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Page 7
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Page 8
^ttJID
5 —
Page 9
3.
OPERATION
jgtHASHlMA • • j
j
PANEL
1.
PRESSURE
2.
PRESSURE
3.
POWER
4.
POWER
5.
THERMOSTAT
6.
SPEED
7.
TIME
LAMP
SWITCH
CONTROL
SWITCH
GAUGE
ADJUSTING
DIAL
::-'STRIP-OFr
.potvca-
DEVICE
SfEED
COffmOC
STRIP-OFF
8.
POWER
9.
SPEED
10.
POWER
DEVICE
LAMP
CONTROL
SWITCH
(OPTIOil)
6 —
Page 10
4. OPERATION
METHOD
1. Turn on the power switch(4), the power
2.
Set
the fusing time by the speed controller(6).
3.
Set
the thermostat(5)
reach
The
required
ISO'C.
red
lamp
degrees.
)
of
the
thermostat
at
required
temperature
will
lamp(3)
blink
when
will
(it
the
4. Adjust the pressure by turning the pressure dial(2).
Pressure
Adjust
fabrics
Refer
5.
After
Turn
is
indicated
the
temperature,
and
interlinings
to
the
completion
off
the
fusing
power
in
instructions
of
work,
switch,
the
pressure
speed
to
set
and
be
the
then
pressure
used.
provided by
pressure
set
the
gauge(l).
properly
at
timer
the
"0"
for
light
takes
temperature
up.
about 20
minutes
rises
accordingtoth^^ind
interlining
.
about 20
manufacturer.
minutes
.
to
to
of
5.
CAUTION
1.
Daily
drum
If
replace
Be
2. Clean up
inspection
cleaner
they
are
the
sure
to
turn
the
is
on
the
stained,
cleaner
off
belt
and
required
inner
turn
itself
the
power
the
drum every
part
the
with
for
the
of
surface
new
supply
the
one.
belt
receiver.
of the
before
day.
cleaner
used for cleaning, keep the temperature at more than
3. Be extra'-careful not to put any hard object
as
the
belt
is
breakable.
insde of upper cover and the
stained
replacing
When HASHIMA NEW CLEAN
cloth
the
to
a new
cleaner.
surface,
ISOXD.
such
as sissors ets» in the belt
or
is
7 —
Page 11
THE
HOW
BELT
TO
REPLACE
CLEANER
THE
CLEANER
can be removed by
lifting
the
right
edge
of
the
CLEANER
(or
s ide^@d).
Pull
the knob of the
will
findaDRUM
left
edge)* and
SCRAPER
CLEANER on
slide
Plat
it
e
spring
STAY
the
toward
Cleaner
Belt
the
right
Plate
sideward
spring
1
attached to the RECEIVER, so
inner
part
of
the
RECEIVER.
(or
the
left
that
you
Drum
Drum
Receiver
cleaner
8
Page 12
6.
36>t
HP-800TS
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9^^AtlX
y It
h7:^;Ui'a-5='-f
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9 —
Page 13
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Page 14
6.
HP-800TS
Does the LAMP
when
the
POWER
TROUBLESHOOTING
light
up
SWITCH
Put
the
completely
PLUG
the
s
socket
being
in
if
it
is
turned
Does
Can
controlled?
Does
LAMP
rim
the
?
the
the
light
on
YES
DRIVING
YES
_L
speed
YES
THERMO—
up?
?
MOTOR
NO
be
The
NO-H
SPEED
is
defective.
MOTOR
or
CONTROLLER
disconnected.
Change
blown.
POWER
Is
the
the
SWITCH
BELT
SWITCH
or
is
the
NO
Return
position.
the
FUSE
WARP^G
being
touch^^materials*
BELT
BELT
if
it
is
defective.
warping
YES
to
the
has
STOP
?
central
YES
Does
when
The
the
Will
blink after
set
the
the
is
turned
is
turned
SSR
THERMO—LAMP
YES
the
in
the
at
150'C.
NO
SSR
KNOB
THERMO-LAMP about
LAMP
of
THERMOSTAT
and
the
THERMO—LAMP
on
and
off
LAMP
THERMOSTAT
goes
30
NO
minutes
blink
?
out
is
when
lighting.
is
1.
If
the
voltage
3
and4is
THERMO-LAMP
is
defective.
2.
If
the SSR
Check
PREVENTION
P.C.
THERMOSTAT
the
BOARD.
defective
light
is
set
up
at
when
SOCC.
between
not
DC2.5V—7Vwhen
lights
LAMP
doesn't
BELT
if
the
WARPING
SWITCH
or
LAMP
the
the
up.
light
SENSOR
and
doesn't
temperature
SSR
TEKMINAL
the
the
IHEHS/DSTAT
up, and the
is
YES
OK
NO
JSC-
TEMPERATURE
is
defective.
3.
If
the
SSR
LAMP
TEMPERATURE
I
— 11 — '
doesn't
doesn't
doesn't
rise,
off
rise,SSR
the
and
HEATER
the
is
defective
Page 15
1.
NO
If
the THERMO~LAMP
doesn't
light,
and the
SSR
LAMP
doesn't
off,
the
THERMQ—SENSOR
2.
If
the
THERMQ—LAMP
3.
*
OTHERS
When
BELT
When
The
The
( The
If
( The
temperature
the
THERMO-LAMP
temperature
the
WARPING
turning
TIMER
TIMER
BELT
off
doesn't
STOPPER
is
doesn't
doesn't
warps,
STOP
the
off.
defective.
and
doesn't
fall.
the
SWITCH
POWER
doesn't
SSR
fall.
off,
BELT
SWITCH,
work.
LAMP
don't
)
THERMOSTAT
)
doesn't
is
defective.
the
stop
light,
running.
BELT
the
is
defective.
doesn't
SSR
stop
is
defective,
running.
The
TIMER
is
defective.
12
Page 16
7.
HCW
TO REPLACE
^ IJ
C1
eaner
THE
BELT
±0^^
Upper
Receiver
Left
U-/N'
scraper
cover
Pressure
plate
spring
Upper
Rear
cover
cover
Work
fiSfri^iED
Belt
warping
prevention
I
f->iy
Tension
3 > O — y —
roller
table
- y -
roller
Bel
K "7
Drum
b
t
SUBE
Pressure
Right
o — y —
roller
cover
Ffdnt
- y -
roller
Tension
13
spring
Page 17
7.
1.
2.
3.
JiuW-^it-r-To
4.
6.
7.
iEtKDijy-i-
8. ^ 3 x
9.
#M®o
10.
4eS®iEo-7-%Jfe|i!R«o
11.
12. ffl./l•"<.'^
13.
^ju
h;&5Ffiii>tC<5|itC.iEK
14.
£1T>
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ft#
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it
XT
14
Page 18
7.
1.
2.
HOW
Remove
Disassemble
TO
the
REPLACE
receiver.
the
work
table.
THE
BELT
3. Remove
4.
Remove
5.
Take
6.
Set
7. Remove
8. Take
9.
Pull
10.
Pull
11.
Take
12.
Insert
very
18.
Set
the
the
off
the
the
pressure
both
off
the
out
the
out
the
off
pressure
the
carefully.
the
belt
upper
rear
belt
the
rear
front
belt
pressure
properly
cover.
cover.
cleaner
at
"0",then
left
belt
roller,
warping
plate
roller
and
tension
spring,
to
be
and
the
take
the
right
spring,
prevention
and
inanew
located
upper
off
covers.
roller.
pull
belt,
at
scraper.
the
and
out
and
the
dial.
pull
the
set
center
the
tension
pressure
them
of
the
roller
at
the
machine.
roller
original
by
t|Ut.
^
lifting.
position
14.
15.
Assmbl^ing
Set
the
belt
confirm
whether
is
to
speed
be made
at
the
machine
following
the
lowest
runs
the
process
position,
properly.
and
in
turn
the
reverse
on
the
main
order.
switch,
then
15
Page 19
/<
'v
y X h
PARTS
LIST
Page 20
Page 21
7 U —
^
Frames
and
Cover
Page 22
2.
7
u-Aaa:b/\'-
Frdmes
and
Covers
Ref
12
^
Na
1
2
3
4
5
6
7
8
9
10
11
±SiS3!7/N'-
Upper
Cover
Knob
Hex
nut
^ b
y/^-
Stoiqier
bs'/N'-S't
Stopper
7
Frame
Plain
washer
Spring
y b
Hex
nut
1^#
Butterfly
Pan
screw
^^i-y
Hex
nut
h
stand
setting
washer
nut
b
parts
(0)
RO
Name
(C)
m m
Q'ty
1
2
4
1
2
2
4
4
4
2
6
6
m n
Remarks
%
18
14
15
16
17
18
19
20
21
22
23
24
25
Rear
cover
Pan
screw
y<;f
gE^
Spring
Plain
washer
Right
side
Left
side
:&{|g7iy-A
Right
side
:£j|g7U'-A
Left
side
Table
stand
Table
stand
Hex
bolt
^^i-y
Hex
nut
Plain
washer
washer
cover
cover
frame
frame
(R)
(£)
(L)
b
1
6
6
6
1
1
1
1
1
1
4
4
8
-
26
27
28
Spring
Pan
Front
screw
washer
side
cover
19
8
8
1
Page 23
B
Ref
iJjaaI .
Na
2.
7
Parts
Frames
an
Name
and.Covers
SJ/'C-
Q'ty
R
Remarks
w
29
30
31
32
33
34
35
36
37
38
39
40
41
yu-A±ji
Frame
Hex
Hex
nut
/x;
^ring
Plain
4*:^^
Caster
Hex
bolt
yiy-A±jt
Frame
Hex
bolt
Plain
%>ring
Hex
nut
Pan
screw
setting
bolt
washer
washer
setting
washer
washer
V V
(B)
(A)
h
-
h
(B)
(B)
b
2
8
16
16
16
4
16
2
16
13
16
16
2
54
55
56
42
43
44
45
46
47
48
49
50
51
52
53
Cover
Hex
nut
V\£yJ
Cover
v\£yy-r
Cover
Hex
holed
Ruber
Ruber
Ruber
bt'7
Cover
b
Knob
Motor
Hex
nut
Butterfly
Jl/
Hex
bolt
setting
7 b
knob
knob
knob
knob
knob
cover
b
nut
b
stay
axis
b
bolt
IPHx
Work
table
1
1
1
1
1
1
1
1
1
1
1
2
2
4
1
20
Page 24
Ref
2.
7
Frames
DO
N(
Parts
Name
and
Covers
Q'ty
Remarks
^9
57
58
59
60
61
62
63
64
65
66
67
68
69
Receiver
Hex
nut
Hex
Hex
Upper
Hex
/s:
Spring
Plain
Pan
h
nut
y h
nut
cover
y h
nut
washer
washer
i?
screw
SMCim)
ReceiverCTiype
Magnet
h
Hex
bolt
Adjusting
bolt
setting
I)
1
2
4
2
4
4
4
4
1
2
4
4
21
Page 25
« a[i
^
Pressure
to
parts
nJI-
m.
Page 26
3.
E
Pressure
ti
a
parts
Ref
12
18
14
15
au
Na
1
2
3
4
5
6
7
8
9
10
11
iJQSo-y
Pressure
Key
Driving
Hex
Bearing
^7
'J K
Bearing guide
Bearing
Hex
nut
Plain
^ring
Hex
bolt
holed
washer
washer
roller
gear
screw
guide
Parts
(R)
K
(L)
Name
(S)
C£)
1IDEE:<7
Pressure
tfo
cam
shaft
Pyro
h
Hex
bolt
ijassa-f
Pressue
a
block
m m
Q'ty
1
1
1
2
2
1
1
8
8
8
8
1
2
4
1
Remarks
16
17
18
19
20
21
22
23
24
25
26
27
28
Plain
/V.
Spring
Hex
bolt
Hex
holed
Pressure
'>
—jU
Seal
Pressure
i"
Hex
nut
Hex
holed
Pressure
Hex
bolt
tfa
Pyro
Pressure
washer
washer
warm
y h
warm
h
knob
screw
wheel
gauge
screw
+>-
gear
shaft
3
3
3
2
1
1
1
1
2
1
4
2
1
23
Page 27
3.
E
Pressure
ti
a
parts
Ref
an
holed
nut
washer
washer
bolt
>o—y
retaining
spring
guide
Parts
knob
screw
h
roller
roller
Na
29
30
31
32
33
34
35
36
37
38
39
40
41
Pressure
Hex
Hex
Plain
JS:
Spring
Hex
•Tl^iya>o
Tension
Tensiffli
Bearing
C type
Tension
^y
y
Bearing
f->iya>i3^
Tension
Name
shaft
ring
for
hole
K
m ^
Q'ty
1
1
4
4
4
4
1
1
2
.2
2
2
2
Remarks
42
43
44
Hex
bolt
Hex
nut
Pressure
y h
plate
spring
2
2
2
€11
24
Page 28
mSim
-
K-7Ajp4®
Drum
CO
cn
axis
device
^®19
\
Page 29
4.
K 7 A
Drum
axis
device
$i
SB
Ref
^
Na
K7
1
2
3
4
5
6
7
8
9
10
11
9
A
Drum
Disc
(right)
Disc
setting
Plain
washer
Spring
washer
h
Cap
nut
Drumdriving
Plain
washer
Hex
Hex
Driving
V
bolt
h
bolt
gear
Parts
shaft
sprocket
pin
ra
h
Name
^ m ^
Q'ty
1
1
3
6
6
6
1
3
3
1
2
m w
Remarks
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Driving
'KMcm±Am
0 type
Heater
retaining
ring
y
Bearing
Bearing
K7
a;x
Drum
stopper
Plain
washer
Spring
Hex
Plain
Spring
Hex
-lr>-y--:xr
Senson
Hex
-fe
Sensor
^Mi-y
Hex
t
Heater
washer
bolt
washer
washer
bolt
stay
bolt
h
nut
-lt>
setting
gear
housing
h
h
h
ring
for
hole
1
1
1
4
2
2
8
8
8
4
4
4
1
2
1
16
8
26
Page 30
Ref
Na
4.
Parts
K ^
Drum
au
axis
Name
ix
device
95
Q'ty
Remarks
29
30
31
32
33
34
35
36
37
38
39
40
41
42
Motor
Hex
Hex
/V;
Spring
-
Heater
Plain
washer
Pan
screw
7x^4*^1' h
Hex
bolt
Motor
gear
head
Hex
holed
Driving
Chain
base
'j
nut
nut
Plain
washer
washer
K
^ i>
screw
sprocket
h
h
4
8
8
4
1
1
2
h
1
1
2
4
4
4
43
44
45
46
47
48
49
50
51
52
Hex
Disc
Hex
Spring
Plain
Tension
Tension
•fy
Bush
Plain
C
type
bolt
(:£M)
(left)
bolt
washer
washer
gear
a
>4*7"
gear
washer
retaining
h
rod
ring
for
hole
27
Page 31
C J
|i^JIl3Sc
la
n|
^ Belt warping prevention device
/
00
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Page 32
5.
4fet7<iiE^SSi5
Belt
warping
prevention
device
Ref
ra
Na
1
2
3
4
5
6
7
f
8
9
10
11
12
Beit
Belt
Micro
Plain
Spring
Pan
screw
i/)}//'<—tfn
Silver
Belt
Hex
bolt
Belt
Hex
holed
Laddr
warping
warping
switch
washer
washer
V'
pyro
warping
h
warping
screw
chain
Parts
prevention
y
9--^
prevention
y f r
prevention
prevention
V'
Name
jv
^
limit
switch
switch
base
bloci
S-f
switch
shaft
ladderwheel
m m
Q'ty
1
>
i
1
2
2
O
u
o
2
1
4
1
1
9 C
1
1
.
/
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Hex
bolt
iggg^
Plain
washer
Spring
:f^ni-y
Hex
9:-^
Motor
+'7"Ny
Gear
Plain
Spring
washer
h
nut
-
K
head
washer
washer
y h
Hex
nut
h
Hex
bolt
! 7 ^ - d?4"
Belt
Hex
warping
holed
prevention
screw
(A)
Bevel
gear
(A)
Hex
holed
screw
y h
Hex
nut
Spring
washer
ladderwheel
4
4
4
4
1
1
16
A
'k
A
ft
A
1 I
O
u
1
X
2
£»
4
4
29
Page 33
5.
Belt
warping
prevention
device
Ref
36
37
38
39
40
41
^ ^
Na
29
30
31
32
33
34
35
Plain
Belt
Belt
tfp
IVro
Hex
Hex
Bevel
bolt
holed
immiE-foyi;
Belt
Belt
Plain
Spring
Hex
bolt
D-y-7
Roller
washer
warping
warping
h
gear
warping
warping
washer
washer
h
y^
hook
Parts
provention
y h
provention
screw
(B)
(B)
prevention
prevention
Name
stand
shaft
block
block
collar
m m
Q'ty
4
1
1
2
4
2
1
1
2
2
2
2
2
4
42
43
44
45
46
47
48
49
50
51
52
53
54
Plain
Spring
Hex
bolt
Sub
roller
Hex
bolt
Plain
Spring
Hex
nut
Hanger
Roller
Split
W&i^-y
Sub
roller
•;
Bearing
washer
washer
h
h
washer
washer
h
pin
hanger
pin
(B)
shaft
(B)
2
2
2
1
2
2
2
2
1
1
1
1
2
55
56
C type
retaining
ring
for
30
hole
2
Page 34
e-iR-ekbiER
Electric
CO
equipments
Page 35
Ref
Ma
6.
Parts
m
Electric
Name
equipments
m m
Q'ty
Remarks
1
2
3
4
5
6
7
8
9
10
11
12
13
Pan
screw
Plain
washer
Connector
Hex
Spring
Plain
Hex
Limit
•7-^ y
Micro—switch
Plain
Spring
Pan
^mL
Wiring
h
nut
washer
washer
bolt
switch
washer
washer
screw
board
(for
Strip-off
setting
5=-
device)
stay
4
4
1
4
4
4
4
2
2
.4
4
4
4
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Pressure
Pressure
Power
lamp
Power
switch
mssmm
Thermostat
Power lamp
Power
switch
Speed
control
Speed
control
^
'i'7
Timer
Timer
speed
df'J
Volume
Speed
knob
control
zt-A
K3>
controller
gauge
handle
for
h a
Strip—off
for
Strip—off
volume
knob
knob
for
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device
device
Strip—off
device
28
Terminal
frame
32
Page 36
6.
S ^ ^
Electric
equipments
IP
Ref
bS M ^
Na
29
30
31
32
33
34
35
36
37
38
39
40
41
Z3
Condenser
n
Condenser
h
Transformer
Terminal
t a
Fuse
ta-X*
Fuse
vj
Solid
Condenser
p.
C.
Connector
/N*IJ
Variator
SSRy>zf
SSR
Panel
Parts
setting
frame
holder
state
board
for
_
lamp
(A)
(A)
h •;
relay
P.C.B
Name
U'-
plate
u-
h
(S.S.R)
m ^
Q'ty
1
1
1
1
1
2
2
1
1
1
2
2
1
m m
Remarks
42
43
44
45
46
47
48
49
50
51
52
Washer
Flush
screw
Panel
Panel
Spring
Plain
washer
Hex
nut
Hex
bolt
Breaker
V y h
Magnet
Speed
controller
(B)
(B)
(C)
(C)
washer
h
h
tf-
for
K=»>hD-7-
Strip—off
devi
ce
10
10
1
1
4
4
4
4
1
1
1
33
Page 37
9 'J
—^
Cleaner*scraper and strip-off device(Option)
X 3
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5^
Page 38
7.
Cleaner
•scraper
and
strip—off
deviceCOption
)
)
Ref
on
Ni
1
2
3
4
5
6
7
8
9
10
11
Hex
Cap
nut
Scraper
'>*)o
Silicon
Hex
bolt
Spring
Plain
^ y
—r-iS^
Cleaner
Cleaner
h
Belt
Hex
bolt
Parts
bolt
h
holder
scraper
washer
washer
guide
bar
h
U——
K
(for
Name
Belt)
m iin
Q'ty
2
2
1
1
8
8
8
2
1
1
4
IS!
• Type I
HSi-Typen
Remarks
2iS0m
2750»a
12
13
14
15
16
17
18
19
20
21
22
23
24
Spring
Plain
Gear
Driving
Hex
Driving
Hex
gmiitzt
Receiver
Special
Hex
head
holed
holed
y h
nut
washer
washer
K
P ^ y |n
sprocket
screw
odry
sprocket
screw
i-y
setting
bolt
^ i; _/>c— ( Cleaner
Hex
/S:
Spring
bar
h
bolt
washer
(for
h
nut
K7
Dram)
)
4
4
1
1
2
1
2
1
2
1
1
12
12
25
26
27
28
Plain
washer
Strip—off— Blade holder
Strip—off—
Strip—off
Blade
axis
35
12
4
4
1
Page 39
7.
f y
Cleaner*scraper
-i—.
and
strip—off
device
COption
a
>)
)
Ref
41
42
U
Na
29
30
31
32
33
34
35
36
37
38
39
40
Split
Hex
9-3. Chain
ce
—^
Motor
Hex
Motor
Scraper
Scraper
Hex
/S:
Spring
Plain
Hex
Knob
Motor
bTV
bolt
—>
bolt
nut
bolt
I
-,-ir
pin
base
b
holder
y b
washer
washer
b
5, ^
box
Parts
BQ
Name
m ^
Q'ty
2
1
1
1
2
1
1
1
2
.4
4
2
2
1
Remarks
36
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