Harwin M22520-2-01 User Manual
Tool in open
position
Selector knob
Safety clip
Positioner
guide
HAND CRIMP TOOL M22520/2-01
This Hand Crimp Tool has been designed for use with the following Datamate Signal Crimp Sockets (when
used with Positioner T5747):
The following Datamate Signal Crimp Sockets can also be crimped (when used with Positioner Z80-193):
The following Datamate Power Crimp Sockets can also be crimped (when used with Positioner Z80-058):
The following Power Crimp Sockets can also be crimped (when used with Positioner ZK3609-00):
Harwin North America Harwin Europe Harwin Asia
T: +1 603 893 5376 F: +1 603 893 5396 T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590 T: +65 6 779 4909 F: +65 6 779 3868
E: misboston@harwin.com W: www.harwin.com E: mis@harwin.co.uk W: www.harwin.com E: mis@harwinasia.com W: www.harwinasia.com
IS-01 Issue: 5 Date: 19.07.12 C/Note: 11782 Page 1 of 3
M80-01100XX .................. Large bore Female crimp contact for 22 AWG wire
(used in all L-Tek, J-Tek and Mix-Tek female crimp connectors).
M80-01300XX .................. Small bore Female crimp contact for 24-28 AWG wire
(used in all L-Tek, J-Tek and Mix-Tek female crimp connectors).
M80-01900XX .................. Extra small bore female crimp for 28-32 AWG wire
(used in all L-Tek, J-Tek and Mix-Tek female crimp connectors).
M80-04000XX ................. Large bore Male crimp contact for 22 AWG wire
(used in L-Tek male crimp connectors).
M80-04100XX .................. Small bore Male crimp contact for 24-28 AWG wire
(used in L-Tek male crimp connectors).
M80-19400XX .................. Large bore Male crimp contact for 22 AWG wire
(used in J-Tek and Mix-Tek male crimp connectors).
M80-19500XX .................. Small bore Male crimp contact for 24-28 AWG wire
(used in J-Tek and Mix-Tek male crimp connectors).
M80-05500XX .................. Power Female crimp contact for 18-20 AWG
(used in M80-716 and M80-719 series).
K3606-46 ......................... Power Male crimp contact for 18 AWG.
K3607-46 ......................... Power Female crimp contact for 18 AWG.
Contact
Crimp Type
Wire Gauge
(AWG)
Stranding
(mm)
Crimp Tool
Setting
Minimum
pull-off force
M80-01100XX
M80-04000XX
M80-19400XX
Large Bore
22
19/0.15
6
50N
M80-01300XX
M80-04100XX
M80-19500XX
Small Bore
24
7/0.2
6
44N
26
7/0.15
6
25N
28
7/0.12
6
12.5N
M80-01900XX
Extra small
bore
28
7/0.12
5
12.5N
30
1/0.25
4
7N
32
7/0.08
4
4N
M80-05500XX
Power Crimp
20
19/0.2
8
85N
18
19/0.26
8
140N
K36XX-46
Power Crimp
18
Variable
8
142N
GENERAL INFORMATION
The Hand crimp tool M22520/2-01 consists of a basic hand tool, which should be used with a
positioner.
The contact is correctly crimped when the tool is free to open at the fully closed position, i.e.,
when the ratchet releases. The tool cannot be opened without completing the cycle.
TOOL PREPARATION
1. Check that the tool is in the open position. Remove the safety clip from the positioner
guide (do not discard).
2. Insert the Positioner into the positioner guide and turn it 90° in the direction shown on the
tool, until the bayonet pins lock.
3. Install the safety clip back into the positioner guide (optional).
4. Check Table 1 for the correct crimp tool setting of the wire size you wish to crimp.
5. Remove the safety clip from the selector knob (do not discard).
6.
7. Install the safety clip back into the selector knob.
CRIMPING PROCEDURE
1. Ensure that the wire to be crimped is within the specified range of sizes for the contact and the
crimp tool. Failure to use the specified wire size will result in poor quality crimps and possible tool
damage.
Table 1
2. Cut the end of the cable to be terminated so that there is a clean cut end (Figure A). Strip the cable
IS-01 Issue: 5 Date: 19.07.12 C/Note: 11782 Page 2 of 3
to the correct length (Figure B) using a PTFE Wire stripper, preferably with adjustable rotating cutter.
This should result in all the strands lying together neatly. If the lay of the strands is disturbed, it
may be re-imposed with a slight twist.
Loading...