Harwin Datamate S-Tek User Manual

ASSEMBLY PROCEDURE FOR S-TEK BACKSHELL ADAPTORS

This instruction sheet is designed to demonstrate how to assemble Datamate product equipped with
metal backshells. The part numbers include:

M80-4C1XX05S1
M80-4C1XX42S1
M80-4D1XX05S1
M80-4D1XX42S1

Note: Example shown is M80-4C11005S1. Kits includes four ‘E’-clips, two are spare.

Kit of parts is as follows:

1 x Band-It Tie Dex

1 x Metal
backshell

1 x Datamate

moulding

2 x Jackscrews

4 x ‘E’-clips

Crimp contacts

Tools required for these products include:

BAND-IT Tie-Dex tool A301 (A590 kit)
Hand Crimp Tool M22520/2-01 with Positioner T5747
Contact insertion tool Z80-280
‘E’-clip tool Z80-300

Harwin North America Harwin Europe Harwin Asia
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IS-32 Issue: 4 Date: 01.04.11 C/Note: 11172 Page 1 of 4

ASSEMBLY PROCEDURE FOR S-TEK BACKSHELL ADAPTORS

1) Feed cables through required length of braiding. It may be advisable to secure the cables together

with electrical tape or similar to prevent wires becoming entangled in braiding. Leave the tape on
until instructed to remove it later in these instructions.

2) Feed Band-It tie over cables and braiding for application later.

3) Feed cabling through ellipse/circular feature of backshell as shown below. Again, securing the cables

together with electrical tape or similar may ease this process.

4) If tape was used, remove it now. Crimp the Datamate contacts onto the wires, and insert the

contacts into the moulding. Please consult the relevant Instruction sheets: for crimping instructions
see Instruction Sheet IS-01 for more details. For contact insertion into moulding see instruction sheet
IS-25. All instruction sheets can be found at http://www.harwin.com/downloads/instructions/

.

5) Terminate the braiding to the backshell using the Band-It tie. Harwin strongly recommend that all

terminations are made so that the locking lip of the Band-It Tie Dex is positioned along the longer
portion of the backshell exit to ensure a uniform band and braid compression (see example below).
This also prevents the locking lip of the tie obstructing jackscrew insertion at a later stage. For full
tooling instructions on the Band-It Tie Dex go to http://www.band-it.co.uk/tooling.htm

and select

tool A590 for full details.

Harwin North America Harwin Europe Harwin Asia
T: [phone] F: [phone] T: [phone] F: [phone] T: [phone] F: [phone]

E: [e-mail] W: www.harwin.com E: [e-mail] W: www.harwin.com E: [e-mail] W: www.harwin.com.sg

IS-32 Issue: 4 Date: 01.04.11 C/Note: 11172 Page 2 of 4