HARVEY C300-30, C300-50 Operating Instructions Manual

Contents
1. Foreword............................................................................................................................................... 1
2. Warranty Information.........................................................................................................................1
3. Machine Description.......................................................................................................................... 2
3.1 Technical Parameters................................................................................................................. 2
3.2 Feature Identification...................................................................................................................3
3.3 Optional Equipment..................................................................................................................... 3
3.4 Intended Use................................................................................................................................ 4
3.5 Electrical Power Requirements................................................................................................. 4
4. Safety Regulations............................................................................................................................. 5
4.1. General Safety Instructions....................................................................................................... 5
4.2. Table Saw Safety Instructions.................................................................................................. 5
4.3. Residual Risks............................................................................................................................ 6
4.4. Safety Eequipment..................................................................................................................... 6
5. Installation of the Machine............................................................................................................... 7
5.1 Transportation of Machines........................................................................................................7
5.2 Unpacking..................................................................................................................................... 7
5.3 Contents........................................................................................................................................ 8
5.4 Safety Measures before Installation......................................................................................... 9
5.5 Installation...................................................................................................................................10
6. Adjustment......................................................................................................................................... 15
6.1 Blade Elevation and Tilting Mechanism................................................................................. 15
6.2 Adjusting Rip Fence.................................................................................................................. 15
6.3 Aligning Table T-slot Parallel with the Blade......................................................................... 16
6.5 Aligning Blade Guard Splitter or Riving Knife with the Blade............................................. 17
7. Operations.......................................................................................................................................... 18
7.1 Electrical Operation................................................................................................................... 18
7.2 Safety Precautions before Operation..................................................................................... 18
7.3 Operation.................................................................................................................................... 18
7.4 Crosscutting...............................................................................................................................
7.5 Ripping........................................................................................................................................ 18
8. Maintenance.......................................................................................................................................19
9. Trouble Shooting.............................................................................................................................. 20
10. Exploded View and Parts List..................................................................................................... 21
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1. Foreword
2. Warranty Information
This manual contains basic information for
qualified operators and describes the normal
usage of this machine in a typical shop
environment.
This machine is equipped with various safety
features intended to protect the operator. This
manual cannot cover all potential safety aspects
and the operator should be familiar with the
operation of this type of machine and also read the
entire manual before starting.
Any operation and installations errors discovered in
this manual will be corrected immediately.
Limited Warranty
Two year.
Proof of Purchase
Please keep your dated proof of purchase for
warranty and servicing purposes.
Limited Tool Warranty
We make every effort to ensure that this product
meets high quality and durability standards. We
warrant that this product is free from manufacturing
defects for two-year under the terms of a limited
warranty. The two year term begins at the time of
the retail purchase. This warranty does not apply to
defects due directly or indirectly to misuse, abuse,
normal wear and tear, negligence or accidents,
repairs done by an unauthorized service center,
alterations or lack of maintenance. We shall in no
event, be liable for death, injuries to persons or
property or for incidental, special or consequential
damages arising from the use of our products. To
take advantage of this limited warranty, contact
us at 888-211-0397 or
info@harveywoodworking.com. After examination,
we will repair or replace the product or any part(s)
covered under this warranty due to defective
workmanship or material(s) during the warranty
period.
Notice to California Residents: This product can
expose you to wood dust, which is known to the
State of California to cause cancer. For more
information, go to www.P65Warnings.ca.gov.
1
3. Machine Description
3.1 Technical Parameters
Item C300-30 C300-50
Net Weight 550Ibs (260 Kg) 590Ibs (270 Kg)
Product dimensions
Length/width/height
Foot print(length/width) 20"×20" (500 x 508 mm)
66"×44"×40"
1582x1100x1016 mm
86"×44"×40"
2090x1100x1016 mm
Electrical
Motor
Blade information
Cutting capacities
Table information
Switch
Type TEFC capacitor start induction
Horsepower/voltage/phase/amps
Speed/cycle 3450 RPM/60Hz (2850 RPM/50Hz)
Power transfer Triple V-belt Drive
Maximum blade diameter 10" (250 mm)
Riving knife/spreader thickness 0.1" (2.5mm)
Required blade body thickness 0.071"-0.094" (1.8-2.4mm)
Required blade kerf thickness 0.102"-0.126" (2.6-3.2mm)
Maximum width of Dado 13/16" (15 mm)
Blade tilt left 0-45°
Arbor size 5/8" (30 mm)
Arbor speed 4300 RPM
Arbor bearings sealed and permanently lubricated
Maximum depth of cut at 90° 3-1/8" (70 mm)
Maximum depth of cut at 45° 2-3/16" (50 mm)
Maximum rip to right of
Blade-standard 30" (750 mm) 50" (1250 mm)
Maximum rip to left of blade 12" (305 mm)
Floor to table height 34" (860 mm)
Main table--length/width/thickness 20"×27"×1-1/2" (512x685x48 mm)
Distance front of table to center of
blade 17-1/4" (440 mm)
Distance front of table to blade of
maximum cut 12-1/4" (310 mm)
magnetic with thermal overload protection
3HP-230V-1PH,12.8A
(2.2kW-230V-1PH,12.8A)
Fence information
Miter gauge
information
Other information
High fence plate size 3-3/8"x39-3/8" (89x1050 mm)
Low fence plate size 17/32"x39-3/8" (15x1050 mm)
Miter gauge slot type T-slot
Miter gauge slot type-- width/height 3/4"×3/8" (19.05 x 9.525 mm)
Paint power coated
Dust port size 4" (100 mm)
2
3.2 Feature Identification
3.3 Optional Equipment
Refer to
Fig. 1
Fig. 1.
1 Left Extension Wing
2MiterGauge
3 Blade Guard
4 Main Table
5 Right Extension Wing
6Fence
7 Extension Table
8RearRail
9FrontRailTube
10 Blade Tilt Hand wheel
11 Dust Port
12 Blade Height Hand wheel
13 Motor Cover
14 On/Off Switch
15 Support Leg
Sliding table Model: ST-1400S
Fig. 1-1
Universal Overhead Guard Model: S-12S
Fig. 1-2
Router Table Model: RT-100
Fig. 1-3
Rear Table Model: RT-10
Fig. 1-4
Universal Mobile Base Model: MB-600
Fig. 1-5
3
3.4 Intended Use
This table saw and the workpiece guide equipment
supplied with it are intended to be used exclusively
for the following purposes:
Laminated and unlaminated board materials (e.g.
chipboard, coreboard, MDF board, ...)
Solid wood
Gypsum plasterboard, Cardboard, Veneer with a
suitable clamping device
Dimensionally stable plastics (thermoset plastics,
thermoplastics). Sawing these materials does not
normally involve any risks in respect of dust, chips,
and thermal degradation products.
Too l s :
The chosen saw blade must be suitable both for
the specific work cycle and for the specific material.
Only circular blades which are solid chrome
vanadium (CV) or tungsten carbide tipped (TCT)
and have a diameter of 254 mm, arbor size 15.875
mm, as well as a maximum width of 20mm are
allowedforthemainsaw
Saw blades and their fixing devices shall conform
to EN 847-1:2005.
Site of installation/use:
The machine is not suitable for use outdoors, or in
rooms that are subject to moisture or the risk of
explosions.
The intended use of the machine involves
connection to a suitably dimensioned dust extraction
system .
Intended use also involves compliance with our
specified operating, maintenance and repair
conditions and the safety information contained in
the operating instructions.
The table saw may only be used, set up and
maintained by persons who are familiar with the
machine and aware of the dangers.
The pertinent accident prevention regulations as
well as any other generally recognized technical
safety and industrial health rules must be observed.
Repair work must be carried out by our own
customer service or by an authorized repair center.
Only original spare parts are allowed to be used on
this machine. We will assume no warranty for any
damage that is caused by using non-original spare
parts.
The m achine is prohibited from being used in a
potentially explosive atmosphere!
3.5 Electrical Power Requirements
List of the motor usage & pre-wired voltage
Motor
Item
3HP 2.2kW
Voltage(V) 230 V 230 V
Phase 1 PH 1 PH
Freq.(Hz) 60Hz 50Hz
Rated current A 12.8 A 12.8 A
Prewired 230 V/1 PH 230 V/1 PH
The recommended amperage of the power supply
line is 20 A.
The steady-state AC power supply is 0.9 -1.1 times
of the rated value.
Electrical Protection
The user should provide protection devices against
electrical surges like lightening and also short
circuit protection at the power supply.
Ingress Protection at the Inlet of Incoming
Power Cable
Ensure IP54 protection class for the incoming
cable when the finished installation is in place.
.
4
4. Safety Regulations
4.1 General Safety Instructions
1. KNOW YOUR MACHINE.
Read and understand the owners manual and labels affixed to the machine. Learn its application and limitations as well as its specific potential hazards;
2. GROUND THE MACHINE.
In the event of an electrical short, grounding reduces the risk of electrical short;
3. KEEP THE BLADE GUARDS IN PLACE.
Keep in good working order, properly adjusted and aligned;
4. REMOVE THE ADJUSTING TOOLS
Form a habit of checking that the key and adjusting wrenches are removed from the machine before turning it on;
5. KEEP THE WORK AREA CLEAN.
Cluttered areas and benches invite accidents. Make sure the floor is clean and not slippery due to wax and sawdust build-up;
6. AVOID A DANGEROUS ENVIRONMENT. Don’t use machines in damp or wet locations or expose them to rain. Keep the work area well lit and provide adequate surrounding work space;
7. KEEP CHILDREN AWAY.
All visitors should be kept a safe distance from work area;
8. MAKE WORKSHOP CHILD-PROOF.
With padlocks, master switches or by removing starter keys;
9. USE THE PROPER SPEED.
A machine will do a better and safer job when operated at the proper speed;
10. USE THE RIGHT MACHINE.
Don’t force the machine or the attachment to do a job for which it was not designed;
11. WEAR THE PROPER APPAREL.
Do not wear loose clothing, gloves, neckties or jewelry (rings, watch) because they could get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. Roll up long sleeves above the elbows;
12. MAINTAIN PROPER FOOTING.
Keep proper footing and balance at all time. Do not over-reach to perform an operation;
13. MAINTAIN THE MACHINE WITH CARE.
Keep tools sharp and clean for the best and safest performance;
14. DISCONNECT M ACHINES.
Before servicing, when changing accessories or attachments;
15. AVOID ACCIDENTAL STARTING.
Make sure the switch is in the “OFF” position before plugging in;
16. USE RECOMMENDED ACCESSORIES.
Consult the manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards;
17. NEVER STAND ON THE MACHINE.
Serious injury could occur if the machine tips over. Do not store materials such that it is necessary to stand on the machine to reach them;
18. CHECK FOR DAMAGED PARTS.
Before further use of the machine, a guard or other parts that are damaged should be carefully checked to ensure that they will operate properly and perform their intended function. Check for alignment of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other parts that are damaged should be properly repaired or replaced;
19. NEVER LEAVE THE MACHINE RUNNING UNATTENDED.
Turn the power to "off". Do not walk away from the machine until it comes to a complete stop;
20. ADEQUATE LIGHT
Ensure that adequate general or localized lighting is provided in work area;
4.2 Table Saw Safety Instructions
1. ALWAYS USE A GUARD.
Always use a guard splitter and anti-kickback fingers on all “thru-sawing” operations. Thru-sawing operations are those when the blade cuts completely through the work piece as in ripping or crosscutting;
2. ALWAYS HOLD THE WORK.
Always hold the work firmly against the miter gauge or fence;
3. ALWAYS USE A PUSHSTICK OR PUSH BLOCKS.
Push blocks or push sticks shall be used when cutting small workpieces and in circumstances where it is necessary to push the workpiece against the fence;
4. NEVER PERFORM UNSAFE OPERATIONS.
Never perform any operations “free-hand” which means using your hands to support or guide the work piece. Always use either the fence or the miter gauge to position and guide the work piece;
5
5. STAND TO THE SIDE WHEN FEEDING MATERIAL.
Never stand or have any part of your body in line withthepathofthesawblade;
6. USE CAUTION WHEN REACHING FOR OBJECTS.
Never reach behind or over the cutting tool with either hand for any reason;
7. SAFE CROSSCUTTING OPERATIONS.
Move the rip fence out of the way when crosscutting;
8. ENSURE CORRECT FEEDING OF MATERIAL.
Feed the work into the blade against the direction of rotation;
9. CORRECT USAGE WITH THE FENCE.
Never use the fence as a cut-off gauge when you are cross-cutting;
10. ALWAYS TURN THE POWER TO THE "OFF" POSITION.
When attempting to free a stalled saw blade, always turn the saw to the "off" position;
11. PROVIDE ADEQUATE SUPPORT.
To the rear and sides of the table saw for wide or long work pieces;
12. AVOID KICKBACKS.
Avoid kickbacks (work thrown back towards you) by keeping the blade sharp, by keeping the rip fence parallel to the saw blade, by keeping the splitter and anti-kickback fingers and guard in plac e and operating, by not releasing work before it is pushed all the way past the saw blade, and by not ripping work that is twisted or warped or does not have a straight edge to guide along the fence;
13. AVOID AWKWARD OPERATIONS.
Avoid awkward operations and hand positions where a sudden slip could cause your hand to move into the spinning blade;
14. BLADE REQUIREMENTS.
Only correctly sharpened saw blades manufactured in accordance with the requirements of EN 847-1:2005 shall be used;
15. CORRECT SAW BLADE USAGE.
No saw blade shall be used where the maximum marked speed is lower than the maximum rotational speed of the saw spindle;
16. CHIP AND DUST.
The machine shall be connected to an external chip and dust extraction s ystem; The dust extraction equipment is to be switched on before commencing machining;
17. CHECK
Periodically check the brake function to mak e sure the completed stop time of the saw blade is less than 10 seconds.
4.3 Residual Risks
1. Take precautions to reduce the hazard of inhalation of harmful dust (e.g. wearing a dust mask);
2. Wear ear protection to prevent hearing loss;
3. Always wear safety glasses. Also, use a face or dusk mask if the cutting operation is dusty;
4. Protect against the hazard of being cut when handling saw blades in the machine or while performing maintenance on the machine;
5. Do NOT try to remove chips while the saw is running or the saw blade is moving;
6. Do NOT use the machine unless all of the guards and other safety devices necessary for the particular operation are in good working order and in place.
4.4 Safety Equipment
A push block (Fig. 2) or A push stick (Fig. 3)
must be used
Fig. 2
Fig. 3
If the workpieces is less then 4-3/4” (120 mm), you must use the push stick to prevent your hands from getting too close to the saw blade. A Push block must be used to cut narrow workpieces and, when necessary, to push the work piece against the fence. A push block can be easily made by the operator as shown in Fig.
2.
6
5. Installation of the Machine
5.1 Transportation of Machines
5.1.1 Transportation and store
This machine has been well packaged and rust
preventive measures have been taken at the
factory. Care should still be taken to insure that no
damage comes from rough handling while moving. Ambient temperatures of -10 to 130 (-25 to 55 ) can be endured by this machine.
Be careful not to expose this machine to rain or
other severe weather.
While transporting or handling the machine, be
careful and let the activity be done by qualified
personnel especially trained for this kind of
activity!
While the machine i s being loaded or unloaded,
make sure all persons are out of the way so
that no person is crushed by the machine.
Select the proper transportation device
according to the weight of the machine. Make
sure the lifting capacity of the transportation
device is sufficient for the weight of the
machine.
5.2 Unpacking
Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover that the machine is damaged, please
immediately call Customer Service for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
Note: If you can't find an item on this list, check
the mounting location on the machine or
examine the packaging materials carefully.
Occasionally we pre-install certain components
for shipping purposes, or in other packing.
5.1.2 Transportation before unpacking
This machine is packed in a robust cardboard box.
Fig. 4 shows the device which can be used to
transport the packed crate.
Fig. 4
7
5.3 Contents
Main machine box contents: (Fig. 4-1-----Fig. 4-5)
A. Main table saw unit……..………..………1 B. Motor cover……….……..………..………1 C. Extension wings……..………………2
D1.Extension table (width 340mm........……1
(Only for C300-30)
D2.Extension table (width 845 mm)……..…1
(Only for C300-50)
E. Support legs…….………………………..2 F. Saw blade…………………………………1 G. Blade guard assembly………………… 1 H. Ri ving knife……..……….. …… ..……… 1 I. Handwheel handle……..………..………1 J. Dado table insert………..………..………1 K. Hex wrench set (eight pieces)…..…1 L. Pus h stick…..…….. …..……… ..……… 1 M. Wrench open-end 27 mm……..………1 N. Wrench open-ends 22/24 mm…..……1 O. Miter gauge…..………..…..…..………1
Fig. 4-2
Fig. 4-3
Fig. 4-1
Fig. 4-4
Fig. 4-5
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