Harvest Right Home Freeze Dryer Owner's Manual

1
Home Freeze Dryer
OWNER’S MANUAL
The Essential Guide for Every
Home Freeze Dryer Owner
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QUICK SETUP ........................................................................................ 4
Vacuum Pump Maintenance Schedule......................................................7
IMPORTANT SAFEGUARDS .................................................................... 8
Safety Information ........................................................................................8
Never Operate the Freeze Dryer if it Appears Damaged ....................9
Be Careful About What You Put in Your Freeze Dryer ........................9
Vacuum Pump Runs Hot .............................................................................. 9
Recommended Operating Temperatures ................................................ 9
UNPACKING ........................................................................................ 10
Unpacking Your Freeze Dryer .................................................................. 10
Returns ........................................................................................................... 10
GENERAL INFORMATION BEFORE YOU BEGIN....................................... 12
Major Components ......................................................................................12
Freeze Dryer Assembly ...............................................................................13
Using the “Customize” Settings ............................................................... 16
Why Freeze Dry? .......................................................................................... 17
How to Freeze Dry .......................................................................................18
What Can be Freeze Dried? .......................................................................18
setup overview ............................................................................... 19
oPERATIONAL OVERVIEW ................................................................... 20
Main Points of Operation ..........................................................................20
The Freeze Dry Process .............................................................................20
Packaging and Storing Freeze-Dried Foods .........................................20
Pretreating Foods ........................................................................................20
Opening During Operation ........................................................................21
How Do I Know If My Food is Dry? .......................................................... 21
A CLOSED SYSTEM.............................................................................. 22
What is a Closed System? ..........................................................................22
Possible Leak Points on the Vacuum Pump .......................................... 22
Possible Leak Points on the Freeze Dryer.............................................22
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Care + Cleaning ............................................................................... 23
Vacuum Pump Maintenance ..................................................................... 23
Cleaning the Interior and Exterior of Your Freeze Dryer .................25
Cleaning Cautions ....................................................................................... 25
Moving or Long Absences ......................................................................... 25
YOUR FIRST BATCH ............................................................................. 26
Final Check .................................................................................................... 26
Start Simple ..................................................................................................26
TROUBLESHOOTING ............................................................................ 27
Frequently Asked Questions ...............................................................27
Mist Coming Out of Pump Handle ..........................................................30
Pump isn’t Turning On During the Dry Cycle ......................................30
WARRANTY ........................................................................................ 30
FREEZE DRY TIMES ............................................................................. 32
TOUCH SCREEN INDEX ........................................................................ 34
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For a video tutorial, go to:
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1. Once your freeze dryer is
unpacked, make certain that the bottom front feet are adjusted such that the unit slopes from front to back (the front of the freeze dryer should be ¼ inch to ½ inch higher than the back).
2. Make sure the rubber gasket is
clean both inside and out. Remove gasket and run under water in order to remove lint/dirt.
3. Make sure the inside surface of the
acrylic door is clean.
4. Follow the instructions for the vacuum
pump, add the right amount of oil (cover the small circle in the center of the sight glass window. See page 7, Figure 5).
5. Make sure the brass cap located
near the port where your vacuum hose connects is hand tight. See Figure 1, A.
6. Connect the large clear hose to the
vacuum pump and tighten hand tight, then, if necessary, with a crescent wrench, tighten an additional ¼ turn. See Figure 1, B. Do not add
any additional Teon tape, or any type of adhesive, when installing the vacuum hose. It almost always creates a vacuum leak!
7. Plug the vacuum pump power cord
into the receptacle on the back of the freeze dryer.
8. Make sure the power switch on
the vacuum pump is on (located on the back of the vacuum pump).
9. Place the black insulator door pad
through the rubber gasket to plug the gap between the shelving unit and the back edge of the gasket. Make sure your shelving unit is pulled forward close to the rubber door gasket so the pad will snuggly
t between the door and the shelf.
10. Secure the door latch to create
a good seal. There shouldn’t be any gaps between the black circular gasket and the door. If the door is not latched tight, there will be a vacuum leak which could damage your vacuum pump, cause an oil spurt, and
FREEZE DRYER QUICK START GUIDE
Figure 1 - Vacuum Pump Connections
(A) Hand tighten vacuum hose (B) Connect large clear tube, tighten with crescent wrench.
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void the vacuum pump warranty. The door latch is a two-staged handle. Make sure you turn the handle as far to the right as possible.
11. Make sure to close the drain
valve on the freeze dryer (located on the left side of your freeze dryer). If the drain valve is not closed, there will be a vacuum leak which could damage your vacuum pump, cause an oil spurt, and void the vacuum pump warranty.
12. As described in steps 6-11, it is
your responsibility to make sure your door is closed properly, that the drain valve is closed, and that the hose connecting the vacuum pump to the freeze dryer is connected properly. If your freeze dryer doesn’t pull a vacuum, an oil spurt will make a mess as it may spray a cup (or more) of oil out of the pump. Again, it is your responsibility to make sure that you have a good vacuum seal.
13. Turn on the freeze dryer (on the
back of your freeze dryer press the switch to the “up” position). Next,
in order to perform a quick test and assure that your freeze dryer is set up properly, please complete the following steps. To accomplish this task, your freeze dryer chamber must be free of any moist material, water, or condensation. It needs to be completely dry.
• Press “Start” on the touchscreen. You will then be reminded to “Please close drain valve.” Ensure that this valve is closed.
• Initially, you will see “Freezing for 9 hours” appear on the display. Now, press the small blue clock in the top right corner of the display. This will automatically turn your vacuum pump on (the initial vacuum will be a bit loud, but will quickly settle to a hum that isn’t too noticeable.)
When the vacuum pump rst turns on, the display will read “>2500 mTorr”. Within 10-20 minutes the display will no longer read “>2500 mTorr”, but will begin to show a lower number (starting with 2500 and moving down). This number represents the vacuum pressure inside the freeze dryer. A lower number represents a stronger vacuum pressure.
• Eventually, the pressure will go from 2500 down to 500 mTorr, and possibly lower. If you see that this is the case, it means that your freeze dryer has been set up properly and you are ready to start
your rst batch. If you are unable
to achieve a vacuum of 500 mTorr,
Figure 2 - Freeze Dryer LCD Display
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or lower, after 30 minutes (or if the screen still says “>2500 mTorr”) check steps 2-11 of this Quick Start Guide to assure that there are no air leaks at any location on your freeze dryer.
• Once you are able to see a pressure of 500 or lower, you are
ready to start your rst batch.
Turn off your freeze dryer and open the drain valve. This will release the pressure and allow the door to be opened so that you can begin freeze drying your desired product. Now that the pressure has been released, close the drain valve again (or you will not be able to achieve a vacuum when the freeze dryer is running.)
If you are still unable to complete
this test, call Customer Support at 1-800-865-5584 for assistance in setting up your freeze dryer.
14. Prepare the material that you
want to freeze dry and place it on the trays, one layer thick, so that it can be uniformly warmed by the shelving unit. Food that is pre-frozen
should go into a cold chamber; To accomplish this, run the freeze cycle for 30 minutes before taking your food out of the freezer and putting it in the freeze dryer.
15. Turn the freeze dryer on. The
screen will now prompt you to press ‘Proceed’ or ‘Cancel’ within a limited amount of time. Press ‘Cancel’. This will return you to the home screen.
16. Place the trays in the shelving
unit inside the freeze dryer; insert the black pad; close the door and press “Start.”
17. The material will be frozen in
the freeze dryer for 9 hours. The vacuum pump should then come on. If it doesn’t, make sure it is plugged into the back of the freeze dryer.
Make sure the power switch located on the back of the vacuum pump is turned on.
18. When the vacuum pump comes
on it should reduce the pressure in the food chamber within about 10 minutes. If you can still open the door after 30 seconds, turn off the vacuum pump, release the pressure in the food chamber by opening the drain valve, open the door, and check the cleanliness of the rubber gasket. Close the door and turn the vacuum pump on. Wait for 1 minute and verify that the door cannot be opened. If your door is out of adjustment the gasket may not be able to make contact with the door. Readjusting the door may be necessary.
19. Once the food is frozen, and
when adequate vacuum pressure is reached (500 mTorr), the heaters on the shelves turn on and stay on for a few minutes, then they will turn off when the pressure rises to 600 mTorr. Gradually the pressure will again go down to 500 mTorr; the heaters will turn on and the pressure will rise to 600 mTorr when the heaters will again shut off. This cycle repeats until the food is dry.
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*The number of batches is contingent on the food you freeze dry, the thickness, length of batches, etc.
20. Toward the end of the freeze
dry cycle, the heaters will stay on for six hours and then the process is complete. The freeze dryer will beep
when it is nished. See Figure 3.
For additional questions and setup instructions, refer to the detailed Harvest Right Owner’s Manual and User Guide,
beginning on page 8.
CHECKLIST: BEFORE EACH BATCH
• Drain valve closed
• Door clean
• Black rubber gasket (door seal) clean. See Figure 4.
• Water drained from vacuum pump oil (see page 27, How do I extend
the life of my vacuum pump oil?)
• Black insulator door pad in place
Door closed, compressed tight,
and handle turned completely to the right.
• Assure that oil level is above the small circle in sight glass. See Figure 5.
Figure 3 - Freeze Dryer LCD Display
Complete message.
Figure 5 - Vacuum Pump Sight Glass
Fill oil above the small circle in the center.
Figure 4 - Rinse Rubber Gasket
Remove door rubber gasket to rinse.
VACUUM PUMP MAINTENANCE SCHEDULE
MAINTENANCE
Drain off 1-2 tbsp of oil
Change oil
Power ush
Remove pump cover assembly
FREQUENCY
Beginning of every batch
Approx. 5-6 batches
*
Approx. 10-12 batches
*
Approx. 30-36 batches
*
INSTRUCTIONS
See pg 27, “How do I extend the
life of my vacuum pump oil?”
See pg 23, “Vacuum Pump
Maintenance, Oil Change”
See pg 24, “Vacuum Pump
Maintenance, Power Flush”
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IMPORTANT INFORMATION
Read all instructions carefully before using your Harvest Right Home Freeze Dryer. Following these instructions will help prevent injuries, damage to the freeze dryer, and will ensure that you have the best possible experience with your freeze dryer. Save these instructions.
1.1 SAFETY INFORMATION
When using this appliance always exercise basic safety precautions, including the following:
Use this product only for its
intended purpose as instructed in this Owner’s Manual.
WARNING Do not use an
extension cord when plugging your freeze dryer into your power source. Many extension cords
cannot handle a sufcient draw
of power and may melt or deform
causing a re or other damage.
Do not use surge protectors or
plug your freeze dryer into a GFI outlet. These sources are very sensitive and may cause your freeze dryer to unnecessarily trip the power breaker.
Do not allow children to climb,
stand on the freeze dryer, or hang on the door or shelves. They could damage the freeze dryer and injure themselves.
IMPORTANT SAFEGUARDS
After your freeze dryer is in
operation, do not touch the cold surfaces during the freezing cycle, particularly when hands are damp or wet. Skin may adhere to these extremely cold surfaces.
Do not store or use gasoline
or other ammable vapors and
liquids in the vicinity of this or any other appliance.
Keep ngers out of “pinch point
areas”. Clearances between the doors and closing mechanism are necessarily small. Be careful closing doors when children are in the area.
Unplug your freeze dryer before
cleaning or making repairs. We strongly advise that all service be
done by a qualied individual.
Refrigerants: All refrigeration
products contain refrigerants, which under federal law must be removed prior to product disposal. If you choose to dispose of an old refrigeration product, check with the company handling the disposal about what to do.
This appliance is not intended
for use by small children or
inrm persons without capable,
adult supervision. Small children should be supervised when using the appliance.
Do not use a wet or damp cloth
when cleaning the plug at the end
9
of the power cord. Remove any dust or foreign matter from the power plug pins. A dirty power
plug can increase the risk of re.
Do not block vent air holes. If the
air holes are blocked, the freeze dryer could overheat.
Never unplug your freeze dryer by
pulling on the power cord. Always
grip the power plug rmly and
pull straight out from the outlet. Pulling on the power cord could
cause a re and/or electric shock.
A damaged power cord must be replaced by the manufacturer, a
certied service agent or qualied certied service personnel.
Use caution when putting your
hands under the appliance. Any sharp edges may cause personal injury.
Do not insert the power plug
with wet hands. It may cause electric shock.
In general, power consumption
will average 8-10 amps of power and spike near 16 amps. Usage of a dedicated 20 amp circuit will help prevent power outages and allow for proper freeze drying.
1.2 NEVER OPERATE THE FREEZE DRYER IF IT APPEARS DAMAGED
If it is dropped or damaged in any way, call Harvest Right Customer Support at 1-800-865-5584 immediately for examination, repair, electrical or mechanical adjustment, or possible replacement of parts.
1.3 BE CAREFUL ABOUT WHAT YOU PUT IN YOUR FREEZE DRYER
This product is designed to freeze dry materials or products that contain water. Freeze drying other materials voids the warranty and may damage the freeze dryer.
1.4 VACUUM PUMP RUNS HOT
Use caution when running your freeze dryer as the vacuum pump that sits external to the unit will run hot. Keep your vacuum pump out of reach of children as it may cause injury if handled improperly. Your high quality vacuum pump is built to run hot. Use care and caution in order to prevent injury. Average operating temperature is 160 degrees Fahrenheit.
1.5 RECOMMENDED OPERATING TEMPERATURES
Your Harvest Right Freeze Dryer is designed to work in a wide variety of temperatures, but extreme heat and cold will affect performance. The recommended temperature range for operation is 35-90 degrees
Fahrenheit. The most efcient
temperature range is between 45-80 degrees Fahrenheit.
Although safe, operating your freeze dryer in temperatures above 90 degrees Fahrenheit could affect batch times and have an adverse effect on the condensing unit (freezer). As the temperature rises where your freeze dryer operates, so does the length of time
it takes to nish batches of food.
This happens because with hotter
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2.1 UNPACKING YOUR FREEZE DRYER
You should have received the following items: see image on page 11.
Harvest Right Home Freeze Dryer
Vacuum pump with oil demister
Power cord
Vacuum hose
Vacuum pump oil
Shelving unit
4 food trays
Owner’s Manual
Black insulator door pad
Other materials, not listed here,
may have been included.
1. Remove Harvest Right Freeze
Dryer, vacuum pump, vacuum hose and power cord.
2. Inspect all items to ensure no
damage occurred during shipping.
3. If any damage has occurred, call
Harvest Right Customer Support immediately at 1-800-865-5584.
operating temperatures it is harder to reach the extreme cold required for freeze drying.
For example: a batch that normally
takes 24 hours to nish in a 75°F
environment could take over 40 hours to complete in hot temperatures.
UNPACKING
4. Remove the vacuum pump from
its packaging and place it beside or behind the freeze dryer.
5. Unwind power cord.
2.2 RETURNS
Units may be returned if they have not been used. The customer will be charged a 15% restocking fee and incur all shipping charges. Harvest Right will issue a refund upon examination of the unused freeze dryer. If Harvest Right determines that the returned unit has been used, the freeze dryer will be sent back to the customer, in which case the customer will incur the cost of freight for the returned unit.
CAUTION: Do not lift freeze dryer
from bottom of door. Doing this may cause misalignment and inability to achieve proper vacuum. Always lift your freeze dryer appliance from the base. Lifting the freeze dryer by the door voids the warranty.
11
A
Vacuum hose
4 food trays
Owner’s Manual
Black insulator door pad
What is in the box
You should have received the following items:
Harvest Right Home Freeze
Dryer with shelving unit
Vacuum pump with oil demister
and vacuum pump oil
Power cord
A
b
c
d
e
f
g
B
C
g
D
e
F
Other materials, not listed here, may have been included.
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before you begin...
3.1 MAJOR COMPONENTS
Harvest Right Home Freeze Dryer
Power Switch: Located on the back
of the freeze dryer. Depressing the toggle switch to the up position turns the power on.
Vacuum Chamber: This circular
chamber includes a shelving unit for the food trays.
Trays: You should have received
four of these to hold the food items to be freeze dried.
Power Unit and display: The
freeze dryer is powered by plugging the power cord into the back of the freeze dryer (one receptacle is for the power cord and the other is for powering the vacuum pump) and a functioning 110-120 volt power outlet in the wall of your house or garage.
Vacuum Pump: Follow
the instructions from the manufacturer of the vacuum pump to get the vacuum pump ready for operation. Connect the vacuum hose to the connection on the side of the freeze dryer
and to the appropriate tting on
the vacuum pump. The vacuum hose should be hand-tightened, and then tightened additionally (1/4 turn), if needed, using a crescent wrench, open-end wrench, or pipe wrench. Be sure to tighten both ends of
the vacuum hose to properly connect the freeze dryer to the vacuum pump. Plug the vacuum pump power cord into the receptacle on the back panel of the freeze dryer. Make sure to add the right amount of oil to the
vacuum pump as specied in the
manufacturer’s instructions (see
image on page 7, gure 5). Make
sure the vacuum pump “on/off” switch is set to the “on” position. It will not receive power until the freeze dryer completes the circuit at the appropriate time in the freeze drying process.
Oil Demister: This attaches to the
rear of the handle on the vacuum pump and the holes in the white cap point upward.
Drain Line: This is a clear tube
beneath the left rear of the freeze dryer. You will need to pull this tube out from beneath the freeze
dryer. It should easily t in the
notch provided. This tube should be un-coiled and the open end placed in a 5-gallon bucket, drain or similar container, to collect the water that is removed from the food during freeze drying and collects as ice on the sides of the vacuum chamber. Generally two people can easily tilt the freeze dryer and reach beneath it to pull out the drain hose.
Before you start a freeze drying
GENERAL INFORMATION
13
cycle make sure the valve on the drain tube is closed (the small handle on the valve is perpendicular to the direction of the drain tube). If the drain valve is not closed, there will be a vacuum leak which could damage your vacuum pump and void the vacuum pump warranty.
3.2 FREEZE DRYER ASSEMBLY
1.
Wait 24 hours before running your freeze dryer in order to facilitate proper settling within the refrigerator condensing unit. Waiting 24 hours will allow the oil in the condensing unit to settle so that the freeze dryer can get cold enough.
2. The ideal location for operating
your freeze dryer is a cool, dry, clean location. Operating your freeze dryer in temperatures higher than 80 degrees Fahrenheit may cause cycle times to take longer.
3. Place the freeze dryer on a level,
stable surface and adjust the leveling feet so that the front end of the freeze dryer is about ¼ to ½ inch taller than the rear. This allows the water that accumulates in the chamber of the freeze dryer to exit through the drain hole in the rear of the vacuum chamber. Make sure the translucent (clear) drain line is placed in a 5-gallon bucket, a drain, or an equivalent container to catch the water. Make sure the drain valve
is tilted slightly down and not at on
the table or cart.
4. Connect the freeze dryer power
cord to the receptacle on the rear panel and to a 110 to 120 volt ac power supply (most homes power outlets provide this power).
5. Connect the power cord on the
vacuum pump to the receptacle on the rear panel of the freeze dryer.
6. Make sure the power switch on
the vacuum pump is in the “on” position. The power button is located above the power cord on the rear of vacuum pump. The control circuit in the freeze dryer will control when to turn “on” and “off” the vacuum pump.
7. Connect the large clear hose to
the freeze dryer (see Figure 6) and to the vacuum pump (see image on page
4, gure 1, B) and tighten hand tight,
then, if necessary, with a crescent wrench tighten an additional ¼ turn.
8. Make sure all other caps and ports
on the vacuum pump are closed tightly (hand tightened only).
9. Install oil de-mister. This attaches
to the rear of the handle on the
Figure 6 - Freeze Dryer Connection for Vacuum Pump Large Clear Tube
See Figure 1 on pg 4.
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vacuum pump and the holes in the white cap point upward. Tighten snuggly so that the white cap faces upward. Suggestion: Place a small sock or cloth over the white cap. This will help control possible oil misting and oil spurts.
10. Pull off the rubber gasket that
comes into contact with the acrylic door and clean with water inside and out. Assure that there are no particulates inside the gasket. If the gasket is not clean inside and out, the freeze dryer may have a hard time pulling a low vacuum. They are generally clean. Just look to make sure. Do not stretch the gasket apart too far while trying to clean the inside. Stretching too far could damage the gasket creating a crack that prevents achieving a proper seal.
11. Ensure that the acrylic door has
a tight t against the rubber gasket
by examining the door in the fully closed position. Check to make sure there are no small gaps or spaces between the acrylic door and the rubber seal. You will see a thin line around the entire gasket as it presses up against the door. If there is a gap at any portion of the seal between the door and rubber gasket, call Harvest Right Customer Support at 1-800-865-5584 for assistance.
12. You are now ready to load freeze
drying material onto trays. It is best to freeze dry materials that are somewhat similar in moisture content.
13. Place the trays that have the
material on them in the shelving unit. Make sure the trays are fully supported by the heated shelf with no part of the tray extending out of the shelving unit. The trays are heated by
the shelving unit and must t well in
order to receive the appropriate heat to drive off the moisture.
14. Place the black insulator door
pad in the opening of the vacuum chamber (within the opening of the black rubber gasket). This insulates the acrylic door from the extreme cold in the chamber and prevents the cold from forming ice on the door.
15. Close the acrylic door and turn
the door latch clockwise as far as it will go. This will compress the door closed against the rubber gasket. Visually check the seal to make sure the door is sealed properly to the gasket. If the door is not latched tight, there will be a vacuum leak which might damage your vacuum pump and void the vacuum pump warranty.
16. Close the drain valve. In the
closed position, the drain valve is perpendicular to the hose.
17. Power on your unit (press the
switch on the back of your freeze dryer to the up position). Now, press the “Start” button. You will then be reminded to “Please close drain valve...” Once you have done this, the word “Freezing…” will be displayed on the touch screen.
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