HARVEST FC1545, FC1535 Operator's Manual
Read this manual before using product. Failure to follow
instructions and safety precautions can result in serious
injury, death, or property damage. Keep manual for future
reference.
FC1535 & FC1545
This product has been designed and constructed according to general engineering
standards
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. Other local regulations may apply and must be followed by the operator.
We strongly recommend that all personnel associated with this equipment be trained
in the correct operational and safety procedures required for this product. Periodic
reviews of this manual with all employees should be standard practice. For your
convenience, we include this sign-off sheet so you can record your periodic reviews.
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Date
Employee Name
Employee
Signature
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TAB LE O F CO NT EN TS
1. Introduction 4
2. Safety First 5
2A General Safety 6
2B Transport Safety 7
2C Operation Safety 9
2D Maintenance Safety 10
2E Grain Storage Safety 10
3. Operation 11
3A Machine Break-In and Operation 12
3B Pre-Operation Checklist 13
3C Placement 13
3D Discharge Hood Adjustment 14
3E Gas Engine Drive & Lockout 15
3F Full Load Operation 15
3G Cold Weather Operation 16
3H Oilseed & Fertilizer Operation 16
3I Conveyor Shut Down 17
3J Clean Up & Storage 17
3K Transport Procedure 18
4. Service 18
4A Fluids & Lubricants 18
4B Lubrication 18
4C Service Intervals 19
4D Conveying Belt Tension 19
4E Belt Replacement 21
4F Lacing Inspection 21
5. Maintenance 22
5A Maintenance Schedule 22
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6. Harvest by Meridian Conveyor Specs
7. Troubleshooting
8. Parts Book
9. Warranty Policy & Forms
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1. Introduction
Congratulations on your choice of a Harvest by Meridian conveyor to complement
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your agricultural operation. This equipment has been designed and manufactured to
meet the needs of the discriminating buyer for the efficient movement of grain,
pulse crops, fertilizer, and most other granular materials.
Safe, efficient, and trouble-free operation of your conveyor requires that you, and
anyone else who will be operating or maintaining the conveyor, read and understand
the safety, operation, maintenance, and troubleshooting information in this manual.
Equipment is available in various combinations. In most cases, the following
instructions will apply to all machines. However, some will vary according to certain
options and accessories.
Keep this manual handy for frequent reference and to pass on to new operators or
owners. Call your Harvest by Meridian distributor or dealer if you need assistance,
information, or additional copies of the manual.
Always give your dealer the serial number of your Harvest by Meridian Grain
Conveyor when ordering parts or requesting service or information.
The serial number decal is located where indicated by arrow in image above. Please
mark the number in the space provided below for easy reference.
Model Number:_____________________________________
Serial Number:______________________________________
Production Year:_____________________________________
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2. Safety First
Safety is a priority in your everyday work habit, especially if you work with
machinery. Whether you are an owner, an operator, or an employee, it is your
responsibility to know the operational requirements and safety precautions of
the machinery.!
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Why is safety important to you?!
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1. Accidents disable and kill.
2. Accidents cost.
3. Accidents can be avoided.
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SIGNAL WORDS:!
Note the use of the signal words DANGER, WARNING, CAUTION, and NOTICE
with the safety messages. The safety alert symbol identifies imminent and
potential hazards to personal health and safety. The appropriate signal word for
each message has been selected using the definitions below as a guideline:!
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DANGER: indicates an imminently hazardous situation that, if not
avoided, will result in serious injury or death.!
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WARNING: Indicates a hazardous situation that, if not avoided,
could result in serious injury or death.!
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CAUTION: Indicates a hazardous situation that, if not avoided, may
result in minor or moderate injury.!
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NOTICE: Indicates a potentially hazardous situation that, if not
avoided, may result in property damage.
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2A General Safety _
Important: The general safety section includes instructions that apply to all safety practices. Any
instructions specific to a certain safety practice (e.g. assembly safety), can be found in the
appropriate section. Always read the complete instructional sections and not just these safety
summaries before doing anything with the equipment.
You are responsible for the safe use and maintenance of your equipment. Yo u must ensure that you and
anyone else who is going to work around the equipment understands all procedures and related safety
information contained in the manual.
Remember, you are the key to safety. Good safety practices not only protect you, but also the people
around you. Make these practices a working part of your safety program.
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It is the equipment owner and the operator’s responsibility to read and understand all
safety instructions, safety decals, and manuals, and to follow them before assembling,
operating, or maintaining the equipment. All accidents can be avoided.
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Equipment owners must give instructions and review the information initially and annually
with all personnel before allowing them to operate this product. Untrained users/operators
expose themselves and bystanders to possible serious injury or death.
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Ensure the conveyor is in good working order with all safety shields in place.
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Always have at least 2 people present when operating the machine.
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Use this equipment for its intended purposes only.
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Do not modify the equipment in any way. Unauthorized modification may impair the
function and/or safety, and could affect the life of the equipment. Any modification to the
equipment voids the warranty.
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Do not allow children, spectators, or bystanders within the work area.
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Have a first-aid kit available for use should the need arise, and know how to use it.
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Provide a fire extinguisher for use in case of an accident. Store in a highly visible place.
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Do not allow riders on the machine.
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Wear appropriate protective gear. This list includes, but is not limited to: hard hat,
protective shoes, protective goggles, heavy gloves, wet weather gear, hearing protection,
filter mask or respirator.
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Before servicing, adjusting, or repairing powered equipment, place all controls in neutral,
stop the engine, set the park brake, remove ignition key, wait for all moving parts to come
to a complete stop, and remove the PTO shaft from the tractor (if applicable).
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Know where overhead electrical lines are located and stay away from them. Electrocution
can occur without direct contact.
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Pay attention to the safety decals on the machine! They contain important alerts and
precautions which are to be followed at all times.
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Keep all loose clothing and long hair away from the rotating driveline. PTO shafts can cause
entanglement and serious injury or death.
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2B Transport Safety _
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Make sure the hitch on the towing vehicle is rated for the gross weight of the
towed machine.
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Check with local authorities regarding transport of agricultural equipment on
public roads. Obey all applicable laws and regulations.
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Always travel at a safe speed, never exceeding 20 mph (32 km/h). Reduce speed
on rough surfaces. Use caution when turning corners or meeting traffic.
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Make sure the SMV (slow moving vehicle) emblem and all the lights and reflectors
that are required by local authorities are in place, are clean, and can be seen by
all over-taking and oncoming traffic. Always use hazard-warning flashers on
tractor/towing vehicle when transporting unless prohibited by law.
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Do not allow riders on the machine, towing vehicle, tractor, or skid steer during
transport.
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Stay away from overhead obstructions and power lines when operating and
transporting. Electrocution can occur without direct contact.
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Fully lower conveyor before transporting, making sure the conveyor lifting slide is
firmly pressed against the transport stop. Keep light tension on the lifting cable.
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When transporting, use a clevis-to-tongue connection. Never use a clevis-to-clevis
or tongue-to-tongue connection as this can lead to hitching failure.
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Attach a conveyor to towing vehicle with a 3/4”pin and retainer. Always attach
safety chain(s).
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The conveyor is not equipped with brakes. Make sure the tow vehicle has sufficient
braking capacity for the extra load. The conveyor may not exceed 1.5 times the
towing vehicle weight.
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Check the tires for cracks and make sure they are inflated to 30 psi.
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Do not transport conveyor on slopes greater than 20 degrees.
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Only move your conveyor with a tractor/towing vehicle. Never move by hand.
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Figure 2: Transport Safety Zones
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2C Operation Safety _
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Keep hands, feet, hair, clothing, and jewelry away from all moving and/or rotating
parts.
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Inspect the machine before operating. Ensure condition of belts, gearboxes,
drivelines, etc. are sufficient for operation and repair or replace if necessary.
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Stay away from overhead obstructions and power lines; electrocution may occur
without direct contact.
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Do not operate with any of the guards removed.
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Clear area of all bystanders, especially children, before operation.
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Keep all workers away from the intake of conveyor while machine is running.
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When cleaning out corners of truck box, do not lean over the conveyor intake. Do
not use hands or feet to clean out intake hopper.
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Do not use downspout as a support. Stay clear of discharge end.
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The machine is closely balanced. Do not move grain unless the intake end is
anchored or the discharge end is supported to prevent upending.
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Set park brake on tractor before starting.
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Use extreme caution when running conveyor at maximum height. Conveyor should
always be transported at lowest position, never at maximum height.
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Operate conveyor on level ground free of debris. If ground is uneven, anchor the
conveyor to prevent tipping or upending.
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Always work with a second person around conveyor in case of accident.
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Do not run conveyor at high speeds when it is empty.
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Be familiar with the machine hazard area shown in Figure 3. If anyone enters the
hazard area, shut down the machines immediately. Clear the area before
restarting.!
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Figure 3: Workplace Hazard Area (Gas Engine Drive)
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2D Maintenance Safety _
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Before servicing the conveyor, always disengage power and ensure all moving parts
have stopped.
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Support the machine with blocks or stands when working underneath the conveyor.
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Keep service area dry and clean. Be sure electrical tools are properly grounded. Use
adequate light for the job at hand and use personal protective equipment.
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Use only tools, jacks, and hoists of sufficient capacity for the job.
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Replace all shields before operating. Check that all fittings are tight.
2E Grain Storage Safety _
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Never enter a grain bin unless at least two people are present. Have one person
outside the bin solely to shut the conveyor down in case of emergency.
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Always ensure an escape route exists before entering the bin.
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Only walk on top of grain bin if equipped with safety line and another person is
present.
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Do not place intake of conveyor near or between your feet when standing on top of
grain. There is a risk of being pulled into the grain pile causing suffocation.
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3. Operation
Before operating the conveyor, all operators should familiarize themselves with the location
and function of the components and controls.
Warning: Before continuing, please reread the safety information relevant to this section at
the beginning of this manual. Failure to follow the safety instructions can result in serious
injury, death, or property damage.
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The Harvest by Meridian Conveyor is powered by a gas engine drive. Power is transferred to
the conveyor belt through an S-Drive mounted to the bottom of the main tube. The conveyor
utilizes a belt tensioning guide that allows the operator to know the belt tension at all times.
Options include: Hydraulic Mover & Hydraulic Winch.
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3A Machine Break-in and Operation _
BEFORE STARTING:
1. Read the conveyor operation manual.
2. Tighten wheel bolts to specified torque.
3. Check all fasteners and ensure they are tightened to specified torque levels.
4. Check that all guards are in place, secure, and functional.
5. Check winch and cable for security and operation. There should be at least three
complete wraps of cable around the winch drum in the full down position. The
cable anchor on the winch drum must be tight.
6. The FC1545 Conveyor is designed to have a belt speed of 600 FPM with the gas
engine drive (using a 26 HP engine @ 3600 RPM).
7. During the first 15 minutes of operation, check the conveyor belt alignment to
ensure preset alignment does not vary under loaded conditions. See Maintenance
section 8.3.5
NOTE: A new belt will ear at edges and throw small pieces of belting for the first 5 minutes of
use. This is normal. Check tension and alignment closely during this time. A slower belt speed
is gentler on the product, whereas a higher belt speed increases capacity but may increase
product damage.
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AFTER OPERATING OR TRANSPORTING FOR 5 MINUTES:
1. Re-torque all fasteners and hardware.
2. Check conveyor belt and drive belts for tension and alignment.
AFTER OPERATING OR TRANSPORTING FOR ½ HOUR:
1. Re-torque all the wheel bolts.
2. Re-torque fasteners and hardware.
3. Check the drive and conveyor belt tension and alignment. Tension or align as
required. See “Maintenance” section.
AFTER OPERATING FOR 5 AND 10 HOURS:
1. Re-torque all wheel bolts, fasteners, and hardware.
2. Check the drive and conveyor belt tension and alignment. Tension or align as
required.
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3B Pre-Operation Checklist _
BEFORE OPERATING THE CONVEYOR EACH TIME:
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Service the machine per the schedule outlined in the Maintenance section of this
manual.
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The conveyor belt should slide freely inside the tube.
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All guards and shields should be in place.
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Check tires for proper inflation and ensure they are in safe road condition.
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Check the conveyor belt for tension, alignment, and condition.
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Check the condition of the belt lacing and the lacing pin.
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Check drive belt for tension, alignment, and condition.
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Check and clear the conveyor of any obstructions at intake or discharge end.
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Check winch cable for fraying. Replace immediately if there is any fraying.
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Check winch brake. Repair if necessary.
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Anchor intake end of support discharge end of conveyor when in position.
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3C Placement _
Moving the Conveyor with a Towing Vehicle into or out of the Working Area
1. Clear the area of all debris.
2. Always use a vehicle when moving the conveyor. When raising from or attaching to
vehicle, test the intake end for downward weight. Lift slowly and keep intake end
no higher than the tow vehicle’s hitch. Be sure all product is emptied from
conveyor before lifting.
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WARNING: Never move the conveyor by hand. Do not push on the conveyor
undercarriage.
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3. Conveyor must be on level surface attached to vehicle with wheels free to move.
4. If conveyor must be raised before placement, ensure the entire area above the
conveyor and in the line of travel is clear of obstructions and electrical wires.
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