Harris Semiconductor CA3085A, CA3085, CA3085B Datasheet

Semiconductor
No. AN6157.1 April 1994
APPLICATIONS OF THE CA3085 SERIES MONOLITHIC
IC VOLTAGE REGULATORS
Authors: A.C.N. Sheng and L.R. Avery
The Harris CA3085, CA3085A, and CA3085B monolithic IC’s are positive-voltage regulators capable of providing out­put currents up to 100mA over the temperature range from -
o
55
C to +125oC. They are supplied in 8 lead TO-5 type pack­ages. The following tabulation shows some key characteris­tics and salient differences between devices in the CA3085 Series.
VIN (VI)
RANGE
TYPE
CA3085 7.5 - 30 1.8 - 26 12* 0.1
CA3085A 7.5 - 40 1.7 - 36 100 0.15
CA3085B 7.5 - 50 1.7 - 46 100 0.15
(V)
*This value may be extended to 100mA; however, regulation is not specified beyond 12mA.
In addition to these differences, the range of some specified performance parameters is more tightly controlled in the CA3085B than in the CA3085A, and more in the CA3085A than in the CA3085.
This note describes the basic circuit of the CA3085 series devices and some typical applications that include a high current regulator, constant current regulations, a switching regulator, a negative-voltage regulator, a dual-tracking regu­lator, high-voltage regulators, and various methods of provid­ing current limiting, A circuit in which the CA3085 is used as a general-purpose amplifier is also shown.
Circuit Description
The block diagram of the CA3085 series circuits is shown in Figure 1. Fundamentally, the circuit consists of a frequency compensated error-amplifier which compares an internally generated reference voltage with a sample of the output volt­age and controls a series-pass amplifier to regulate the out­put. The starting circuit assures stable latch-in of the voltage-reference circuitry. The current-limiting portion of the circuit is an optional feature that protects the IC in the event of overload.
Terminal 5 provides a source of stable reference voltage for auxiliary use; a current of about 250µA can be supplied to an external circuit without significantly disturbing reference-volt-
V
OUT
RANGE
(V)
(VO)
MAX.
I
OUT
(mA)
(IO)
MAX LOAD
REGULATION
( % VO)
Harris Intelligent Power
age stability. If necessary, filtering of the inherent noise of the reference-voltage circuit can be accomplished by connecting a suitable bypass capacitor between terminals 5 and 4.
Terminal 6 (the “inverting input” in accordance with opera­tional-amplifier terminology) is the input through which a sample of the regulated output voltage is applied.
COMPENSATION AND
UNREGULATED
VOLT.
STARTING
CIRCUIT
SUBSTRATE
REF. AMPL. SOURCE
V-
FIGURE 1. BLOCK DIAGRAM OF CA3085 SERIES
INPUT (V
CURRENT
SOURCE
V
REF
+
3
)
IN
+
FREQ. COMP. ERROR AMPL.
-
INV
654 8
INPUT
The collector of the series-pass output transistor is brought out separately at terminal 2 (“current booster”) to provide base drive for an external p-n-p transistor; this approach is one method of regulating currents greater than 100mA.
Because the voltage regulator is essentially an operational amplifier having considerable feedback, frequency compen­sation is necessary in some circuits to prevent oscillations. Terminal 7 is provided for if external frequency compensa­tion is necessary. Terminal 7 can also be used to “inhibit” (strobe, squelch, pulse, key) the operation of the series-pass amplifier.
Brief Description of CA3085 Schematic Diagram
The schematic diagram of the CA3085 series circuits is shown in Figure 2. The left-hand section includes the start­ing circuit, the voltage reference circuit, and the constant­current circuit. The center section is basically an elementary operational amplifier which serves as the voltage-error
EXTERNAL INHIBIT
CURRENT BOOSTER
SERIES PASS AMPL.
CURRENT LIMITING
2 7
CURRENT
LIMITING
1
OUTPUT
REGULATED
Copyright © Harris Corporation 1992
11-52
Application Note 6157
amplifier controlling the series-pass. Darlington pair (Q13, Q14) shown in the right-hand section when controlled by an appropriate external sensing network, transistor Q15, serves to provide protective current-limiting characteristics by diverting base drive from the series pass circuit. For opera­tion at the highest current levels, terminals 2 and 3 are tied together to eliminate the voltage drop which would otherwise be developed across resistor R5.
VOLTAGE-REFERENCE,
STARTUP AND
CONSTANT-CURRENT
CIRCUITS
3
V+IN UNREG. INPUT
R
1
40k
D
1
ALL RESISTANCE VALUES ARE IN
D
6
Q
1
D
2
D
3
R
2
4k
R
3
1.5k
D
5
V
REF
FIGURE 2. SCHEMATIC DIAGRAM OF CA3085 SERIES
Q
2
Q
3
D
4
5
VOLTAGE-
ERROR
AMP (OP AMP)
Q
8
Q
Q
Q
6
5
Q
4
4
V-
INV.
INPUT
SUBSTRATE
SERIES-PASS AND CURRENT-
LIMITING CIRCUITS
D
7
R
5
500
R
1.5k
Q
13
4
8
COMPENSATION AND EXTERNAL INHIBIT
Q
14
REGULATED
9
6
Q15
CURRENT
LIMITING
7
2
CURRENT BOOSTER
1
OUTPUT
Voltage Reference Circuits
The basic voltage referenced element used in the CA3085 is zener diode D3. It provides a nominal reference voltage of
5.5V and exhibits a positive temperature coefficient of approximately 2.5mV/
o
C. If this reference voltage were used directly in conjunction with the error-amplifier (Q5, Q6, etc.), the IC would exhibit two major undesirable characteristics: (1) its performance with temperature variations would be poor, and (2) its use as a regulator would be restricted to cir­cuits in which the minimum regulated output voltages are in excess of 5.5V. Consequently, it is necessary to provide means of compensating for the positive temperature coeffi­cient of D3 and at the same time provide for obtaining a sta­ble source of lower reference voltage. Both temperature compensation and the reduction of the reference voltage are accomplished by means of the series divider network con­sisting of the base-emitter junction of Q3, diode D4, resistors R2 and R3, and diode 5.
The voltage developed across D3 drives the divider network and a voltage of approximately 4V is developed between the cathode of D4 and the cathode of D5 (terminal 4). The cur­rent through this divider network is held nearly constant with temperature because of the combined temperature coeffi­cients of the zener diode (D3), Q3 base-emitter junction, D4, D5, and the resistors R2 and R3. This constant current through the diode D5 and the resistor R3 produces a voltage
drop between terminals 4 and 5 that results in the reference voltage ( 1.6V) having an effective temperature coefficient of about 0.0035%/
o
C.
The reference diode D3 receives a currant of approximately 620µA from a constant-current circuit consisting of Q3 and the current-mirror* D6, Q1, and Q2. Current to start-up the constant-current source initially is provided by auxiliary zener diode D1 and R1. Diode D2 blocks current from the R1-D1 source after latch-in of the constant-current source establishes a stable reference potential, and thereby pre­vents modulation of the reference voltage by ripple voltage on the unregulated input voltage.
Voltage-Error Amplifier
Transistors Q5 and Q6 comprise the basic differential ampli­fier that is used as a voltage-error amplifier to compare the stable reference voltage applied at the base of Q5 with a sample of the regulator output voltage applied at terminal 6. The D5-Q4 combination is a current-mirror which maintains essentially constant-current flow to Q5 and Q6 despite varia­tions in the unregulated input voltage. The Q8, Q9, and D7 network provides a “mirrored” active collector load for Q5 and Q6 and also provides a variable single-ended drive to the Q13 and Q14 series-pass transistors in accordance with the difference signal developed between the bases of Q5 and Q6. The open-loop gain of the error-amplifier is greater than 1000.
Series-Pass and Current-Limiting Circuits
In the normal mode of operation, or in the current-boost mode when terminals 2 and 3 are tied together, the Darling­ton pair Q13-Q14 performs the basic series-pass regulating function between the unregulated input voltage and the reg­ulated output voltage at terminal 1. In the current-limiting mode transistor Q15 provides current-limiting to protect the CA3085 and/or limit the load current. To provide current-lim­iting protection, a resistor (e.g., 5) is connected between terminals 1 and 8; terminal 8 becomes the source of regu­lated output voltage. As the voltage drop across this resistor increases, base drive is supplied to transistor Q15 so that it becomes increasingly conductive and diverts base drive from the Q13-Q14 pass transistor to reduce output current accordingly. Resistor R4 is provided to protect Q15 against overdrive by limiting its base current under transient and load-short conditions.
Because the CA3085 regulator is essentially an op-amp having considerable feedback, frequency compensation may be required to prevent oscillations. Stability must also be maintained despite line and load transients, even during operation into reactive loads (e.g., filter capacitors). Provi­sions are included in the CA3085 so that a small-value capacitor may be connected between terminals 6 and 7 to compensate the regulator, when necessary, by “rolling-off” the amplifier frequency-response. Terminal 7 is also used to externally “inhibit” operation of the CA3085 by diverting base current supplied to Q13-Q14, thereby permitting the use of keying, strobing, programming, and/or auxiliary overload­protection circuits.
11-53
Application Note 6157
Applications
A Simple Voltage Regulator
Figure 3 shows the schematic diagram of a simple regulated power supply using the CA3085. The ac supply voltage is stepped down by T1, full-wave rectified by the diode bridge circuit, and smoothed by the large electrolytic capacitor C1 to provide unregulated dc to the CA3085 regulator circuit. Frequency compensation of the error-amplifier is provided by capacitor C2. Capacitor C3 bypasses residual noise in the reference-voltage source, and thus decreases the incre­mental noise-voltage in the regulator circuit output.
TI: STANCOR TP3
CA3085, A, B
BLACK
WHITE
GREEN
120V 60Hz
BLACK
RED
(4)
1N3193
500µF
50V
+
-
FIGURE 3. BASIC POWER SUPPLY
Because the open-loop gain of the error-amplifier is very high (greater than 1000), the output voltage may be directly calculated from the following expression:
V
O
(R2 + R1)
=
R1
V
REF
1
5.6
V
2 3
5
4
8
6
7
OUT
8.2 K
10 K
5µF 35V
1 K
(EQ. 1)
The line-and-load regulation characteristics for the circuit shown in Figure 3 are approximately 0.05 percent of the out­put voltage.
INPUT VOLTAGE (V+I) = 15V OUTPUT VOLTAGE (V+ AMBIENT TEMPERATURE (T
O
0
-0.1
-0.2
-0.3
LOAD REGULATION - % V
+
-0.4 0 20 40 60 80 100
20
FIGURE 4. LOAD REGULATION CHARACTERISTICS FOR
CIRCUIT OF FIGURE 3
)
OUT
- V
IN
25
20
-
15
10
5
0
0 20406080100
INPUT VOLTS MINUS OUTPUT VOLTS (V
40V
25V
20V
) = 10V
O
) = 25oC
A
9
10
15
LOAD CURRENT (I
15V
OUTPUT (mA)
RSC = 0
5
6
8
) - mA
L
OPERATION WITHOUT HEAT SINK
OPERATION WITH HEAT SINK
INPUT VOLTS (VIN) = 20V
40V 50V
INPUT VOLTS (VIN) = 10V
In the circuit shown in Figure 3, the output voltage can be adjusted from 1.8V to 20V by varying R2. The maximum out­put current is determined by R istics for various values of R
; load-regulation character-
SC
are shown in Figure 4.
SC
When this circuit is used to provide high output currents at low output voltages, care must be exercised to avoid exces­sive IC dissipation. In the circuit of Figure 3, this dissipation control can be accomplished by increasing the primary-to­secondary transformer ratio (a reduction in V
) or by using a
I
dropping resistor between the rectifier and the CA3085 regu­lator. Figure 5 gives data on dissipation limitation (V I
) for CA3085 series circuits. The short-circuit current is
O
- VO vs.
I
determined as follows:
ISC =
V
BE
R
SC
0.7
R
amperes (EQ. 2)
SC
FIGURE 5. DISSIPATION LIMITATION (V
- VO vs IO) FOR
I
CA3085 SERIES CIRCUITS
High-Current Voltage Regulator
When regulated voltages at currents greater than 100mA are required, the CA3085 can be used in conjunction with an external n-p-n pass transistor as shown in the circuits of Fig­ure 6. In these circuits the output current available from the regulator is increased in accordance with the h external n-p-n pass transistor. Output currents up to 8A can be regulated with these circuits. A Darlington power transis­tor can be substituted for the 2N5497 transistor when cur­rents greater than 8A are to be regulated.
11-54
of the
FE
Application Note 6157
R
R
SCP
SCP
1 8
1 8
2
+
+
UNREG.
UNREG.
V
V
-
-
2
CA3085
CA3085
7
2µF
2µF
7
6
6
0.001µF
0.001µF
3
3
I
I
5
5
+
4
4
FIGURE 6A. WITH SIMPLIFIED SHORT-CIRCUIT PROTECTION
R3
1 8
6.8
+
UNREG.
V
2
CA3085
2µF
7
6
0.001µF
R1
3
I
5
+
4
-
FIGURE 6B. WITH AUXILLIARY SHORT-CIRCUIT PROTECTION
FIGURE 6. HIGH-CURRENT VOLTAGE REGULATOR USING
n-p-n PASS TRANSISTOR
A simplified method of short circuit protection is used in con­nection with the circuit of Figure 6A. The variable resistor R
serves two purposes: 1) it can be adjusted to optimize
SCP
the base drive requirements (h
) of the particular 2N5497
FE
transistor being used, and 2) in the event of a short circuit in the regulated output voltage the base drive current in the 2N5497 will increase, thereby increasing the voltage drop across R
. As this voltage drop increases the short circuit
SCP
protection system within the CA3085 correspondingly reduces the output current available at terminal 8, as described previously. It should be noted that the degree of short circuit protection depends on the value of R design compromise is required in choosing the value of R
to provide the desired base drive for the 2N5497 while
SCP
maintaining the desired short circuit protection. Figure 6B shows an alternate circuit in which an additional transistor (2N2102) and two resistors have been added as an auxiliary short circuit protection feature. Resistor R3 is used to estab­lish the desired base drive for the 2N5497, as described above. Resistor R
now controls the short circuit output
LIMIT
current because, in the event of a short circuit, the voltage drop developed across its terminals increases sufficiently to increase the base drive to the 2N2102 transistor. This increase in base drive results in reduced output from the CA3085 because collector current flow in the 2N2102 diverts base drive from the Darlington output stage of the CA3085 (see Figure 2) through terminal 7. The load regulation of this circuit is typically 0.025 per cent with 0 to 3A load-current variation; line regulation is typically 0.025%/V change in input voltage.
Voltage Regulator with Low V
- VO Difference
I
In the voltage regulators described in the previous section, it is necessary to maintain a minimum difference of about 4V
R2
R2
R1
R1
R2
2N5497
2N5497
1K
2N5183
REG.
REG.
V
V
O
O
2N5497
SCP
+
+
-
-
R
LIMIT
REG.
-
, i.e.,
V
O
between the input and output voltages. In some applications this requirement is prohibitive. The circuit shown in Figure 7 can deliver an output current in the order of 2A with a V
- V
I
difference of only one volt.
2N4036
+
7
UNREG.
V
I
2µF
-
CA3085
4
5
Q1
2
8
1
6
7
R
SCP
10K
D1 D2
IN914’s
FIGURE 7. VOLTAGE REGULATOR FOR LOW VI - V
+
R2
REG.
V
O
R1
-
O
DIFFERENCE
It employs a single external p-n-p transistor having its base and emitter connected to terminals 2 and 3, respectively, of the CA3085. In this circuit, the emitter of the output transistor (Q14 in Figure 2) in the CA3085 is returned to the negative supply rail through an external resistor (R
) and two
SCP
series-connected diodes (D1, D2). These forward biased diodes maintain Q6 in the CA3085 within linear-mode opera­tion. The choice of resistors R1 and R2 is made in accor­dance with Equation 1. Adequate frequency compensation for this circuit is provided by the 0.01µF capacitor connected between terminal 7 of the CA3085 and the negative supply rail.
Figure 8 which shows the output impedance of the circuit of Figure 7 as a function of frequency, illustrates the excellent ripple-rejection characteristics of this circuit at frequencies below 1kHz. Lower output impedances at the higher fre­quencies can be provided by connecting an appropriate capacitor across the output voltage terminals. The addition of a capacitor will, however, degrade the ability of the system to react to transient-load conditions.
1000
INPUT VOLTAGE (V+I) = 15V
OUTPUT VOLTAGE (V+ AMBIENT TEMPERATURE (T
100
10
1
OUTPUT RESISTANCE (Ω)
0.1
0.01 0.1 1 10 100 1000
FIGURE 8. OUTPUT RESISTANCE vs FREQUENCY FOR
CIRCUIT OF FIGURE 7
) = 10V
O
) = 25oC
A
FREQUENCY (kHz)
O
11-55
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