Damaged or undamaged equipment should not be returned unless written approval and a
Return Authorization is r eceived from HARRIS CORPORATION, Broadcast Systems Division. Special shipping instructions and coding will be provided to as sure proper handling.
Complete details regarding circumstances and reasons for return are to be included in the
request for return. Custom equipment or special order equipment is not returnable. In those
instances where return or exchange of equipment is at the request of the customer, or
convenience o f the customer, a restocking fee will be charged. All returns will be sent
freight prepaid and properly insured by the customer. When communicating with HARRIS
CORPORATION, Broadcast Systems Division, specify the HARRIS Order N umber or Invoice Number.
Unpacking
Carefully unpack the equipment and preform a visual inspection to determine that no apparent damage was incurred during shipment. Retain the shipping materials until it has been
determined that all received equipment is not damaged. Locate and retain all PACKING
CHECK LISTs. Use the PACKING CHECK LIST to help locate and identify any components
or assemblies which are removed for shipping and must be reinstalled. Also remove any
shipping supports, straps, and packing materials prior to initial turn on.
Technical Assistance
HARRIS Technical and Troubleshooting assistance is available from HARRIS Field Service
during normal business hours (8:00 AM - 5:00 PM Central Time). Emergency service is
available 24 hours a day. Telephone 217/222-8200 to contact the Field Service Department
or address correspondence to Field Service Department, HARRIS CORPORATION, Broadcast Systems Division, P.O. Box 4290, Quincy, Illinois 62305-4290, USA. Technical Support
by e-mail: tsupport@harris.com. The HARRIS factory may also be contacted through a FAX
facility (217/221-7096).
Replaceable Parts Service
Replacement parts are available 24 hours a day, seven days a week from the HARRIS
Service Parts Department. Telephone 217/222-8200 to contact the service parts department
or address correspondence to Service Parts Department, HARRIS CORPORATION, Broadcast Systems Division, P.O. Box 4290, Quincy, Illinois 62305-4290, USA. The HARRIS factory may also be contacted through a FAX facility (217/221-7096).
NOTE
The # symbol used in the parts list means used with (e.g. #C001 = used with C001).
MANUAL REVISION HISTORY
888-2457-001
Rev.DateECNPages Changed
001-B 7/25/0248420Replaced Title Page, iv, and 4-6
Added MRH-1/MRH-2
WARNING: Disconnect primary power prior to servicing.
888-2457-001MRH-1/MRH-1
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Guide to Using Harris Parts List Information
The Harris Replaceable Parts List Index portrays a tree structure with the major items being leftmost in the index.
The example below shows the Transmitter as the highest item in the tree structure. If you were to look at the bill of
materials table for the Transmitter you would find the Control Cabinet, the PA Cabinet, and the Output Cabinet. In
the Replaceable Parts List Index the Control Cabinet, PA Cabinet, and Output Ca binet show up one indentation level
below the Transmitter and implies that they are used in the Transmitter. The Controller Board is indented one level
below the Control Cabinet so it will show up in the bill of material for the Control Cabinet. The tree structure of this
same index is shown to the right of the table and shows indentation level versus tree structure level.
Example of Replaceable Parts List Index and equivalent tree structure:
The part number of the item is shown to the right of the description as is the page in the manual where the bill for
that part number starts.
Inside the actual tables, four main headings are used:
Table #-#. ITEM NAME - HARRIS PART NUMBER - this line gives the information that corresponds to the
Replaceable Parts List Index entry;
HARRIS P/N column gives the ten digit Harris part number (usually in ascending order);
DESCRIPTION column gives a 25 character or less description of the part number;
REF. SYMBOLS/EXPLANATIONS column 1) gives the reference designators for the item (i.e., C001, R102,
etc.) that corresponds to the number found in the schematics (C001 in a bill of material is equivalent to C1 on the
schematic) or 2) gives added information or further explanation (i.e., “Used for 208V operation only,” or “Used
for HT 10LS only,” etc.).
Inside the individual tables some standard conventions are used:
A # symbol in front of a component such as #C001 under the REF. SYMBOLS/EXPLANATIONS column means
that this item is used on or with C001 and is not the actual part number for C001.
In the ten digit part numbers, if the last three numbers are 000, the item is a part that Harris has purchased and
has not manufactured or modified. If the last three numbers are other than 000, the item is either manufactured by
Harris or is purchased from a vendor and modified for use in the Harris product.
The first three digits of the ten digit part number tell which family the part number belongs to - for example, all
electrolytic (can) capacitors will be in the same family
(524 xxxx 000). If an electrolytic (can) capacitor is found
to have a 9xx xxxx xxx part number (a number outside of the normal family of numbers), it has probably been
modified in some manner at the Harris factory and will therefore show up farther down into the individual parts
list (because each table is normally sorted in ascending order). Most Harris made or modified assemblies will
have 9xx xxxx xxx numbers associated with them.
The term “SEE HIGHER LEVEL BILL” in the description column implies that the reference designated part
number will show up in a bill that is higher in the tree structure. This is often the case for components that may
be frequency determinant or voltage determinant and are called out in a higher level bill structure that is more
customer dependent than the bill at a lower level.
2-02-93
WARNING
THE CURRENTS AND VOLTAGES IN THIS EQUIPMENT ARE DANGEROUS. PERSONNEL MUST AT ALL TIMES OBSERVE SAFETY WARNINGS, INSTRUCTIONS
AND REGULATIONS.
This manual is intended as a general guide for trained and qualified personnel who are aware of the dangers inherent in
handling potentially hazardous electrical/electronic circuits. It is not intended to contain a complete statement of all safety
precautions which should be observed by personnel in using this or other electronic equipment.
The installation, operation, maintenance and service of this equipment involves risks both to personnel and equipment, and
must be performed only by qualified personnel exercising due care. HARRIS CORPORATION shall not be responsible for
injury or damage resulting from improper procedures or from the use of improperly trained or inexperienced personnel
performing such tasks.
During installation and operation of this equipment, local building codes and fire protection standards must be observed.
The following National Fire Protection Association (NFPA) standards are recommended as reference:
- Automatic Fire Detectors, No. 72E
- Installation, Maintenance, and Use of Portable Fire Extinguishers, No. 10
- Halogenated Fire Extinguishing Agent Systems, No. 12A
WARNING
ALWAYS DISCONNECT POWER BEFORE OPENING COVERS, DOORS, ENCLOSURES, GATES, PANELS OR SHIELDS. ALWAYS USE GROUNDING STICKS AND
SHORT OUT HIGH VOLTAGE POINTS BEFORE SERVICING. NEVER MAKE INTERNAL ADJUSTMENTS, PERFORM MAINTENANCE OR SERVICE WHEN ALONE
OR WHEN FATIGUED.
Do not remove, short-circuit or tamper with interlock switches on access covers, doors, enclosures, gates, panels or shields.
Keep away from live circuits, know your equipment and don’t take chances.
WARNING
IN CASE OF EMERGENCY ENSURE THAT POWER HAS BEEN DISCONNECTED.
WARNING
IF OIL FILLED OR ELECTROLYTIC CAPACITORS ARE UTILIZED IN YOUR
EQUIPMENT, AND IF A LEAK OR BULGE IS APPARENT ON THE CAPACITOR
CASE WHEN THE UNIT IS OPENED FOR SERVICE OR MAINTENANCE, ALLOW
THE UNIT TO COOL DOWN BEFORE ATTEMPTING TO REMOVE THE DEFECTIVE CAPACITOR. DO NOT ATTEMPT TO SERVICE A DEFECTIVE CAPACITOR
WHILE IT IS HOT DUE TO THE POSSIBILITY OF A CASE RUPTURE AND SUBSEQUENT INJURY.
i
ii
FIRST-AID
Personnel engaged in the installation, operation, maintenance or servicing of this equipment are urged to become familiar
with first-aid theory and practices. The following information is not intended to be complete first-aid procedures, it is a
brief and is only to be used as a reference. It is the duty of all personnel using the equipment to be prepared to give
adequate Emergency First Aid and thereby prevent avoidable loss of life.
Treatment of Electrical Burns
1.Extensive burned and broken skin
a.Cover area with clean sheet or cloth. (Cleanest available cloth article.)
b.Do not break blisters, remove tissue, remove adhered particles of clothing, or apply any salve or ointment.
c.Treat victim for shock as required.
d.Arrange transportation to a hospital as quickly as possible.
e.If arms or legs are affected keep them elevated.
NOTE
If medical help will not be available within an hour and the victim is
conscious and not vomiting, give him a weak solution of salt and soda:
1 level teaspoonful of salt and 1/2 level teaspoonful of baking soda to
each quart of water (neither hot or cold). Allow victim to sip slowly
about 4 ounces (a half of glass) over a period of 15 minutes. Discontinue fluid if vomiting occurs. (Do not give alcohol.)
REFERENCE:
2.Less severe burns - (1st & 2nd degree)
a.Apply cool (not ice cold) compresses using the cleanest available cloth article.
b.Do not break blisters, remove tissue, remove adhered particles of clothing, or apply salve or ointment.
c.Apply clean dry dressing if necessary.
d.Treat victim for shock as required.
e.Arrange transportation to a hospital as quickly as possible.
f.If arms or legs are affected keep them elevated.
ILLINOIS HEART ASSOCIATION
AMERICAN RED CROSS STANDARD FIRST AID AND PERSONAL SAFETY MANUAL (SECOND EDITION)
WARN9ING: Disconnect primary power prior to servicing.
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Section I
Introduction/Specifications
1.1 Introduction
1.1.1 General Description
Platinum™ Series The HT EL 2000 watt television transmitter
is an externally diplexed transmitter available in CCIR systems
forM,D/K,B,I,andK.
The transmitter consistsof5 RFamplifier modules, coolingfans,
50 volt power supplies,controlinterface tray,logicpower supply
and an exciter. The exciter includes thetransmitter controlpanel.
Transmitters operate on a 208-240 volt single phase 50 or 60
Hertz. The transmitter assemblies all are mounted in a single
cabinet 183 cm (72 inches) high.
1.2 Control and Monitoring
Transmitters are designed for local, video present control, or
remote/extended operation. VSWR foldback is used to protect
the transmitter RF system. Over temperature protection of RF
modules and module power supplies is standard.
1.3 Signal Flow Through the System
Refer to transmitter block diagram Figure 1-1.
The visual exciter uses IF modulation with pre-correction at
video and IF. The visual signal is amplified by a driverand three
PA modules.
The aural exciter modulates audio baseband and subcarrier inputs at aural IF carrier . Optional IF group delay correction is
available for a Notch Diplexer and aural linearization for dual
carrier systems. The aural signal is amplified by a RF driver
amplifier module.
1.6 Cooling
The main coolingair intake isthrough the reardoor and exhausts
out the top and right side. There are fivesupply and five exhaust
fans for module cooling. T wo other fans are used for heat pipe
cooling.
Removing one module will not affect air flow to other modules.
Each power supply has a fan to draw air from the front of the
transmitter.
1.7 RF Output System
Various diplexing systems are used as the system requires. Harmonic and imagefrequency color subcarrierfiltersare part ofthe
system.
1.8 Optional Equipment
Single or dual cavity Notch Diplexer
Multichannelsound:NICAM, IRTDual Carrierand BTSC
Precision Offset
Combined transmitters
Main/alternate transmitters
Second exciter with automatic exciter switcher
Power measurement wattmeter
RF module test fixture
Spare parts, semiconductors and board assemblies
Spare RF modules
Transmitter Remote Control System
1.9 Block Diagram
Figure 1-1 is a block diagram of the HT EL2000LS/HS.
1.4 RF Amplifier Modules
Like aural and visual modules are interchangeable and have
overdrive, over/undervoltage, power unbalance, VSWR, and
overtemperature protection. The modules may be repaired in the
field at the quarter module or component level.
1.5 Power Supplies
The exciter and interface logic utilize linear regulator supplies.
The RF module power comes from power factor corrected
switching supplies in the power module assembly.
WARNING: Disconnect primary power prior to servicing.
1.10 Specifications
Table 1-1 lists the specificaitons for the HT EL2000LS/HS.
NOTE
Specifications subject to change without notice.
888-2457-0011-1
Platinum™ Series
Figure 1-1. HT EL2000 LS/HS Block Diagram
1-2888-2457-001
WARNING: Disconnect primary power prior to servicing.
Table 1-1. Specifications
Section I - Introduction/Specifications
WARNING: Disconnect primary power prior to servicing.
888-2457-0011-3
Platinum™ Series
Table 1-1. Specifications
Electrical SpecificationsHT EL2000LS/HS
V isual Specifications:
Power Output2 kW Peak of sync
Measured at output of optional diplexer
Frequency RangeHT EL2000LS, 47-88 MHz
HT EL2000HS, 170-230 MHz
SystemsCCIR-M,N,B,D/K,K1,I
Color FormatsNTSC, PAL, SECAM
RF Output:
Impedance50 ohms.
Connector1 5/8" EIA unflanged
Video Input:
Impedance75 Ohm, 32 dB return loss up to 5.0 MHz
Level0.5 - 2.0 Volts, peak to peak
Visual Modulation Capability0%
Measured using synchronous detector.
Frequency Response vs. Brightness0.75 dB or better
Measured using a 20% amplitude swept video modulation with pedestal set at
10%, 50% and 90% APL. All percentages relative to a blanking to white
excursion.
Differential Gain3% or better
Measured with a 5-step staircase signal 0 to 100 IRE units and color subcarrier
of 20 IRE units peak to peak.
Differential Phase1 or better
Measured with 5-step staircase signal as in Differential Gain.
Incidental Carrier Phase Modulation1.5 or better
Carrier phase variation from reference white to sync tip relative to blanking.
Luminance Non-linearity1.0 dB or better
Measured with a 5-step staircase signal. Test Signal #3 CCIR Rec. 421-3.
Equivalent Envelope DelayCompliant with CCIR system
2T Pulse K-Factor1.5% Maximum
20T Pulse3% Maximum baseline disturbance
Signal-to-Noise-55 dB RMS or better
Total random and periodic noise unweighted, relative to peak sync.
Variation of Output2% or less
Total peak-to-peak variation of peak sync voltage during one field, using a field
square wave test signal.
Regulation of Output Power3% or less
Variation of peak output power with a change in average picture level from
black to white (0% to 100%).
Carrier Frequency Stability150 Hz per month
After 60 day initial aging.
(2 Hz, with optional precise frequency control)
Harmonic Radiation-70 dB RMS, relative to peak vision power.
Aural Specifications:
1-4888-2457-001
WARNING: Disconnect primary power prior to servicing.
Table 1-1. Specifications
Continued
Power Output200 W
Measured at output of optional notch diplexer.
RF Output:
Impedance50 Ohms
ConnectorType N, Female
Audio Inputs:
3. Wideband(composite)
Level1 volt RMS nominal for 75 kHz deviation
Impedance75 Ohms, unbalanced
Response0.1 dB, 50 Hz to 50 kHz
0.5 dB, 50 kHz to 110 kHz
Monaural Performance:
Frequency Response0.5 dB, 30 Hz to 15 kHz
Relative to standard 75S or 50S pre-emphasis curve.
Harmonic Distortion0.2% or less
Measured at 25 kHz deviation, 30 Hz to 15 kHz after de-emphasis.
FM Signal-to-Noise60 dB RMS or better
Relative to 25 kHz deviation.
AM Signal-to-Noise55 dB RMS or better
Relative to 100% amplitude modulation.
AM Synchronous Noise40 dB RMS or better
Relative to 100% amplitude modulation, measured before optional diplexer.
Wideband Composite Performance:(At 75kHz deviation)
Harmonic Distortion0.25% or less, 50 Hz to 15 kHz
0.75% or less, 15 kHz to 50 kHz
Distortion (IMD)0.5% or less
SMPTE 4:1 test signal.
FM Signal-to-Noise70 dB RMS or better
Measured after de-emphasis.
AM Signal-to-Noise55 dB RMS or better
Relative to 100% amplitude modulation.
AM Synchronous Noise40 dB RMS or better
Relative to 100% amplitude modulation.
Stereo Separation45 dB or better ,50 Hz to 15 kHz
Equivalent mode (uncompanded).
Crosstalk50 dB or better
Stereo or Main channel into SAP.
Mechanical, Environment, Power
Physical Dimensions:
Section I - Introduction/Specifications
WARNING: Disconnect primary power prior to servicing.
888-2457-0011-5
Platinum™ Series
Table 1-1. Specifications
Continued
Width26" (66 cm)
Height72" (183 cm)
Depth35" (89 cm)
Weight800 lbs (363 kg)
Environmental Requirements:
Operating Temp. Range0 to +45 degrees C
(+32 to +113 degrees F)
Maximum temperature rating decreases 2 degrees C per 1,000 foot altitude
above mean sea level.
Humidity Range0 to 95% Relative Humidity
Maximum Altitude10,000 feet (2,286 meters)
Power Requirements:
Input208/240 volts 11 volts, single phase, 50/60 Hz
Regulation10%
Air System Requirements:
Inlet Air OpeningsRear door and front power module, with filters
Exhaust Air OpeningsAmplifier cabinet top, 30" x 8" and amplifier cabinet right rear side (two areas),
6" x 18" and 9" x 11".
Exhaust Temperature10 degrees C temperature rise above inlet
Allowable Back Pressure0.05" of water at each cabinet exhaust stack
Acoustic Noise65dB, @ 3 feet in front of center of transmitter (“A” weighting scale)
Inlet/Exhaust Air Flow1225 cfm
1-6888-2457-001
WARNING: Disconnect primary power prior to servicing.
2.1 Introduction
This section contains information necessary for installation
planning, installation, and initial checkout procedures on Plati-num™ Series HT EL2000LS/HS television transmitters. The
informationinthissectionisintendedtobeusedonlyasa
general guideline in planning the installation. Since all installations differ in some respects, and in order to conform to local
building and electrical codes,the informationcontained mustbe
adapted for each installation.
2.1.1
Test Equipment Requirement Planning
See Table 2-1 for a list of recommended test equipment.
2.2 Mechanical Installation Planning
2.2.1 Space Requirements
(Refer to Transmitter Outline drawing: 843-5285-110)
Planning for the transmitter room should allow space for pro-
gram input, monitoring, remote control, and test equipment as
well as the transmitter. Additional area may also be required for
tower lighting, HVAC (heating, ventilation and air-conditioning) equipment, storage, and a workbench. To allow for servicing the transmitter, a minimum clearance of 3 feet (92 cm) in
front of and 20 inches (51 cm.) behind the cabinet is recommended.
The Transmitter Outline drawing, shows the air exhaust hole
pattern locations, do notobstruct these exhaustareas.Leaveside
exhaust areas unobstructed for at least 8 inches (20 cm.).
2.2.2
Approximate Shipping Weights
(lb)(kg)
Cabinet435198
Exciter5525
RF modules each2612
Power module12557
Be sure to include this information in your planning for the
building and verify that the structure is capable of safely supporting the total weight of the transmitter and peripheral equipment.
2.2.3
RF System Layout
The 1 5/8 EIA unflanged visual RF output and the N connector
aural output areon the top of thecabinet. Adapters arefurnished
where needed to connect RF coax cables to 1 5/8 EIA components. The outline drawings of typical RF notch diplexers and
harmonic filters are included. Use the block diagrams and
component outline drawings (Fig 2-2 through 2-11) to plan the
installation for the site requirements. Locate the transmitter
close to thediplexerto minimize theinterconnectionline losses.
A support system should beinstalled sothat the RF components
are completely supported,to minimizethe weight carried by the
Section II
Installation
output connectors. This will prevent possible damage to components and connectors. Notch diplexersare generally supplied
in a frame which rests on or is bolted to the floor.
Directional couplers for metering are in the transmitter cabinet.
Optional directional couplers for monitoring are on the block
diagram and should be ordered with the transmitter. Be sure all
components necessary for installation are available on site.
2.2.4
Air System
Minimum transmitter air cooling requirements are 1200 cubic
feet per minute (34 cubic meters per minute). Additional flushing air is recommended for the removal of heat from any
equipment surrounding the transmitter. A good guideline is to
keepinputair no greater than 5°C above ambient. The maximum
transmitter operating temperature is 45°Catsealevel(derate
2°C for each 1000 feet (300 meters) above sea level. Hot air
rises, one approach would be to use exhaust duct(s) or louvers
at the highest point of the room and use a supply fan and filter
frame to keep the room at a positive pressure.
Appendix B contains information useful to those intending to
use air conditioning equipment to control transmitter building
temperature.
2.3 Electrical Installation Planning
Each country establishes standards for AC power systems. The
national and localapplicable standard for the installationshould
be followed.
See Appendix C for information about lightning and surge
protection.
2.3.1
Power Requirements
The transmitter is designed to operate from 208 to 240 volts,50
or 60 Hz, single phase. If voltage variations in excess of
areanticipated, it isrecommended that thetransmitter ACmains
be equipped with automatic voltage regulators capable of correcting the primary voltage.
All control wiring and signal inputs are located at the I/O panel
in the cabinet. Additional access is provided in the cabinet floor
for AC wiring only. AC power to the transmitter should be run
in metallic conduit, connected to earth ground for safety and to
provide shielding against interference. The power wiring must
be terminated in a power distribution panel,this panelmust also
beconnected to earth ground.Atransmitter cabinet ground strap
connection is located at the lower rear edge.
2.3.2
Circuit Breaker Selection
The transmitter requires a relatively stable source of input
power. For this reason, the primary power for the transmitter
should originate at the main power distribution system and
remain isolated from other electrical distributions.
+10%
WARNING: Disconnect primary power prior to servicing.
888-2457-0012-1
Platinum™ Series
Table 2-1. Recommended Test Equipment
Ve stigial Sideband Demodulator Tektronix 1450/1350 or
Equivalent
Option 1 37 MHz IF, NTSC CCIR-M (USA and others)
Option 2 38.9 MHz IF, CCIR-G, PAL
Tektronix Sideband Analyzer
Consisting of:
1405 Sideband Adaptor
2710, 490, or 2750 Spectrum Analyzer
Tektronix 1910 Signal Generator or equivalent
Tektronix 1780 Video Measurement Set
Aural Stereo Generator, Orban 8182A or equivalent
Aural Demodulator Tektronix 751, TFT-850,or equivalent for
stereo
Time & Frequency Technology 701, 702, or equivalent for
monaural
A method of measuring transmitter frequency with two
sources. (Frequency Counter, Frequency Counter on Demodulator, Outside Frequency Measuring Service.)
Audio Oscillatorand Distortion Analyzer (Sound Technology
1710A or equivalent).
Asaca 201-1 Envelope Delay Measuring Set
Scope Camera
RF Bridge, Ealge RLB-150, or precision directional coupler
700-1289-000
UHF RF Notch Filter, Eagle Model TNF-1 484-0300-000
Various RF Adaptors and Connectors
3-1/8 inch to type “N” adapter - 620-0008-000
Type N to BNC male to female - 620-0128-000
Type N to BNC female to male - 620-0547-000
Type BNC plug to Subminiax Plug
Type BNC plug to Subminiax Jack
Type BNC barrel - 620-0604-000
Type BNC to SMB (push-on) - 620-0628-000
TNC-BNC - 620-2821-000
Bird Model 43 Wattmeter with elements from 1W to 1000W
Adaptor 1 5/8" coax to N connector
Manometer Dwyer model40-1 (range 0.1-0-1.0"WC)or equal
Tee kit Dwyer A-604T or equal
Fluke Multimeter and Style C Current Probe
A short-duration surge, due to transformer inrush current, will
occur at turn-on or during a short AC power loss.This surgecan
be as high as 400 amps. During this surge,the linevoltage at the
cabinetmustnotdropbelow80%of the rated line voltage. Select
a 40 amp breaker or fuse for the transmitter using the above
inrush current information.
AC mains Disconnect Location
2.3.3
The circuit breaker panel should be located near the transmitter
in a well lighted area. As a safety precaution, controls for
disconnecting the main power service supplying the transmitter
must be convenient to the operator and maintenance personnel.
Breakers must be clearly labeled. Provisions for emergency
lighting should be made.
2.4 Unloading and Unpacking
2.4.1 Equipment Required for Unloading
Examine the weights listed on the Transmitter Outline drawing
for guidance on the equipment needed. Note: The notch
diplexer, if used, will be the heaviest.
Unpacking, Equipment Inventory and Inspection
2.4.2
A“check-off”boxis availableto help the installertrackthe steps
that have been completed.
Whenthetransmitteris deliveredtothesite, the shipment should
be inspected and inventoried before installation is begun. This
section provides information to assist unpacking and inventory.
Locate the packing check list when the shipment arrives.
Each transmitter shipment will be accompanied by a packing
check list identifying which equipment is packed in the various
crates and boxes.
LOCATED PACKING CHECK LIST
The contents of the shipment should be inventoried with the
packing list. Carefully unpack the unit and perform a visual
inspection to determine if any apparent damage has been incurred during shipment. Retain all shipping materials until ithas
been determined that all items on the list are on site and no
damageoccurred during shipment.It maybenecessaryto search
packing material for parts initially missed during unpacking.
The carrier may also wish to examine the packing material.
If the contents are incomplete, or if the unit is damaged electrically or mechanically, notify the Harris Customer Service Department by phone at 217-222-8200, FAX at 217-222-9443 or
at the following address:
Harris Corporation,
Broadcast Division
P.O. Box 4290
Quincy, Il 62305
Attn. Customer Service Department
INVENTORY OF EQUIPMENT COMPLETED
The equipment becomesthe propertyof the customer when the
unit is delivered to the carrier. Claims for damaged equipment
2-2888-2457-001
WARNING: Disconnect primary power prior to servicing.
Section II - Installation
must be filed promptly; otherwise, the carrier may not accept
the claim.
2.4.3
Factory Test Data Sheets
Factory test data is supplied with each transmitter. It lists parameters for operation of the transmitter. These readings were
recorded during factory testing. Locate the test data and place it
in the manual at the end of the maintenance section.
Record the same readings periodically to establish and maintain
an information base from which to work in the event of future
changes or problems.
FACTORY TEST DATA LOCATED
Cabinet Placement and Leveling
2.4.4
Four bolts hold the cabinet to its skid. They are located two per
side, front and rear. When the cabinetis inits final position, you
may need to level the cabinet. The HT EL cabinet has leveling
jacks in the corners to aid in leveling the cabinet on un-even
floors.The four 0.5inch hold-downs in thebottomofthe cabinet
used to bolt the cabinet to the shipping skid that may be used to
bolt the unit to thefloor.Levelthecabinet using shimsunder the
bottom, this is important to avoid deforming the cabinet when
bolting it to the floor.
Install the power module assembly in the bottom of the rack. It
will slide intomating electrical connectors.Install the Exciter(s)
and connect power and signal cables to exciter(s).
NOTE
DO NOT INSTALL RF MODULES AT THIS TIME
WARNING: Disconnect primary power prior to servicing.
Figure 2-1. Transformer Taps
888-2457-0012-3
Platinum™ Series
2.5.2
2.5 Electrical Installation
2.5.1 Grounding
Located in the lower left rear corner of the cabinet is a ground
strap. Connect thestation groundto this strap with 2 inch(5 cm)
copper strap. For additional information on station grounding
requirements refer to Appendix C.
GROUND STRAP CONNECTED
Table 2-2. Input Signals & Remote Conrol I/O
SYMBOLFUNCTIONCONNECTOR LABEL CONNECTOR TYPE
Exciter AExciter B
J1J11Video InputVIDEO INBNC
J2J12Aural Composite inputCOMP AURBNC
J3J13Aural Subcarrier 1AUR SCA 1BNC
J4J14Aural Subcarrier 2AUR SCA 2BNC
J5J15Precise Frequency Control InputPFC INBNC
J6J16Monaural Aural Input/Dual Sound Audio 1 MONO AUR 1XLR
J7J17Monaural Aural Input/Dual Sound Audio 2 MONO AUR 2XLR
J8J18NICAM ReferenceBNC
J9J19NICAM IF InBNC
J10J20Option AccessBNC
J21Remote Command Input37 Pin D
J22Remote Status Output37 Pin D
J23Remote Analog Output37 Pin D
Primary Wiring
(Refer to drawing 839-7994-179.)
AC power is connected to terminal block 1A14TB1 located on
the right wall inside the rear door. Use #8 A WG wire at a
minimum or larger if required by Wiring Codes. Connect the
“hot” side of the ac line to 1A14TB1-1, the neutral side to
1A14TB1-2 and connect 1A14TB1-3 tothe safety or protective
ground wire.
PRIMARY WIRING CONNECTED
Table 2-3. Setup Jumpers - Normal Positions
1A2 Exciter Meter/Control Board
JP #POSITIONFUNCTION (AS SHIPPED)
JP11-2Loss of video enabled
JP21-2Remote control of aural group delay
JP31-2Remote control of notch diplexor
1A3 Interface Logic
JP#POSITIONNORMAL FUNCTION
JP11-2Visual foldback enabled
JP21-2Aural foldback enabled
JP31-2Aural AGC enabled
JP41-2Source/Sink for Remote Status
JP51-2Source/Sink for Remote Command
JP6Factory Select Aural AGC 2dB pad select
JP71-2Exciter A fault select DIGITAL
JP81-2Exciter B fault select DIGITAL
JP91-2Power supply 3 not present
JP101-2Video control enabled
JP11Factory Select Aural AGC 3dB pad select
JP121-2Aural AGC enabled
JP13Factory Select Visual AGC 3dB pad select
JP14Factory Select Visual AGC 2dB pad select
JP151-2NO 5 sec restart, AC FAIL
JP161-2High VSWR shutdown enabled
2-4888-2457-001
WARNING: Disconnect primary power prior to servicing.
Section II - Installation
2.5.3 Setting Transformers Taps
Check taps on the power supply in the exciter. Refer to figure
2-1, or drawing 839-7900-504. The logic supply 1A11PS1
located in the rear of the power module behind the 1A12 I/O
panel is tapped as shown in chart below
PRIMARY VOLTAGE
208-220230-240
JUMPER CONNECTION2 AND 32 AND 3
AC CONNECTION1 AND 51 AND 4
TRANSFORMER PRIMARY TAPS CHECKED
Input Signals
2.5.4
The input signals and remote control I/O are located on 1A12.
See Table 2-2.
NOTE: The coax wiring for the External Precise Frequency
Control (PFC) option is installed in the cabinet. If the PFC
option is purchased the wiring will be added to the exciter.
INPUT SIGNALS CONNECTED
Setup Jumpers
2.5.5
Check the set-up jumpers, located in the exciter 1A2 and Interface Logic 1A3. Jumpersare normally shipped from the factory
in the positions shown in Table 2-2. They may be changed if
needed.
JUMPERS SET FOR CORRECT CONFIGURATION
Backup Battery
2.5.6
CAUTION
DO NOTUSE RECHARGEABLE BATTERIES
The battery holder will accept three size AA (NEDA 15A) 1.5
Volt batteries. These batteries furnish power to hold the transmitter status in the control system and control the return to
operation when AC power returns. The batteries should be
replaced as part of a regular mantenance schedule.
2.5.7
RF Output Coax Connections
(Refer to 843-5285-110)
The RF output connections, 1A15J1 for visual and 1A15J2 for
aural are located on the top of the cabinet. Make any desired
VSWR measurements of the RF plant before making final
connections to the cabinets.
2.5.8
Interlocks
External interlocks are connected to REMOTE COMMAND
1A12J21-7. A contact closure to ground mustbe present to turn
on the transmitter. If this interlock is not used, 1A12J21-7 must
be jumpered to ground.
The external contact closure or other device must sink 50
microamps to less than 0.5 volts. Open circuit voltage is +5V.
INTERLOCK WIRING INSTALLED
2.6 Transmitter Check Out
2.6.1 Pre-turn on checks
CAUTION
BEFORE PROCEEDING WITH CHECK OUT, INSPECT THE
TRANSMITTER FOR AC POWER SHORTS, LOOSE HARDWARE,
WIRINGERRORS,UNCONNECTEDWIRES, MISSING PARTS,AND
DEBRIS.
2.6.2 Initial Turn-on Sequence
The following procedures arethe sequential stepsto safely turn
on the transmitter, and must be performed in the order listed. It
is recommended that the installation personnel read the general
description in section one, the controls and operation material
in section three, and these procedures before starting.
a.
MODULESMUST NOTBEINSTALLEDAT THIS TIME
b.
Apply 1 volt p-p video to exciter video input.
c.
Theloss of video indicatorshould extinguish immediately
or after the loss of video times out depending on option
that is jumper selected.
d.
Press transmitter ON pushbutton.
e.
Openthe externalinterlock. The external interlock lampshould
be illuminated and the transmitter should shut off. Press ON
button.The transmitter shouldnot come on.Closethe interlock
circuit. The external interlock lamp should extinguish.
f.
Verify operation of RAISE and LOWER switches.
g.
If the system has a remote control, place transmitter in the
REMOTE mode and check for operation of transmitter
ON/OFF and RAISE/LOWER from the remote.
h.
Verify that LOCAL mode inhibits remote commands.
i.
Return exciter to minimum power by depressing and
holding LOWER commands for about 15 seconds.
j.
Measure the 50 voltsupply by usingthe multimeter onthe
front of the exciter. It should measure 50 volts.
k.
Press transmitter OFF pushbutton.
2.6.3
Module Installation
The modules may now be installed. Refer to factory test data for
placement ofmodules byserial number and slotnumber.There are
threetypesofmodules,DRIVERS, HIGHPOWERDRIVERS and
PA’s. The DRIVERS are keyed to be eitherstandard or high power
drivers and will not fit into a P Aslot. Use of a P Ain a driv eslot is
for emergency only. Although each type is interchangeable from
aural to visual and will work in any like socket, when starting out
it is best to reassemble them in the same locations as tested. Keep
a record of any changes for future reference.
Make sure each module is completely seated.
CAUTION
DO NOT USE EXCESSIVE FORCE INSTALLING MODULES INTO
THE SLOTS.
WARNING: Disconnect primary power prior to servicing.
888-2457-0012-5
Platinum™ Series
2.6.4 Control System Check Out
a.
Depress andhold powerLOWER controls for 15 seconds
each to ensure that exciters are turned all the way down.
b.
Press transmitter ON pushbutton.
c.
Check that all modules are enabled. Drivers will show a
full green LED. PA modules will illuminate half of the
green LED. It is normal for the red module LEDs to come
on momentarily as the transmitter 50 volt supplies come
up to voltage at turn on. They also will come on at
shut-down,gradually fading outas the suppliesdischarge.
d.
Open back door and verify that all fans are functioning.
e.
Check MODULE FAULT status for each module. Check
to see that all modules are enabled (green LED on); press
transmitter ON to enable any modules that are not already
on.
f.
Squeeze the disable switch in the handle of the first
module. The module LEDsshould go out. You should see
the MODULE FAULT lamp on at the control panel. Reenable the module by pressing transmitter ON at the
control panel. The MODULE FAULT lamp on the control
panel should go out. Repeat procedure for each module.
2.6.5
Initial Application of RF Power
2.6.5.1 Visual
a.
LOWER the exciter to minimum drive and apply a ramp
or staircase test signal.
b.
Press transmitter ON pushbutton.
c.
Check to see that all RF amplifier modules are enabled.
d.
Slowly raise visual power while observing VSWR and
FORWARD POWER. Stop at approximately 25% forward power .
e.
Switch video to black picture with no setup for power
calibration. Sync peak power multiplied by a system
dependantconstantequalsaveragepower.Some constants
are 0.568 (CCIR B) and 0.595 (CCIR M)
f.
Using an external power meter to confirm power output,
slowly increase visual power to 100% on external power
meter.
If external power meter and panel readings do not reasonably agree, refer to the power calibration procedures
in Section 5.
g.
Atfulloperatingpowermeasurethebelowparametersand
adjust if needed. See Section 5 for alignment procedures.
Depth of modulation
Differential gain
Incidental phase (ICPM)
Differential phase
Amplitude response and group delay compensation
(Exciter Group Delay Compensator and Notch Diplexer
Equalizer adjustments)
Power limit
Frequency
2.6.6
Aural
a.
Slowly apply aural exciter drive while watching VSWR
and FORWARD power. If a notch diplexer or hybrid
output combiner is used, check its reject load power as
well. Stop at about 50% and use external power metering
to confirm power.
b.
Check the AURAL FWD readings against the external
meter. Refer to power calibration in Section 5 if needed.
c.
Apply aural baseband signals to the appropriate exciter
input(s). Adjust the input level(s) using Section 5 as a
guide for correct deviation.
d.
CompareDC INPUTPOWERand50 voltsupplycurrentto
factory test data at no signal and black picture conditions.
2.7 Remote Control Input and Output
Command In1A12J21
Status Out1A12J22
Analog Out1A12J23
2.7.1
Command In 1A12J21
The Command inputs are optocoupled and mustbe asserted low
to turn on the function. The optocoupler is supplied by the +12
volt supply and require a current sink of 5 ma to activate the
input.
Command Functions:
PINFUNCTION
1Transmitter ON
2Transmitter OFF
3Visual raise power
4Visual lower power
5Aural raise power
6Aural lower power
7External interlock
8Spare
9Loss of video over-ride
10Exciter comp/mono select
11Aural group delay select
12Notch diplexer select
13Exciter switcher auto select (option)
14Exciter switcher manual select (option)
15Exciter switcher a exciter select (option)
16Exciter switcher b exciter select (option)
17-19Not used
20Common (+12V or gnd JP-4 & 5 option)
36-37Not used
2.7.2
1A12J22: Status Outputs
The Status outputs are open-collector drivers with a 100 Ohm
resistor in series and a 24 volt zener (avalanche)diode clamp to
ground. An internal voltage source of +12 volts can be made
available to the outputs by placing main controller optional
status jumper J21 in the 1-2 position. When in the 2-3 position,
an external voltage source must be supplied. Theopen collector
2-6888-2457-001
WARNING: Disconnect primary power prior to servicing.
Section II - Installation
is30 volts DCmaximum, and maximumcurrentmust be limited
to 48 Ma. Each output is asserted low for status true condition.
2.7.3
Status Functions 1A12J22
PINFUNCTION
1-16Common (+12V or gnd JP-4 & 5 opt)
17-19Not used
20Transmitter ON status
21Local status
22Loss of video status
23Frequency unlock status
24Corrector bypass status
25RF muted status
26Air fault status
27High vswr status
28Foldback active status
29Module fault status
3050 volt power supply fault status
31External interlock status
32Exciter switcher auto selected (option)
33Exciter switcher manual selected (option)
34Exciter switcher A selected (option)
35Exciter switcher B selected (option)
36No connection
37No connection
LOCAL: Indicates the transmitter will not accept remote command inputs. This line will be asserted low when the transmitter
is in the LOCAL mode.
VSWR FOLDBACK ACTIVE: Indicates antenna VSWR has
caused the transmitter to reduce its output power. It will be
asserted low while the foldback is active.
HIGH VSWR(VSWR FAULT): Indicates the modules have not
come up to power at the end of three seconds after a VSWR
overloadset point has beenexceeded. Note thatactivefold-back
will inhibit VSWR overload detection. Upon detection of an
overload, this line will be asserted low.
EXTERNAL INTERLOCK: Indicates the status of the external
interlock. If the interlock is open, a low will be asserted.
RF MUTE: Exciter mute: Indicates that some function has
muted the exciter. Asserted low for mute.
EXCITER FAULT: Indicates exciter fault directly in single
exciter configuration. Asserted low for fault.
SUPPLY FAULT:Indicates the 50 volt powersupply has failed.
Asserted low upon fault.
MODULE FAULT: Indicates one or more of the cabinet RF
modules has faulted off. Asserted low upon fault.
AIR LOSS: Indicates a loss of air flow. Asserted low upon loss
of air flow.
SPARE FAULT: Not used at this time.
2.7.4
Analog Outputs 1A12J23
The analog outputs on the I/O panel provide bothcalibrated and
un-calibrated readings for some functions. The calibrated outputs are a function of the monitoring system. The raw outputs
come directly from the RF peak detectors. Each output is buffered by avoltage follower,with a1 k Ohm resistor inseries with
the signal, before leaving the main controller board.
PINFUNCTION
1Visual forward power
2Visual reflected power
3Aural forward power
4Aural reflected power
550 volt power supply voltage sample
650 volt power supply current sample
7+5 volt logic supply voltage sample
8+12 volt logic supply voltage sample
9-12 volt logic supply voltage sample
10Inlet temperature
11-14Not used
15Exciter status: A Failed
16Exciter Status: B Failed
17-19No connection
20-35COMMON
36-37No connection
WARNING: Disconnect primary power prior to servicing.
Figure 2-2.
888-2457-0012-7
Platinum™ Series
2-8888-2457-001
WARNING: Disconnect primary power prior to servicing.
Figure 2-3.
Section II - Installation
WARNING: Disconnect primary power prior to servicing.
Figure 2-4.
888-2457-0012-9
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