This document describes the procedure for installing
the M/A-COM OpenSky
Tactical Network (V-TAC) in a vehicle, such as an
automobi le, tr uc k, or v an. This is a g eneral guide onl y,
and assum es th at the install ation will be performed by
a professional radio installer.
D
ISCLAIMER
THE INSTALLATION INSTRUCTIONS PROVIDED IN THIS MANUAL ARE FOR
REFERENCE, AND DO NOT CREATE A WARRANTY OF ANY KIND AS TO THE
FUNCTIONALITY OF THE INSTALLED PRODUCT. THE ONLY WARRANTIES
THAT APPLY TO THIS PRODUCT ARE THOSE SET FORTH IN THE SALES
AGREEMENT.
M/A-COM INC. RECOMMENDS THAT BUYER USE ONLY A M/A-COM
AU THORI ZED REPRESENTATIVE TO INSTALL THIS PRODUCT.
THE WARRANTIES PROVIDED TO BUYER UNDER THE TERMS OF SALE
SHALL BE NULL AND VOID IF THIS PRODUCT IS INSTALLED OR SERVICED
IMPROPERLY, AND M/A-C OM SHALL HAVE NO FURTHER OBLIGATION TO THE
BUYER FOR ANY DAMAGE CA USED T O THE PRODUCT OR TO ANY PERSON
OR PERSONAL PROPERTY.
M-803 VTAC Installation Instructions
Model VR-803 Vehicular
®
DATE:
February 19, 2002
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Page
M
ATERIALS
There are three main components to the VR-803 V-TAC: the Full-Duplex Mobile
Radio Unit (MRU ); the V ehic ular Repeat er Base U nit (V RB); a nd the RF C ombiner.
The V-TA C i s desi g ned to mo unt o n t he f loo r or on a tray i n the tr unk o r unoccupi ed
section of a vehicle. The V-TAC is designed to be operated with an externallymounted a ntenna. The Installatio n Kit (M/A-COM Part #MA MROS0019) needed to
install t he V-T A C i s descri be d be low. The V-TAC is i ntended to be us ed with a CH 103 Control Head with Installation Kit, sold separatel y.
Table I lists the accessories that are included in the kit. Table II lists additional
options and accesso ries that m ay be purchas ed separate ly. (Note: T he Installation
Kit does not include an antenna. An antenna must be purchased separately, and the
V-TAC may not be installed unless an antenna is to be installed at the same time.)
11MAMROS0044Base Bracket Kit
22MAMROS0046Extension Bracket Kit
31MAMROS0068-0003Fuse Kit, 3A
42MAMROS0068-0015Fuse Kit, 15A
53MAMROS0051DC Power Cable, M-803 (20 ft)
61MAMROS0052Multi-Cable Assembly
71MAMROS0054V-TAC Control Interface Assembly
81MAMROS0078-TMB12RF Cable, TNC to Mini-UHF, Blue
91MAMROS0078-TMG12RF Cable, TNC to Mini-UHF, Green
101MAMROS0078-TTR12RF Cable, TNC to TNC, Red
111MAMROS0078-TTX12RF Cable, TNC to TNC, Yellow
121MAMROS0066CAN Terminator, 3-Pin
131MAMROS0060Antenna Connector, TNC
M-803 VTAC Installation Instructions
T able I – Install at ion Kit Items
Table II - Additional V-TAC Options and Accessories
DATE:
February 19, 2002
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Part Nu mberDescription
(TBD)GPS Upgrade Option
MAMROS0023GPS Antenna Kit, Show/No-Show/Magnet Mount
MAMROS0033Antenna Kit, Unity Gain, Rooftop
MAMROS0031Antenna Kit, 3dB, Rooftop
MAMROS0024Antenna Kit, Elevated 3dB, Trunk Mount
MAMROS0039SMR/GPS Antenna Kit, 3dB, Rooftop
MAMROS0026SMR/GPS Antenna Kit, Elevated 3dB, Trunk Mount
MAMROS0042SMR/GPS Antenna Kit, Elevated 3dB, Mirror Mount
MAMROS0055RS-232 Serial Computer Cable (6 ft)
I
NSTRUCTIONS
Upon removing all items from the box and verifying that all have been included,
proceed with t he fo llowing steps to i nstall the VR- 803 V-T AC. Ref er to Figure 1 f o r
location of connectors on the V-TAC.
Mounting of the V-TAC and Antenna in ways other than those
described below m ay advers ely aff ect perf ormance , violate FCC
rules on RF Exposure, and even damage the V-TAC.
1. Plan the mounting locations of all
components (V-TAC, Antenna, and
Cables) and determine t he routes for
all wiring and cables.
♦ Determine the customer’s pr ef er ences, if
any, for location of components. Comply with
these preferences insofar as t hey are
consistent with safety, manufacturer
specificatio ns, and generally accept ed
professional practices.
♦ Make cert ain that drilling holes or insert i ng
scr e ws will not da mage or interfere w it h any
existing vehicle compo nents or w ir ing.
2. Mount the bracket in the interior of t he
vehicle.
The VR-803 V-TAC
must be kept away
from sources of heat.
Adequate ventil ation
WARNING
MRU and VRB. The V-TAC
reduces i ts RF output power
when its ambient temperature
exceeds +60ºC.
must be provi ded to
the rear fins of the
DATE:
♦ As an assembled unit, the V-TAC weighs
over 20 lbs. It is unadvisable for t he V-TAC
to be hung from a surface; rather, the V-TAC
is best mounted onto a firm, f lat s urface.
♦ Mount the Base Bracket from the Base
Bracket Kit (Item 1) on top of the floor of the
trunk according to t he available space i n the
vehicle or on the surface of a tr unk tray.
♦ Screws f or mounting the bracket are not
included, as all installations are different, but
at least 6 screw s are required. Steel #10
screws are recomme nded.
♦ Screws for mounting the MRU into the Base
Bracket ar e included.
♦ The Bracket must be firmly held to the
surface in order t o pr event unreasonable
vibratio n from damaging t he V-TAC or
connectio ns from loose ning.
February 19, 2002
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3. Create a support brac ket by installing
the Extension Brackets onto the Base
Bracket.
4. Mount the individual components into
the support brack et .
♦ Install two Extension Brackets from the
Extension Bracket Kit (Item 2), one on either
side, onto the Base Bracket using 2 screw s
from the kit. Tighten with a screwdriver until
the Extension Bracket is firm and flush to the
Base Bracket.
♦ The Exte nsio n Bracket can only be installed
onto the Base Bracket one way. See the
exploded view on the left for proper
alignment.
♦ Install the other two Extension Brackets, one
on eit her side, onto the Extension Brackets
just assembled.
♦ The Exte nsio n Bracket can only be installed
onto another Extension Bracket one way.
See the exploded view on the left f or proper
alignment.
♦ Tighten with a screwdriver until the Extension
Bracket is firm and flush.
♦ It is easy to mistake the VRB for the MRU,
because they are manufactured into the
same chassis. There are t wo features,
ance of the Radio is based upon
proper m ounting techni ques. An
impr operl y m ounted V-TAC may
experienc e degr adation in the
quali ty of communication with
the OpenSky® network.
Optimal perform-
DATE:
however, to distinguish the two units:
! Each unit has a different product label.
! The MRU has a red and green color-
coding for the antenna ports, while the
VRB has a yellow and blue color-coding.
! See the picture on the left for locations of
the labels.
♦ Install the MRU into the lowermost bracket
spot using 6 screws (It em 10), 3 per side,
and tighten with a screwdr iver until the
bracket is firm and flush to the surface of the
MRU.
♦ Install the VRB into the middle bracket spot
using 6 screws (I t em 10), 3 per side. Do nottighten these scr ews until the VTAC
Cont rol Inte rfac e A s s emb ly is installed (Step
7).
♦ Install the RF Combiner into the uppermost
bracket s lot using 4 screw s (Item 10), 2 per
side, and tighten with a screw dr iver until the
bracket is firm and flush.
February 19, 2002
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5. The CAN Port needs to be t erminated
properly.
NOTE
must be installed and connected
to the MRU before power to the
V-TAC is appl i ed.
6. The control connectio n betw een the
MRU and RF Combiner needs to be
made.
smaller 3-pin connect or at the rear of the
VRB by aligning the connector appr opr iat ely,
pushing, and tw ist ing the outer housing
clockwise until it st ops.
♦ The CAN Port of the MRU is where t he CA N
Cable of the CH-103 Control Head is to be
connected. See the Installatio n G uide for t he
CH-103 for more det ails.
♦ Install the male15-pi n, 2-r ow c onnector of the
Multi-Cable Assembly (Item 6) onto the
female mate at the rear of the MRU.
! Secure the connection by screwing the
jackscrews until they are firmly in place.
Do not over- tighte n.
♦ Install the male15-pi n, 3-r ow c onnector of the
Multi-Cable Assembly onto the female mate
at the rear of the RF Combiner.
M/A-COM
1011 Pawtucket Boulevard
Lowell, MA 01853
1-877-OPEN S KY
(1-877-673-6759)
1-877-OPENSKY
WINST-0009 Rev –WIRELESS SYSTEM BUSINESS UNIT
SUBJECT:
M-803 VTAC Installation Instructions
ActionsNotes
NOTE
Assembly ( Item 6) suppor ts
multi pl e confi gur ati ons of the M803 Radio Product Fami l y . For
the V-TAC configurati on, the 2pin speaker connecti on m ust be
left unconnected. Instead, the
speaker connection m us t come
from the CH-103 Control Head.
The speaker output from the
Multi-Cable Assembly is
disabl ed i n the V-TAC.
7. The control connectio n betw een the
MRU and VRB needs to be made.
WARNING
For this type of ass em bly, slight
squeezing pr essur e m us t be
appli ed between the connectors to
reduce the strain when i nstalled
and to ensure the screws do not
cross-thread.
The Multi-Cable
Early ver sions of this
assembl y have been
constructed with a
cable joining the two
multi - pin connectors
(shown in Fi gur e 1).
DATE:
! Secure the connection by screwing the
jackscrews until they are firmly in place.
Do not over- tighte n.
♦ The Multi-Cable Asse mbly s upports an
interface for optional GPS in the V-TAC. The
9-pin female connectio n in the Multi-Cabl e
Assembly can be connected through an RS232 Serial cable to a COM Port of a
computer to access the GPS’s NMEA outp ut.
! To connect this interface, mate the male
9-pin connector of the optional serial cable
to the female connector of the Multi-Cable
Assembly and tighten the jackscrews until
firm.
! Industry software to process GPS
information through this interface is not
supported by M/A- CO M .
♦ Inst a ll the V-T AC Contr ol Inter face As s embly
(Item 7) onto the connectors on the front
panels of the MRU and VRB.
! Screw the four screws of the Interface
Assembly with a screwdriver until they
stop. Do not over-tighten.
! The mounting screws of the VRB were
left loose in order to accommodate
proper alignment of t he Interface
Assembly.
! Tighten the 6 mounting scr ew s of the
VRB with a screwdriver until the bracket
is firm and flush to the surface of the
VRB.
February 19, 2002
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8. The RF connections among all three
units must be made.
Improper i nstal lation
of the RF Cables may
lead not only to poor
radio perfor m anc e,