Harrington Hoists and Cranes SNER Hoist User Manual

EFFECTIVE: April 11, 2011

Owner’s Manual

ELECTRIC

CHAIN HOIST

SNER SERIES

1/4 Ton through 3 Ton Capacity

Code, Lot and Serial Number

WARNING

This equipment should not be installed, operated or
maintained by any person who has not read and understood
all the contents of this manual. Failure to read and comply
with the contents of this manual can result in serious bodily
injury or death, and/or property damage.

Table of Contents

Section Page Number

1.0 Important Information and Warnings ……………………………………………………………………… 4

1.1 Terms and Summary

1.2 Warning Tags and Labels

2.0 Technical Information…………………………………………………………………………….…………. 8

2.1 Specifications

2.2 Dimensions

3.0 Preoperational Procedures ……………………………………………………………………………… 11

3.1 Fill Gear Box with Oil

3.2 Chain

3.3 Mounting Location

3.4 Mounting the Hoist

3.5 Electrical Connections

3.6 Preoperational Checks and Trial Operation

4.0 Operation …………………………………………………………………………………………………... 19

4.1 Introduction

4.2 Shall’s and Shall Not’s for Operation

4.3 Hoist Controls

5.0 Inspection ………………………………………………………………………………………………….. 21

5.1 General

5.2 Inspection Classification

5.3 Frequent Inspection

5.4 Periodic Inspection

5.5 Occasionally Used Hoists

5.6 Inspection Records

5.7 Inspection Methods and Criteria

2

Section Page Number

6.0 Maintenance & Handling …………………………………………………………………………………. 28

6.1 Count/Hour Meter

6.2 Lubrication

6.3 Motor Brake

6.4 Load Chain

6.5 Friction Clutch

6.6 Storage

6.7 Outdoor Installation

7.0 Troubleshooting …………………………………………………………………………………………… 34

8.0 Material Safety Data Sheets……………………………………………………………………………….37

8.1 SNER Model Gear Box Oil

8.2 SNER Model Load Chain Grease

9.0 Warranty …………………………………………………………………………………………………… 46

10.0 Parts List …………………………………………………………………………………………………… 47

3

1.0 Important Information and Warnings

1.1 Terms and Summary

This manual provides important information for personn el involved with the insta llation, operation an d maintenance

of this product. Although you may be familiar with this or similar equipment, it is strongly recommended that you read
this manual before installing, operating or maintaining th e product.

Danger, Warning, Caution and Notice

Throughout this manual there are steps and proce dures that can present ha zardous situatio ns. The following signal
words are used to identify the degree or level of hazard seri ousness.

DANGER

WARNING

CAUTION

NOTICE

Danger indicates an imminently hazardou s situation which, if not avo ided, will result in death or

serious injury, and property damage.

Warning indicates an imminently hazardous situatio n which, if not avoided, could result in death or

serious injury, and property damage.

Caution indicates a potentially hazardous situation whi ch, if not avoided, may re sult minor or

moderate injury or property damage.

Notice is used to notify people of installation, operation, or maintenanc e information whi ch is

important but not directly hazard-related.

CAUTION

These general instructions deal with the no rmal installatio n, operation, and maint enance situation s encountered with
the equipment described herein. The inst ructions sh ould not be interp reted to anticipate eve ry possible co ntingency
or to anticipate the final system, crane, or configuratio n that uses this e quipment. For syst ems using the equipment
covered by this manual, the supplier and o wner of the syst em are responsible for the system’s compliance with all
applicable industry standards, a nd with all app licable federal, st ate and local regul ations/code s.

This manual includes instructions an d parts information for a v ariety of hoi st types. Therefore, all i nstructions an d
parts information may not apply to any one type or size of specific hoist. Disregard those portions of the instructions
that do not apply.

Record your hoist’s Code, Lot and Serial Numb er (see section 1 0) on the front cover of thi s manual for identifi cation
and future reference to avoid referring to the wrong m anual for inform ation or instru ctions on instal lation, operation,
inspection, maintenance, or parts.

Use only Harrington authorized replacement pa rts in the se rvice and mainte nance of this hoi st.

4

WARNING

Equipment described herein is not designed for and MUST NOT
people, or for lifting or supporting load s over people.

Equipment described herein should not be used i n conjunction with other equi pment unless necessary and/ or
required safety devices applicable to the system, crane, or appli cation are instal led by the syste m designe r, system
manufacturer, crane manufacturer, installer, or user.

Modifications to upgrade, rerate, or otherwise alter this equipm ent shall be auth orized only by the ori ginal equipment
manufacturer.

Equipment described herein may be used in the desi gn and manufactu re of cranes or mon orails. Additional
equipment or devices may be required for the crane and monorail to comply with applicabl e crane desi gn and
safety standards. The crane designer, crane manufacturer, or user is responsible to furnish these additional items
for compliance. Refer to ANSI/ASME B30.17, “Safety Standard for Top-Running Single Girder Cranes”;
ANSI/ASME B30.2 “Safety Standard for Top-Running Double-Girder Cranes”; and ANSI/ASME B30.11 “S afety
Standard for Underhung Cranes and Mon orails”.

If a below-the-hook lifting device or sling is used with a hoist, refer to ANSI/ASME B30.9, “Safety Standard for
Slings” or ANSI/ASME B30.20, “Safety Standard for Below-the-Hook Lifting Devices”.

be used for lifting, supporting, or transporting

Hoists and cranes, used to handle hot molten material m ay require additional e quipment or device s. Refer to ANS I
Z241.2, “Safety Requirements for Melting and P ouring of Metal s in the Metalc asting Indust ry”.

Electrical equipment described herein is design ed and built in co mpliance with Harri ngton’s interpretation of
ANSI/NFPA 70, “National Electrical Code”. The system designer, system manufacturer, crane designer, crane
manufacturer, installer, or user is resp onsible to a ssure that the i nstallation a nd associated wi ring of these electrical
components is in compliance with ANSI/NFPA 70, and all applicable Federal, State and Local Codes.

Failure to read and comply with any one of the limitation s noted herein can result in seriou s bodily injury or death,
and/or property damage.

5

DANGER

HAZARDOUS VOLTAGES ARE PRESENT IN THE CONTROL BOX, OTHER ELECTRICAL COMPONENTS,
AND CONNECTIONS BETWEEN THESE COMPONENTS.

Before performing ANY mechanical or electrical mainten ance on the equipme nt, de-energize (disconn ect) the main
switch supplying power to the equipment; and lock and t ag the main swit ch in the de-e nergized positio n. Refer to
ANSI Z244.1, “Personnel Protection – Lockout/Tagout of Energy So urces”.

Only trained and competent personnel should i nspect and repair th is equipment.

NOTICE

It is the responsibility of the owner/user to install, inspect, test, ma intain, and operate a hoist in accordance with
ANSI/ASME B30.16, “Safety Standard for Overhead Hoists”, OSHA Regulations and ANSI/NFPA 70, National
Electric Code. If the hoist is installed as part of a total lifti ng system, such a s an overhead crane or monorail, it is
also the responsibility of the owner/user to comply with the applicable ANSI/ASME B30 volume that addresses that
type of equipment.

It is the responsibility of the owner/user to have all personne l that will install, in spect, test, maint ain, and operate a
hoist read the contents of this manual and appli cable portions of ANSI/ ASME B30.16, “Safety Standa rd for
Overhead Hoists”, OSHA Regulations and ANSI/NFPA 70, “National Electric Code ”. If the hoist is installed a s part
of a total lifting system, such as an overhead crane, the applicable ANSI/ASME B30 volume that addresses that
type of equipment must also be read by all perso nnel.

If the hoist owner/user requires additional information, o r if any information in the m anual is not clear, co ntact
Harrington or the distributor of the hoist. Do not inst all, inspect, test, maintain, or operate this hoist unless this
information is fully understood.

A regular schedule of inspection of the hoist in accordance with the requirements of ANSI/ASME B30.16 should be
established and records maintained.

6

1.2 Warning Tags and Labels

The warning tag illustrated below in Figure 1-1 is supplie d with each hoist ship ped from the factory. If the tag i s
not attached to your hoist’s pendant cord, order a tag from your deal er and install it. Read and obe y all
warnings attached to this hoist. Tag is not sh own actual si ze.

front back

Figure 1-1 Warning Tag Attached to Hoist

7

2.0 T echnical Information

2.1 Specifications

2.1.1 Product Code

2.1.2 SNER Models – Harrington SNER series hoist s have a frictio n clutch mech anism that provid es over
winding protection.

2.1.3 Operating Conditions and Environment

Temperature range: -4° to +104°F (-20° to +40°C)

Relative Humidity: 85% or less

Enclosure Rating: Hoist Meets IP 55, Pendant Meets IP65

Supply Voltage: Standard 115/230V-1-60 (Single Phase)

Speed: Single

ASME Duty Classification: H4

Intermittent Duty Rating: 60% ED

Maximum Number Starts per Hour: 360

Short Time Duty Rating: 60 min.

Table 2-1 Hoist Specifications

Motor Load

Capacity

(Ton)

1/4 SNER003S 14
1/2 SNER005L 7
1/2 SNER005S 15

1 SNER010L 7
1 SNER010S 14
2 SNER020L 7 10.0 x 1 4 174 1.5
3 SNER030C 3.5 10.0 x 2 4 207 3.1

Code

Lifting
Speed

(ft/min)

Output

(Hp)

0.34 7.7 3.9

0.6 16.9 8.5

1.2 23.9 12.0

Current Draw

(amps)

115V 230V

Chain

Wire

Diameter

(mm) x

Chain

Fall

Lines

5.0 x 1 5 82 0.37

6.3 x 1

8.0 x 1

Load

Sheave

Pockets

4 84
5 104
4 110
5 159

Net

Weight

(lbs)

Weight

for One

Addnl.

FT. of

Lift

(lbs)

0.57

0.93

8

2.2 Dimensions

Figure 2-1 Hoist Dimensions (See Table 2-2)

Table 2-2 Hoist Dimensions

Minimum

Hoist Code

Headroom:

C

L*

(ft)

a

(in)

b

(in)

(in)

SNER003S
SNER005L
SNER005S
SNER010L
SNER010S
SNER020L
SNER030C

13.8 7.2

14.0 7.2

14.6 7.2

16.1 7.2

17.3 7.2

22.6 7.2 1.5

29.5 8.2 1.7 8.2 3.0

22.2

23.2

26.9

13.0

13.8

16.5

*The "L" dimension s are based on the standa rd lift of 10 feet.

d

(in)

10.4

10.8

12.6

e

(in)

11.9

12.6

14.4

g

(in)

0.9

1.2

h

(in)

4.0

4.7

6.1

i

(in)

3.9

4.1

5.2

9

Table 2-3 Hook Dimension*

Capacity Code Hook a b c d e g

003S, 005L, 005S

010L, 010S T & B 1.4 0.9 1.2 0.9 1.7 1.2

020L T & B 1.9 1.1 1.6 1.1 2.0 1.5
030C T & B 2.2 1.4 1.9 1.4 2.4 1.7

*Refer to Section 5.7 for inspection dimensi ons and lim its.

T 1.1 0.7 0.9 0.7 1.4 1.1
B 1.1 0.7 0.9 0.7 1.4 0.9

T = Top Hook
B = Bottom Hook
Units = inch

10

3.0 Preoperational Procedures

3.1 Fill Gear Box with Oil

3.1.1

3.1.2 For a new hoist the correct quantity and type of oil is supplied with th e hoist in separa te container(s).

3.1.3 Refer to Section 6.2 when replacing the gear oil or chec king the gear oil level.

Table 3-1 Amount of Gear Oil

Capacity Code quarts liters

003S, 005L 0.74 0.7
005S, 010L 1.06 1.0

010S, 020L, 030C 1.80 1.7

CAUTION

Remove the fill plug from the top of the hoist and connect the flexibl e pour tube to the oil cont ainer.
Pour in all of the oil from the separate container(s), then replace the fill plug.

SNER Gear Oil:

 Harrington standard: Bonnoc M260 (NIPPON OIL)
 Acceptable equivalent: Meropa 320 (TEXACO)
 Acceptable equivalent: Meropa 320 (CALTEX)

DO NOT use any oil or quantity other than that listed b elow.

Figure 3-1 Oil Plug Locations

3.2 Chain

3.2.1 The quantity and location of the chain com ponents inclu ding cushion ru bbers, chain springs and st riker

plates depend on the hoist model, capacity and li mits switches. Never operate the ho ist with incorrect,
missing or damaged chain compon ents. Refer t o the hoist' s nameplate, Table 3-2, and Figures 3-2, 3-

3, and 3-4 and ensure that all chain component s are in the correct locati on and properly installed.

3.2.2 When the hoist is used without a chain co ntainer, the free end of the chain is atta ched to the hoist b ody

as shown in Figure 3-4. Connect the no load end of the chain to Chain Guide A with the En d Wire or
End Suspender provided. Make sure the chain remai ns free of twists and the chain Stopper is installed
on the correct link. Refer to Table 3-2 for proper placement of Stopper.

003S, 005L, 005S, 010L,

Table 3-2 Chain Stopper Placement

Capacity Code Without Chain Container With Chain Container

th

15

010S, 020L, 030C

link from the free end 3rd link from the free end

11

Figure 3-2 Chain Component Arrangement for Hoists with Upper Limit Switch Only.

Figure 3-3 Chain Component Arrangement for Hoists with Optional Upper and Lower Limit Switch.

12

Figure 3-4 Attachment of Chain to Hoist Body – No Chain Conta iner

3.2.3 When the optional canvas chain container is u sed, unfold it fully and install it on the hoist body as

shown in Figure 3-5. In this case the free end of the chain is not attached to the hoist body and the
chain stopper is installed on the third link from the free end . To place the chain i nto the chain conta iner,
feed the chain into the chain container begi nning with the free end. Take care to av oid twisting or
tangling the chain. NEVER put all the chain into the container at once. Lumped or twisted chain may:

 Upper Limit Switch Only - jam against the hoist body activating the fri ction clutch an d potentially

damaging the chain.

 Upper and Lower Limit Switch (Optional) - activate the down limit switch and stop the hoist during

lowering.

3.2.4

CAUTION

stored in the container. The amount of chain the container must hold i s equal to the lift on th e hoist.
DO NOT use a chain container with a storage capacity less than the lif t length on the hoi st. If all of the
chain can not be stored in the container, the limit switch will not operate properly.

Each chain container indicates the maximum lengt h of the load chain that can be

Figure 3-5 Attachment of Chain Container to Hoist Body

13

3.2.5 When using an optional steel chain container, refer to the assembly dra wing and instructi ons provided
with the container for correct assembly and attachment.

3.2.6

WARNING

Make sure the bottom hook on 3 Ton doub le fall model is not cap sized. See Figure s 3-6 and 3-7.
Correct all chain irregularities before conducting the fi rst hoist operation.

Verify that the load chain is not twisted or tangled prior to operating the hoist.

Figure 3-6 Twist in Load Chain – 3 Ton Double Fall M odel

Figure 3-7 Capsized Hook and Chain – 3 Ton Double Fall Model

3.3 Mounting Location

3.3.1

3.3.2

WARNING

are adequate to support the hoist and its loads. If ne cessary consult a profe ssional that is qualified to
evaluate the adequacy of the suspension location and its supp orting structure.

NOTICE

Prior to mounting the hoist ensure that the suspensio n and its supporti ng structu re

See Section 6.7 for outdoor installation considerations.

14

3.4 Mounting the Hoist

3.4.1 Manual Trolley - Follow instructions in Owner’s Ma nual provided with t he trolley.

3.4.2 Motorized Trolley - Follow instructions in O wner’s Manual provided with the trolley.

3.4.3 Hook Mounted to a Fixed Location - Attach the hoist’s top hook to the fixed suspension point.

3.4.4

WARNING

that the hook’s latch is engaged.

Ensure that the fixed suspension point rests on the center of the hook’s saddle and

3.5 Electrical Connections

3.5.1

3.5.2

3.5.3

3.5.4

3.5.5 This instruction applies to installation s where the hoist is installed hoo k mounted to a fixed su spension

CAUTION

CAUTION

DANGER

been de-energized (disconnected). Lock out and tag out in a ccordance with ANSI Z 244.1 “Personnel
Protection -Lockout/Tagout of Energy Sources”.

WARNING

adequately rated for the voltage and ampe rage draw of the h oist.

point or installed on a manual trolley. In this case t he hoist is controll ed by a pendant with two push
buttons – one for raising and one for lowe ring. Refer to the a ppropriate troll ey Owner’s Manu al if the
hoist is installed on a motorized trolley.

Pendant Cord
The Pendant Cord connects to the hoist via a hard wire connection. Make the hardwire connection as

follows:

 Refer to Figure 3-8.
 Attach the UP pendant wire to terminal number 12 (Red hoist pendant wire).
 Attach the DOWN pendant wire to terminal number 11 (White hoist pendant wire).
 Attach the pendant COMMON wire to the upper most terminal number 14 (Black hoist pendant

wire).

 Install the Cord Strain Relief Cable to the Cord Support on th e bottom of the hoi st as shown in

Figure 3-9.

Power Supply Cable
The Power Supply Cable connects to the hoi st via a hard wire connection. Make the hard wire

connection as follows:

 Refer to Figure 3-8.
 Attach the Black power supply cable wire to terminal number 10 (Black hoist power supply wire).
 Attach the White power supply cable wire to terminal number 9 (White hoist power supply wire).
 Attach the Yellow/Green power supply cable wire to the ground screw on the hoist back panel.
 Install the Cable Support Arm (pre-installed on the Power Supply Cable) on to the Socket Holder

using the pre-installed Machine S crews and Lo ck Washer s as shown in Figure 3-9.

 Use care to avoid twisting or kinking the Power Supply Cable.

Ensure that the voltage of the electric power supply is prope r for the hoist or trolley.
Do not apply variable speed control to the SNER m odel hoist.
Before proceeding, ensure that the electrical supply for t he hoist or trolley has

Make sure all power supply components (plugs, wires, breake rs, fuses etc.) are

15

Figure 3-8 Pendant and Power Supply Cable

Hardwire Connections

Power Supply Cable - Installation

If the hoist is hook mounted to a fixed support ensure that the Power Supply Cable is properly
installed and supported between the hoi st and the ele ctrical power sup ply.

If the host is installed on a manual trolley, then the Power Supply Ca ble must be in stalled along th e
beam that the trolley runs on. For curved beams a special cable suspension system will be
needed, and this instruction does not appl y. For straight beams in stall the Power Su pply Cable as
follows:

 Install a guide wire system parallel to the beam.
 For a manual trolley the guide wire should be positioned slightly outside the hoi st's Cable

Support as shown in Figure 3-9.

 Use the Cable Trolleys supplied with the hoist to suspend the Po wer Supply Cable f rom the

guide wire. Space the Cable Trolleys every 5 fe et.

3.5.6 Connection to Electrical Power Source - The white and black wires of the Power Supply Cable should
be connected to an Electric Power Disco nnect Switch or Circuit Brea ker. This connecti on should be
made so that the hoist is phased properly. Refer to Section 3.6.11 for instructions on how to check f or
correct power supply phase connection.

3.5.7 Fuse/Breaker Capacity -The hoist's power supply should be equipp ed with overcurrent protection such
as fuses, which should be selected for 110% to 120% of total listed full load am perage, and sho uld be
dual element time-delay fuses. Refer to the motor nameplate for the full loa d amperage d raw.

Figure 3-9 Pendant and Power Supply

Cable Connections

3.5.8

3.5.9 Voltage Change/Voltage Reconnection – Ref erence drawin g 61364 for a co mplete wiring di agram.

DANGER

shock hazard when touching any part of the hoi st or trolley. In the Power Sup ply Cable the ground wire
will be either Green with Yellow stripe or solid Green. It should always be connect ed to a suitable
ground connection. Do not paint the trolley wheel ru nning surfa ces of the beam as this can affect
grounding.

Note: When changing voltage from 11 5V to 230V, the location o f the black jumper wire is
relocated from terminal 4 of the Mechan ically Interlocke d Contactor, to locatio n 7A of the
Terminal Block. See Fig. 3-10

Grounding - An improper or insufficient gr ound connecti on creates an electrical

16

Figure 3-10 230V Jumper Wire Location

3.6 Preoperational Checks and Trial Operation

3.6.1

WARNING

Confirm the adequacy of the rated capacity for all slings, chain s, wire ropes and all
other lifting attachments before use. Inspect all load suspension m embers for da mage prior to us e and
replace or repair all damaged parts.

3.6.2

WARNING

Verify and correct all chain irregularities prior to op erating the hoist. Ref er to

Section 3.2.

3.6.3 Measure and record the “k” dimension of all hooks on hoist. See Ta ble 5-4 under Section 5,
“Inspection”.

3.6.4 Record the hoist's Code, Lot and Serial Number (from th e name plate on the ho ist; see Section 1 0) in
the space provided on the cover of this manual.

3.6.5 Ensure that the hoist is properly installed to either a fixe d point, or trolley, whichev er applies.

3.6.6 If hoist is installed on a trolley, ensure that

 trolley is properly installed on the beam, and
 stops for the trolley are correctly positioned and securely i nstalled on the bea m.

3.6.7 Ensure that all nuts, bolts and split pins (cotter pins) are suffici ently fastened.

3.6.8 Pull down on the Pendant and ensure that the Cord Strain Relief Cable takes t he force, not the
Pendant Cord.

3.6.9

CAUTION

Check supply voltage before everyday use. If the voltage vari es more than 10% of

the rated value, electrical devices may not function normally.

3.6.10 Confirm proper operation.

 Before operating read and become familiar with Section 4 - Operation.
 Before operating ensure that the hoist (and trolley) m eets the Inspection, Testi ng and Maint enance

requirements of ANSI/ASME B30.16.

 Before operating ensure that nothing will interfere with the full range of the hoist’s (and troll ey’s)

operation.

3.6.11

WARNING

The hoist must be connected to the power source su ch that its direct ion of
operation corresponds to the up-and-down commands is sued from the pe ndant cont rol; i.e. pushing the
up button must cause the hoist to raise. If the hoist does not operate co rrectly, shut off and lockout
/tagout the main power source to the hoist. Di sconnect and switch the black and white input power
leads at the power source to correct the hoist’s motor phasing.

17

4.0 Operation

4.1 Introduction

DANGER

DO NOT

WALK UNDER A SUSPENDED LOAD

WARNING

HOIST OPERATORS SHALL BE REQUIRED TO READ THE OPERAT ION SECTION OF THIS MANUAL, THE
WARNINGS CONTAINED IN THIS MANUAL, INSTRUCTION AND WARNING LA BELS ON THE HOIST OR
LIFTING SYSTEM, AND THE OPERATION SECTIONS OF ANSI/ASME B30.16 and ANSI/ASME B30.10. THE
OPERATOR SHALL ALSO BE REQUIRED TO BE FAMILIAR WITH THE HOIST AND HOIST CONTROLS
BEFORE BEING AUTHORIZED TO OPERATE THE HOIST OR LIFTING SYSTEM.

HOIST OPERATORS SHOULD BE TRAINED IN PROPER RIGGING PROCEDURES FOR THE ATTACHMENT
OF LOADS TO THE HOIST HOOK.

HOIST OPERATORS SHOULD BE TRAINED TO BE AWARE OF POTENTIAL MALFUNCTIONS OF THE
EQUIPMENT THAT REQUIRE ADJUSTMENT OR REPAIR, AND TO BE INSTRUCTED TO STOP OPERATION
IF SUCH MALFUNCTIONS OCCUR, AND TO IMMEDIATELY ADVISE THEIR SUPERVISOR SO CORRECTIVE
ACTION CAN BE TAKEN.

HOIST OPERATORS SHOULD HAVE NORMAL DEPTH PERCEPTION, FIELD OF VISION, REACTION TIME,
MANUAL DEXTERITY, AND COORDINATION.

HOIST OPERATORS SHOULD NOT
PHYSICAL CONTROL, PHYSICAL DEFECTS, OR EMOTIONAL INSTABILITY THAT COULD RESULT IN
ACTIONS OF THE OPERATOR BEING A HAZARD TO THE OPERATOR OR TO OTHERS.

HOIST OPERATORS SHOULD NOT
INFLUENCE OF ALCOHOL, DRUGS, OR MEDICATION.

OVERHEAD HOISTS ARE INTENDED ONLY FOR VERTICAL LIFTING SERVICE OF FREELY SUSPENDE D
UNGUIDED LOADS. DO NOT
ARE NOT FREELY SUSPENDED, OR LOADS THAT ARE GUIDED.

HAVE A HISTORY OF OR BE PRONE TO SEIZURES, LOSS OF

OPERATE A HOIST OR LIFTING SYSTEM WHEN UNDER THE

USE HOIST FOR LOADS THAT ARE NOT LIFTED VERTICALLY, LOADS THAT

NOTICE

• Read ANSI/ASME B30.16 and ANSI/ASME B30.10.

• Read the hoist manufacturer’s Operating and Mai ntenance Instructi ons.

• Read all labels attached to equipment.

18

The operation of an overhead hoist involves more than activating the hoist’s controls. Per the ANSI/ASME B30
standards, the use of an overhead hoist is subject to certain hazards that cannot be mitigated by engineered features,
but only by the exercise of intelligence, care, common sense, and experience i n anticipating the eff ects and result s of
activating the hoist’s controls. Use this guidance in conjunction with ot her warnings, ca utions, and notice s in this manual
to govern the operation and use of your overhead hoist.

4.2 Shall’s and Shall Not’s for Operation

Improper operation of a hoist can create a potentially hazar dous

situation which, if not avoided, could result in death

and substantial property damage. To avoid such a potentially

hazardous situation THE OPERATOR SHALL:

• NOT lift more than rated loa d for the hoist.

• NOT

• NOT

• NOT

• NOT

• NOT

• NOT

• NOT

• NOT

• NOT

• NOT

• NOT

• NOT

• NOT

• NOT

• NOT

operate unless load is centered under hoist.
use damaged hoist or hoist that is not working

properly.

use hoist with twisted, kinked, damaged, or

worn chain.

use hoist if the bottom hook is capsi zed

(double fall hoists - see Section 3.2).

use the hoist to lift, support, or transport

people.

lift loads over people.

apply load unless load chain is prope rly
seated in the load sheave (and idle sheave for h oist
with two chain falls).

use the hoist in such a way that could result in
shock or impact loads being applie d to the hoist.

attempt to lengthen the load chain or repair
damaged load chain.

operate hoist when it is restricted from forming
a straight line from hook to hook in the direction of
loading.

use load chain as a sling or wrap load chain
around load.

apply the load to the tip of the hook or to the
hook latch.

apply load if binding prevents equal loading
on all load-supporting chains.

operate beyond the limits of the load chain
travel.

operate hoist with missing/damaged chain
springs, cushion rubbe rs, stopp ers or st riker p lates.

WARNING

• NOT
unless specific precautions have been taken.

• NOT
electrical or welding ground.

• NOT
live welding electrode.

• NOT

• NOT
or decals are missing or illegible.

• Be familiar with operating controls, procedures, and
warnings.

• Make sure the unit is securely attached to a
suitable support before applying l oad.

• Make sure load slings or other approved singl e
attachments are properly sized, rigged, and seated
in the hook saddle.

• Take up slack caref ully - make sure load is
balanced and load-holding action is secu re before
continuing.

• Make sure all persons stay clear of the supported
load.

• Protect the hoist’s load chain from weld splatter or
other damaging contaminants.

• Report malfunctions or unusual performances
(including unusual noises) of the h oist and rem ove
the hoist from service until the malfunction or
unusual performance is resolved.

• Make sure hoist limit switches function properly.

• Warn personnel before lifting or m oving a load.

• Warn personnel of an approaching load.

or serious injury,

leave load supported by the hoist unattended

allow the chain, or hook to be used as an

allow the chain, or hook to be touched by a

remove or obscure the warnings on the hoist.
operate a hoist on which the safety placa rds

19

CAUTION

Improper operation of a hoist can create a potentially hazar dous
situation which, if not avoided, could result in minor

, or property damage. To avoid such a potentially hazardous

injury

situation THE OPERATOR SHALL:

• Maintain a firm footing or be otherwise secure d
when operating the hoist.

• Check brake function by tensioning the hoist prior
to each lift operation.

• Use hook latches. Latches are to retain slings,
chains, etc. under slack conditions only.

• Make sure the hook latche s are closed a nd not
supporting any parts of the load.

• Make sure the load is free to move and will clea r all
obstructions.

• Avoid swinging the load or hook.

• Make sure hook travel is i n the same di rection as
shown on controls.

• Inspect the hoist regularly, replace damaged or
worn parts, and keep appropriate records of
maintenance.

or moderate

• Use the hoist manufacturers recommended parts
when repairing the unit.

• Lubricate load chain per hoi st manufacture r’s
recommendations.

• NOT

• NOT

• NOT

• NOT

• NOT

use the hoist load limiting or warning device to

measure load.

use limit switches as routine operating stops.

They are emergency devices only.

allow your attention to be diverted fro m

operating the hoist.

allow the hoist to be subjected to sharp
contact with other hoists, structures, or object s
through misuse.

adjust or repair the hoist unless qualified to
perform such adjustments or repairs.

4.3 Hoist Controls

4.3.1 For hoists mounted to motorized trolleys follo w the control inst ruction in cluded in the t rolley's Ow ner's
Manual.

4.3.2 Pendant Control – When using the pendant control depress the up button to rai se the hoist or the d own
button to lower the hoist as shown in Figure 4-1 below. To stop motion rele ase the buttons.

4.3.3

CAUTION

Make sure the motor complet ely stops b efore rev ersing dire ction.

Figure 4-1 Push Button Pendant Control

20

5.0 Inspection

5.1 General

5.1.1 The inspection procedure herein is based on ANSI/ASME B30.16. The following definitions are from

ANSI/ASME B30.16 and pertain to the inspection procedure below.

 Designated Person – a person selected o r assigned as being competent to p erform the spe cific duties

to which he/she is assigned.

 Qualified Person – a person who, by possession of a re cognized degree o r certificat e of professional

standing, or who, by extensive knowledge, train ing, and experience, has successf ully demonstrated the
ability to solve or resolve problems relating to the subject matter and work.

 Normal Service – that distributed service whi ch involves ope ration with randomly dist ributed loads

within the rated load limit, or uniform loads less than 65% of rated load for not more than 25% of the
time.

 Heavy Service – that service which involves operation within the rated loa d limit which exceeds n ormal

service.

 Severe Service – that service which involves n ormal or heavy se rvice with abno rmal operati ng

conditions.

5.2 Inspection Classification

5.2.1 Initial Inspection – prior to initial use, all new, altered, or modifi ed hoists shall be inspect ed by a

designated person to ensure compliance with the applicable pr ovisions of this manual.

5.2.2 Inspection Classification – the inspection procedure for hoists in regular service is divided into two

general classifications based upo n the intervals at which i nspection sho uld be perform ed. The intervals
in turn are dependent upon the nature of the criti cal components of the hoist and the deg ree of their
exposure to wear, deterioration, or malfunction. The two general classificati ons are herein designated
as FREQUENT and PERIODIC, with respectiv e intervals betwee n inspections as de fined below.

5.2.3 FREQUENT Inspection – visual examinations by the operator o r other designated perso nnel with

intervals per the following criteria:

 Normal service – monthly
 Heavy service – weekly to monthly
 Severe service – daily to weekly
 Special or infrequent service – as reco mmended by a qualified person bef ore and after ea ch

occurrence.

5.2.4 PERIODIC Inspection – visual inspection by a designat ed person with interval s per the followin g

criteria:

 Normal service – yearly
 Heavy service – semiannually
 Severe service – quarterly
 Special or infrequent service – as reco mmended by a qua lified person bef ore the first such

occurrence and as directed by the qualified perso n for any subsequ ent occurrences.

21

5.3 Frequent Inspection

5.3.1 Inspections should be made on a FREQUENT basis in accordance with Table 5-1, “F requent
Inspection.” Included in these FREQUENT Inspe ctions are observ ations made during op eration for
any defects or damage that might appear between Periodic Inspections. Evaluation and resolution of
the results of FREQUENT Inspections shall be ma de by a designat ed person such that the hoist is
maintained in safe working condition.

All functional operating mechanisms fo r maladju stment and unusual sounds.
Operation of limit switch and associated compone nts
Hoist braking system for proper operation
Hooks in accordance with ANSI/ASME B30.10
Hook latch operation
Load chain in accordance with Section 5.7
Load chain reeving for compliance with Section 3.2 a nd 6.4

5.4 Periodic Inspection

Table 5-1 Frequent Inspection

5.4.1 Inspections should be made on a PERIODIC basis in accorda nce with Table 5-2, “Periodic Inspection.”
Evaluation and resolution of the results of PERIO DIC Inspe ctions shall be mad e by a designate d
person such that the hoist is maintained in saf e working condition.

5.4.2 For inspections where load suspension parts of the hoist are disassembled, a load test per ANSI/ASME
B30.16 must be performed on the hoist after it is re-a ssembled and pri or to its return to servi ce.

Table 5-2 Periodic Inspection

Requirements of frequent inspection.
Evidence of loose bolts, nuts, or rivets.
Evidence of worn, corroded, cracked, or distorted parts such as load blocks, suspension housing,

chain attachments, clevises, yokes, suspension bolts, shafts, gea rs, bearings, pi ns and rolle rs.
Evidence of damage to hook retaining nuts or collars and pins, and welds or rivets used to secure

the retaining members.
Evidence of damage or excessive wear of load and idle r sheaves.
Evidence of excessive wear on motor or load bra ke.
Electrical apparatus for signs of pitting or any deteri oration of visible contro ller contac ts.
Evidence of damage of supporting structure or trolley, if used.
Function labels on pendant control stations for le gibility.
Warning label properly attached to the hoist a nd legible (see Se ction 1.2).
End connections of load chain.

22

5.5 Occasionally Used Hoists

5.5.1 Hoists that are used infrequently shall be inspe cted as follows prior t o placing i n service:

 Hoist Idle More Than 1 Month, Less Than 1 Year: Inspect per FREQUENT Inspection criteria in

Section 5.3.

 Hoist Idle More Than 1 Year: Inspect per PERIODIC Inspection criteria in Section 5.4.

5.6 Inspection Records

5.6.1 Dated inspection reports and record s shoul d be maintained at tim e interval s correspo nding to those

that apply for the hoist’s PERIODIC interval pe r Section 5.2.4. These record s should be stored where
they are available to personnel involved with the inspecti on, maintenance, or op eration of the hoist.

5.6.2 A long range chain inspection program sho uld be established and should inclu de records of

examination of chains removed from service so a relationship can b e establishe d between vi sual
observation and actual condition of the ch ain.

5.7 Inspection Methods and Criteria

5.7.1 This section covers the inspection of specific items. T he list of items in this section i s based on tho se

listed in ANSI/ASME B30.16 for the Frequent and Periodic Inspection. In accordance with ANSI/ASME
B30.16, these inspections are not intended to involve di sassembly of the hoist. Rath er, disassembly for
further inspection would be required if frequent or periodic inspection re sults so indi cate. Such
disassembly and further inspection shou ld only be performed by a qualified person t rained in the
disassembly and re-assembly of the hoist.

Table 5-3 Hoist Inspection Methods and Criteria

Item Method Criteria Action

Functional operating
mechanisms.

Visual, Auditory Mechanisms should be properly adjusted and

should not produce unusual sounds when
operated.

Limit Switch Function Proper operation. Actuation of limit switch should

stop hoist.

Limit Lever
Assembly

Braking System
Operation

Visual, Function Lever should not be bent or significantly worn and

should be able to move freely.

Function Braking distance with rated capacity should not

exceed 3% of the lifting speed (approximately two
chain links).

Hooks - Surface
Condition

Hooks - Fretting
wear

Visual Should be free of significant rust, weld splatter,

deep nicks, or gouges.

Measure The "u" and "t" dimensions should not be less

than discard value listed in Table 5-4

Hooks - Stretch Measure The "k" dimension shoul d not be greate r than

1.15 times that measured and recorded at the
time of purchase (See Section 3.6). If recorded
"k" values are not available for hooks when ne w,
use nominal "k" values from Table 5-4.

Repair or replace
as required.

Repair or replace
as required.

Replace.

Repair or replace
as required.

Replace.

Replace.

Replace.

Hooks - Bent Shank
or Neck

Visual Shank and neck portions of hook shou ld be free

of deformations.

23

Replace.

Table 5-3 Hoist Inspection Methods and Criteria

Item Method Criteria Action

Hooks - Yoke
Assembly

Hooks - Swivel
Bearing

Hooks - Idle Sheave
and Axle (Bottom
Hook on Double Fall
Hoist)

Hooks - Hook
Latches

Load Chain ­Surface Condition

Visual Should be free of significant rust, weld splatter,

nicks, gouges. Holes should not be elongated,
fasteners should not be loose, and there should
be no gap between mating parts.

Visual, Function Bearing parts and surfaces shoul d not show

significant wear, and should be free of dirt, grime
and deformations. Hook should rotate freely with
no roughness.

Visual, Function Pockets of Idle Sheave should be free of

significant wear. Idle Sheave surfaces should be
free of nicks, gouges, dirt and grime. Bearing
parts and surfaces of Idle Sheave and Axle
should not show significant wear. Idle Sheave
should rotate freely with no roughness or
significant free play.

Visual, Function Latch should not be deformed. Attachment of

latch to hook should not be loose. Latch spring
should not be missing and should not be weak.
Latch movement should not be stiff - when
depressed and released latch should snap
smartly to its closed position.

Visual Should be free of rust, nicks, gouges, dents and

weld splatter. Links should not be deformed, an d
should not show signs of abrasion. Surfa ces
where links bear on one another should be free of
significant wear.

Tighten or replace
as required.

Clean/lubricate, or
replace as required.

Clean/lubricate, or
replace as required.

Replace.

Replace.

Load Chain - Pitch
and Wire Diameter

Load Chain ­Lubrication

Load Chain ­Reeving

Chain Container
(optional)

Housing and
Mechanical
Components

Measure The "P" d imension sho uld not be greater than

maximum value listed in Table 5-5. The "d"
dimension should not be less than minimum value
listed in Table 5-5.

Visual, Auditory Entire surface of each chain link should be coated

with lubricant and should be free of dirt and grime.
Chain should not emit cracking noise wh en
hoisting a load.

Visual Chain should be reeved properly through Load

Sheave (and Idle Sheave for double fall hoist) ­refer to Section 6.4. Chain, Chain Springs,
Cushion Rubbers, Striker Plates, and Stoppers
should be installed properly - refer to Se ction 3.2.

Visual Container should not be damaged. Brackets

should not be deformed or missing.

Visual, Auditory,
Vibration,
Function

Hoist components including load blocks,
suspension housing, chain attachment s, clevises,
yokes, suspension bolts, shafts, gears, bearings,
pins and rollers should be free of cra cks,
distortion, significant wear and corrosion.
Evidence of same can be detected visually or via
detection of unusual sounds or vibration duri ng
operation.

Replace. Inspect
Load Sheave (and
Idle Sheave for
double fall hoist).

Clean/lubricate
(see Section 6.0).

Reeve/Install chain
properly.

Replace.

Replace.

24

Table 5-3 Hoist Inspection Methods and Criteria

Item Method Criteria Action

Bolts, Nuts and
Rivets

Motor Brake Measure, Visual Motor brake gap should be adjusted to the

Visual, Check
with Proper Tool

Bolts, nuts and rivets should not be loo se. Tighten or replace

as required.

Adjust, Repair or
distance shown in Table 6-4 before measuring
the brake wear. Brake lining dimension “A”

Replace as

required.
should not be less than discard value list ed in

Table 5-6. Refer to Section 6.3 for gaining

access to motor brake and for adjustment and
inspection procedures. Braking surfaces should
be clean, free of grease/oil and should not be
glazed.

Contactor Contacts Visual Contacts should be free of significant pitting or

Replace.
deterioration. On hoists equipped with the
optional Count/Hour Meter check the contactor
cycles – refer to Section 6.1.

Load Sheave Visual Pockets of Load Sheave should be free of

Replace.
significant wear.

Cushion Rubber Visual Should be free of significant deformation. Replace.
Chain Springs Visual Chain springs should be not be defo rmed or

Replace.
compressed.

Pendant - Switches Function Depressing and releasin g push-butto ns should

make and break contacts in switch contact block

Repair or replace

as necessary.
and result in corresponding electrical continuity or
open circuit. Push-buttons should be interlocked
either mechanically or electrically to prevent
simultaneous energization of circuits for oppo sing
motions (e.g. up and down).

Pendant - Housing Visual Pendant housing should be free of cracks and

Replace.
mating surfaces of parts should seal with out gaps.

Pendant - Wiring Visual Wire connections to switches in pendant should

Tighten or repair
not be loose or damaged.

Pendant - Cord Visual, Electrical

Continuity

Surface of cord should be free from nicks,
gouges, and abrasions. Each conductor in cord

Replace.
should have 100% electrical continuity even when

cord is flexed back-and-forth. Pendant Co rd
Strain Relief Cable should absorb all of the load
associated with forces applied to the pendant.

Pendant - Labels Visual Labels denoting functions should be le gible. Replace.
Warning Labels Visual Warning La bels should be affixed to the hoist (see

Replace.

Section 1.2) and they should be legible.

Hoist Capacity Label Visual The label that indicates the capacity of the hoist

Replace.
should be legible and securely attached to the
hoist.

25

Table 5-4 Top Hook & Bottom Hook Dimensions

“k” Measured When New:

Top: _________________________

Bottom: ______________________

Capacity Code

003S, 005L, 005S
010L, 010S
020L
030C

Nominal "k"

Dimension*

inch (mm)

1.65 (42) 0.93 (23.5) 0.83 (21) 0.69 (17.5) 0.63 (16)

1.97 (50) 1.22 (31) 1.10 (28) 0.89 (22.5) 0.79 (20)

2.46 (62.5) 1.57 (40) 1.42 (36) 1.14 (29) 1.02 (26)

2.95 (75) 1.87 (47.5) 1.69 (43) 1.36 (34.5) 1.22 (31)

"u" Dimension

inch (mm)

Standard Discard Standard Discard

"t" Dimension

inch (mm)

*These values are nominal since the dimension i s not controlled to a tol erance. The "k" dimension
should be measured when the hook is new - this becom es a reference mea surement. Subseq uent
measurements are compared to this reference to make determin ations about hoo k
deformation/stretch. See Section 5.7, “Hooks - Stretch”.

Table 5-5 Chain Wear Dimensions

“P” Dimension

Capacity Code

Standard Discard Standard Discard

003S 2.97 (75.5) 3.02 (76.6) 0.22 (5.0) 0.18 (4.5)
005L, 005S 3.76 (95.5) 3.82 (96.9) 0.25 (6.3) 0.22 (5.7)
010L, 010S 4.76 (121.0) 4.91 (124.6) 0.31 (8.0) 0.28 (7.2)
020L, 030C 5.96 (151.5) 6.05 (153.8) 0.39 (10.0) 0.35 (9.0)

inch (mm)

“d” Dimension

inch (mm)

26

Table 5-6 Motor Brake Wear Dimensions

NOTICE

Brake must be properly adjusted before measuri ng "A". See Section 6.3

"A" Dimension - inch (mm)

Capacity Code

Standard Discard

003S, 005L

005S, 010L

010S, 020L, 030C

0.67 (17) 0.61 (15.5)

0.85 (21.5) 0.79 (20)

0.89 (22.5) 0.83 (21)

27

6.0 Maintenance and Handling

6.1 Count/Hour Meter (Optional)

6.1.1 The optional Count/Hour (C/H) Meter located on the electrical control panel records the hoist's on time
and number of starts. To view the two values press t he button on the C/H Meter one time. The displ ay
will first show an "H" and a 4 digit number which is the hoist's total on ti me (up and down) in hours.
After 3 seconds the display will automatically change to a 6 digit number which i s the number of starts
of the hoist's down contactor. Refer to Figure 6-1.

Figure 6-1 Count/Hour Meter

6.1.2 Contactor – The C/H Meter can be used i n conjunction with th e amount of joggi ng to estimate wh en the
contactor(s) should be replaced. Jogging is when the pe ndant control buttons are pressed quickly and
repetitively to move the hook in small increments. Refer to Table 6-1.

Table 6-1 Criteria for Recommended Contactor Replacement

Jogging During Normal Operation Change Contactor After:

Rating Approximate Jogging Frequency

(starts)

Low Jogging is rare. 1,000,000

Medium During 25% of operations/lifts. 500,000

High During 50% or more of operations/lifts. 200,000

6.1.3 Gear Oil – The C/H Meter can be used in co njunction with the av erage load lifted by the h oist to
estimate when the gear oil should be changed. Refer to Table 6 -2.

Table 6-2 Criteria for Recommended Gear Oil Replacement

Loading During Normal Operation Change Gear Oil After:

Rating Average % of Rated Capacity

(hours)

Light 0 to 33% 360

Medium 33 to 67% 240

Heavy 67 to 100% 120

6.1.4 You are encouraged to use the Count/Hour Meter in conjunctio n with your experience with the hoist's
application and usage to develop a history upon which to gage and fine tune yo ur maintenanc e
program for the hoist.

28

6.2 Lubrication

6.2.1 Load Chain

 For longer life, the load chain should be lubricated.
 The load chain lubrication should be accomplished after cle aning the load chain with an acid free

cleaning solution.

 Apply Harrington lubricating grease (Part No. ER1BS1951) or an equivalent to industrial general

lithium grease, NLGI No. 0, to the bearing surfaces of the load chain li nks as indicated by th e
shaded areas in Figure 6-2. Also apply the grease to the areas of the load chain (sha ded areas in

Figure 6-2) that contact the load sheave. Insure that the grease is appli ed to the contact areas in

the load sheave pockets.

 Machine or gear oil (grade ISO VG 46 or 68 oil or equivalent) m ay be used as an alternative

lubricant but must be applied more frequently.

Figure 6-2 Chain Grease Application

 The chain should be lubricated every 3 months (more frequently fo r heavier usage or seve re

conditions).

 For dusty environments, it is acceptable to substitute a dry lubricant.

6.2.2 Hooks and Suspension Components:

 Hooks - Bearings should be cleaned and lubricated at l east once per year for norm al usage. Clea n

and lubricate more frequently for heavier usage or severe conditions.

 Suspension Pins - Lubricate at least twice per year for normal u sage; more frequently for h eavier

usage or severe conditions.

6.2.3 Gear Box:



 The oil level can be checked using the oil check hole on the sid e of the hoist body sh own in Figure

WARNING

prevent the friction clutch from working properly and may affect the a bility of the hoist to hold th e
load. Refer to Section 3.1 for the correct oil and quantity.

3-1. The oil level should be in accordance with Table 6-3 below.

Table 6-3 Criteria for Checking Hoist Gear Oil Level

Capacity Code Oil Level (Hoist at lev el position)

Up to and including 010M

Using an incorrect type/grade of gearbox oil or the wrong qua ntity of oil may

Min Max

½ “ below bottom
edge of check hole

Even with bottom
edge of check hole.

010S and Up

1“ below bottom
edge of check hole

29

Even with bottom
edge of check hole.

 Change gear oil at least once every 5 years. The oil should be changed mo re frequently

depending on the hoist's usage and operati ng environment. Refer to S ection 6.1.

 Refer to Figure 3-1 and Table 3-1 to change the gear o il, remove both fill an d drain plugs and allow

the old oil drain completely. Replace the drain plug and refill the gear case with th e correct quantity
of new oil or until the oil level is within the range shown in Table 6-3.



NOTICE

6.3 Motor Brake

6.3.1 To keep your hoist working in optimum condition a nd prevent possible down time, it is recomme nded to
check your motor brake lining and adj ustment at regul ar intervals.

6.3.2 Motor Brake Unit Removal - Adjustment and inspection of the mot or brake requi res removal of the
motor brake unit from the hoist as an assembly.

1)

2) Refer to Figure 6-3.

3) Remove the four Fa n Cover bolts (A), Fan Cover (B), Fa n snap ring (C), and F an washer (D).

4) Pull the Fan (E) off the motor shaft using a wheel p uller if necessa ry.

5) Remove the four Mot or Cover A ssembly bolts (F ) and carefully pu ll the motor brak e unit (G) out of the

CAUTION

unloaded. To keep the load chain from mo ving, secure it by tying to gether the load an d no-load si des
directly under the hoist using a cord or wire.

hoist.

Dispose of the used oil in accordance with lo cal regulati ons.

Before proceeding disconnect the power supply and m ake sure the hoist is

G

F

E

D

C

B

A

Figure 6-3 Motor Brake

6.3.3 Brake Gap (G) - The Brake Gap should be measu red between the Brake Drum a nd Pull Rotor.
Adjustment of the Brake Gap is accomplished by turning the Adj ustment Nut in t he center of th e Motor
Cover as shown in the figure with Table 6-4. Do this as follows:

30

Bend the tab of the Lock Washer away from the Adjusting Nut so that the Adj usting Nut can b e rotated.

1)

2) Using a spanner wrench and a feeler gauge, rotate the A djusting Nut to attain th e proper Brake Gap

per Table 6-4.

3) After the Brake Gap is set, secure the Adjusting Nut by bending one of the tabs of the Lock Washer into

a slot in the Adjusting Nut. If necessary rotate the Adjusting Nut clockwise (tightening) to line up the tab
with the slot.

4) If the proper brake adju stment cannot be achieved, di sassemble the m otor brake and inspect all motor

brake parts. Replace the Brake Drum and/or Motor Cover if n ecessary.

Table 6-4 Motor Brake Gap

Capacity Code

003S, 005L, 005S,

010L, 010S, 020L, 030C

Brake Gap (G)

inch (mm)

0.020 (0.5)

6.3.4 Brake Lining Inspection –The brake lining is designed for a lon g life and shoul d provide years of

trouble-free service. If the brake lining is being insp ected due to ex cessive load chain drift during
operation (see Section 5.7), disassemble the motor brake and inspect all motor brake parts. Bra king
surfaces should be clean, free of grease/oi l and should n ot be glazed. Re place the Brake Dru m and/or
Motor Cover if necessary. For normal inspecti ons, the Brake Lining a nd Motor Cover we ar should be
measured as follows.

1) Adjust the Brake Gap pe r Section 6.3.3 before measuring the Brake Lining and Motor Cover wear.

2) Refer to Ta ble 5-6.

3) Measure the distan ce "A" using calipers a nd a straight edge. Pla ce the straight edge acro ss the edge

of the motor cover and measure from the straight edge to the face of t he Pull Rotor.

4) Compare the measurem ent with the values liste d in Table 5-6. Replace the B rake Drum and/or Mot or

Cover if the "A" measurement is smaller than the discard limit.

31

6.3.5 Motor Brake Unit Installation - After the brake is properly adjusted and inspected, carefully replace the
motor brake unit back into the hoist. Be sure to reseal the Motor Cover to motor frame surface usin g a
small bead of liquid (hi-temperature) sealant. Refer to Secti on 6.3.2 and reassemble the parts in
reverse order of removal.

6.4 Load Chain

6.4.1 Lubrication and Cleaning – refer to Section 6.2.

6.4.2 Load Chain Replacement:

1)

2)

3)

4) Remove all chain co mponents incl uding the Bottom Hoo k Set Assembly, Stoppe rs, Cushion Rubbers,

5) Using a C-link, attach th e new chain to the end link of the old chain on the no -load side. The e nd link of

6) Operate the hoist down t o move the chain thou gh the hoist body. Stop when a sufficient amou nt of

7) Single fall hoists - Attach the chain components (step 4 above) to the chain. Refer to Section 3.2 for

CAUTION

following procedures.

WARNING

size, grade and construction as the o riginal chain. T he new load chain must hav e an odd number of
links so that both its end links have the same orientation. If the load chain is being replace d due to
damage or wear out, destroy the old chain to preve nt its reuse.

CAUTION

Chain Guides and Idle Sheaves, and replace part s if necessary.

Chain Springs, Striker Plates, Chain Pin and End Wire (o r End Suspender) from th e chain for reuse on
new chain. Inspect and replace any damaged or worn part s.

the new load chain should be connected so that the welded porti ons of the load chai n's standin g links
are oriented to the outside as they pass over the sheave. Ref er to Figure 6-4.

new chain is accumulated on the load side .

the proper locations.

The hoist must be properly powered and operational in orde r to perform the

Be certain that the replacement chain is obtained from Harrington and is the exa ct

When replacing load chain, check for wear on mati ng parts, i.e. Load S heave,

8) Double falls (0 30C) - Fee d the end link on the load si de of the new ch ain through the required cha in

components (step 4 above) and the bottom hook’s Idle Sheave. Attach the remai ning chain
components to the chain referring to Se ction 3.2 for the prop er locatio ns. Connect the e nd link to the
top connection yoke with the chain pin, slotted nut and cotter pin. Ensure that chain remai ns free of
twists. Refer to Figures 3-6 and 3-7.

9)

10) After installation has been completed, perform steps outlined in Section 3.6 "Preoperational Checks

WARNING

properly installed. Refer to Section 3.2.

and Trial Operation".

Make sure Stoppers, Cushion Rubb ers, Chain Spring s and Striker Plat es are

32

Figure 6-4 Chain Replacement

6.5 Friction Clutch

6.5.1 Friction Clutch – If abnormal operation or slippage oc curs do NOT attempt to disa ssemble or adju st the

Friction Clutch. Replace the worn or malf unctioning Friction Clut ch as an assembly wi th a new, factory
adjusted part.

6.6 Storage

6.6.1 The storage location should be clean and dry.

6.7 Outdoor Installation

6.7.1 For hoist installations that are outdo ors, the hoist MUS T BE covered and prote cted from the weather at

all times.

6.7.2 Possibility of corrosion on components of the hoist increases for installations where salt air and high

humidity are present. The hoist may require more frequent lubrication. Make freq uent and regular
inspections of the unit's condition and operation.

6.7.3 For hoist installations where temperature v ariation s introduce condensation int o the hoist ad ditional

inspection and more frequent lubrication may be requi red.

6.7.4 Refer to Section 2.1.3 for allowable environme ntal condition s.

6.8 Operational Environment

6.8.1 Non-conforming environment

A non-conforming environment is defined as one with any o r all of the following.

• Explosive gases or vapor.

• Organic solvents or volatile powder

• Excessive amounts of powder and dust of general substances

• Excessive amount of acids or salts.

33

7.0 Troubleshooting

WARNING

HAZARDOUS VOLTAGES ARE PRESENT IN THE HOIST AND IN CONNECTIONS BETWEEN
COMPONENTS.

Before performing ANY troubleshooting on the equipm ent, de-energize the supply of electricity to the e quipment,
and lock and tag the supply device in the de-energi zed position. Ref er to ANSI Z244.1, “Perso nnel Protection ­Lockout/Tagout of Energy Sources.”

Only Trained and competent personnel shoul d inspect and repai r this equipment.

Table 7-1 Troubleshooting Guide

Symptom Cause Remedy

Hoist moving in wrong
direction

Power supply reversed
phased

Improper electrical
connections

Loss of power

Switch the 2 power supply cord wires at the power source.

Refer to wiring diagram and che ck all conn ections.
Check circuit breakers, switches, fuses and connections on power

lines/cable.

Hoist will not operate

Wrong voltage or
frequency

Hoist overload Redu ce load to within rated capa city of hoist.
Motor overheated and

optional thermal
overload protector has
tripped

Improper, loose, or
broken wire in hoist
electrical system

Brake does not
release

Faulty magnetic
contactor

Defect in control
transformer

Motor burned out

Check voltage and frequency of power supply against th e rating
on the nameplate of the motor.

See Trouble Shooting Problem "Motor or brake ove rheating".

Shut off power supply, check wiring connections on hoist co ntrol
panel and inside push-button pendant.

Check motor brake adjustment for proper clearance.
Check coil for open or short circuit. Check all con nections in the

control circuit. Check for open contactors. Re place as neede d.
Check transformer coil for sign s of overheating. Di sconnect

transformer and check for open windi ng.
Replace motor frame/stator, shaft/rotor, and any other damaged

parts.

34

Symptom Cause Remedy

Hoist will not operate
(continued)

Table 7-1 Troubleshooting Guide

Faulty Start Switch

Faulty Start
Capacitor(s)

Disconnect Start Switch from motor. The resistance between the
Start Switch terminals 2 and 3 should be greater th an 500K ohms.
If not, consult factory.

Check capacitor(s) for open or short circuit. Check connection s.
Replace as needed.

Hoist lifts but will not
lower

Hoist lowers but will
not lift

Down circuit open
Broken conductor in

pendant cord
Faulty magnetic

contactors
Faulty switch in

pendant
Hoist overloaded Reduce load to within rated capacity of hoist.

Low voltage in hoist's
power supply

Up circuit open
Broken conductor in

pendant cord
Faulty magnetic

contactor
Faulty switch in

pendant

Check circuit for loose connections. Check down side of limit
switch for malfunction.

Check the continuity for each cond uctor in the cable. If one is
broken, replace entire cable.

Check coils for open or short ci rcuit. Check all connectio ns on
motor circuit. Check for burned contacts. Repla ce as needed.

Check electrical continuity. Check elect rical connection s.
Replace or repair as needed.

Determine cause of low voltage and bring to within plu s or minus
10% of the voltage specified on the motor nameplat e. The
voltage should be measure at the hoist cont actor.

Check circuit for loose connections. Check up side of limit switch
for malfunction.

Check the continuity of each condu ctor in the cable. If o ne is
broken, replace entire cable.

Check coils for open or short ci rcuit. Check all conn ections on
motor circuit. Check for burned contacts. Repla ce as needed.

Check electrical continuity. Check elect rical connection s.
Replace or repair as needed.

Hoist will not lift rated
load or does not have
the proper lifting speed

Load drifts excessively
when hoist is stopped

If abnormal operation or slippage occurs do NOT attempt to

Faulty friction clutch

Hoist overloaded Reduce load to within rated capacity.
Low voltage in hoist's

power supply
Brake drags Check motor brake adjustment for proper clearance.

Faulty friction clutch

Motor brake not
holding

disassemble or adjust the Friction Clutch. Replac e the worn or
malfunctioning Friction Clutch as an assembly with a new, factory
adjusted part.

Determine cause of low voltage and bring to within plu s or minus
10% of voltage specified on the motor nameplate. Th e voltage
should be measured at the hoist contactor.

If abnormal operation or slippage occurs do NOT attempt to
disassemble or adjust the Friction Clutch. Replac e the worn or
malfunctioning Friction Clutch as an assembly with a new, factory
adjusted part.

Clean and inspect brake lining. Check brake adju stment for
proper clearance.

35

Table 7-1 Troubleshooting Guide

Symptom Cause Remedy

Excessive load Reduce load to wit hin rated ca pacity of hoist.
Excessive duty cycle Reduce frequency of lifts.

Motor or brake
overheating

Hoist operates
intermittently

Wrong voltage or
frequency

Check voltage and frequency of power supply against th e rating
on the nameplate on the motor.

Brake drags Check brake adjustment for proper clearance.

Above an ambient temperature of 140°F, the frequency of hoist
Extreme external
heating

operation must be reduced to avoid overheating of the motor.

Special provisions should be made to ventilate the hoist or

otherwise shield it from the heat.
Collectors making poor

contact
Contactor contacts

arcing
Loose connection in

circuit
Broken conductor in

Pendant Cord

Check movement of spring loaded arm, weak sprin g, connections,

and shoe. Replace as needed.

Check for burned contacts. Replac e as needed.

Check all wires and terminal s for bad co nnections. Replace as

needed.

Check for intermittent continuity in each con ductor the Pendant

Cord. Replace entire Pendant Cord if continuity i s not constant.

36

8.0 Material Safety Data Sheets

NOTICE

The SNER hoists are shipped new with the oil for the gear box i n separate container(s). In complia nce with OSHA
regulations, Material Safety Data Sheets (MSDS) have been provi ded for the gear oi l that is provided in this
separate container.

8.1 SNER Model Gear Box Oil Material Safety Data Sheet (MSDS)

SECTION I

EMERGENCY
MANUFACTURER’S NAME
Nippon Oil Co., Ltd. 03-3502-9161 03-3502-1111

ADDRESS
3-12, Nishi Shimbashi 1-chome, Nimat o-ku, Tokyo, 105 Japa n

DATE PREPARED SIGNATURE OF PREPARER
Oct. 14, 1992 Signature on file at Harrington Hoists, Inc.

TRADE NAME AND SYNONYMS CHEMICAL NAME AND SYNONYMS
BONNOC M 260 Industrial gear oil

WARNING STATEMENT
CAUTION: Prolonged or repeated inhalation of fume s or contact with skin can be harmful.

SECTION II TYPICAL COMPOSITION

TELEPHONE NUMBER

TELEPHONE NUMBER
FOR INFORMATION

Base oil: (highly refined mineral oil) >94%

Additives: (Oxidation inhibitor, Rust inhibitor, Emulsion breaker, Antiwear A gent,

Antifoamer, Friction modifier)

Notes: These materials are listed in TSCA chemical sub stance inventory. T he carcinogen s that are

listed in federal OSHA, IARC, NTP are not used in this product.

SECTION III EXPOSURE STANDARD
No OSHA exposure or Threshold Limit Value (TLV) has been established for this materi al. The suggested TLV is 5

3

mg/m

for a daily 8-hour exposure.

This is the OSHA exposure standard and the TLV (1990-1991) for mineral oil mists.

<6%

37

SNER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued
SECTION IV OCCUPATIONAL CONTROL PROCEDURES

Eye protection: Chemical type goggles or face shield optional.

Skin protection: Avoid prolonged or frequently repeated skin contact with wearing

impervious protective clothing including gloves.

Respiratory protection: No special respiratory protection is normally required.

Ventilation: No special ventilation is usually necessary. However, if operating condition

create high airborne concentrations of this mate rial, special ventilation may
be needed.

Other clothing and equipment: No special clothing and equipment is usually necessary.

Work practices, hygienic practices: No information is avail able.

Other handling and storage requi rements: No information is avail able.

Protective measures during maintenance

contaminated equipment: No information is available.
SECTION V HEALTH HAZARD INFORMATION
SYMPTOMS OF OVEREXPOSURE FOR EACH POTENTIAL ROUTE OF EXPOSURE

Inhalation: Not expected to be acutely toxic by inhalation.

Skin: Expected to cause no more than minor skin irritation, but prolonged o r frequently

repeated skin contact may be harmful.

Eyes: Expected to cause no more than minor irritation.

Absorption through skin: No information is available.

Ingestion: Not expected to be acutely toxic by ingestion.

HEALTH EFFECTS OR RISK FROM EXPOSURE

Acute: No information is available.

Chronic: No information is available.
MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE
No information is available.

SECTION VI EMERGENCY AND FIRST AID PROCEDURES

Eyes: Wash eyes with fresh water for at least 15 minutes. If irritation continue s, see a doctor.

Skin: Wash skin thoroughly with soap and water. Launder contaminated clot hing.

Inhalation: None considered necessary.

Ingestion: If swallowed, give a large amount of water to drink, make person vomit and call a doctor.

Sensitization property: Unknown

38

SNER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued
SECTION VII MEDIAN LETHAL DOSE (LD

)

50

Oral: N.D. ; Believed to be greater than 5g/kg

(rat) ; Practically non-toxic

Dermal: N.D. ; Believed to be greater than 3g/kg

(rabbit) ; Practically non-toxic

SECTION VIII FIRE PROTECTION INFORMATION

Flash Point ºC 240

Autoignition Temp. ºC N. D.

Flammability Limits N. D.

Extinguishing Media: Carbon Dioxide (CO2), Dry chemical foam, Water fog, or spray.

SECTION IX REACTIVITY DATA

Stability: X Stable Unstable

Conditions to avoid: Do not store at high temperature.

Incompatibility (materials to avoid): May react with strong oxidizing materials.

Hazardous polymerization: May occur X Will not occur

SECTION X REQUIREMENTS FOR TRANSPORTATION, HANDLING, AND STORAGE
Minimum feasible handling temperatures should be mai ntained.

Periods of exposure to high temperatures should be minimized.
Water contamination should be avoided.

SECTION XI SPILL, LEAK, AND DISPOSAL PROCEDURES

PROCEDURES IN CASE OF BREAKAGE OR LEAKAGE

Wipe up or absorb on suitable material and shovel up.

WASTE DISPOSAL METHOD

Place contaminated materials in disposabl e containers and b ury in an approved dum ping area.

39

SNER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued
SECTION XII CHEMICAL AND PHYSICAL PROPERTIES

Density 15ºC g/cm3 0.900
Viscosity C5t @40ºC 260
Solubility Insoluble in water
Boiling point N. D.
Evaporation rate N. D.
Vapor pressure mmHg N. D.
Vapor Density N. D.
PH of undiluted product N. D.
Percent Volatile by volume N. D.
Appearance Green colored liquid
Odor Little odor

N. D. – not determined

40

8.2 SNER Model Load Chain Grease Material Safety Data Sheet (MSD S)

Effective date: November 9, 1999 MSDS No. 601008
SECTION 1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION

COMPANY IDENTIFICATION NIPPON MITSUBISHI OIL CORPORATION

3-12, Nishi Shimbashi 1-chome, Minato- ku, Tokyo, 105 -8412, Japan
EMERGENCY TELEPHONE NUMBER: [phone]
TELEPHONE NUMBER FOR INFORMATION: [phone]
FAX NUMBER FOR INFORMATION: [phone]
PRODUCT NAME: EPNOC GREASE AP O
PRODUCT USE: Lubricating grease

SECTION 2. COMPOSITION/INFORMATION ON INGREDIENTS
COMPOSITION

Components Amount (%) Limit
Highly refined petroleum oil >89 5mg/m3 TWA-OSHA (Mineral Oil Mist #1)

5 mg/m
Thickener (Lithium Soap)
Additives

Friction Modifiers
Oxidation Inhibitors
Rust Inhibitors

< 4
< 7

3

TWA-ACGIH (Mineral Oil Mist #1)

Hazardous Information

#1 Highly refined petroleum oil, by definition, is considered hazardous according OSHA.

Because it carries the Threshold Limit Value (TLV) for mine ral oil mist.

41

SNER Model Load Chain Grease Material Safety Data S heet (MSDS) - contin ued
SECTION 3. HAZARDS IDENTIFICATION

EMERGENCY OVERVIEW
Warning statement:

Caution! Prolonged or repeated contact with skin may cause irritation i n some cases.
Precautionary Measures:
Avoid breathing vapor and mist. Keep contain er closed.

Avoid contact with eyes, skin, and clothing.
Wash thoroughly after handling. Keep away from heat.

Potential health effect:

Eyes: May cause minor irritation.

Skin: May cause minimal skin irritation.

Inhalation: Vapor or mist, in excess of permissible concentrations, or in unusually high

concentrations generated from spraying, heating the m aterial, or as from exposure i n
poorly ventilated areas or confined spaces, may cause ir ritation of the nose a nd throat,
headache, nausea and drowsiness.

Ingestion: May cause abdominal discomfort, nausea or diarrhea.

Sensitization properties: Unknown

Chronic Properties: If prolonged exposure occurs, nausea, headache, d iarrhea, and phy sical discomfort.

Other remarks: None

SECTION 4. FIRST AID MEASURES

Eyes: Flush immediately with water for at least 15 minutes. Get immediate me dical attention.

Skin: Wash with soap and water. Get medical attention if irritation d evelops. Launde r

contaminated clothing before reuse.

Inhalation: Remove exposed person to fresh air if adverse effects are observed.

Ingestion: Do not make person vomit unless directed to do so by medical personnel.

Note to physician: Treat symptomatically.

SECTION 5. FIRE FIGHTING MEASURES

Flash point (Typical), ºC: Not Determined

Autoignition tempt., ºC: Not Determined

Flammability limits: Not Determined

Extinguishing media: Carbon Dioxide (CO2), dry chemical, or foam.

Special fire fighting procedures: Recommend wearing self-contained breathin g apparatus. Wate r may cause

splattering. Material will float on water.

Unusual fire & explosion hazards: Toxic fumes, gases or vapors may evolve on burning.

Explosion date: Material does not have explosive properties.

42

SNER Model Load Chain Grease Material Safety Data S heet (MSDS) - contin ued
SECTION 6. ACCIDENTAL RELEASE MEASURES

Procedures in Case of Accidental Relea se, Breakage, or Leakag e:
Stop the source of the leak or release. Clean up releases as soon as possible. Cont ain liquid to prevent fu rther

contamination of soil, surface water or groundwater. Clean up small spills using appropriate techniques such as
absorbent materials or pumping. Where feasible an d appropriate, rem ove contaminated so il. Follow prescribe d
procedures for reporting and responding to large r releases.

SECTION 7. HANDLING AND STORAGE
Do not weld, heat or drill container. Replace cap or bung. Emptied container still cont ains hazardous material which

may ignite with explosive violence if heated sufficiently.
Minimum feasible handling temperature should b e maintained.
Periods of exposure to high temperatures should be minimized.
Water contamination should be avoided.
CAUTION: Do not use pressure to empty drum or drum may ruptu re with explosive force.

SECTION 8. EXPOSURE CONTROLS/PERSONAL PROTECTION

Eye Protection: Chemical type goggles or face shield optional.

Skin Protection: Avoid prolonged or frequently repeated skin contact by wearing impe rvious

protective clothing including gloves.

Respiratory Protection: Wear a breathing mask.

Ventilation: No special ventilation is usually necessary. However, if operating

conditions create high air borne conc entrations of thi s material, spe cial
ventilation may be needed.

Other clothing and equipment: No special clothing o r equipment is usuall y necessary.

Work practices, hygienic practices: No information is avail able.

Other handling and storage requi rements: No information is avail able.

Protective measures during maintenance

of contaminated equipment: No data available.
SECTION 9. PHYSICAL AND CHEMICAL PROPERTIES
Odor Slight odor

Appearance Light brown buttery
Boiling point ºC No Data Available
Solubility Insoluble in water
Density @15ºC, g/cm3 No data available
Dropping point ºC 186
Penetration worked @25ºC, 60W 359
DMSO Extract (Base oil) Mass % (IP 346) < 3

43

SNER Model Load Chain Grease Material Safety Data S heet (MSDS) - contin ued
SECTION 10. STABILITY AND REACTIVITY

Stability: Stable

Condition to Avoid: See the Handling and Storage section for further details.

Incompatibility (materials to avoid): Acids. Oxidizing agents. Halogens and halogenated compounds.

Hazardous Polymerization: Will not occur.

Thermal decomposition: Smoke, carbon monoxide, aldehydes and other produ cts of incomplet e

combustion. Hydrogen sulfide and alkyl mercaptans and sulfides may also be
released. Under combustion conditions, oxides of the following elements will be
formed: Calcium, Sulfur, Zinc.

SECTION 11. TOXICOLOGICAL INFORM ATION

Acute Oral: No Data Available Believed to be greater than 5/kg (rat)

Practically non-toxic

Dermal: No Data Available Believed to be greater than 3 g/kg (rabbit)

Practically non-toxic

Carcinogen: OSHA This material is li sted as Group 3 by IARC

(Base oil) EU The classification as a carcinogen need not apply.

SECTION 12. ECOLOGICAL INFORMATION

Biodegradation: No Data Available

Environmental fate: This material is not expected to present any environmental problems other than those

associated with oil spills.
SECTION 13. DISPOSAL CONSIDERATIONS
Waste Disposal Method:

Place contaminated materials in disposable conta iners and dispo se of in a manner co nsistent with appli cable
regulations. Contact local environmental or health autho rities for approved di sposal of this mate rial.

SECTION 14. TRANSPORT INFORMATION
The description shown may not apply to all shipping situations.

DOT Proper Shipping Name: Not applicable

IMDG Proper Shipping Name: Not applicable

ICAO Proper Shipping Name: Not applicable

TDG Proper Shipping Name: Not applicable

NFPA Proper name: Class 1.

UN Number: Not applicable

44

SNER Model Load Chain Grease Material Safety Data S heet (MSDS) - contin ued
SECTION 15. REGULATION INFORMATION

The U.S. TSCA inventory: All components of this material are on the US TSCA inventory.

May require notification before sale in US.
No data available.

The EC EINECS inventory: All components of this material are on the EC EINECS inventory.

May require notification before sale in EC.
No data available.
Some components of this material are on the EC ELI NCS inventory.
The other components are on the EC EINECS inv entory.

The CANADA DSL inventory: All components of this material a re on the DSL inventory.

May require notification before sale in CANADA.
No data available.

The AUSTRALIA AICS inventory: All components of this material are on the AICS inventory.

May require notification before sale in AUSTRALIA.
No data available.

The KOREA TCCL inventory: All components of this material are o n the TCCL invent ory.

May require notification before sale in KOREA.
No data available.

The PHILIPPINE PICCS inventory: All components of this material are on the PICCS inventory.

May require notification before sale in PHILIPPINE.

No Data Available.
SECTION 16 OTHER INFORMATION
None

References:

1. Handbook of Toxic and Hazardous Chem icals and Carcinogens (2nd. ed.)

2. Registry of Toxic Effects of Chemical Substances (HIOSH, 1983)
Material safety data sheets are provided as reference informati on on the saf e handling of ha zardous or ha rmful material s

to companies using such materials. When referrin g to this data sheet, companies should remem ber that they must take
responsibility for implementing the proper measures for their own particular situati ons. This data sheet i s not a
guarantee of safety.

45

9.0 Warranty

All products sold by Harrington Hoists, Inc. are warranted to be free from defects in material and
workmanship from date of shipment by Harrington for the following periods:

Manual Hoists, Trolleys, & Beam Clamps – 2 years
NER/ER Hoists Enhanced Features Models – 3 Years
Electric Hoists, Air Hoists & Trolleys, Crane Components – 1 year
Spare / Replacement Parts – 1 year
NER/ER “The Guardian” Electromagnetic Smart Technology Brake – 10 years

The product must be used in accordance with manufacturer’s recommendations and must not have
been subject to abuse, lack of maintenance, misuse, negligence, or unauthorized repairs or
alterations.

Should any defect in material or workmanship occur during the above time period in any product,
as determined by Harrington Hoist’s inspection of the product, Harrington Hoists, Inc. agrees, at its
discretion, either to replace (not including installation) or repair the part or product free of charge
and deliver said item F.O.B. Harrington Hoists, Inc. place of business to customer.

Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington’s
published repair center prior to shipping product for warranty evaluation. An explanation of the
complaint must accompany the product. Product must be returned freight prepaid. Upon repair,
the product will be covered for the remainder of the original warranty period. Replacement parts
installed after the original warranty period will only be eligible for replacement (not including
installation) for a period of one year from the installation date. If it is determined there is no defect,
or that the defect resulted from causes not within the scope of Harrington’s warranty, the customer
will be responsible for the costs of returning the product.

Harrington Hoists, Inc. disclaims any and all other warranties of any kind expressed or implied as to
the product’s merchantability or fitness for a particular application. Harrington will not be liable for
death, injuries to persons or property or for incidental, contingent, special or consequential
damages, loss or expense arising in connection with the use or inability whatever, regardless of
whether damage, loss or expense results from any act or failure to act by Harrington, whether
negligent or willful, or from any other reason.

46

10.0 Parts List

When ordering Parts, please provide the Hoist code number, lot number and se rial number lo cated on the Hoi st
nameplate (see fig. below).

Reminder: Per sections 1.1 and 3.6.4 to aid in ord ering Parts a nd Product Supp ort, record the Hoist co de number, lot
number and serial number in the spa ce provided on the cov er of this manu al.

SNER Series Nameplate

The parts list is arranged into the followi ng sections:

Section Page

10.1 Housing and Motor Parts……………………………………………….…… ………………………. .. 48

10.2 Gearing Parts…………………………………………………………………………………………... 52

10.3 Hook Parts………………………………………………………………….………………………….. 54

10.4 Chaining Parts…………………………………………………………...…………………………….. 58

10.5 Electric Parts…………………………………………………………….……………………………... 60

10.6 Power Supply and Pendant Parts……………………………………...…… ……………………….. 62

In the column "Parts Per Hoist" a designator is us ed for parts t hat apply only to a particul ar model or option. Refer to

Section 2 for hoist model numbers and additional descriptions. The designators are:

U = Upper Limit Switch only (standard)
U/L = Upper/Lower Limit Switch (optional)

47

48

10.1 Housing and Motor Parts

Figure 10-1 Housing and Motor Parts

49

Figure

No.

1 Fan Cover 1 ER1BS9107 ER1CS9107 ER1DS9107

2 Socket Bolt 4 9091233 9091255

3 Toothed Lock Washer 4 9679708 9679709

4 Snap Ring 1 9047115 9047118

5 Fan Washer 1 ER1BS9322 ER1DS9322

6 O Ring 1 9013310 9013314

7 Fan 1 ER1BS9108 ER1CS9108 ER1DS9108

8 Nut 1 ES217005S ES217010S

9 Lock Washer 1 ES218005S ES218010S

10 Spacer 1 ES216S005 ES216S010

11 Motor Cover Assembly 1 ER1BS2106 ER1CS2106 ER1DS2106

12 Socket Bolt 4 9091251 9091273 9091295

13 Spring Washer 4 9012709 9012711 9012712

14 Collar M 1 ES192005S ES192010S

15 Coned Disc Spring M 4 E3S191005S ES191010S

16 Brake Drum Assembly 1 ER1BS5212 EP1CS5212 ER1DS5212

17 Brake Spring 1 ER1BB9214

18 Thrust Collar 1 ES506003 ES506005S ES506010S

19 Thrust Disc 2 ES505003 ES505010S

20 Pull Rotor 1 ES503003 ES503010S

21 Coned Disc Spring 1 ES504003 ES504010S

22

Motor Shaft with Rotor 1 EP1BS5502 EP1CS5502

23 Key 1 ER1BS9320 ER1DS9320

Motor Frame with Stator 115/230V-1-60

24

Motor Frame with Stator – optional thermal protection
115/230V-1-60

25 Socket Bolt 4 90912138 9091275 9091297

26 Set Pin S 2 ES120003 ES120010S ER1DS9138

27 Packing M 1 ER1BS9118 ER1CS9118 ER1DS9118

28 Body A 1 ER1BS9100

29 Body B 1 ER1BS9101 ER1CS9101 ER1DS9101

30 Oil Plug 2 E3S111003

31 Plug Packing 2 E3S112003

32 Set Pin S 2 ES120003 ES120010S

33 Packing G 1 ER1BS9116 ER1CS9116 ER1DS9116

35 Gear Case F 1 ER1BS9103 ER1CS9103 ER1DS9103

36 Socket Bolt 4 9091259 9091286

Part Name

Parts

Per Hoist

A1CHF03S5TP A1CHF05S5TP A1CHF10S5TP

003S 005L 005S 010L 010S 020L 030C

A1CHF03S5A1 A1CHF05S5A1 A1CHF10S5A1

1

EP1CS9214 EP1DS9214

EP1DS5502

10.1 Housing and Motor Parts

50

Figure

No.

37 Toothed Lock Washer 4 9679709 9679711

39 Oil Plug B 1 ER1BS9135

40 Eyebolt Packing 1 ES127005S

41 Name Plate OF 1 ER1BS9890

43 Spring Pin 1 E3S129005S

44 Cover Suspender A 1 ER1BS9431

45 Cover Suspender B 1 ER1BS9432

46 Washer 2 ER1BS9436

47 Machine Screw with Lock Washer 2 ES650005S

48 Packing C 1 ER1BS9117 ER1CS9117 ER1DS9117

49 Controller Cover Assembly 1 ER1BB2104 ER1CB2104 ER1DB2104

50 Socket Bolt 4 9091233 9091254

51 Spring Washer 4 9012708 9012709

52 Name Plate B 1

54 Name Plate AD 1 ER1BS9868 ER1BL9868 ER1BS9868 ER1BL9868 ER1BS9868 ER1BL9868 ER1DR9868

55 Warning Label EE 1 E2D866125

56 Name Plate AE 1 EP1BS9896

Part Name

Parts Per

Hoist

003S 005L 005S 010L 010S 020L 030C

A1CHF03S9A3 A1CHF05L9A3 A1CHF05S9A3 A1CHF10L9A3 A1CHF10S9A3 A1CHF20L9A3 A1CHF30R9A3

10.1 Housing and Motor Parts

51

This Page Intentionally Left Blank

52

10.2 Gearing Parts

Figure 10-2 Gearing Parts

XX 49

53

Figure

No.

1 Bearing Holder 1 ER1CS9110 ER1DS9110

2 Socket Bolt 3 90912133 9091220

3 Snap Ring 1 9047262 9047262 9047275

4 Collar B 1 ER1BS9111

5 Pinion Assembly 1 ER1BS5220 ER1CS5220 ER1DS5220

6 Oil Seal 1 ES221003 ES221010S

7 Ball Bearing 1 9000507 9000509 9000609

8 Load Sheave 1 ER1BS9241 ER1BL9241 ER1CS9241 ER1CL9241 ER1DS9241 ER1DL9241

9 Oil Seal 1 ES232005S ER1DS9244

10 Ball Bearing 1 9000107 9000109

11 Snap Ring 1 9047262 9047275

12 Load Gear 1 ER1BL9240

13 Snap Ring 1 9047130 9047135 9047145

14 Ball Bearing 1 9000201 9000301 9000303

15 Ball Bearing 1 9000301 9000204 9000404

16 Friction Clutch Set 1 ER1BB1223 ER1BC1223 ER1CB1223 ER1CC1223 ER1DB1223 ER1DC1223 ER1DE1223

17 Wavy Washer 1 ER1BS9234 ER1CS9234 ER1DS9234

18 Oil Seal 1 ES221005S E6F235003S ER1DS9233

19 Friction Plug 1 ER1BS9235 ER1CS9235 ER1DS9235

20 Nameplate FP 1 ER1BS9892

21 Set Pin S 2 ES120003 ES120010S

22 Gear Plate 1 ER1BC9261 ER1CL9261 ER1DL9261

23 Spring Washer 3 9012709 9012711

24 Socket Bolt 3 90912138 9091275

Ball Bearing

25

(Needle Bearing for 005L)

26 Gear B Assembly 1 ER1BC5262 ER1CL5262 ER1CC5262 ER1DL5262 ER1DC5262

27 Thrust Needle Bearing 1 ER1BC9268

28 Thrust Plate 1 ER1BC9269

Part Name

Parts Per

Hoist

2

003S 005L 005S 010L 010S 020L 030C

ER1BC9265 9000100 9000201

ER1CS9240

ER1DS9240 ER1DE9240

10.2 Gearing Parts

54

10.3 Hook Parts

Figure 10-3 Hook Parts

55

Figure

No.

1 Suspender T (for SMR Motorized Trolley) 1 ER1BS9031 ER1CS9031 ER1DS9031 ER1DL9031 ER1DR9031

Suspender G (for Motorized Trolley) 1 MR1DS9001 MR1ES9001 MR1FS9001

2

Suspender E (for Geared Trolley) 1 T7GB004010 T7GB004020 T7GB004030

Suspender E (for Push Trolley) 1 T7GB004005 T7GB004010 T7GB004020 T7GB004030

3 Connection Yoke 1 ER1BS9029 ER1CS9029 ER1DS9029 ER1DL9029 ER1DR9030

4 Connection Yoke Rubber 1 ER1BS9028 ER1DL9028

5 Yoke Bolt 1 ER1CS9032 ER1ES9032

6 Slotted Nut 1 L3183008 ES088020L

7 Split Pin 1 90094145 9009436

8 Top Hook Assembly 1 ER1BS1001 ER1BL1001 ER1CS1001 ER1CL1001 ER1DS1001 ER1DL1001 ER1DR1001

9 Hook Latch Assembly 1 ER1BS1002 ER1DS1002 ER1ES1002 ER1FS1002

10 Chain Pin 1 ES041030

11 Slotted Nut 1 M2049020

12 Split Pin 1 9009413

13 Connection Shaft 1 ER1BS9121 ER1CS9121 ER1DS9121

14 O Ring 2 9013306 9013309 9013313

15 Plate A 1 ER1BS9123 ER1DS9123

16 Machine Screw with Spring Washer 2 M6F554010

18 Fixing Shaft Assembly 1 ER1BS1122 ER1CS1122 ER1DS1122

19 O Ring 2 9013305 9013307

20 Shaft Plug 1 ER1BS9128 ER1CS9128 ER1DS9128

22 Machine Screw 1 9798543

Part Name

Parts Per

Hoist

003S 005L 005S 010L 010S 020L 030C

10.3 Hook Parts

56
49

Figure

No.

26 Bottom Hook Complete Set 1 ER1BS1011 ER1CS1011 ER1DS1011 ER1ES1011 ER1DR1011

27 Bottom Hook Assembly 1 ER1FS2011

28 Hook Latch Assembly 1 ER1BS1002 ER1DS1002 ER1ES1002 ER1FS1002

29 Thrust Collar A 1 ES026003 ES026010L ES026015 ES026025

30 Hook Stopper 2 ES027003 ES027010L ES027015 ES027025

31 Thrust Bearing 1 ES022003 ES022010L ES022015 ES022025

32 Bottom Shaft Assembly 1 ES5054030

33 Idle Sheave Assembly 1 ES1051030

34 Bottom Yoke Assembly 1 ES032030

35 Bolt 3 ES082025

36 Spring Washer 3 9012712

37 Nut 3 9093427

38 Name Plate C 1 M3805-030

39 Stopper Assembly

Load Chain 1 LCER003 LCER005 LCER010 LCER020

40

Load Chain (Nickel Diffused) 1 LCER003ND LCER005ND LCER010ND LCER020ND

Part Name

Parts Per

Hoist

1 ES1045003 ES1045005S ER1DS1041 ES1045015

2 ES1045015

003S 005L 005S 010L 010S 020L 030C

10.3 Hook Parts

10.3 Hook Parts

57

This Page Intentionally Left Blank

58

10.4 Chaining Parts

Figure 10-4 Chaining Parts

59

Fig No Part Name

1 Chain Guide A U 1 ER1BS9331 ER1BL9331 ER1CS1331 ER1CL1331 ER1DS1331 ER1DL1331

2 Chain Guide AL U/L 1 ER1BS9330 ER1BL9330 ER1CS9330 ER1CL9330 ER1DS9330 ER1DL9330

3 Guide Roller 1 ES403005S ER1DS9333 ER1DL9333

4 Roller Pin 1 ER1CS9334 ER1DS9334 ER1DL9334

5 Limit Lever S U 1 ER1BS9337 ER1CS9337 ER1DS9337

6 Limit Lever Assembly U/L 1 ER1BS5335 ER1BL5335 ER1CS5335 ER1CL5335 ER1DS5335 ER1DL5335

7 Cushion Rubber U (x)

8 Chain Spring

9 Limit Lever Striker U 1 ER1ES9054

10 Chain Guide B 1 ER1BS9332 ER1BL9332 ER1CS9332 ER1CL9332 ER1DS9332 ER1DL9332

11 Mach. Screw w/Spring Washer 4 M6F554010

12 Socket Bolt 4 90912138 9091254 9091277

13 Spring Washer 4 9012709 9012711

14 Limit Lever Pin Assembly 1 ER1BS1338 ER1CS1338 ER1DS1338

17 Split Pin 1 9009410

18 Chain Container Kit 1 BKB1 BKC1 BKD1

19 Chain Container Assembly 1 ER1BS6403 ER1CS6404 ER1DS6405

20 Socket Bolt 1 ER419001

21 Lever Nut 1 ES855003

22 Socket Bolt 1 ER414001

23 Lever Nut 1 ES857005S

24 End Wire 1 ER1BS9408 ER1DS9408

25 End Suspender Assembly 1 ENDSUSB ENDSUSCD ENDSUSDR

26 End Suspender 1 ER1BS9408R2 ER1DR9408

27 Socket Bolt 1 9091255 ER414001 J1BE0803518

28 Flat Washer 2 J1WD01100060

29 Lever Nut 1 ES855003 ES857005S

Parts Per

Hoist

U (x) ES047015 (1)

U/L

(x)

003S 005L 005S 010L 010S 020L 030C

ER1BS9053

(2)

ES047D003

(2)

ER1CS9053 (2) ER1DS9053 (2)

ES047A005 (2) ER1DS9051 (2)

ER1ES9053 (1)

ES047015 (2)

ER1DL9051

(2)

ER1DL9051

(3)

10.4 Chaining Parts

60

10.5 Electric Parts

Figure 10-5 Electric Parts

61

Fig No Part Name

1 Limit Switch Assembly

2 Socket Bolt 3 9091247

3 Spring Washer 3 9012709

4 Plate 1 EP1BS9441 EP1CS9441 EP1DS9441

5 Plate Screw 3 ER1BS9445

6 Hinge 1 ER1BS9442 ER1CS9442 ER1DS9442

7 Hinge Screw 2 ER1BS9443

8 Mach. Screw w/Spring Washer 2 E6F151003

9 Bushing 1 ECP99JBAA ECP99JBAB

11 Terminal Plate, 14P 1 ECP1314AA

12 Mach. Screw w/Spring Washer 2 MS555010

15 Mach. Screw w/Spring Washer 3 MS555010

16 Electromagnetic Contactor 1 MGC23306D MGC23306B

17 Mach. Screw w/Spring Washer (x) MS556010 (2) MS556010 (4)

18 Mach. Screw w/Spring Washer (x) J1AW24001010 (4) J1AW24001010 (6)

19 Starter Switch Assembly 1 EP1BS2472 EP1CS2472

19A Start Switch Only 1 9014201 9014202

20 Capacitor Assembly w/ Resistor 1 EP1BS2473 EP1CS2473 EP1BS2473

Transformer

22

- Primary = 115/230V

- Secondary = 110V

Fuse

23

- Trans. Secondary = 110V

24 Mach. Screw w/Spring Washer 4 MS555010

25 Capacitor Assembly 1 EP1DS5480

Parts Per

Hoist

U 1 ER1BS1551

U/L 1 ER1BS2551

1 TRF62F601

1 9006271

003S 005L 005S 010L 010S 020L 030C

10.5 Electric Parts

64 62

10.6 Power Supply and Pendant Parts

Figure 10-6 Power Supply and Pendant Parts

10.5 Electric Parts 10.6 Power Supply and Pendant Parts

63

Fig No Part Name

1 Socket Holder 1 ER1BS9513

2 Socket Holder Packing 1 ER1BS9512

3 Machine Screw with Spring Washer 4 ES656003

4 Cable Support Arm 1 ER1BS9541

5 Machine Screw with Spring Washer 2 ES650005S

6 Tapping Machine Screw 4 ER1BS9517

7 Power Supply Cable 3C Complete Set 1 EP1BS1521 EP1CS1521

8 Holder Plate 1 ECP5924AI

9 Plate Packing 1 ECP5924AJ

10 Cable Hanger 14 Assembly 2 ES1527003

11 Power Supply Cable 1 14/4 12/4

12 Cable Support Assembly 1 ES822003 M3ES0101724

13 Cable Support Pin B 1 ESES002-9541

14 Split Pin 1 9009402

15 Cable Holder A Assembly 1 60704

16 Cord Packing 1 ECP6914AA ECP6916AA

17 Tapping Machine Screw 4 ER1BS9517

18 Push Button Cord Assembly 1 EP1BS1557 EP1DR1557

19 Holder Plate 1 ECP5924AI

20 Plate Packing 1 ECP5924AJ

21 Cord Packing 1 ECP6912AA

22 Cable Holder A Assembly 1 60704

23 Push Button Cord 1 16/3

24 Tag Holder 1 E3S787003

25 Warning Tag LD 1 WTAG7

26 2 Push Button Switch 1 ES1615S003

27 Split Pin 1 9009402

28 Cord chain Pin B 1 ES628003

29 Arrow Set 1 ARROWS

30 Machine Screw with Spring Washer 1 M6F554010

31 Cord Support Wire Stopper 1 ER1BS9535

Parts Per

Hoist

003S 005L 005S 010L 010S 020L 030C

10.6 Power Supply and Pendant Parts

www.harringtonhoists.com

Harrington Hoists, Inc. Harrington Hoists – Western Division
401 West End Avenue 2341 Pomona Rd. #103
Manheim, PA 17545-1703 Corona, CA 92880-6973
Phone: [phone] Phone: [phone]
Toll Free: 800-233-3010 Toll Free: 800-317-7111
Fax: [phone] Fax: [phone]

SNEROM