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EFFECTIVE: November 4, 2009
Owner’s Manual
MANUAL
TROLLEY
HOIST
MODEL SHB
1 Ton through 10 Ton Capacity
Code, Lot and Serial Number
WARNING
This equipment should not be installed, operated or
maintained by any person who has not read and understood
all the contents of this manual. Failure to read and comply
with the contents of this manual can result in serious bodily
injury or death, and/or property damage.
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IMPORT ANT INFORMA TION ON HO W TO USE THIS MANU AL
This OWNER’S MANUAL is intended for use in combination with the “Owner’s Manual for Manual Chain Hoist CB
Series Model M3 1/2 Ton through 20 Ton Capacity”. Refer to the Table of Contents below to determine the
location(s) of information pertaining to your trolley hoist. References to the “Owner’s Manual for Manual Chain Hoist CB
Series Model M3 1/2 Ton through 20 Ton Capacity” will be designated by the use of the acronym “M3CBOM”.
Table of Contents
Section Page Number
1.0 Important Information and Warnings ……………………………………………………………………… 4
1.1 Terms and Summary
1.2 Warning Tags and Labels
2.0 Technical Information…………………………………………………………………………….…………. 8
2.1 Specifications
2.2 Dimensions
2.3 Optional Equipment
3.0 Preoperational Procedures ……………………………………………………………………………… 11
3.1 Trolley Adjustment
3.2 Chain
3.3 Installation of Trolley Hoist onto Beam
3.4 Preoperational Checks and Trial Operation
4.0 Operation …………………………………………………………………………………………………... 20
4.1 Introduction
4.2 Shall’s and Shall Not’s for Operation
4.3 Hoist Operation
4.4 Trolley Operation
5.0 Inspection ………………………………………………………………………………………………….. 24
5.1 General
5.2 Inspection Classification
5.3 Frequent Inspection
5.4 Periodic Inspection
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Section Page Number
5.5 Occasionally Used Hoists
5.6 Inspection Records
5.7 Inspection Methods and Criteria
6.0 Maintenance & Handling …………………………………………………………………………………. 31
6.1 Lubrication
6.2 Storage
6.3 Outdoor Installation
6.4 Operational Environment
7.0 Troubleshooting …………………………………………………………………………………………… 32
8.0 Warranty …………………………………………………………………………………………………… 34
9.0 Parts List …………………………………………………………………………………………………… 35
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1.0 Important Information and Warnings
1.1 Terms and Summary
This manual provides important information for personn el involved with the insta llation, operation an d
maintenance of this product. Although you may be familiar with this or similar equipment, it is strongly
recommended that you read this manual b efore installing , operating, or maint aining the prod uct.
Danger, Warning, Caution, and Notice
Throughout this manual there are steps and pro cedures that can pre sent hazardous situ ations. The followi ng
signal words are used to identify the degree or level of hazard seriousness.
DANGER
death or serious injury, and property damage.
WARNING
death or serious injury, and property damage.
CAUTION
or moderate injury or property damage.
NOTICE
is important but not directly hazard-related.
Danger indicates an imminently hazardou s situation which, if not avo ided, will result in
Warning indicates an imminently hazardous situatio n which, if not avoided, could result in
Caution indicates a potentially hazardous situation whi ch, if not avoided, may re sult minor
Notice is used to notify people of installation, operation, or maintenanc e information whi ch
CAUTION
These general instructions deal with the no rmal installatio n, operation, and maint enance situation s encountered with
the equipment described herein. The inst ructions sh ould not be interp reted to anticipate eve ry possible co ntingency
or to anticipate the final system, crane, or configuratio n that uses this e quipment. For syst ems using the equipment
covered by this manual, the supplier and o wner of the syst em are responsible for the system’s compliance with all
applicable industry standard s, and with all app licable federal, st ate, and local re gulations/code s.
This manual includes instructions an d parts information for a v ariety of hoi st types. Therefore, all i nstructions an d
parts information may not apply to any one type or size of specific hoist. Disregard those portions of the instructions
that do not apply.
Record your hoist’s Code, Lot and Serial Numb er (see Section 9) on the front cover of this manual for identifi cation
and future reference to avoid referring to the wrong m anual for inform ation or instru ctions on instal lation, operation,
inspection, maintenance, or parts.
Use only Harrington authorized replacement pa rts in the se rvice and mainte nance of this hoi st.
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WARNING
Equipment described herein is not designed for and MUST NOT
people, or for lifting or supporting load s over people.
Equipment described herein should not be used i n conjunction with other equi pment unless necessary and/ or
required safety devices applicable to the system, crane, or appli cation are instal led by the syste m designe r, system
manufacturer, crane manufacturer, installer, or user.
Modifications to upgrade, rerate, or otherwise alter this equipm ent shall be auth orized only by the ori ginal equipment
manufacturer.
Equipment described herein may be used in the desi gn and manufactu re of cranes or mon orails. Additional
equipment or devices may be required for the crane and monorail to comply with applicabl e crane desi gn and
safety standards. The crane designer, crane manufacturer, or user is responsible to furnish these additional items
for compliance. Refer to ANSI/ASME B30.17, “Safety Standard for Top-Running Single Girder Cranes”;
ANSI/ASME B30.2 “Safety Standard for Top-Running Double-Girder Cranes”; and ANSI/ASME B30.11 “S afety
Standard for Underhung Cranes and Mon orails”.
If a below-the-hook lifting device or sling is used with a hoist, refer to ANSI/ASME B30.9, “Safety Standard for
Slings” or ANSI/ASME B30.20, “Safety Standard for Below-the-Hook Lifting Devices”.
be used for lifting, supporting, or transporting
Hoists used to handle hot molten material may require a dditional equip ment or devices. Refer to ANSI Z241. 2,
“Safety Requirements for Melting and Pouring of M etals in the Met alcasting Industry ”.
Failure to read and comply with any one of the limitation s noted herein can result in seriou s bodily injury or death,
and/or property damage.
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NOTICE
It is the responsibility of the owner/user to install, inspe ct, test, maintain, and op erate a trolley or hoi st in accordance
with ANSI/ASME B30.16, “Safety Standard for Overhead Hoists”, OSHA Regulations and ANSI/NFPA 70, "National
Electric Code". If the trolley is installed as part of a total li fting system, such as an overh ead crane or monora il, it is
also the responsibility of the owner/user to comply with the applicable ANSI/ASME B30 volume that addresses that
type of equipment.
It is the responsibility of the owner/user to have all personne l that will install, in spect, test, maint ain, and operate a
hoist read the contents of this manual and appli cable portions of A NSI/ASME B30.16, “Ove rhead Hoists
(Underhung)” and OSHA Regulations. If the trolley i s installed as p art of a total lifting sy stem, such as an ov erhead
crane, the applicable ANSI/ASME B30 volume that addresses that type of equipment must also be read by all
personnel.
If the hoist owner/user requires additional information, o r if any information in the m anual is not clear, co ntact
Harrington or the distributor of the hoist. Do not inst all, inspect, test, maintain, or operate this hoist unless this
information is fully understood.
A regular schedule of inspection of the hoist in accordance with the requirements of ANSI/ASME B30.16 should be
established and records maintained.
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1.2 Warning Tags and Labels
The warning tag illustrated below in Figure 1-1 is supplied with each hoist shipped from the factory. If the tag i s
not attached to your trolley hoist’s no-load side of the load chai n, order a tag from y our dealer and in stall it.
Read and obey all warnings attached to this hoi st. Tag is not shown actual size.
Bilingual Version (shown larger for legibility)
Figure 1-1 Warning Tag Attached to Hoist
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2.0 Technical Information
2.1 Specifications
2.1.1 Product Code
2.1.2 Operating Conditions and Environment
Temperature range: -4° to +140°F (-20° to +60°C)
Humidity: 100% or less (Not an Underwater Device)
Table 2-1 SHB Trolley Hoist Specifications
Min.
Radius
for
Curve
(in)
Cap.
(Tons)
Product
Code
Headroom
(in)
1 SHB010 4.5
Pull to
Std
C
Lift
(ft)
Lift
1
Load
(lbs)
64
2 SHB020 5.7 58
3 SHB030 6.5 74 8.0 x 2 385 395 3.1
5 SHB050 7.7 90 3.94 to 8.03 9.0 x 2 655 665 3.7
8 SHB080
10 SHB100 96
1
Special lengths of load and hand chain available upon request.
2
Due to wheelbase length, the SHB cannot negotiate a curve.
3
Weights are for standard flange width.
10.0
20
N/A
74
Flange Width Adjustability
B
(in)
2
Standard Option
Load Chain Dia.
(mm) x Chain Fall
Lines
Net
Weight3
(lbs)
Shipping
Weight
Approx.
(lbs)
2.28 to 6.42 6.43 to 12.00 5.0 x 2 166 176 2.0
3.23 to 8.03
8.04 to 12.00
7.1 x 2 271 281 2.8
5.50 to 8.66 8.67 to 12.00 9.0 x 4 858 868 6.1
Weight for
Add’l.
One ft
of Lift
(lbs)
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2.2 Dimensions
Table 2-2 SHB Trolley Hoist Dimensions
Cap.
Product
(Tons)
Code
1 SHB010 8.0 13.5 19.3 7.9 7.0 19.3 1.1 4.17 2.80 1.0 4.5 8.7 5.9 11.4 14.6 1.8 B-1.6 1.22
2 SHB020 9.6 15.7
3 SHB030 11.6 18.3 9.5 8.1 1.7 5.83 3.94 1.3 7.0 10.6 8.7 15.4 18.3 2.4 B-2.2 1.73
5 SHB050 13.8 21.3 10.5 8.8 1.8 6.65 4.65 1.4 8.8 11.9 10.4 17.9 19.5 2.8 B-2.9 2.17 15.4
8 SHB080
10 SHB100
b1
b2
(in)
(in) d (ft)
15.5 23.1 11.4 8.5 2.4 7.29 6.10 1.3 10.5 13.2 11.8 19.4 19.6 3.3 B-3.5 2.76 8.43 16.5
19.0
e1
e2
(in)
(in) f (in) g (in) h (in) i (in) j (in) k (in) m (in)
8.9 7.6
1.4 5.00 3.35 1.2 6.6 9.9 7.1 13.2 17.3 2.1 B-2.0 1.42 11.4
19.0
n1
n2
(in)
(in) q (in) r (in) s (in) t (in) u (in) v (in)
6.02
7.20
9.6
12.8
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Table 2-3 Bottom Hook Dimension*
B = Bottom Hook
Units = inch (mm)
Cap.
(Tons)
1 SHB010 1.0 (26) 0.6 (16) 0.9 (22) 0.6 (16) 1.7 (43) 1.1 (29)
2 SHB020 1.4 (36) 0.9 (22) 1.2 (30) 0.9 (22) 2.0 (50) 1.4 (36)
3 SHB030 1.8 (45) 1.1 (27) 1.5 (38) 1.1 (27) 2.2 (56) 1.7 (43)
5 SHB050 2.2 (56) 1.4 (35) 1.9 (48) 1.4 (35) 2.5 (63) 1.8 (47)
8 SHB080 3.3 (83) 2.2 (55) 2.9 (73) 1.9 (48) 3.3 (85) 2.4 (62)
10 SHB100 3.3 (83) 2.2 (55) 2.9 (73) 1.9 (48) 3.3 (85) 2.4 (62)
*Refer to Section 5.7 for inspection dimensions and limits.
Product
Code
a b c d e g
2.3 Optional Equipment
2.3.1 Optional Chain Containers
Chain containers are sized based on the capacity and lift of the hoist. The containers a re
constructed from vinyl coated canvas with a st eel frame on top. Th e containers are prep ared
differently depending on the host model. See Harrington Hoists, Inc. document EDOC0154 for
sizing information.
Figure 2-1 SHB Canvas Chain
Container
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3.0 Preoperational Procedures
3.1 Trolley Adjustment
3.1.1
3.1.2 To adjust the Upper Suspension Shaft refere nce Figure 3-1 and Table 3-2. Proceed with the following
NOTICE
removing adjusting spacers to fit a variety of beam flanges. Adj ustments must be m ade to the Upper
Suspension Shaft and to the Lower Suspension Shaft.
instructions:
1. Remove all of the suspension shaft bolts.
2. Shift both the handwheel (Si de Plate G) an d manual chain hoi st (Side Plate S) colla rs to the
appropriate hole positions accordin g to the selecte d beam width. Reinse rt the appropriate num ber
of inner spacers for the desired flange width a s indicated in Ta ble 3-2.
3. “Inner” means betwee n the side plates an d “outer” mea ns outside of t he side plates.
4. For designations such as “X + Y”, “X” i s on the trolley hand wheel side and “Y” is on t he hoist side.
Before use, the trolley can be adjusted in increments of 1/8” by simply inserting or
Figure 3-1 Trolley Side Plate Assembly
3.1.3 To adjust the Lower Suspension Shaft refere nce Figure 3-1 and Table 3-3. Proceed with the following
instructions:
1. Remove all of the lower suspension shaft pins.
2. To make the adjustment, rep lace the inner and outer coll ars as shown in Figure 3-1.
3. Table 3-3 provides the spacer arrangement information. Take note of the number of spacers
on the “inner” side.
4. “Inner” means between the suspender “B’s”, and “outer” means outside of the suspender “B’ s”.
5. For designations such as “X + Y”, “X” i s on the trolley hand wheel side and “Y” is on t he hoist
(CB) side.
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12
Table 3-2 Number of Adjusting Spacers - Upper Suspension S haft
Beam Flange
Width
Cap
Spacer
(Ton)
Type
Thin
Thick
1
Fixing
C Inner 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Thin
2
Thick
Fixing
Thin
3
Thick
Fixing
Thin
5
Thick
Fixing
Thin
8
&
Thick
10
Fixing
(in)
5
2
1
2
1
2
7
5
2
2
8
3
8
9
1
3
3
4
16
15
7
3
3
16
8
3
4
16
16
7
4
4
15
11
4
4
16
5
16
5
3
5
16
3
5
16
5
8
5
1
5
2
7
5
5
8
8
3
6
6
(mm) 58 64 66 73 76 82 91 98 100 102 106 113 119 125 127 131 135 137 140 143 150 153 157 160 163
Inner 1 3 0 2 3 1 0 2 2 3 0 3 1 2 3 0 2 2 3 0 2 3 1 2 3
Outer 1+3 1+1 1+4 1+2 1+1 1+3 1+4 1+2 1+2 1+1 1+4 1+1 1+3 1+2 1+1 1+4 1+2 1+2 1+1 1+4 1+2 0+2 2+2 1+2 1+1
Inner 1 1 2 2 2 3 4 4 4 4 1 1 2 2 2 3 3 3 3 4 4 4 5 5 5
Outer 1+3 1+3 1+2 1+2 1+2 1+1 1+0 1+0 1+0 1+0 1+3 1+3 1+2 1+2 1+2 1+1 1+1 1+1 1+1 1+0 1+0 1+0 0+0 0+0 0+0
Inner 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Outer 0+1 0+1 0+1 0+1 0+1 0+1 0+1 0+1 0+1 0+1 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Inner
5 3 6 6 3 4 6 4 6 3 4 5 6 3 4 6 3 4 5 6
Outer 3+2 3+4 3+1 3+1 3+4 3+3 3+1 3+3 3+1 3+4 3+3 3+2 3+1 3+4 3+3 3+1 3+4 3+3 3+2 3+1
Inner
1 2 2 2 0 0 0 1 1 2 2 2 2 0 0 0 1 1 1 1
Outer 1+2 1+1 1+1 1+1 1+3 1+3 1+3 1+2 1+2 1+1 1+1 1+1 1+1 1+3 1+3 1+3 1+2 1+2 1+2 1+2
Inner
2 2 2 2 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4
Outer 0+2 0+2 0+2 0+2 0+1 0+1 0+1 0+1 0+1 0+1 0+1 0+1 0+1 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Inner
6 4 6 7 4 5 7 5 7 4 5 6 7 4 5 7 4 5 6 7
Outer 3+2 3+4 3+2 3+1 3+4 3+3 3+1 3+3 3+1 3+4 3+3 3+2 3+1 3+4 3+3 3+1 3+4 3+3 3+2 3+1
Inner
1 2 2 2 3 3 3 1 1 2 2 2 2 3 3 3 1 1 1 1
Outer 1+2 1+1 1+1 1+1 1+0 1+0 1+0 1+2 1+2 1+1 1+1 1+1 1+1 1+0 1+0 1+0 1+2 1+2 1+2 1+2
Inner
2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 4 4 4 4
Outer 0+2 0+2 0+2 0+2 0+2 0+2 0+2 0+1 0+1 0+1 0+1 0+1 0+1 0+1 0+1 0+1 0+0 0+0 0+0 0+0
Inner
2 2 3 2 3 5 2 3 5 5 2 3 5 2 4 5 2
Outer 3+4 3+4 3+3 3+4 3+3 3+1 3+4 3+3 3+1 3+1 3+4 3+3 3+1 3+4 3+2 3+1 3+4
Inner
10 10 10 11 11 11 12 12 12 12 13 13 13 14 14 14 15
Outer 1+6 1+6 1+6 1+5 1+5 1+5 1+4 1+4 1+4 1+4 1+3 1+3 1+3 1+2 1+2 1+2 1+1
Inner
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Outer 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Inner
3 4 3 4 5 6 3
Outer 4+4 4+3 4+4 4+3 4+2 4+1 4+4
Inner
2 2 3 3 3 3 4
Outer 1+4 1+4 1+3 1+3 1+3 1+3 1+2
Inner
Outer 0+0 0+0 0+0 0+0 0+0 0+0 0+0
3 3 3 3 3 3 3
16
5
7
6
6
16
16
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6
Table 3-2 Number of Adjusting Spacer s - Upper Suspen sion Shaft ( Continued )
Beam Flange
Width
Cap
Spacer
(Ton)
1
(in)
(mm) 170 175 178 180 184 200 203 215 220 229 232 250 254 257 260 264 267 279 283 286 289 295 298 302 305
Type
Inner 9 7 8 9 6 7 8 8 9 8 9 7 8 9 6 8 8 8 3 7 8 9 6 8 9
Thin
Outer 1+1 1+3 1+2 1+1 1+4 1+3 1+2 1+2 1+1 1+2 1+1 1+3 1+2 1+1 1+4 1+2 1+2 1+2 1+1 1+3 1+2 1+1 4+1 2+1 1+1
Inner 0 1 1 1 2 3 3 0 0 1 1 3 3 3 4 4 4 5 5 6 6 6 7 7 7
Thick
Outer 1+6 1+5 1+5 1+5 1+4 1+3 1+3 1+6 1+6 1+5 1+5 1+3 1+3 1+3 1+2 1+2 1+2 1+1 1+1 1+0 1+0 1+0 0+0 0+0 0+0
Inner 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
Fixing
Outer 0+1 0+1 0+1 0+1 0+1 0+1 0+1 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
C Inner 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Inner 5 6 3 4 5 6 7 3 4 3 4 6 3 4 5 3 4 3 5 6 7 8 5 7 8
Thin
Outer 3+2 3+1 3+4 3+3 3+2 3+1 2+1 3+4 3+3 3+4 3+3 3+1 3+4 3+3 3+2 3+4 3+3 3+4 3+2 3+1 2+1 1+1 4+1 2+1 1+1
2
13
3
5
8
&
10
Inner 2 2 3 3 3 4 4 0 0 1 1 2 3 3 3 4 4 5 5 5 5 5 6 6 6
Thick
Outer 1+1 1+1 1+0 1+0 1+0 0+0 0+0 1+5 1+5 1+4 1+4 1+3 1+2 1+2 1+2 1+1 1+1 1+0 1+0 1+0 1+0 1+0 0+0 0+0 0+0
Inner 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
Fixing
Outer 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Inner 5 7 4 5 6 7 8 4 5 4 5 7 4 5 6 4 5 4 6 7 8 9 6 8 9
Thin
Outer 3+3 3+1 3+4 3+3 3+2 3+1 2+1 3+4 3+3 3+4 3+3 3+1 3+4 3+3 3+2 3+4 3+3 3+4 3+2 3+1 2+1 1+1 4+1 2+1 1+1
Inner 2 2 3 3 3 4 4 0 0 1 1 2 3 3 3 6 4 5 5 5 5 5 6 6 6
Thick
Outer 1+1 1+1 1+0 1+0 1+0 0+0 0+0 1+5 1+5 1+4 1+4 1+3 1+2 1+2 1+2 1+1 1+1 1+0 1+0 1+0 1+0 1+0 0+0 0+0 0+0
Inner 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 4 6 6 6 6 6 6 6 6 6
Fixing
Outer 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Inner 4 5 2 3 4 5 6 2 3 2 3 5 2 3 4 2 3 2 4 5 6 7 4 6 7
Thin
Outer 3+2 3+1 3+4 3+3 3+2 3+1 2+1 3+4 3+3 3+4 3+3 3+1 3+4 3+3 3+2 3+4 3+3 3+4 3+2 3+1 2+1 2+1 4+1 2+1 1+1
Inner 15 15 16 16 16 17 17 19 19 20 20 21 22 22 22 23 23 24 24 24 24 24 25 25 25
Thick
Outer 1+1 1+1 1+0 1+0 1+0 0+0 0+0 1+5 1+5 1+4 1+4 1+3 1+2 1+2 1+2 1+1 1+1 1+0 1+0 1+0 1+0 1+0 0+0 0+0 0+0
Inner 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Fixing
Outer 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Inner 5 3 4 4 5 7 8 7 9 3 4 1 3 4 1 2 3 3 4 5 6 4 5 6 7
Thin
Outer 4+2 4+4 4+3 4+3 4+2 3+1 2+1 3+1 1+1 4+2 4+1 4+4 4+2 4+1 4+4 4+3 4+2 4+2 4+1 3+1 2+1 4+1 3+1 2+1 1+1
Inner 4 5 5 5 5 6 6 7 7 0 0 2 2 2 3 3 3 4 4 4 4 5 5 5 5
Thick
Outer 1+2 1+1 1+1 1+1 1+1 1+0 1+0 0+0 0+0 1+4 1+4 1+2 1+2 1+2 1+1 1+1 1+1 1+0 1+0 1+0 1+0 0+0 0+0 0+0 0+0
Inner 3 3 3 3 3 3 3 3 3 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
Fixing
Outer 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
7
11
6
6
16
8
1
7
7
16
7
1
7
7
8
4
7
11
8
8
8
8
9
1
7
1
9
9
8
8
10
1
10
10
8
3
1
10
4
1
10
8
5
3
1
11
11
2
11
8
3
1
11
11
8
4
8
7
11
11
4
12
8
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6
14
Beam Flange
Width
Cap
Spacer
(Ton)
Type
Thin
1
Thick
Fixing
Thin
2
Thick
Fixing
Thin
3
Thick
Fixing
Thin
5
Thick
Fixing
Thin
8
&
Thick
10
Fixing
Table 3-3 Number of Adjusting Spacers – Lo wer Suspension Shaft
(in)
5
2
1
2
1
2
7
5
2
2
8
3
8
9
1
3
3
4
16
15
7
3
3
16
8
3
4
16
16
7
4
4
15
11
4
4
16
5
16
5
3
5
16
3
5
16
5
8
5
1
5
2
7
5
5
8
8
(mm) 58 64 66 73 76 82 91 98 100 102 106 113 119 125 127 131 135 137 140 143 150 153 157 160 163
Inner 1+2 2+3 3+3 0+4 0+1 1+2 3+3 0+4 0+4 0+1 1+1 2+3 3+4 0+4 0+1 1+1 2+2 2+2 2+3 3+3 4+4 4+5 5+6 6+6 6+7
Outer 6+6 6+4 6+3 6+5 6+8 6+6 4+5 7+4 7+4 7+7 6+7 5+5 4+4 7+4 7+7 6+7 5+6 5+6 5+5 4+5 3+4 3+3 2+2 1+2 1+1
Inner 0+0 0+0 0+0 1+0 1+1 1+1 1+1 2+1 2+1 2+2 2+2 2+2 2+2 3+2 3+3 3+3 3+3 3+3 3+3 3+3 3+3 3+3 3+3 3+3 3+3
Outer 2+4 2+4 2+4 2+3 2+2 2+2 2+2 1+2 1+2 1+1 1+1 1+1 1+1 0+1 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Inner 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Outer 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Inner
2+1 3+2 4+4 4+4 5+4 5+5 2+2 3+3 4+4 5+4 5+5 2+5 2+2 3+2 3+3 4+4 5+4 5+5 2+5 2+2
Outer 4+5 3+4 2+2 2+2 1+2 1+1 4+4 3+3 2+2 1+2 1+1 4+1 4+4 3+4 3+3 2+2 1+2 1+1 4+1 4+4
Inner
1+1 1+1 1+1 1+1 1+1 1+1 2+2 2+2 2+2 2+2 2+2 3+2 3+3 3+3 3+3 3+3 3+3 3+3 4+3 4+4
Outer 4+4 4+4 4+4 4+4 4+4 4+4 3+3 3+3 3+3 3+3 3+3 2+3 2+2 2+2 2+2 2+2 2+2 2+2 1+2 1+1
Inner
0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Outer 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Inner
2+1 3+2 4+3 4+0 5+0 5+1 2+2 3+3 4+0 5+0 5+1 2+1 2+2 3+2 3+3 4+0 5+0 5+1 2+1 2+2
Outer 4+5 3+4 2+3 2+6 1+6 1+5 4+4 3+3 2+6 1+6 1+5 4+5 4+4 3+4 3+3 2+6 1+6 1+5 4+5 4+4
Inner
0+0 0+0 0+0 0+1 0+1 0+1 1+1 1+1 1+2 1+2 1+2 2+2 2+2 2+2 2+2 2+3 2+3 2+3 3+3 3+3
Outer 4+4 4+4 4+4 4+3 4+3 4+3 3+3 3+3 3+2 3+2 3+2 2+2 2+2 2+2 2+2 2+1 2+1 2+1 1+1 1+1
Inner
0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Outer 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Inner
0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+1 1+2 1+2 2+2 2+3 3+4 4+4 1+5 1+6 2+6
Outer 5+6 5+6 5+6 5+6 5+6 5+6 5+6 5+5 4+4 4+4 3+4 3+3 2+2 1+2 4+1 4+0 3+0
Inner
0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 1+0 1+0 1+0
Outer 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 1+2 1+2 1+2
Inner
0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Outer 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Inner
3+2 3+2 4+4 5+4 5+5 6+5 6+6
Outer 5+6 5+6 4+4 3+4 3+3 2+3 2+2
Inner
0+0 0+0 0+0 0+0 0+0 0+0 0+0
Outer 2+2 2+2 2+2 2+2 2+2 2+2 2+2
Inner
Outer 0+0 0+0 0+0 0+0 0+0 0+0 0+0
0+0 0+0 0+0 0+0 0+0 0+0 0+0
3
5
6
6
6
16
16
7
6
16
Page 15
6
15
Beam Flange
Width
Cap
Spacer
(Ton)
Type
Thin
1
Thick
Fixing
Thin
2
Thick
Fixing
Thin
3
Thick
Fixing
Thin
5
Thick
Fixing
Thin
8
Thick
&
10
Fixing
Table 3-3 Number of Adjusting Spacers – Lo wer Suspension Shaft
(in)
7
11
6
6
16
8
1
7
7
16
7
1
7
7
8
4
7
11
8
8
8
8
9
1
(mm) 170 175 178 180 184 200 203 215 220 229 232 250 254 257 260 264 267 279 283 286 289 295 298 302 305
Inner 3+4 4+1 5+1 5+2 2+2 4+1 5+1 3+3 3+4 5+5 5+6 4+5 5+5 5+6 2+6 3+3 3+3 5+5 2+6 2+3 3+3 3+4 4+4 5+5 5+6
Outer 5+1 5+3 5+2 5+1 5+4 5+3 5+2 5+2 5+1 1+2 1+1 2+2 1+2 1+1 4+1 3+4 3+4 1+2 4+1 4+4 3+4 3+3 2+3 1+2 1+1
Inner 0+0 0+1 0+1 0+1 1+1 1+2 1+2 2+2 2+2 2+2 2+2 3+3 3+3 3+3 4+3 4+4 4+4 4+4 5+4 5+5 5+5 5+5 5+5 5+5 5+5
Outer 2+8 2+7 2+7 2+7 2+6 2+5 2+5 2+4 2+4 3+3 3+3 2+2 2+2 2+2 1+2 1+1 1+1 1+1 0+1 0+0 0+0 0+0 0+0 0+0 0+0
Inner 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1
Outer 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Inner 4+3 4+4 5+4 5+5 2+5 4+4 5+4 2+3 3+3 4+5 5+5 4+4 4+5 5+5 5+2 2+3 3+3 4+5 5+2 2+2 2+3 3+3 3+4 4+5 5+5
Outer 2+3 2+2 1+2 1+1 4+1 2+2 1+2 4+3 3+3 2+1 1+1 2+2 2+1 1+1 1+4 4+3 3+3 2+1 1+4 4+4 4+3 3+3 3+2 2+1 1+1
Inner 4+4 4+4 4+4 4+4 5+4 5+5 5+5 0+0 0+0 0+0 0+0 1+1 1+1 1+1 1+2 2+2 2+2 2+2 2+3 3+3 3+3 3+3 3+3 3+3 3+3
Outer 1+1 1+1 1+1 1+1 0+1 0+0 0+0 3+3 3+3 3+3 3+3 2+2 2+2 2+2 2+1 1+1 1+1 1+1 1+0 0+0 0+0 0+0 0+0 0+0 0+0
Inner 0+0 0+0 0+0 0+0 0+0 0+0 0+0 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2
Outer 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Inner 3+3 4+0 5+0 5+1 2+1 4+4 5+4 3+2 3+3 5+0 5+1 4+0 5+0 5+1 2+1 3+2 3+3 4+5 2+1 2+2 3+2 3+3 4+3 5+4 5+5
Outer 3+3 2+6 1+6 1+5 4+5 2+2 1+2 3+4 3+3 1+6 1+5 2+6 1+6 1+5 4+5 3+4 3+3 2+1 4+5 4+4 3+4 3+3 2+3 1+2 1+1
Inner 3+3 3+4 3+4 3+4 4+4 4+4 4+4 2+2 2+2 2+0 2+0 0+1 0+1 0+1 1+1 1+1 1+1 1+1 2+2 2+2 2+2 2+2 2+2 2+2 2+2
Outer 1+1 1+0 1+0 1+0 0+0 0+0 0+0 0+0 0+0 0+2 0+2 2+1 2+1 2+1 1+1 1+1 1+1 1+1 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Inner 0+0 0+0 0+0 0+0 0+0 0+0 0+0 2+2 1+1 1+2 1+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2
Outer 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 1+1 1+0 1+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Inner 3+3 3+4 4+4 4+5 1+5 3+4 4+4 2+6 2+3 4+4 4+5 3+4 4+4 4+5 1+5 2+6 2+3 4+4 1+5 1+6 2+6 2+3 3+3 4+4 4+5
Outer 2+3 2+2 1+2 1+1 4+1 2+2 1+2 3+0 3+3 1+2 1+1 2+2 1+2 1+1 4+1 3+0 3+3 1+2 4+1 4+0 3+0 3+3 2+3 1+2 1+1
Inner 1+1 1+1 1+1 1+1 2+1 2+2 2+2 3+2 3+3 3+3 3+3 4+4 4+4 4+4 5+4 5+4 5+5 5+5 6+5 6+5 6+5 6+6 6+6 6+6 6+6
Outer 1+1 1+1 1+1 1+1 0+1 0+0 0+0 3+4 3+3 3+3 3+3 2+2 2+2 2+2 1+2 1+2 1+1 1+1 0+1 0+1 0+1 0+0 0+0 0+0 0+0
Inner 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Outer 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Inner 3+7 4+4 5+4 5+4 5+5 4+4 5+4 6+6 7+7 0+5 1+5 3+4 0+5 1+5 1+2 2+2 2+3 0+5 1+5 1+2 2+2 3+3 3+4 4+4 4+5
Outer 5+1 4+4 3+4 3+4 3+3 4+4 3+4 2+2 1+1 5+1 4+1 2+2 5+1 4+1 4+4 3+4 3+3 5+1 4+1 4+4 3+4 2+3 2+2 1+2 1+1
Inner 1+0 1+1 1+1 1+1 1+1 2+2 2+2 2+2 2+2 4+3 4+3 4+4 5+4 5+4 5+5 5+5 5+5 6+5 6+5 6+6 6+6 6+6 6+6 6+6 6+6
Outer 1+2 1+1 1+1 1+1 1+1 0+0 0+0 0+0 0+0 2+3 2+3 2+2 1+2 1+2 1+1 1+1 1+1 0+1 0+1 0+0 0+0 0+0 0+0 0+0 0+0
Inner 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
Outer 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0 0+0
7
1
9
9
8
8
10
1
10
10
8
3
1
10
4
1
10
8
2
11
1
11
1
11
8
4
5
3
3
11
11
8
8
7
11
11
4
12
8
Page 16
3.2 Chain
3.2.1
WARNING
Make sure the bottom hook is not capsized. See Figure 3-2 and Figure 3-3. Correct all chain
irregularities before conducting the first trolley hoist opera tion.
Verify that the load chain is not twisted o r tangled prior to operating the hoist.
Figure 3-2 Twist in Load Chain – Double Fall M odel
Figure 3-3 Capsized Hook and Chain – Double Fall M odel
3.2.2 Optional Canvas Chain Container - When t he optional ca nvas chain containe r is selected, fully unfold
and install it on the hoist body as shown in Figure 3-4. The free end of the chain i s not attached to the
hoist body and the chain stopper is inst alled on the third l ink from the f ree end. To place t he chain in to
the chain container, feed the free end of th e chain into the container. Take care to avoid t wisting or
tangling the chain. NEVER put all the chain into the container at once. Lumped or twisted chain m ay
stop the hoist during lifting and lowering.
16
Page 17
3.2.3
CAUTION
stored in the container. The amount of chain the container must hold i s equal to the lift on th e hoist.
DO NOT use a chain container with a storage capacity less than the lif t length on the hoi st.
Each chain container indicates the maximum lengt h of the load chain that can be
Canvas Chain Container
Figure 3-4 Attachment of Optional Canvas Chain Container to Hoist Body
3.2.4 When using an optional steel chain container, refer to the assembly dra wing and instructi ons provided
with the container for correct assembly and attachment.
3.3 Installation of Trolley Hoist onto Beam
3.3.1 Assemble and adjust the trolley hoist before attempting to install it on t he beam.
3.3.2 Preferred Method – Sliding the trolley hoist onto th e traversing beam f rom the beam end is the most
convenient and recommended method. If the trolley hoist can be mounted from the e nd of the beam
then: Remove the trolley end-stop from the beam and set the trolley hoist on the b eam from the end.
Securely re-install the trolley end stop on the beam. See Figure 3-5.
17
Page 18
Figure 3-5 Mounting Trolley Hoist on Beam End
3.3.3 Optional Method for the Trolley Hoist – If the trolley hoist cannot be mounte d from the end of the be am,
complete the installation as follows:
1) Remove the Shaft Stopper Pin from Suspension Shaft (See Figure 3-6).
2) If possible remove the outside Adjusting spacers and Reinsert the Shaft Stopp er Pin. Spread the
trolley side plates apart.
3) Lift the trolley onto the beam so that Side Plate G (handw heel side) re sts on the beam's flang e.
4) Hold Side Plate G securely so that it does not come off the beam. Then push Side Plate S (hoist
side) onto the beam so that all four wheels rest on the be am's flange.
5) Replace the Outside Adjusting Spac ers and the Shaft Stopper Pi n. Insert Split Pin, bend the Split
Pin securely.
Figure 3-6 Mounting Trolley Hoist by Disasse mbly
18
Page 19
3.4 Preoperational Checks and Trial Operation
3.4.1
WARNING
Confirm the adequacy of the rated capacity for all slings, chain s, wire ropes and all
other lifting attachments before use. Inspect all load suspension m embers for da mage prior to us e and
replace or repair all damaged parts.
3.4.2
WARNING
Verify and correct all chain irregularities prior to operating the trolley hoist. Refer to
Section 3.1.
3.4.3 Measure and record the “k” dimension of the hook on the troll ey hoist. See Tabl e 5-4 under Section 5,
“Inspection”.
3.4.4 Record the trolley hoist's Code, Lot and Serial Number (from the n ame plate on the h oist; see Section
9) in the space provided on the cover of this manual.
3.4.5 Ensure that the trolley hoist is properly installed on the beam, and stops fo r the trolley hoi st are correctly
positioned and securely installed on the beam.
3.4.6 Ensure that all nuts, bolts and split pins (cotter pins) are suffici ently fastened.
3.4.7 Confirm proper operation.
Before operating read and become familiar with Section 4 - Operation.
Before operating ensure that the trolley hoist meets the Inspection, T esting and Mai ntenance
requirements of ANSI/ASME B30.16.
Before operating ensure that nothing will interfere with the full range of the trolley hoist ’s operation.
3.4.8 Proceed with trial operation to confirm proper ope ration.
Operate the trolley hoist though it's full range of motion. Make su re the trolley hoi st runs smoot hly
and does not bind.
Perform inspections per Section 5.3, “Frequent Inspections”.
19
Page 20
4.0 Operation
4.1 Introduction
DANGER
DO NOT
WALK UNDER A SUSPENDED LOAD
WARNING
HOIST OPERATORS SH ALL BE REQUIRED TO READ THE OPERATION SECTION OF THIS MANUAL, THE
WARNINGS CONTAINED IN THIS MANUAL, INSTRUCTION AND WARNING LABELS ON THE HOIST OR
LIFTING SYSTEM, AND THE OPERATION SECTIONS OF ANSI/ASME B30.16 and ANSI/ASME B30.10. THE
OPERATOR SHALL ALSO BE REQUIRED TO BE FAMILIAR WITH THE HOIST AND HOIST CONTROLS
BEFORE BEING AUTHORIZED TO OPERATE THE HOIST OR LIFTING SYSTEM.
HOIST OPERATORS SHOULD BE TRAINED IN PROPER RIGGING PROCEDURES FOR THE ATTACHMENT
OF LOADS TO THE HOIST HOOK.
HOIST OPERATORS SHOULD BE TRAINED TO BE AWARE OF POTENTIAL MALFUNCTIONS OF THE
EQUIPMENT THAT REQUIRE ADJUSTMENT OR REPAIR, AND TO BE INSTRUCTED TO STOP OPERATION
IF SUCH MALFUNCTIONS OCCUR, AND TO IMMEDIATELY ADVISE THEIR SUPERVISOR SO CORRECTIVE
ACTION CAN BE TAKEN.
HOIST OPERATORS SHOULD HAVE NORMAL DEPTH PERCEPTION, FIELD OF VISION, REACTION TIME,
MANUAL DEXTERITY, AND COORDINATION.
HOIST OPERATORS SHOULD NOT
PHYSICAL CONTROL, PHYSICAL DEFECTS, OR EMOTIONAL INSTABILITY THAT COULD RESULT IN
ACTIONS OF THE OPERATOR BEING A HAZARD TO THE OPERATOR OR TO OTHERS.
HOIST OPERATORS SHOULD NOT
INFLUENCE OF ALCOHOL, DRUGS, OR MEDICATION.
HAVE A HISTORY OF OR BE PRONE TO SEIZURES, LOSS OF
OPERATE A HOIST OR LIFTING SYSTEM WHEN UNDER THE
NOTICE
• Read ANSI/ASME B30.16 and ANSI/ASME B30.10.
• Read the hoist manufacturer’s Operating and Mai ntenance Instructi ons.
• Read all labels attached to equipment.
20
Page 21
The operation of a hoist involves more than activating the hoist’s controls. Per the ANSI/ASME B30 standards, the use
of a hoist is subject to certain hazards that cannot be mitigated by engineered features, but only by the exercise of
intelligence, care, common sense, and expe rience in anticipating the effects and results of activating the hoist’s controls.
Use this guidance in conjunction with other warnings, cautions, and notices in this manual to govern the operation and
use of your hoist.
4.2 Shall’s and Shall Not’s for Operation
Improper operation of a hoist can create a potentially hazar dous
situation which, if not avoided, could result in death
and substantial property damage. To avoid such a potentially
hazardous situation THE OPERATOR SHALL:
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
lift more than rated load for the hoist.
use damaged hoist or hoist that is not working
properly.
use hoist with twisted, kinked, damaged, or
worn chain.
use hoist if the bottom hook is capsi zed
(multiple fall hoists - see Section 3.1).
use the hoist to lift, support, or transport
people.
lift loads over people.
apply load unless load chain is prope rly
seated in the load sheave (and idle sheave for h oist
with multiple chain falls).
use the hoist in such a way that could result in
shock or impact loads being applie d to the hoist.
attempt to lengthen the load chain or repair
damaged load chain.
operate hoist when it is restricted from forming
a straight line from hook to hook in the direction of
loading.
use load chain as a sling or wrap load chain
around load.
apply load if binding prevents equal loading
on all load-supporting chains.
operate beyond the limits of the load chain
travel.
support load on hook tip unless hook is
designed for tip loading.
use in a way that causes either hook to be
side-loaded.
WARNING
• NOT
unless specific precautions have been taken.
• NOT
electrical or welding ground.
• NOT
live welding electrode.
• NOT
• NOT
or decals are missing or illegible.
• Be familiar with operating controls, procedures, and
warnings.
• Make sure the unit is securely attached to a
suitable support before applying l oad.
• Make sure load slings or other approved singl e
attachments are properly sized, rigged, and seated
in the hook saddle.
• Take up slack caref ully - mak e sure load is
balanced and load-holding action is secu re before
continuing.
• Make sure all persons stay clear of the supported
load.
• Protect the hoist’s load chain from weld splatter or
other damaging contaminants.
• Report Malfunctions or unusual performances
(including unusual noises) of the h oist and rem ove
the hoist from service until the malfunction or
unusual performance is resolved.
• Warn personnel before lifting or m oving a load.
• Warn personnel of an approaching load.
or serious injury,
leave load supported by the hoist unattended
allow the chain, or hook to be used as an
allow the chain, or hook to be touched by a
remove or obscure the warnings on the hoist.
operate a hoist on which the safety placa rds
21
Page 22
CAUTION
Improper operation of a hoist can create a potentially hazar dous
situation which, if not avoided, could result in minor
, or property damage. To avoid such a potentially hazardous
injury
situation THE OPERATOR SHALL:
• Maintain a firm footing or be otherwise secu red
when operating the hoist.
• Check brake function by tensioning the hoist prior
to each lift operation.
• Use hook latches. Latches are to retain slings,
chains, etc. under slack conditions only.
• Make sure the hook latche s are closed a nd not
supporting any parts of the load.
• Make sure the load is free to move and will clea r all
obstructions.
• Avoid swinging the load or hook.
• Make sure hook travel is i n the same di rection as
shown on controls.
• Inspect the hoist regularly, replace damaged or
or moderate
worn parts, and keep appropriate records of
maintenance.
• Use the hoist manufacturer’s recommended parts
when repairing the unit.
• Lubricate load chain per hoi st manufacture r’s
recommendations.
• NOT
• NOT
• NOT
• NOT
use the hoist load limiting or warning device to
measure load.
allow your attention to be diverted fro m
operating the hoist.
allow the hoist to be subjected to sharp
contact with other hoists, structures, or object s
through misuse.
adjust or repair the hoist unless qualified to
perform such adjustments or repair.
4.3 Hoist Operation
1) Face the Hoist hand chain wheel side of th e trolley hoist.
2) To raise the load, pull Hoist hand chain cl ockwise.
3) To lower the load, pull Hoist hand chain counterclo ckwise.
NOTE: The clicking sound of the pawl wh en a load is bei ng raised indicate s normal operati on.
4) Reference Table 4-1 and “Owner’s Ma nual for Manual Chain Hoist CB Seri es Model M3 1/2 Ton through
20 Ton Capacity” for further hoist information.
Table 4-1 SHB to CB Cross Reference
Cap.
(Tons)
1 SHB010 CB005
2 SHB020 CB015
3 SHB030 CB020
5 SHB050 CB025
8 SHB080 CB100
10 SHB100 CB100
SHB Product
Code
CB Product
Code
22
Page 23
4.4 Trolley Operation
1) For Plain Trolley, movement is controlled by pushing/p ulling on the load or the hook of the atta ched hoist.
2) For Geared Trolley, when facing Trolley hand chain whee l:
Pull down on the right side of Trolley hand chain (Clockwise Rotation) to move th e Trolley left.
Pull down on the left side of Trolley hand chain (Counterclockwise Rotation ) to move the Trolley ri ght.
3)
CAUTION
Avoid collisions with the en d stops o r other Trolleys. Damage may result.
23
Page 24
5.0 Inspection
5.1 General
5.1.1 The inspection procedure herein is based on ANSI/ASME B30.16. The following definitions are from
ANSI/ASME B30.16 and pertain to the inspection procedure below.
Designated Person – a person selected o r assigned as being competent to p erform the spe cific
duties to which he/she is assigned.
Qualified Person – a person who, by possession of a re cognized degree or certificat e of
professional standing, or who, by extensive knowled ge, training, and ex perience, has succe ssfully
demonstrated the ability to solve or resolve problems relating to the subject matter and work.
Normal Service – that distributed service whi ch involves ope ration with randomly dist ributed loads
within the rated load limit, or uniform loads less than 65% of rated load for not more than 15% of
the time.
Heavy Service – that service which involves operation within the rated load lim it which exceeds
normal service.
Severe Service – that service which involves n ormal or heavy se rvice with abno rmal operati ng
conditions.
5.2 Inspection Classification
5.2.1 Initial Inspection – prior to initial use, all new, altered, or modifi ed hoists shall be inspect ed by a
designated person to ensure compliance with the applicable pr ovisions of this manual.
5.2.2 Inspection Classification – the inspection procedure for hoists in regular service is divided into two
general classifications based upo n the intervals at which i nspection sho uld be perform ed. The intervals
in turn are dependent upon the nature of the criti cal components of the hoist and the deg ree of their
exposure to wear, deterioration, or malfunction. The two general classificati ons are herein designated
as FREQUENT and PERIODIC, with respectiv e intervals betwee n inspections as de fined below.
5.2.3 FREQUENT Inspection – visual examinations by the operato r or other designated perso nnel with
intervals per the following criteria:
Normal service – monthly
Heavy service – weekly to monthly
Severe service – daily to weekly
Special or infrequent service – as reco mmended by a qualified person bef ore and after ea ch
occurrence.
5.2.4 PERIODIC Inspection – visual inspection by a designat ed person with interval s per the followin g
criteria:
Normal service – yearly
Heavy service – semiannually
Severe service – quarterly
Special or infrequent service – as reco mmended by a qua lified person bef ore the first such
occurrence and as directed by the qualified perso n for any subsequ ent occurrences.
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5.3 Frequent Inspection
5.3.1 Inspections should be made on a FREQUENT basis in accordance with Table 5-1, “Frequent
Inspection.” Included in these FREQUENT Inspe ctions are observ ations made during op eration for
any defects or damage that might appear between Periodic Inspections. Evaluation and resolution of
the results of FREQUENT Inspections shall be ma de by a designat ed person such that the hoist is
maintained in safe working condition.
All functional operating mechanisms for p roper operation and adjustment, mal adjustment a nd
unusual sounds.
Hoist braking system for proper operation
Hooks and latches in accordance with ANSI/ASME B30.10
Hook latch operation
Load chain in accordance with Section 5.7
Load chain reeving for compliance with Section 3. 1and 6.1
Hoist support for damage
Connection points between Hoist and Trolley in accordance with ANSI/ASME B30.16
Table 5-1 Frequent Inspection
5.4 Periodic Inspection
5.4.1 Inspections should be made on a PERIODIC basis in a ccordance with Table 5 -2, “Periodic In spection.”
Evaluation and resolution of the results of PERIO DIC Inspe ctions shall be mad e by a designate d
person such that the hoist is maintained in saf e working condition.
5.4.2 For inspections where load suspension parts of the hoist are disassembled, a load test per ANSI/ASME
B30.16 must be performed on the hoist after it is re-a ssembled and pri or to its return to servi ce.
Requirements of frequent inspection.
Evidence of loose bolts, nuts, pins, or rivets.
Evidence of worn, corroded, cracked, or distorted parts such as load blocks, suspension housing,
chain attachments, clevises, yokes, suspension bolt s, shafts, gear s, bearings, pin s, rollers, locking
and clamping devices, wheels, and bumpers.
Evidence of damage to hook retaining nuts or collars and pins, and welds or rivets used to secure
the retaining members.
Evidence of damage or excessive wear of load and idle r sheaves.
Evidence of worn, glazed or oil contaminated friction disks; worn pawl s, cams or ratch et; corroded,
stretched, or broken pawl springs in brake mechanism.
Evidence of damage to supporting structure.
Table 5-2 Periodic Inspection
Function label on hoist for legibility.
Warning label properly attached to the hoist a nd legible (see Se ction 1.2).
End connection of load chain.
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5.5 Occasionally Used Hoists
5.5.1 Trolley-hoists that are used infrequently shall be insp ected as follows prior to placing in service:
Trolley-hoist Idle More Than 1 Month, Less Than 1 Year: Inspect per FREQUENT Inspection
criteria in Section 5.3.
Trolley-hoist Idle More Than 1 Year: Inspect per PERIODIC Inspection criteria in Section 5.4.
5.6 Inspection Records
5.6.1 Dated inspection reports and record s shoul d be maintained at tim e interval s correspo nding to those
that apply for the trolley-hoist’s PERIODIC interv al per Section 5.2. 4. These record s should be st ored
where they are available to personnel involved with the inspection, maintenance, o r operation of the
hoist.
5.6.2 A long range chain inspection program sho uld be established and should inclu de records of
examination of chains removed from service so a relationship can b e establishe d between vi sual
observation and actual condition of the ch ain.
5.7 Inspection Methods and Criteria
5.7.1 This section covers the inspection of specific items. T he list of items in this section i s based on tho se
listed in ANSI/ASME B30.16 for the Frequent and Periodic Inspecti on.
5.7.2 Frequent Inspection - Not intended to involve di sassembly of the hoi st. Disassembly for furth er
inspection would be required if only if frequent inspectio n results so indicate. Di sassembly and furt her
inspection should only be performed by a qualified person trained in the disassembly and re-assembl y
of the hoist.
5.7.3 Periodic Inspection - Disassembly of the hoist is required. Disassembly shoul d only be performed by a
qualified person trained in the disassembly and re-assem bly of the hoist.
5.7.4 In accordance with ANSI/ASME B30.16, these inspections are not intended to involve disassembly of
the trolley. Rather, disassembly for further inspectio n would be required if freq uent or periodi c
inspection results so indicate. Such disassembly and fu rther inspectio n should only be perf ormed by a
qualified person trained in the disassembly and re-assem bly of the trolley.
Table 5-3 Hoist Inspection Methods and Criteria
Item Method Discard Limit/Criteria Action
Functional
operating
mechanisms.
Visual, Auditory Mechanisms should be properly adjusted and
should not produce unusual sounds when
operated. Components should not be deformed,
Repair or replace
as required.
scarred, or show significant wear.
Hook – Stretch Measure The "k" dimension should not be greater th an 1.05
Replace.
times that measured and recorded at the time of
purchase (See Section 3.4). If recorded "k" values
are not available for hooks when new, us e nominal
"k" values from Table 5-4.
Hook – Fretting
wear
Hook – Surface
Condition
Measure The "u" and "t" dimensions should not be less than
discard value listed in Table 5-4.
Visual Should be free of gouges, deep nicks, dents, weld
splatter, and significant corrosion.
Replace.
Replace.
Hook –
Deformation
Visual Should be free of twists and deformations. See
Figure 5-1.
26
Replace.
Page 27
Table 5-3 Hoist Inspection Methods and Criteria
Item Method Discard Limit/Criteria Action
Hook – Bent Shank
or Neck
Visual Shank and neck portions of hook should be free of
deformations.
Hook – Swivel Visual, Function Bearing parts and surfaces should not show
significant wear, and should be free of dirt, grime,
and deformations. Hook should rotate freely with
no roughness. See Figure 5-1.
Hook – Yoke
Assembly
Visual Should be free of significant rust, weld splatter,
nicks, and gouges. Holes should not be elong ated,
fasteners should not be loose, and there should be
no gap between mating parts.
Hook – Idle Sheave
and Shaft (on
Lower Suspension
Shaft)
Visual, Function Pockets of Idle Sheave should be free of significant
wear. Idle Sheave surfaces should be free of ni cks,
gouges, dirt, and grime. Bearing parts and
surfaces of Idle Sheave and Axle should not show
significant wear. Idle Sheave should rotate freely
with no roughness or significant free pl ay.
Hook – Hook
Latches
Visual, Function Latch should not be deformed. Attachment of latch
to hook should not be loose. Latch spring shoul d
not be missing and should not be weak. Latch
movement should not be stiff - when depresse d
and released latch should snap smartly to its close d
position.
Load Chain – Pitch
and Wire Diameter
Measure The "P" dimension should not be greater than
discard value listed in Table 5-5. The "d" dimension
should not be less than discard value list ed in Table
5-5.
Replace.
Clean/lubricate, or
replace as required.
Tighten or replace
as required.
Clean/lubricate, or
replace as required.
Replace.
Replace. Inspect
Load Sheave (and
Idle Sheave for
multiple fall hoists).
Load Chain –
Surface Condition
Visual Should be free of gouges, nicks, dents, weld
splatter, and corrosion. Links should not b e
deformed, and should not show signs of ab rasion.
Surfaces where links bear on one another shou ld
be free of significant wear.
Load Chain –
Lubrication
Visual, Auditory Entire surface of each chain link should be coated
with lubricant and should be free of dirt and grime.
Chain should not emit cracking noise wh en hoisting
a load.
Load Chain –
Reeving
Lifting System –
Components
Visual Chain should be reeved /installed prope rly and free
of twists. Refer to Section 3.2.
Visual, Function Components should not be deformed, sca rred, or
show significant wear.
Load Sheave Visual Pockets of Load Sheave should be clean and f ree
of significant wear.
Hand Wheel Visual Large wear or deformation on the su rface of hand
wheel. The hand wheel touches the cover.
27
Replace.
Clean/lubricate
(see Section 6.0).
Reeve/Install chain
properly.
Replace.
Replace.
Replace.
Page 28
Table 5-3 Hoist Inspection Methods and Criteria
Item Method Discard Limit/Criteria Action
Housing and
Mechanical
Components
Visual, Auditory,
Function
Trolley hoist components including suspensi on
shafts, track wheels, track wheel axles, load blocks,
suspension housing, chain attachment s, clevises,
Replace.
yokes, suspension bolts, shafts, gears, bearings,
stripper, pins, rollers, and bumpers should be free of
cracks, distortion, significant wear, and corrosion.
Evidence of same can be detected visually or via
detection of unusual sounds during operation.
Chain Guide Visual Excessive wear or press mark. Replace.
Bolts, Nuts and
Rivets
Visual, Check
with Proper Tool
Bolts, nuts, snap rings, split pins, and rivets shoul d
not be loose, deformed, or corroded.
Tighten or replace
as required.
Side Plates Visual Must be free of significant deformation Replace.
Track Wheel -
Tread
Visual, Measure Diameter of the inside and outside t read surface
should not be less than the discard value shown in
Replace.
Table 5-6.
Track Wheel - Gear Visual Teeth should not be cracked, damaged, or
Replace.
excessively worn.
Upper Suspension
Shaft
Lower Suspension
Shaft
Visual, Measure Suspension shaft should not be bent. Diameter
should not be worn by 10% or more.
Visual, Measure Suspension shaft should not be bent. Diameter
should not be worn by 10% or more.
Replace.
Replace.
Warning Labels Visual Warning Labels should be affixed to th e hoist (see
Section 1.2) and they should be legible.
Trolley Hoist
Capacity Label
Visual The label that indicates the capacity of the hoi st
should be legible and securely attached to the hoist.
Twisted Hook
Hook Swivel
Figure 5-1 Bottom Hook Checks
Replace.
Replace.
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Table 5-4 Bottom Hook Dimensions
“k” Measured When New:
Bottom: ______________________
Nominal "k"
Product Code
SHB010 1.92 (48.8) 0.86 (21.8) 0.77 (19.6) 0.63 (16.0) 0.57 (14.4)
SHB020 2.36 (59.9) 1.18 (30.0) 1.06 (27.0) 0.86 (21.8) 0.77 (19.6)
SHB030 2.72 (69.1) 1.48 (37.5) 1.33 (33.8) 1.07 (27.2) 0.97 (24.5)
SHB050 3.06 (77.8) 1.87 (47.5) 1.69 (42.8) 1.36 (34.5) 1.22 (31.1)
SHB080
SHB100
Dimension*
inch (mm)
4.03 (102.3) 2.88 (73.0) 2.23 (56.7) 1.87 (47.5) 1.69 (42.8)
"u" Dimension
inch (mm)
Standard Discard Standard Discard
"t" Dimension
inch (mm)
* These values are nominal since the dime nsion is not co ntrolled to a toleran ce. The "k" dimension
should be measured when the hook is new - this becom es a reference mea surement. Subseq uent
measurements are compared to this reference to make determin ations about hoo k
deformation/stretch. See Section 5.7, “Hooks - Stretch”.
Table 5-5 Chain Wear Dimensions
“P” Dimension
Product Code
SHB010 2.97 (75.5) 3.06 (77.7) 0.20 (5.0) 0.18 (4.5)
SHB020 4.17 (106.0) 4.30 (109.1) 0.28 (7.1) 0.25 (6.4)
SHB030 4.76 (121.0) 4.91 (124.6) 0.32 (8.0) 0.28 (7.2)
SHB050
SHB080
SHB100
5.35 (136.0) 5.51 (140.0) 0.35 (9.0) 0.32 (8.1)
inch (mm)
Standard Discard Standard Discard
“d” Dimension
inch (mm)
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Table 5-6 Track Wheel Wear Dimension s
Note: Track wheels are for flat and tapered flanges.
Capacity
(Ton)
1 2.80 (71) 2.74 (69.5) 0.374 (9.5)
2 3.35 (85) 3.29 (83.5) 0.413 (10.5)
3 3.94 (100) 3.88 (98.5) 0.453 (11.5)
5 4.65 (118) 4.41 (112) 0.591 (15.0)
8
10
“D” Dimension
inch (mm)
Standard Discard Standard Discard Standard Discard
6.1 (155) 5.8 (147.3) 0.559 (14.2)
“t” Dimension
inch (mm)
0.413 (10.5) 0.370 (9.4) 0.260 (6.6)
“r” Dimension
inch (mm)
0.264 (6.7) 0.224 (5.7) 0.158 (4.0)
0.291 (7.4) 0.232 (5.9) 0.161 (4.1)
0.319 (8.1) 0.260 (6.6) 0.181 (4.6)
0.53 (13.5) 0.433 (11.0) 0.411 (10.5)
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6.0 Maintenance and Handling
6.1 Lubrication
6.1.1 Load Chain
For longer life, the load chain should be lu bricated.
The load chain lubrication should be accompli shed after cleani ng the load chai n with an acid free
cleaning solution.
Apply Harrington lubricating grease (Part No. ER1BS1951) or an equivalent to ind ustrial general lit hium
grease, NLGI No. 0, to the bearing surfaces of the load chain links as indicat ed by the shade d areas in
Figure 6-1. Also apply the grease to the areas of the load chai n (shaded areas in Figure 6-1) that
contact the load sheave. Insure that the grease is applied to the contact areas in the load sheave
pockets.
Machine or gear oil (grade ISO VG 46 or 68 oi l or equivalent) m ay be used as an alternative lubric ant
but must be applied more frequently.
Figure 6-1 Chain Grease Application
The chain should be lubricated every 3 month s (more frequently for he avier usage or seve re
conditions).
For dusty environments, it is acceptable to substitute a dr y lubricant.
6.1.2 Hooks and Suspension Components:
Hooks – Bearings should be cleaned an d lubricated at l east once per year for norm al usage. Clean
and lubricate more frequently for heavier usage or severe conditions.
Suspension Pins - Lubricate the chain pin a nd the top pin at least t wice per year for n ormal usage;
more frequently for heavier usage or severe condition s.
6.1.3 Applying Grease to Sheaves and Idle Wheels:
Remove old grease and replace the new grease (NLGI No. 2), at annual inspe ction.
Temperature range of standard grease is -20˚C ( -4˚F) to + 60˚C (140˚F). If the hoist is used at
temperatures below -20˚C (-4˚F) or above 60˚C (140˚F), consult the manufacturer or dea ler since some
parts should be changed.
Table 6-1 General Lubrication
Parts to be Lubricated Name of Oil
Mechanical Brake Parts:
Ratchet Disc, Pawl Pin,
Screw parts of Pinion
Machine or
Gear Oil
Amount of Lubrication
and Lubricating Method
Wipe off oil with waste
cloth after applying
proper amount of oil.
Frequency of
Lubrication
When the hand pull
becomes extremely heavy
in lowering operations.
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6.1.4 Hoist:
Follow the hoist lubrication instructi ons in the “Owner’s Manual for Ma nual Chain Hoist CB Se ries
6.1.5 Trolley:
Lubricate the following trolley components with NL GI (National Lubricat ing Grease Institut e) #2 or
Track Wheel Gear – Clean and re-grease the Track Wheel g ears and Hand Wheel output pinion
Trolley Wheel Bearings do not need to be lubricated a nd must be repla ced if worn or damaged.
Suspension Pins, Bolts and Shafts – Grease at least t wice per year for normal usage (more
6.2 Storage
Model M3 1/2 Ton through 20 Ton Capacity” for furt her hoist information.
equivalent grease.
every three months (more frequently for heavier usage or severe conditions). Do not use a n
excessive amount of grease and avoid getting any gre ase on the running surfaces of the T rack
Wheels or the beam.
frequently for heavier usage or severe conditions).
6.2.1
WARNING
ALWAYS store the hoist in a no load condition.
ALWAYS wipe off all dirt and water.
ALWAYS oil the chain, hook pins and hook l atches.
ALWAYS hang in a clean and dry place.
ALWAYS check the hoist for abnormalities (acco rding to the regular inspection procedures) when
using the hoist after a period of non-u se (Refer to Section 5.7).
6.3 Outdoor Installation
6.3.1 For trolley hoist installations that are outdoors, th e trolley hoist MUST B E covered and prote cted from
the weather at all times.
6.3.2 Possibility of corrosion on components of the trolley hoist increases for installations where salt air and
high humidity are present. The trolley hoist may require more frequent lubrication. Make freque nt and
regular inspections of the unit's co ndition and ope ration.
6.3.3 For trolley hoist installations where temperatur e variations intro duce condensation i nto the hoist
additional inspection and more frequent lub rication may be requ ired.
6.3.4 Refer to Section 2.1.2 for allowable environmental conditions.
: IMPROPER chain hoist storage could result in death or serious i njury. To avoid
these hazards:
6.4 Operational Environment
6.4.1 Non-conforming environment
A non-conforming environment is defined as one with any o r all of the following.
• Explosive gases or vapor.
• Organic solvents or volatile powder
• Excessive amounts of powder and dust of general substances
• Excessive amount of acids or salts.
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7.0 Troubleshooting
WARNING
Read and comply with instructions in this manua l and use the trolley hoi st properly.
Checking the sounds from the hoist in ope ration is a critical in spection. Note t rolley and hoist soun ds during
operation.
If a defect is found in the trolley or the hoist, stop using immed iately and che ck the cause of the defect.
Only Trained and competent personnel shoul d inspect and repai r the hoist.
Table 7-1 Troubleshooting Guide
Note on proper operation:
When lifting, the hoist should make clicking sound s when moving th e hand wheel.
When lowering, the hoist should not make clicking so unds when moving th e hand wheel.
Hoi s t : F o l low t h e T r o u b l e s h o o t i n g Gui d e i n t h e “ O w n e r ’ s M a n u al f or M a n u a l C h a i n H oist C B S e r i e s Model M3
1/2 Ton through 20 Ton Capacity” for hoist troubleshooting information.
33
Page 34
8.0 Warranty
Warranty explanation and terms.
All products sold by Harrington Hoists, Inc. are warranted to be free from defects in material and
workmanship from date of shipment by Harrington for the following periods:
Manual Hoists & Trolleys – 2 years
NER/ER Hoists Enhanced Features Models – 3 Years
Electric Hoists, Air Hoists & Trolleys, Crane Components – 1 year
Spare / Replacement Parts – 1 year
NER/ER Enhanced Feature DC Current Brake – 10 years
The product must be used in accordance with manufacturer’s recommendations and must not have
been subject to abuse, lack of maintenance, misuse, negligence, or unauthorized repairs or alterations.
Should any defect in material or workmanship occur during the above time period in any product, as
determined by Harrington Hoist’s inspection of the product, Harrington Hoists, Inc. agrees, at its
discretion, either to replace (not including installation) or repair the part or product free of charge and
deliver said item F.O.B. Harrington Hoists, Inc. place of business to customer.
Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington’s
published repair center prior to shipping product for warranty evaluation. An explanation of the
complaint must accompany the product. Product must be returned freight prepaid. Upon repair, the
product will be covered for the remainder of the original warranty period. If it is determined there is no
defect, or that the defect resulted from causes not within the scope of Harrington’s warranty, the
customer will be responsible for the costs of returning the product.
Harrington Hoists, Inc. disclaims any and all other warranties of any kind expressed or implied as to the
product’s merchantability or fitness for a particular application. Harrington will not be liable for death,
injuries to persons or property or for incidental, contingent, special or consequential damages, loss or
expense arising in connection with the use or inability whatever, regardless of whether damage, loss or
expense results from any act or failure to act by Harrington, whether negligent or willful, or from any
other reason.
34
Page 35
9.0 Parts List
When ordering Parts, please provide the Trolley Hoist code number, lot number and serial number located on the
Trolley Hoist nameplate (see fig. below).
Reminder: Per sections 1.1 and 3.4.4, to aid in ordering Parts and Product Support, record the Trolley Hoist code
number, lot number and serial number in the space provided on the cover of this manual.
SHBSeriesNameplate
The parts list is arranged into the following sections:
Section Page
9.1 SHB Parts (1 to 5 Ton) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
9.2 SHB Parts (8 and 10 Ton) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
35
Page 36
9.1 SHB Parts (1 to 5 Ton)
Figure 9-1-1 SHB (1 to 5 Ton)
Figure 9-1-2 Canvas Chain Container Parts (1 to 5 Ton)
Figure 9-1-3 Steel Chain Container Parts (1 to 10 Ton)
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Page 37
9.1 SHB Parts (1 to 5 Ton)
Figure No. Part Name Parts Per Hoist 1 Ton 2 Ton 3 Ton 5 Ton
1 Side Plate G Assembly 1 72CG0105112 72CG0205112 72CG0305112 74CG0505111
2 Track Wheel G 1 T3G1101010 T3G1101020 T3G1101030 T3G1101050
3 Snap Ring 4 9047115 9047120 9047125 9047135
4 Ball Bearing 4 9000702 9000704 9000705 9000707
5 Track Wheel S 3 T3P1102010 T3P1102020 T3P1102030 T3P1102050
6 Track Wheel Washer 4 MS104010 MS104020 MS104030 MS104050
7 Snap Ring 4 9047115 9047120 9047125 9047135
8 Connection Yoke C 1 72CG0109126 72CG0209126 72CG0309126 74CG1009135
9 Chain Pin 1 P1VP0509107 P1VP0639107 P1VP0809107 M3041075
10 Spring Pin 1 9148125 9148154 9148157
11 Slotted Nut 1 M2049020
12 Split Pin 1 9009412
13 Hexagon Head Bolt 1 72CG0109129 P1VN0809114 P1VN1009114 P1VN1259114
14 Slotted Nut 1 L3183008 ES088020L J1NL00110180 J1NL00110240
15 Plain Washer 2 9012521 9012521 9012521 9012521
16 Snap Ring 2 9047126 9047126 9047126 9047126
17 Pinion 1 72CG0109134 72CG0209134 72CG0309134 72CG0509134
18 Hand Wheel 1 T6G123010 T6G123010 T7GA0509123 T7GA0509123
19 Slotted Nut 1 J1NL0011012 J1NL0011012 J1NL0011012 J1NL0011012
20 Plain Washer 1 9012515 9012515 9012515 9012515
21 Split Pin 1 9009424 9009424 9009424 9009424
22 Split Pin 1 9009417-5 9009436 9009438 9009447
23 Side Plate S Assembly 1 72CG0105113 72CG0205113 72CG0305113 74CG0505112
24 Idle Sheave 2 ES1051005L ES1051020L 72CG0301142 M3051050
25 Top Idle Sheave Shaft 2 72CG0109143 72CG0209143 72CG0309143 74CG0509116
26 Spring Pin 2 9148157 9148191 91481108 91481110
27 Suspender C 1 72CG0109145 72CG0209145 72CG0309145 74CG1009134
28 Hexagon Head Bolt 1 72CG0109129 P1VN0809114 P1VN1009114 P1VN1259114
29 Slotted Nut 1 L3183008 ES088020L J1NL00110180 J1NL00110240
30 Split Pin 1 9009417-5 9009436 9009438 9009447
31 Suspender A 2 72CG0109161 72CG0209161 72CG0309161 74CG0509201
32 Suspender B 2 72CG0109162 72CG0209162 72CG0309162 74CG0509202
33 Lower Shaft 2 74SH0109563 74SH0209563 74SH0309563 74SH0509563
34 Thick Spacer (AR) MSF116010 (12) T7G116030 (4) MSF116030 (16) 74SH0509583 (8)
35 Thin Spacer (AR) MSF117010 (30) MSF117020 (24) T6G120050 (24) 74SH0509584 (22)
36 Spring Pin 4 9148110 91481124 91481170 91481170
37 Bottom Idle Sheave Shaft 2 72CG0109169 72CG0209169 72CG0309169 74CG0509207
38 Idle Sheave 2 ES1051005L ES1051020L 72CG0301142 M3051050
40 Spring Pin 4 9148157 9148191 91481108 91481111
41 Bottom Hook Assembly 1 C3BA0102001 C3BA0202001 C3BA0302001 C3BA0502001
46 Upper Shaft 2 74SH0109581 74SH0209581 74SH0309581 74SH0509581
47 Shaft St opper Pin 4 T6G156020 MS164020 MS164030 MS164050
48 Split Pin 4 9009432 9009432 9009433 9009433
49 Thick Spacer (AR) MSF116010 (10) MSF116030 (8) MSF116030 (8) 74SH0509583 ( 34)
50 Fixing Spacer (AR) MSF182010 (4) MSF182020 (8) 74SG0309583 (8) -
51 Thin Spacer (AR) MSF117010 (10) MSF117020 (20) T6G120050 (22) 74SH0509584 (18)
52 Thin Spacer C 4 74CG0109853 - - 53 Name Plate 1 72CG0109802 73CG0209802 73CG0309802 73CG0509802
54 Name Plate B 1 3007174901 3007174901 3007174901 3007174901
55 Name Plate C 1 72CG0109805 72CG0109805 72CG0109805 72CG0109805
56 Load Chain 1 LCCF005 LCCF3015 LCC3020 LCC3025
57 Hoist Hand Chain 1 HCCF005 HCCF005 HCCF005 HCCF005
58 Trolley Hand Chain 1 HCCF005 HCCF005 HCCF005 HCCF005
59 Stopper Pin 1 M3177005 M3177015 M3177020 MS164050
60 Split Pin 1 9009411 9009413 9009413 9009433
61
62 Chain Container Suspender 2 72BD0109301 72BD0209301 72BD0209301
63 Container Suspender Bolt A 2 72BD0109201 72BD0209201 72BD0309201 72BD0509201
64 Container Suspender Bolt B 2
65 Slotted Nut 4 J1NL0011012 J1NL0011012 J1NL0011012 ES088020L
66 Split Pin 4 9009424 9009424 9009424 9009424
67 Spacer 2 72BD0109203 72BD0209203 72BD0309203 72BD0509203
68 Balancer 1 72BD0109402 72BD0209402 72BD0309402 74GC0509501
69 Hexagon Head Bolt 4 9093128 9093131 9093133 9093135
70 U Nut 4 J1NU00110100 J1NU00110100 J1NU00110100 J1NU00110100
71 Stopper Spacer 1 72BD0109401 72BD0209401 72BD0309401 72BD0509401
72 Stopper 2 ER1CS9041 ER1DS9041 ER1DS9041 ER1ES9041
73 Socket Bolt 2 9091249 9091250 9091251 9091252
74 Spring washer 2 9012709 9012709 9012709 9012709
75 Chain Hoist Body 1
AR = Quantities are shown in the parentheses next to part numbers.
Canvas Chain Container
Assembly (Option)
Steel Chain Container Assembly
(Option)
1
72BD0105101 (4m) 72BD0105101 (4m) 72BD0205102 (4m)
72BD0105102 (7m) 72BD0105102 (7m) 72BD0305102 (7m)
72BA0105101 (6m) 72BA0105101 (6m) 72BA0305101 (6m) 72BA0505101 (6m)
72BA0105102 (9m) 72BA0105102 (9m) 72BA0305102 (9m) 72BA0505102 (9m)
72BD0109202
(Canvas)
72BA0109202 (Steel) 72BA0109202 (Steel) 72BA0109202 (Steel)
CB005 CB015 CB020 CB025
72BD0209202
(Canvas)
72BD0209202 (4m)
72BD0309202 (7m)
72BD0509301 (6m)
72BD0509301 (9m)
72BA0509202
72BA0109202
72BD0509202
37
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9.2 SHB Parts (8 and 10 Ton)
Figure 9-2-1 SHB (8 to 10 Ton)
38
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9.2 SHB Parts (8 and 10 Ton)
Figure No. Part Name Parts Per Hoist 8 Ton 10 Ton
1 Side Plate G Assembly 1 74CG1005111
2 Track Wheel G 1 T3G1101075
3 Snap Ring 4 9047140
4 Ball Bearing 4 9000708
5 Track Wheel S 3 T3G1102075
6 Track Wheel Washer 4 T3G104075
7 Snap Ring 4 9047140
8 Connection Yoke C 1 74CG100913 5
9 Chain Pin 1 M3041075
10 Spring Pin 1 9148107
11 Hexagon Head Bolt 1 P1VN1259114
12 Slotted Nut 1 J1NL00110240
13 Plain Washer 2 9012525
14 Snap Ring 2 9047130
15 Pinion 1 T3G121075
16 Hand Wheel 1 74CG1009222
17 Slotted Nut 1 J1NL0011012
18 Plain Washer 1 9012515
19 Split Pin 1 9009424
20 Split Pin 1 9009447
21 Side Plate S Assembly 1 74CG1005112
22 Idle Sheave 2 M3051050
23 Top Idle Sheave Shaft 2 74CG1009116
24 Spring Pin 2 91481110
25 Suspender C 1 74CG1009134
26 Hexagon Head Bolt 1 P1VN1259114
27 Slotted Nut 1 J1NL00110240
28 Split Pin 1 9009447
29 Suspender A 2 74CG1009201
30 Suspender B 2 74GC1009202
31 Lower Shaft 2 74SH1009563
32 Thick Spacer 8 72CG1009204
33 Thin Spacer 32 74SH1009565
34 Spring Pin 4 91481171
35 Bottom Idle Sheave Shaft 2 74CG1009207
36 Idle Sheave 2 M3051050
37 Spring Pin 4 91481111
38 Bottom Hook Assembly 1 C3BA1002001
39 Upper Shaft 2 74SH1009581
40 Shaft Stopper Pin 4 MS164075
41 Split Pin 4 9009435
42 Thick Spacer 14 MS117075
43 Fixing Spacer 6 M6SE100S9182
44 Thin Spacer 22 MS116075
45 Name Plate 1 73CG0759802 73CG1009802
46 Name Plate B 1 3007174901
47 Name Plate C 1 72CG0109805
48 Name Plate C 1 MR2SHM75S9A72 MR2SHM1QS9A72
49 Load Chain 1 LCC3025
50 Hoist Hand Chain 1 HCCF005
51 Trolley Hand Chain 1 HCCF005
52 Stopper Pin 1 M3177025
53 Split Pin 1 9009414-5
61
62 Chain Container Suspender 2 72BD0509301
63 Container Suspender Bolt A 2 72BD1009201
64 Container Suspender Bolt B 2 72BD1009202
65 Slotted Nut 4 ES088020L
66 Split Pin 4 9009436
67 Spacer 2 72BD0509203
68 Balancer 1 72BD1009402
69 Hexagon Head Bolt 4 9093135
70 U Nut 4 J1NU00110100
71 Stopper Spacer 1 72BD0509401
72 Stopper 2 ER1ES9041
73 Socket Bolt 2 9091273
74 Spring washer 2 9012712
75 Chain Hoist Body 1 CB025
Steel Chain Container
(Option)
1
72BD1005101 (4m)
72BD1005102 (8m)
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www.harringtonhoists.com
Harrington Hoists, Inc. Harrington Hoists – Western Division
401 West End Avenue 2341 Pomona Rd. #103
Manheim, PA 17545-1703 Corona, CA 92880-6973
Phone: 717-665-2000 Phone: 951-279-7100
Toll Free: 800-233-3010 Toll Free: 800-317-7111
Fax: 717-665-2861 Fax: 951-279-7500
SHBOM
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