This equipment should not be installed, operated or
maintained by any person who has not read and understood
all the contents of this manual. Failure to read and comply
with the contents of this manual can result in serious bodily
in
or death, and/or property damage.
Page 2
Table of Contents
Section Page Number
1.0 Important Information and Warnings ……………………………………………………………………… 4
10.0 Parts List …………………………………………………………………………………………………… 53
3
Page 4
1.0 Important Information and Warnings
1.1 Terms and Summary
This manual provides important information for personn el involved with the insta llation, operation an d maintenance
of this product. Although you may be familiar with this or similar equipment, it is strongly recommended that you read
this manual before installing, operating or maintaining th e product.
Danger, Warning, Caution and Notice
Throughout this manual there are steps and proce dures that can present ha zardous situatio ns. The following signal
words are used to identify the degree or level of hazard seri ousness.
DANGER
WARNING
CAUTION
NOTICE
Danger indicates an imminently hazardou s situation which, if not avo ided, will result in death or
serious injury, and property damage.
Warning indicates an imminently hazardous situatio n which, if not avoided, could result in death or
serious injury, and property damage.
Caution indicates a potentially hazardous situation whi ch, if not avoided, may re sult minor or
moderate injury or property damage.
Notice is used to notify people of installation, operation, or maintenanc e information whi ch is
important but not directly hazard-related.
CAUTION
These general instructions deal with the no rmal installatio n, operation, and maint enance situation s encountered with
the equipment described herein. The inst ructions sh ould not be interp reted to anticipate eve ry possible co ntingency
or to anticipate the final system, crane, or configuratio n that uses this e quipment. For syst ems using the equipment
covered by this manual, the supplier and o wner of the syst em are responsible for the system’s compliance with all
applicable industry standards, a nd with all app licable federal, st ate and local regul ations/code s.
This manual includes instructions an d parts information for a v ariety of hoi st types. Therefore, all i nstructions an d
parts information may not apply to any one type or size of specific hoist. Disregard those portions of the instructions
that do not apply.
Record your hoist’s Code, Lot and Serial Numb er (see section 1 0) on the front cover of thi s manual for identifi cation
and future reference to avoid referring to the wrong m anual for inform ation or instru ctions on instal lation, operation,
inspection, maintenance, or parts.
Use only Harrington authorized replacement pa rts in the se rvice and mainte nance of this hoi st.
4
Page 5
WARNING
Equipment described herein is not designed for and MUST NOT
people, or for lifting or supporting load s over people.
Equipment described herein should not be used i n conjunction with other equi pment unless necessary and/ or
required safety devices applicable to the system, crane, or appli cation are instal led by the syste m designe r, system
manufacturer, crane manufacturer, installer, or user.
Modifications to upgrade, rerate, or otherwise alter this equipm ent shall be auth orized only by the ori ginal equipment
manufacturer.
Equipment described herein may be used in the desi gn and manufactu re of cranes or mon orails. Additional
equipment or devices may be required for the crane and monorail to comply with applicabl e crane desi gn and
safety standards. The crane designer, crane manufacturer, or user is responsible to furnish these additional items
for compliance. Refer to ANSI/ASME B30.17, “Safety Standard for Top-Running Single Girder Cranes”;
ANSI/ASME B30.2 “Safety Standard for Top-Running Double-Girder Cranes”; and ANSI/ASME B30.11 “S afety
Standard for Underhung Cranes and Mon orails”.
If a below-the-hook lifting device or sling is used with a hoist, refer to ANSI/ASME B30.9, “Safety Standard for
Slings” or ANSI/ASME B30.20, “Safety Standard for Below-the-Hook Lifting Devices”.
be used for lifting, supporting, or transporting
Hoists and cranes, used to handle hot molten material m ay require additional e quipment or device s. Refer to ANS I
Z241.2, “Safety Requirements for Melting and P ouring of Metal s in the Metalc asting Indust ry”.
Electrical equipment described herein is design ed and built in co mpliance with Harri ngton's interpretation of
ANSI/NFPA 70, “National Electrical Code”. The system designer, system manufacturer, crane designer, crane
manufacturer, installer, or user is resp onsible to a ssure that the i nstallation a nd associated wi ring of these electrical
components is in compliance with ANSI/NFPA 70, and all applicable Federal, State and Local Codes.
Failure to read and comply with any one of the limitation s noted herein can result in seriou s bodily injury or death,
and/or property damage.
5
Page 6
DANGER
HAZARDOUS VOLTAGES ARE PRESENT IN THE CONTROL BOX, OTHER ELECTRICAL COMPONENTS,
AND CONNECTIONS BETWEEN THESE COMPONENTS.
Before performing ANY mechanical or electrical mainten ance on the equipme nt, de-energize (disconn ect) the main
switch supplying power to the equipment; and lock and t ag the main swit ch in the de-e nergized positio n. Refer to
ANSI Z244.1, “Personnel Protection – Lockout/Tagout of Energy So urces”.
Only trained and competent personnel should i nspect and repair th is equipment.
NOTICE
It is the responsibility of the owner/user to install, inspect, test, ma intain, and operate a hoist in accordance with
ANSI/ASME B30.16, “Safety Standard for Overhead Hoists”, OSHA Regulations and ANSI/NFPA 70, National
Electric Code. If the hoist is installed as part of a total lifti ng system, such a s an overhead crane or monorail, it is
also the responsibility of the owner/user to comply with the applicable ANSI/ASME B30 volume that addresses that
type of equipment.
It is the responsibility of the owner/user to have all personne l that will install, in spect, test, maint ain, and operate a
hoist read the contents of this manual and appli cable portions of ANSI/ ASME B30.16, “Safety Standa rd for
Overhead Hoists”, OSHA Regulations and ANSI/NFPA 70, “National Electric Code ”. If the hoist is installed a s part
of a total lifting system, such as an overhead crane, the applicable ANSI/ASME B30 volume that addresses that
type of equipment must also be read by all perso nnel.
If the hoist owner/user requires additional information, o r if any information in the m anual is not clear, co ntact
Harrington or the distributor of the hoist. Do not inst all, inspect, test, maintain, or operate this hoist unless this
information is fully understood.
A regular schedule of inspection of the hoist in accordance with the requirements of ANSI/ASME B30.16 should be
established and records maintained.
6
Page 7
1.2 Warning Tags and Labels
The warning tag illustrated below in Figure 1-1 is supplie d with each hoist ship ped from the factory. If the tag i s
not attached to your hoist’s pendant cord, order a tag from your deal er and install it. Read and obe y all
warnings attached to this hoist. Tag is not sh own actual si ze.
English Version
Bilingual Version
Figure 1-1 Warning Tag Attached to Hoist
7
Page 8
2.0 Technical Information
2.1 Specifications
2.1.1 Product Code
2.1.2 ER and NER Models - Harrington ER series hoist are av ailable in two version s, the ER and NER.
These two versions are equipped with different opti ons as standa rd equipment. The NER has a fri ction
clutch mechanism that provides over windin g protection. The ER h as a mechanical lo ad brake/friction
clutch combination and an electronic co unt/hour mete r in the contro l circuit. Refer t o Figure 2-1 for th e
visual differences between the ER an d NER.
Figure 2-1 Identifying ER verses NER Models
2.1.3 Operating Conditions and Environment
Temperature range: -4° to +104°F (-20° to +40°C) Humidity: 85% or less Enclosure Rating: Hoist Meets IP 55, Pendant Meets IP65 Supply Voltage: Standard 208-230/460V-3-60, Optional 575V-3-60, Special Voltages Av ailable
Single Speed Dual Speed
ASME Duty Classification: H4 H4
Intermittent Duty Rating: 60% ED
*The "L" dimensions are based o n the standard lift of 10 feet.
2.3 Hot Metal Applications
2.3.1 Requirements for Hot Metal Applications are based on specification ASTM-E-234 9 and ASME B30.16.
Refer to EDOC0352 for details.
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3.0 Preoperational Procedures
3.1 Fill Gear Box with Oil
3.1.1
3.1.2 For a new hoist the correct quantity and type of oil is supplied with th e hoist in separa te container(s).
3.1.3 Refer to Section 6.2 when replacing the gear oil or chec king the gear oil level.
Table 3-1 Amount of Gear Oil
Capacity Code quarts liters
001H, 003S, 005L 0.74 0.7
003H, 005S, 010L,
010M
010S, 015S, 020L,
020M, 030C
020S, 025S, 030L,
030S, 050L
CAUTION
NER (with friction clutch). DO NOT use any oil or quantity other than that listed below.
Remove the fill plug from the top of the hoist and connect the flexibl e pour tube to the oil cont ainer.
Pour in all of the oil from the separate container(s), then replace the fill plug.
The ER (with mechanical load brake/friction clutch) use s different gear oil than t he
1.06
1.80
3.17 3.0
1.0
1.7
Figure 3-1 Oil Plug Locations
3.2 Chain
3.2.1 The quantity and location of the chain com ponents inclu ding cushion ru bbers, chain springs and st riker
plates depend on the hoist model, capacity and li mits switches. Never operate the ho ist with incorrect,
missing or damaged chain compon ents. Refer t o the hoist' s nameplate, Table 3-2, and Figures 3-2, 3-
3, and 3-4 and ensure that all chain component s are in the correct locati on and properly installed.
3.2.2 When the hoist is used without a chain co ntainer, the free end of the chain is atta ched to the hoist b ody
as shown in Figure 3-4. Connect the no load end of the chain to Chain Guide A with the En d Wire or
End Suspenderprovided. For 5 ton hoist, connect the no load e nd of the chain dire ctly to Chain Gu ide
A if Chain Guide A is notched to accept the chain. Make sure the cha in remains free of twists a nd the
chain Stopper is installed on the co rrect link. Refer to Table 3-2 for proper placement of Stopper.
ER Gear Oil:
Harrington standard: Antoil super B (NIPPON OIL)
Acceptable equivalent: Meropa No.68 (TEXACO)
12
Page 13
Figure 3-2 Chain Component Arrangement for Hoists with Upper Limit Switch Only.
Figure 3-3 Chain Component Arrangement for Hoists with Optional Upper and Lower Limit Switch.
13
Page 14
Table 3-2 Chain Stopper Placement
Capacity Code Without Chain Container With Chain Container
020S, 025S, 030L, 030S, 050L 13th link from the free end 3rd link from the free end
Figure 3-4 Attachment of Chain to Hoist Body – No Chain Conta iner
3.2.3 When the optional canvas chain container is u sed, unfold it fully and install it on the hoist body as
shown in Figure 3-5. In this case the free end of the chain is not attached to the hoist body and the
chain stopper is installed on the third link from the free end . To place the chain i nto the chain conta iner,
feed the chain into the chain container begi nning with the free end. Take care to av oid twisting or
tangling the chain. NEVER put all the chain into the container at once. Lumped or twisted chain may:
Upper Limit Switch Only - jam against the hoist body activating the fri ction clutch an d potentially
damaging the chain.
Upper and Lower Limit Switch (Optional) - activate the down limit switch and stop the hoist during
lowering.
3.2.4
CAUTION
Each chain container indicates the maximum lengt h of the load chain that can be
stored in the container. The amount of chain the container must hold i s equal to the lift on th e hoist.
DO NOT use a chain container with a storage capacity less than the lif t length on the hoi st. If all of the
chain can not be stored in the container, the limit switch will not operate properly.
14
Page 15
Figure 3-5 Attachment of Chain Container to Hoist Body
3.2.5 When using an optional steel chain container, refer to the assembly dra wing and instructi ons provided
with the container for correct assembly and attachment.
3.2.6
WARNING
Make sure the bottom hook on 3 and 5 T on double fall m odels is not capsized. See Fi gures 3-6 an d 3-
7. Correct all chain irregularities before conducti ng the first hoist o peration.
Figure 3-6 Twist in Load Chain – 3 and 5 Ton Doub le Fall Models
Verify that the load chain is not twisted or tangled prior to operating the hoist.
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Page 16
Figure 3-7 Capsized Hook and Chain – 3 and 5 Ton Double Fall Models
3.3 Mounting Location
3.3.1
3.3.2
WARNING
structure are adequate to support the hoist and its loads. If necessary consult a p rofessional that is
qualified to evaluate the adequacy of the suspen sion location and its supp orting structu re.
NOTICE
3.4 Mounting the Hoist
3.4.1 Manual Trolley - Follow instructions in Owner’s Ma nual provided with t he trolley.
3.4.2 Motorized Trolley - Follow instructions in O wner’s Manual provided with the trolley.
3.4.3 Hook Mounted to a Fixed Location - Attach the hoist’s top hook to the fixed suspension point.
3.4.4
3.5 Electrical Connections
3.5.1
3.5.2
3.5.3
WARNING
that the hook’s latch is engaged.
CAUTION
CAUTION
applications of variable speed control fo r hoists.
DANGER
been de-energized (disconnected). Lock out and tag out in a ccordance with ANSI Z 244.1 “Personnel
Protection -Lockout/Tagout of Energy Sources”.
Prior to mounting the hoist ensure that the suspensio n and the supporti ng
See Section 6.7 for outdoor installation considerations.
Ensure that the fixed suspension point rests on the center of the hook’s saddle and
Ensure that the voltage of the electric power supply is prope r for the hoist or trolley.
Do not apply variable speed control to the NER m odel hoist. Use the ER model for
Before proceeding, ensure that the electrical supply for t he hoist or trolley has
3.5.4 This instruction applies to installations wh ere the hoist is inst alled hook mou nted to a fixed susp ension
point or installed on a manual trolley. In this case t he hoist is controll ed by a pendant with two push
buttons – one for raising and one for lowe ring. Refer to the a ppropriate troll ey Owner’s Manu al if the
hoist is installed on a motorized trolley.
Pendant Cord
The Pendant Cord connects to the hoist via a 5-pin (5P ) Plug and Socket. Make thi s connection as
follows:
Refer to Figure 3-8.
Insert the 5P Plug into the 5P Socket on the hoist and hand tighten the Screw Coup ling.
Install the Cord Strain Relief Cable to the Cord Support on th e bottom of the hoist.
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Page 17
Power Supply Cable - Hoist Connec tion
The Power Supply Cable connects to the hoi st via a 4-pin (4P) plug and socket. Make this
connection as follows:
Refer to Figure 3-8.
Insert the 4P plug of the Power Supply Cable into the 4P Socket on the hoist and hand tight en
the screw coupling.
Install the Cable Support Arm (pre-installed on the Power Supply Cable) on to the Socket
Holder using the pre-installed Ma chine Screws and Lo ck Washers.
Use care to avoid twisting or kinking the Power Supply Cable.
Figure 3-8 Pendant and Power Supply Cable Connections
Power Supply Cable - Installation
If the hoist is hook mounted to a fixed support ensure that the Power Supply Cable is properly
installed and supported between the hoi st and the ele ctrical power sup ply.
If the host is installed on a manual trolley, then the Power Supply Ca ble must be in stalled along th e
beam that the trolley runs on. For curved beams a special cable suspension system will be
needed, and this instruction does not appl y. For straight beams in stall the Power Su pply Cable as
follows:
Install a guide wire system parallel to the beam.
For a manual trolley the guide wire should be positioned slightly outside the hoi st's Cable
Support as shown in Figure 3-8.
Use the Cable Trolleys supplied with the hoist to suspend the Po wer Supply Cable f rom the
guide wire. Space the Cable Trolleys every 5 fe et.
3.5.5 Connection to Electrical Power Source - The red, white, and black wires of the Power Supply Cable
should be connected to an Electric Power Disconnect Switch or Circuit Breaker. This connection
should be made so that the hoist is phased properly. Refer t o Section 3.6.11 for instructions on how to
check for correct power supply phase connection.
3.5.6 Fuse/Breaker Capacity -The hoist's power supply should be equipped with ove rcurrent protection such
as fuses, which should be selected for 110% to 120% of total listed full load am perage, and sho uld be
dual element time-delay fuses. Refer to the motor nameplate for the full loa d amperage d raw.
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3.5.7
DANGER
Grounding - An improper or insufficient gr ound connecti on creates an electrical
shock hazard when touching any part of the hoi st or trolley. In the Power Sup ply Cable the ground wire
will be either Green with Yellow stripe or solid Green. It should always be connect ed to a suitable
ground connection. Do not paint the trolley wheel ru nning surfa ces of the beam as this can affect
grounding.
3.6 Preoperational Checks and Trial Operation
3.6.1
WARNING
Confirm the adequacy of the rated capacity for all slings, chain s, wire ropes and all
other lifting attachments before use. Inspect all load suspension m embers for da mage prior to us e and
replace or repair all damaged parts.
3.6.2
WARNING
Verify and correct all chain irregularities prior to op erating the hoist. Ref er to
Section 3.2.
3.6.3 Measure and record the “k” dimension of all hooks on hoist. See Ta ble 5-4 under Section 5,
“Inspection”.
3.6.4 Record the hoist's Code, Lot and Serial Number (from th e name plate on the ho ist; see sectio n 10) in
the space provided on the cover of this manual.
3.6.5 Ensure that the hoist is properly installed to either a fixe d point, or trolley, whichev er applies.
3.6.6 If hoist is installed on a trolley, ensure that
trolley is properly installed on the beam, and
stops for the trolley are correctly positioned and securely i nstalled on the bea m.
3.6.7 Ensure that all nuts, bolts and split pins (cotter pins) are suffici ently fastened.
3.6.8 Pull down on the Pendant and ensure that the Cord Strain Relief Cable takes t he force, not the
Pendant Cord.
3.6.9
CAUTION
Check supply voltage before everyday use. If the voltage vari es more than 10% of
the rated value, electrical devices may not function normally.
3.6.10 Confirm proper operation.
Before operating read and become familiar with Section 4 - Operation.
Before operating ensure that the hoist (and trolley) m eets the Inspection, Testi ng and Maint enance
requirements of ANSI/ASME B30.16.
Before operating ensure that nothing will interfere with the full range of the hoist’s (and troll ey’s)
operation.
3.6.11
WARNING
The hoist must be connected to the power source su ch that its direct ion of
operation corresponds to the up-and-down commands is sued from the pe ndant cont rol; i.e. pushing the
up button must cause the hoist to raise. If the hoist does not operate co rrectly, shut off and lockout
/tagout the main power source to the hoist. Di sconnect and switch a ny two of the three input p ower
leads at the power source to correct the hoist’s motor phasing.
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Page 19
4.0 Operation
4.1 Introduction
DANGER
DO NOT
WALK UNDER A SUSPENDED LOAD
WARNING
HOIST OPERATORS SH ALL BE REQUIRED TO READ THE OPERATION SECTION OF THIS MANUAL, THE
WARNINGS CONTAINED IN THIS MANUAL, INSTRUCTION AND WARNING LABELS ON THE HOIST OR
LIFTING SYSTEM, AND THE OPERATION SECTIONS OF ANSI/ASME B30.16 and ANSI/ASME B30.10. THE
OPERATOR SHALL ALSO BE REQUIRED TO BE FAMILIAR WITH THE HOIST AND HOIST CONTROLS
BEFORE BEING AUTHORIZED TO OPERATE THE HOIST OR LIFTING SYSTEM.
HOIST OPERATORS SHOULD BE TRAINED IN PROPER RIGGING PROCEDURES FOR THE ATTACHMENT
OF LOADS TO THE HOIST HOOK.
HOIST OPERATORS SHOULD BE TRAINED TO BE AWARE OF POTENTIAL MALFUNCTIONS OF THE
EQUIPMENT THAT REQUIRE ADJUSTMENT OR REPAIR, AND TO BE INSTRUCTED TO STOP OPERATION
IF SUCH MALFUNCTIONS OCCUR, AND TO IMMEDIATELY ADVISE THEIR SUPERVISOR SO CORRECTIVE
ACTION CAN BE TAKEN.
HOIST OPERATORS SHOULD HAVE NORMAL DEPTH PERCEPTION, FIELD OF VISION, REACTION TIME,
MANUAL DEXTERITY, AND COORDINATION.
HOIST OPERATORS SHOULD NOT
PHYSICAL CONTROL, PHYSICAL DEFECTS, OR EMOTIONAL INSTABILITY THAT COULD RESULT IN
ACTIONS OF THE OPERATOR BEING A HAZARD TO THE OPERATOR OR TO OTHERS.
HOIST OPERATORS SHOULD NOT
INFLUENCE OF ALCOHOL, DRUGS, OR MEDICATION.
OVERHEAD HOISTS ARE INTENDED ONLY FOR VERTICAL LIFTING SERVICE OF FREELY SUSPENDED
UNGUIDED LOADS. DO NOT
ARE NOT FREELY SUSPENDED, OR LOADS THAT ARE GUIDED.
USE HOIST FOR LOADS THAT ARE NOT LIFTED VERTICALLY, LOADS THAT
HAVE A HISTORY OF OR BE PRONE TO SEIZURES, LOSS OF
OPERATE A HOIST OR LIFTING SYSTEM WHEN UNDER THE
NOTICE
• Read ANSI/ASME B30.16 and ANSI/ASME B30.10.
• Read the hoist manufacturer’s Operating and Mai ntenance Instructi ons.
• Read all labels attached to equipment.
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Page 20
The operation of an overhead hoist involves more than activating the hoist’s controls. Per the ANSI/ASME B30
standards, the use of an overhead hoist is subject to certain hazards that cannot be mitigated by engineered features,
but only by the exercise of intelligence, care, common sense, and experience in anticipating the effects and results of
activating the hoist’s controls. Use this guidance in conjun ctio n with ot her wa rnings, ca utions, and notices in thi s manual
to govern the operation and use of your overhead hoist.
4.2 Shall’s and Shall Not’s for Operation
Improper operation of a hoist can create a potentially hazar dous
situation which, if not avoided, could result in death
and substantial property damage. To avoid such a potentially
hazardous situation THE OPERATOR SHALL:
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
• NOT
lift more than rated load for the hoist.
operate unless load is centered under hoist.
use damaged hoist or hoist that is not working
properly.
use hoist with twisted, kinked, damaged, or
worn chain.
use hoist if the bottom hook is capsi zed
(double fall hoists - see Section 3.2).
use the hoist to lift, support, or transport
people.
lift loads over people.
apply load unless load chain is prope rly
seated in the load sheave (and idle sheave for h oist
with two chain falls).
use the hoist in such a way that could result in
shock or impact loads being applie d to the hoist.
attempt to lengthen the load chain or repair
damaged load chain.
operate hoist when it is restricted from forming
a straight line from hook to hook in the direction of
loading.
use load chain as a sling or wrap load chain
around load.
apply the load to the tip of the hook or to the
hook latch.
apply load if binding prevents equal loading
on all load-supporting chains.
operate beyond the limits of the load chain
travel.
operate hoist with missing/damaged chain
springs, cushion rubbe rs, stopp ers or st riker p lates.
WARNING
• NOT
unless specific precautions have been taken.
• NOT
electrical or welding ground.
• NOT
live welding electrode.
• NOT
• NOT
or decals are missing or illegible.
• Be familiar with operating controls, procedures, and
warnings.
• Make sure the unit is securely attached to a
suitable support before applying l oad.
• Make sure load slings or other approved singl e
attachments are properly sized, rigged, and seated
in the hook saddle.
• Take up slack caref ully - make sure load is
balanced and load-holding action is secu re before
continuing.
• Make sure all persons stay clear of the supported
load.
• Protect the hoist’s load chain from weld splatter or
other damaging contaminants.
• Report malfunctions or unusual performances
(including unusual noises) of the h oist and rem ove
the hoist from service until the malfunction or
unusual performance is resolved.
• Make sure hoist limit switches function properly.
• Warn personnel before lifting or m oving a load.
• Warn personnel of an approaching load.
or serious injury,
leave load supported by the hoist unattended
allow the chain, or hook to be used as an
allow the chain, or hook to be touched by a
remove or obscure the warnings on the hoist.
operate a hoist on which the safety placa rds
20
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CAUTION
Improper operation of a hoist can create a potentially hazar dous
situation which, if not avoided, could result in minor
, or property damage. To avoid such a potentially hazardous
injury
situation THE OPERATOR SHALL:
• Maintain a firm footing or be otherwise secure d
when operating the hoist.
• Check brake function by tensioning the hoist prior
to each lift operation.
• Use hook latches. Latches are to retain slings,
chains, etc. under slack conditions only.
• Make sure the hook latche s are closed a nd not
supporting any parts of the load.
• Make sure the load is free to move and will clea r all
obstructions.
• Avoid swinging the load or hook.
• Make sure hook travel is i n the same di rection as
shown on controls.
• Inspect the hoist regularly, replace damaged or
worn parts, and keep appropriate records of
maintenance.
or moderate
• Use the hoist manufacturer’s recommended parts
when repairing the unit.
• Lubricate load chain per hoi st manufacture r’s
recommendations.
• NOT
• NOT
• NOT
• NOT
• NOT
use the hoist load limiting or warning device to
measure load.
use limit switches as routine operating stops.
They are emergency devices only.
allow your attention to be diverted fro m
operating the hoist.
allow the hoist to be subjected to sharp
contact with other hoists, structures, or object s
through misuse.
adjust or repair the hoist unless qualified to
perform such adjustments or repairs.
4.3 Hoist Controls
4.3.1 For hoists mounted to motorized trolleys follo w the control inst ruction in cluded in the t rolley's Ow ner's
Manual.
4.3.2 Single Speed Pendant Control – When using the pe ndant control dep ress the up butt on to raise the
hoist or the down button to lower the hoist as shown in Figure 4-1 below. To stop motion rel ease the
buttons.
4.3.3 Dual Speed Pendant Control – Pendant controls supplied with dual spe ed hoists have two step control
buttons. For low speed depress the butt on to the first step a nd for high speed d epress the butto n fully
to the second step. Use the up button to raise the hoi st or the down button to lower th e hoist as sho wn
in Figure 4-1 below. To stop motion release the buttons.
4.3.4
CAUTION
Make sure the motor complet ely stops b efore rev ersing dire ction.
Figure 4-1 Push Button Pendant Control
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5.0 Inspection
5.1 General
5.1.1 The inspection procedure herein is based on ANSI/ASME B30.16. The following definitions are from
ANSI/ASME B30.16 and pertain to the inspection procedure below.
Designated Person – a person selected o r assigned as being competent to p erform the spe cific duties
to which he/she is assigned.
Qualified Person – a person who, by possession of a re cognized degree o r certificat e of professional
standing, or who, by extensive knowledge, train ing, and experience, has successf ully demonstrated the
ability to solve or resolve problems relating to the subject matter and work.
Normal Service – that distributed service whi ch involves ope ration with randomly dist ributed loads
within the rated load limit, or uniform loads less than 65% of rated load for not more than 25% of the
time.
Heavy Service – that service which involves operation within the rated loa d limit which exceeds n ormal
service.
Severe Service – that service which involves n ormal or heavy se rvice with abno rmal operati ng
conditions.
5.2 Inspection Classification
5.2.1 Initial Inspection – prior to initial use, all new, altered, or modifi ed hoists shall be inspect ed by a
designated person to ensure compliance with the applicable pr ovisions of this manual.
5.2.2 Inspection Classification – the inspection procedure for hoists in regular service is divided into two
general classifications based upo n the intervals at which i nspection sho uld be perform ed. The intervals
in turn are dependent upon the nature of the criti cal components of the hoist and the deg ree of their
exposure to wear, deterioration, or malfunction. The two general classificati ons are herein designated
as FREQUENT and PERIODIC, with respectiv e intervals betwee n inspections as de fined below.
5.2.3 FREQUENT Inspection – visual examinations by the operator o r other designated perso nnel with
intervals per the following criteria:
Normal service – monthly
Heavy service – weekly to monthly
Severe service – daily to weekly
Special or infrequent service – as reco mmended by a qualified person bef ore and after ea ch
occurrence.
5.2.4 PERIODIC Inspection – visual inspection by a designat ed person with interval s per the followin g
criteria:
Normal service – yearly
Heavy service – semiannually
Severe service – quarterly
Special or infrequent service – as reco mmended by a qua lified person bef ore the first such
occurrence and as directed by the qualified perso n for any subsequ ent occurrences.
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5.3 Frequent Inspection
5.3.1 Inspections should be made on a FREQUENT basis in accordance with Table 5-1, “F requent
Inspection.” Included in these FREQUENT Inspe ctions are observ ations made during op eration for
any defects or damage that might appear between Periodic Inspections. Evaluation and resolution of
the results of FREQUENT Inspections shall be ma de by a designat ed person such that the hoist is
maintained in safe working condition.
All functional operating mechanisms fo r maladju stment and unusual sounds.
Operation of limit switch and associated compone nts
Hoist braking system for proper operation
Hooks in accordance with ANSI/ASME B30.10
Hook latch operation
Load chain in accordance with Section 5.7
Load chain reeving for compliance with Section 3.2 a nd 6.4
5.4 Periodic Inspection
Table 5-1 Frequent Inspection
5.4.1 Inspections should be made on a PERIODIC basis in accorda nce with Table 5-2, “Periodic Inspection.”
Evaluation and resolution of the results of PERIO DIC Inspe ctions shall be mad e by a designate d
person such that the hoist is maintained in saf e working condition.
5.4.2 For inspections where load suspension parts of the hoist are disassembled, a load test per ANSI/ASME
B30.16 must be performed on the hoist after it is re-a ssembled and pri or to its return to servi ce.
Table 5-2 Periodic Inspection
Requirements of frequent inspection.
Evidence of loose bolts, nuts, or rivets.
Evidence of worn, corroded, cracked, or distorted parts such as load blocks, suspension housing,
chain attachments, clevises, yokes, suspension bolts, shafts, gea rs, bearings, pi ns and rolle rs.
Evidence of damage to hook retaining nuts or collars and pins, and welds or rivets used to secure
the retaining members.
Evidence of damage or excessive wear of load and idle r sheaves.
Evidence of excessive wear on motor or load bra ke.
Electrical apparatus for signs of pitting or any deteri oration of visible contro ller contac ts.
Evidence of damage of supporting structure or trolley, if used.
Function labels on pendant control stations for le gibility.
Warning label properly attached to the hoist a nd legible (see Se ction 1.2).
End connections of load chain.
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5.5 Occasionally Used Hoists
5.5.1 Hoists that are used infrequently shall be inspe cted as follows prior t o placing i n service:
Hoist Idle More Than 1 Month, Less Than 1 Year: Inspect per FREQUENT Inspection criteria in
Section 5.3.
Hoist Idle More Than 1 Year: Inspect per PERIODIC Inspection criteria in Section 5.4.
5.6 Inspection Records
5.6.1 Dated inspection reports and record s shoul d be maintained at tim e interval s correspo nding to those
that apply for the hoist’s PERIODIC interval pe r Section 5.2.4. These record s should be stored where
they are available to personnel involved with the inspecti on, maintenance, or op eration of the hoist.
5.6.2 A long range chain inspection program sho uld be established and should inclu de records of
examination of chains removed from service so a relationship can b e establishe d between vi sual
observation and actual condition of the ch ain.
5.7 Inspection Methods and Criteria
5.7.1 This section covers the inspection of specific items. T he list of items in this section i s based on tho se
listed in ANSI/ASME B30.16 for the Frequent and Periodic Inspection. In accordance with ANSI/ASME
B30.16, these inspections are not intended to involve di sassembly of the hoist. Rath er, disassembly for
further inspection would be required if frequent or periodic inspection re sults so indi cate. Such
disassembly and further inspection shou ld only be performed by a qualified person t rained in the
disassembly and re-assembly of the hoist.
Table 5-3 Hoist Inspection Methods and Criteria
Item Method Criteria Action
Functional operating
mechanisms.
Visual, Auditory Mechanisms should be properly adjusted and
should not produce unusual sounds when
operated.
Limit Switch Function Proper operation. Actuation of limit switch should
stop hoist.
Limit Lever
Assembly
Braking System
Operation
Visual, Function Lever should not be bent or significantly worn and
should be able to move freely.
Function Braking distance with rated capacity should not
exceed 3% of the lifting speed (approximately two
chain links).
Hooks - Surface
Condition
Hooks - Fretting
wear
Visual Should be free of significant rust, weld splatter,
deep nicks, or gouges.
Measure The "u" and "t" dimensions should not be less
than discard value listed in Table 5-4
Hooks - Stretch Measure The "k" dimension should not be greater than
1.15 times that measured and recorded at the
time of purchase (See Section 3.6). If recorded
"k" values are not available for hooks when ne w,
use nominal "k" values fromTable 5-4.
Repair or replace
as required.
Repair or replace
as required.
Replace.
Repair or replace
as required.
Replace.
Replace.
Replace.
Hooks - Bent Shank
or Neck
Visual Shank and neck portions of hook shou ld be free
of deformations.
24
Replace.
Page 25
Table 5-3 Hoist Inspection Methods and Criteria
Item Method Criteria Action
Hooks - Yoke
Assembly
Hooks - Swivel
Bearing
Hooks - Idle Sheave
and Axle (Bottom
Hook on Double Fall
Hoist)
Hooks - Hook
Latches
Load Chain Surface Condition
Visual Should be free of significant rust, weld splatter,
nicks, gouges. Holes should not be elongated,
fasteners should not be loose, and there should
be no gap between mating parts.
Visual, Function Bearing parts and surfaces should not sh ow
significant wear, and should be free of dirt, grime
and deformations. Hook should rotate freely with
no roughness.
Visual, Function Pockets of Idle Sheave should be free of
significant wear. Idle Sheave surfaces should be
free of nicks, gouges, dirt and grime. Bearing
parts and surfaces of Idle Sheave and Axle
should not show significant wear. Idle Sheave
should rotate freely with no roughness or
significant free play.
Visual, Function Latch should not be deformed. Attachment of
latch to hook should not be loose. Latch spring
should not be missing and should not be weak.
Latch movement should not be stiff - when
depressed and released latch should snap
smartly to its closed position.
Visual Should be free of rust, nicks, gouges, dents and
weld splatter. Links should not be deformed, an d
should not show signs of abrasion. Surfa ces
where links bear on one another should be free of
significant wear.
Tighten or replace
as required.
Clean/lubricate, or
replace as required.
Clean/lubricate, or
replace as required.
Replace.
Replace.
Load Chain - Pitch
and Wire Diameter
Load Chain Lubrication
Load Chain Reeving
Chain Container
(optional)
Housing and
Mechanical
Components
Measure The "P" dimension should not be greater than
maximum value listed in Table 5-5. The "d"
dimension should not be less than minimum value
listed in Table 5-5.
Visual, Auditory Entire surface of each chain link should be coated
with lubricant and should be free of dirt and grime.
Chain should not emit cracking noise wh en
hoisting a load.
Visual Chain should be reeved properly through Load
Sheave (and Idle Sheave for double fall hoist) refer to Section 6.4. Chain, Chain Springs,
Cushion Rubbers, Striker Plates, and Stoppers
should be installed properly - refer to Se ction 3.2.
Visual Container should not be damaged. Brackets
should not be deformed or missing.
Visual, Auditory,
Vibration,
Function
Hoist components including load blocks,
suspension housing, chain attachment s, clevises,
yokes, suspension bolts, shafts, gears, bearings,
pins and rollers should be free of cra cks,
distortion, significant wear and corrosion.
Evidence of same can be detected visually or via
detection of unusual sounds or vibration duri ng
operation.
Replace. Inspect
Load Sheave (and
Idle Sheave for
double fall hoist).
Clean/lubricate
(see Section 6.0).
Reeve/Install chain
properly.
Replace.
Replace.
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Page 26
Table 5-3 Hoist Inspection Methods and Criteria
Item Method Criteria Action
Bolts, Nuts and
Rivets
Motor Brake Measure, Visual Motor brake gap should be adjusted to the
Visual, Check
with Proper Tool
Bolts, nuts and rivets should not be loo se. Tighten or replace
as required.
Adjust, Repair or
distance shown in Table 6-4 before measuring
the brake wear. Brake lining dimension “A”
Replace as
required.
should not be less than discard value list ed in
Table 5-6. Refer to Section 6.3 for gaining
access to motor brake and for adjustment and
inspection procedures. Braking surfaces should
be clean, free of grease/oil and should not be
glazed.
Contactor Contacts Visual Contacts should be free of significant pitting or
Replace.
deterioration. On hoists equipped with
Count/Hour Meter check the contactor cycles –
refer toSection 6.1.
Load Sheave Visual Pockets of Load Sheave should be free of
Replace.
significant wear.
Cushion Rubber Visual Should be free of significant deformation. Replace.
Chain Springs Visual Chain springs should not be deformed or
Replace.
compressed.
Pendant - Switches Function Depressing and releasing push-buttons should
make and break contacts in switch contact block
Repair or replace
as necessary.
and result in corresponding electrical continuity or
open circuit. Push-buttons should be interlocked
either mechanically or electrically to prevent
simultaneous energization of circuits for oppo sing
motions (e.g. up and down).
Pendant - Housing Visual Pendant housing should be free of cracks and
Replace.
mating surfaces of parts should seal with out gaps.
Pendant - Wiring Visual Wire connections to switches in pendant should
Tighten or repair
not be loose or damaged.
Pendant - Cord Visual, Electrical
Continuity
Surface of cord should be free from nicks,
gouges, and abrasions. Each conductor in cord
Replace.
should have 100% electrical continuity even when
cord is flexed back-and-forth. Pendant Co rd
Strain Relief Cable should absorb all of the load
associated with forces applied to the pendant.
Pendant - Labels Visual Labels denoting functions should be legible. Replace.
Warning Labels Visual Warning Labels should be affixed to the hoist (see
Replace.
Section 1.2) and they should be legible.
Hoist Capacity Label Visual The label that indicates the capacity of the hoist
Replace.
should be legible and securely attached to the
hoist.
* These values are nominal since the dime nsion is not co ntrolled to a toleran ce. The "k"
dimension should be measured when the hook is new - this becomes a reference measurement.
Subsequent measurements are compared to this reference to m ake determination s about hook
deformation/stretch. See Section 5.7, “Hooks - Stretch”.
Brake must be properly adjusted before measuri ng "A". See Section 6.3
"A" Dimension - inch (mm)
Single Speed Dual Speed
Standard Discard Standard Discard
0.67 (17) 0.61 (15.5) 0.67 (17) 0.61 (15.5)
0.85 (21.5) 0.79 (20) 0.85 (21.5) 0.79 (20)
0.89 (22.5) 0.83 (21)
0.83 (21) 0.77 (19.5) 1.54 (39) 1.48 (37.5)
1.06 (27)
1.00 (25.5)
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6.0 Maintenance and Handling
6.1 Count/Hour Meter
6.1.1 The Count/Hour (C/H) Meter located in on t he electrical control p anel record s the hoist 's on time and
number of starts. To view the two values press the button on the C/H Meter one time. The display will
first show an "H" and a 4 digit number which is the hoist's total on time (up and down) in hours. After 3
seconds the display will automatically change to a 6 digit number which is the number of starts of the
hoist's down contactor. Refer to Figure 6-1.
Figure 6-1 Count/Hour Meter
6.1.2 Contactor – The C/H Meter can be used i n conjunction with th e amount of joggi ng to estimate when th e
contactor(s) should be replaced. Jogging is when the pe ndant control buttons are pressed quickly and
repetitively to move the hook in small increments. Refer to Table 6-1.
Table 6-1 Criteria for Recommended Contactor Replacement
Jogging During Normal Operation Change Contactor After:
Rating Approximate Jogging Frequency
(starts)
Low Jogging is rare. 1,000,000
Medium During 25% of operations/lifts. 500,000
High During 50% or more of operations/lifts. 200,000
6.1.3 Gear Oil – The C/H Meter can be used in co njunction with the av erage load lifted by the h oist to
estimate when the gear oil should be changed. Refer to Table 6 -2.
Table 6-2 Criteria for Recommended Gear Oil Replacement
Loading During Normal Operation Change Gear Oil After:
Rating Average % of Rated Capacity
(hours)
Light 0 to 33% 360
Medium 33 to 67% 240
Heavy 67 to 100% 120
6.1.4 You are encouraged to use the Count/Hour Meter in conjunctio n with your experience with the hoist's
application and usage to develop a history upon which to gage and fine tune yo ur maintenanc e
program for the hoist.
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6.2 Lubrication
6.2.1 Load Chain
For longer life, the load chain should be lubricated.
The load chain lubrication should be accomplished after cle aning the load chain with an acid free
cleaning solution.
Apply Harrington lubricating grease (Part No. ER1BS1951) or an equivalent to industrial general
lithium grease, NLGI No. 0, to the bearing surfaces of the load chain li nks as indicated by th e
shaded areas in Figure 6-2. Also apply the grease to the areas of the load chain (sha ded areas in
Figure 6-2) that contact the load sheave. Insure that the grease is appli ed to the contact areas in
the load sheave pockets.
Machine or gear oil (grade ISO VG 46 or 68 oil or equivalent) m ay be used as an alternative
lubricant but must be applied more frequently.
Figure 6-2 Chain Grease Application
The chain should be lubricated every 3 months (more frequently fo r heavier usage or seve re
conditions).
For dusty environments, it is acceptable to substitute a dry lubricant.
6.2.2 Hooks and Suspension Components:
Hooks - Bearings should be cleaned and lubricated at l east once per year for norm al usage. Clea n
and lubricate more frequently for heavier usage or severe conditions.
Suspension Pins - Lubricate at least twice per year for normal u sage; more frequently for h eavier
usage or severe conditions.
6.2.3 Gear Box:
The oil level can be checked using the oil check hole on the sid e of the hoist body sh own in Figure
WARNING
prevent the friction clutch from working properly and may affect the a bility of the hoist to hold th e
load. Refer to Section 3.1 for the correct oil and quantity.
3-1. The oil level should be in accordance with Table 6-3 below.
Table 6-3 Criteria for Checking Hoist Gear Oil Level
Capacity Code Oil Lev el (Hoist at level positio n)
Up to and including 010M
Using an incorrect type/grade of gearbox oil or the wrong qua ntity of oil may
Min Max
½ “ below bottom
edge of check hole
Even with bottom
edge of check hole.
010S and Up
1“ below bottom
edge of check hole
30
Even with bottom
edge of check hole.
Page 31
Change gear oil at least once every 5 years. The oil should be changed mo re frequently
depending on the hoist's usage and operati ng environment. Refer to S ection 6.1.
Refer to Figure 3-1 and Table 3-1 to change the gear o il, remove both fill an d drain plugs and allow
the old oil drain completely. Replace the drain plug and refill the gear case with th e correct quantity
of new oil or until the oil level is within the range shown in Table 6-3.
NOTICE
Dispose of the used oil in accordance with lo cal regulati ons.
6.3 Motor Brake
6.3.1 To keep your hoist working in optimum condition a nd prevent possibl e down time, it is recom mended to
check your motor brake lining and adj ustment at regul ar intervals.
6.3.2 Motor Brake Unit Removal - Adjustment and inspection of the mot or brake requi res removal of the
motor brake unit from the hoist as an assembly.
1)
2) Refer to Figure 6-3.
3) Remove the four Fa n Cover bolts (A), Fan Cover (B), Fa n snap ring (C), and F an washer (D).
4) Pull the Fan (E) off the motor shaft using a wheel p uller if necessa ry.
5) Remove the four Mot or Cover A ssembly bolts (F ) and carefully pu ll the motor brak e unit (G) out of the
CAUTION
unloaded. To keep the load chain from mo ving secure it by tying to gether the load an d no-load si des
directly under the hoist using a cord or wire.
hoist.
Before proceeding disconnect the power supply and m ake sure the hoist is
G
F
E
D
C
B
A
Figure 6-3 Motor Brake
6.3.3 Brake Gap (G) - The Brake Gap should be me asured between the Br ake Drum and Pull Rotor.
Adjustment of the Brake Gap is accomplished by turning the Adj ustment Nut in t he center of th e Motor
Cover as shown in the figure with Table 6-4. Do this as follows:
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Page 32
1) Bend the tab of the Loc k Washer away from the Adjust ing Nut so that the Adjusting Nut can be rotated.
2) Using a spanner wrench and a feeler gauge, rotate the A djusting Nut to attain th e proper Brake Gap
per Table 6-4.
3)After the Brake Gap is set, secure the Adjusting Nut by bending one of the tabs of the Lock Washer into
a slot in the Adjusting Nut. If necessary rotate the Adjusting Nut clockwise (tightening) to line up the tab
with the slot.
4)If the proper brake adju stment cannot be achieved, di sassemble the m otor brake and inspect all motor
brake parts. Replace the Brake Drum and/or Motor Cover if n ecessary.
Table 6-4 Motor Brake Gap
Capacity Code
001H, 003S, 005L, 003H, 005S,
010L, 010M, 010S, 015S, 020L, 020M, 030C
020S, 025S, 030L, 030S, 050L
Brake Gap (G)
inch (mm)
0.020 (0.5)
0.032 (0.8)
6.3.4 Brake Lining Inspection –The brake lining is designe d for a long life and shoul d provide year s of
trouble-free service. If the brake lining is being insp ected due to ex cessive load chain drift during
operation (see Section 5.7), disassemble the motor brake and inspect all motor brake parts. Bra king
surfaces should be clean, free of grease/oi l and should n ot be glazed. Re place the Brake Dru m and/or
Motor Cover if necessary. For normal inspecti ons, the Brake Lining a nd Motor Cover we ar should be
measured as follows.
1) Adjust the Brake Gap pe r Section 6.3.3 before measuring the Brake Lining and Motor Cover wear.
2) Refer to Ta ble 5-6.
3) Measure the distan ce "A" using calipers a nd a straight edge. Pla ce the straight edge acro ss the edge
of the motor cover and measure from the straight edge to the face of t he Pull Rotor.
4)Compare the measurem ent with the values liste d in Table 5-6. Replace the B rake Drum and/or Mot or
Cover if the "A" measurement is smaller than the discard limit.
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6.3.5 Motor Brake Unit Installation - After the brake is properly adjusted and inspected, carefully replace the
motor brake unit back into the hoist. Be sure to reseal the Motor Cover to motor frame surface usin g a
small bead of liquid (hi-temperature) sealant. Refer to Secti on 6.3.2 and reassemble the parts in
reverse order of removal.
6.4 Load Chain
6.4.1 Lubrication and Cleaning – refer to Section 6.2.
6.4.2 Load Chain Replacement:
1)
2)
3)
4) Remove all chain co mponents incl uding the Bottom Hoo k Set Assembly, Stoppe rs, Cushion Rubbers,
5) Using a C-link, attach th e new chain to the end link of the old chain on the no -load side. The e nd link of
6) Operate the hoist down t o move the chain thou gh the hoist body. Stop when a sufficient amou nt of
7) Single fall hoists - Attach the chain components (step 4 above) to the chain. Refer to Section 3.2 for
CAUTION
following procedures.
WARNING
size, grade and construction as the o riginal chain. T he new load chain must hav e an odd number of
links so that both its end links have the same orientation. If the load chain is being replace d due to
damage or wear out, destroy the old chain to preve nt its reuse.
CAUTION
Chain Guides and Idle Sheaves, and replace part s if necessary.
Chain Springs, Striker Plates, Chain Pin and End Wire (o r End Suspender) from th e chain for reuse on
new chain. Inspect and replace any damaged or worn part s.
the new load chain should be connected so that the welded porti ons of the load chai n's standin g links
are oriented to the outside as they pass over the sheave. Ref er to Figure 6-4.
new chain is accumulated on the load side .
the proper locations.
The hoist must be properly powered and operational in orde r to perform the
Be certain that the replacement chain is obtained from Harrington and is the exa ct
When replacing load chain, check for wear on mati ng parts, i.e. Load S heave,
8)Double falls (0 30C, 050L) - F eed the end li nk on the load side of the new chain through th e required
chain components (step 4 above) and the bottom hook’s Idle Sheave. Attach the remaining chain
components to the chain referring to Se ction 3.2 for the prop er locatio ns. Connect the e nd link to the
top connection yoke with the chain pin, slotted nut and cotter pin. Ensure that chain remai ns free of
twists. Refer to Figures 3-6 and 3-7.
9)
10) After installation has been completed, perform steps outlined in Section 3.6"Preoperational Checks
WARNING
properly installed. Refer to Section 3.2.
and Trial Operation".
Make sure Stoppers, Cushion Rubb ers, Chain Spring s and Striker Plat es are
6.5 Friction Clutch and Mechanical Load Brake with Friction Clutch
6.5.1 Friction Clutch (NER Models) – If abno rmal operation or slippage o ccurs do NOT attempt to
disassemble or adjust the Friction Clutch. Repla ce the worn or malfunctioni ng Friction Clut ch as an
assembly with a new, factory adjusted part.
6.5.2 Mechanical Load Brake with Friction Clutch (ER Models) – If abnormal operation or slipp age occurs do
NOT attempt to disassemble or adjust the Mechanical Lo ad Brake with Friction Clutch. Repla ce the
worn or malfunctioning Mechanical Loa d Brake with F riction Clutch as a n assembly with a new, factory
adjusted part.
33
Page 34
Figure 6-4 Chain Replacement
6.6 Storage
6.6.1 ER models with vented oil cap assemblies should b e stored with the cap orie nted up to prevent oil
leakage.
6.6.2 The storage location should be clean and dry.
6.7 Outdoor Installation
6.7.1 For hoist installations that are out doors, the hoist shoul d be covered when not in use.
6.7.2 Possibility of corrosion on components of the hoist increases for installations where salt air and high
humidity are present. Make frequent and regular inspecti ons of the unit's con dition and operatio n.
34
Page 35
7.0 T roubleshooting
WARNING
HAZARDOUS VOLTAGES ARE PRESENT IN THE HOIST AND IN CONNECTIONS BETWEEN
COMPONENTS.
Before performing ANY troubleshooting on the equipm ent, de-energize the supply of electricity to the e quipment,
and lock and tag the supply device in the de-energi zed position. Ref er to ANSI Z244.1, “Perso nnel Protection Lockout/Tagout of Energy Sources.”
Only Trained and competent personnel shoul d inspect and repai r this equipment.
Table 7-1 Troubleshooting Guide
Symptom Cause Remedy
Hoist moving in wrong
direction
Power supply reversed
phased
Improper electrical
connections
Loss of power
Wrong voltage or
frequency
Switch 2 of the 3 power supply cord wires at the power source.
Refer to wiring diagram and che ck all conn ections.
Check circuit breakers, switches, fuses and connections on power
lines/cable.
Check voltage and frequency of power supply against th e rating
on the nameplate of the motor.
Hoist will not operate
Hoist overload Reduce load to within rated capacity of h oist.
Motor overheated and
thermal overload
protector has tripped
Improper, loose, or
broken wire in hoist
electrical system
Brake does not
release
Faulty magnetic
contactor
Defect in control
transformer
Motor burned out
See Trouble Shooting Problem "Motor or brake ove rheating".
Shut off power supply, check wiring connections on hoist co ntrol
panel and inside push-button pendant.
Check motor brake adjustment for proper clearance.
Check coil for open or short circuit. Check all con nections in the
control circuit. Check for open contactors. Re place as neede d.
Check transformer coil for sign s of overheating. Di sconnect
transformer and check for open windi ng.
Replace motor frame/stator, shaft/rotor, and any other damaged
parts.
35
Page 36
Table 7-1 Troubleshooting Guide
Symptom Cause Remedy
Hoist lifts but will not
lower
Hoist lowers but will
not lift
Down circuit open
Broken conductor in
pendant cord
Faulty magnetic
contactors
Faulty switch in
pendant
Hoist overloaded Reduce load to within rated capa city of hoist.
Low voltage in hoist's
power supply
Up circuit open
Broken conductor in
pendant cord
Faulty magnetic
contactor
Faulty switch in
pendant
Check circuit for loose connections. Check down side of limit
switch for malfunction.
Check the continuity for each cond uctor in the cable. If one is
broken, replace entire cable.
Check coils for open or short ci rcuit. Check all connectio ns on
motor circuit. Check for burned contacts. Repla ce as needed.
Check electrical continuity. Check elect rical connection s.
Replace or repair as needed.
Determine cause of low voltage and bring to within plu s or minus
10% of the voltage specified on the motor nameplat e. The
voltage should be measured at the hoist contactor.
Check circuit for loose connections. Check up side of limit switch
for malfunction.
Check the continuity of each condu ctor in the cable. If o ne is
broken, replace entire cable.
Check coils for open or short ci rcuit. Check all conn ections on
motor circuit. Check for burned contacts. Repla ce as needed.
Check electrical continuity. Check elect rical connection s.
Replace or repair as needed.
Hoist will not lift rated
load or does not have
the proper lifting speed
Load drifts excessively
when hoist is stopped
Faulty friction clutch Replace.
Hoist overloaded Reduce load to within rated capacity.
Low voltage in hoist's
power supply
Brake drags Check motor brake adjustment for proper clearance.
Faulty friction clutch Replace.
Motor brake not
holding
Mechanical Load
brake not holding (ER
only)
Determine cause of low voltage and bring to within plu s or minus
10% of voltage specified on the motor nameplate. Th e voltage
should be measured at the hoist contactor.
Clean and inspect brake lining. Check brake adju stment for
proper clearance.
Replace as needed. (ER only, NER ha s no load brake. )
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Page 37
Table 7-1 Troubleshooting Guide
Symptom Cause Remedy
Excessive load Reduce load to within rated capacity of hoist.
Excessive duty cycle Reduce frequency of lifts.
Motor or brake
overheating
Hoist operates
intermittently
Wrong voltage or
frequency
Brake drags Check brake adjustment for proper clearance.
Check voltage and frequency of power supply against th e rating
on the nameplate on the motor.
Above an ambient temperature of 140°F, the frequency of hoist
Extreme external
heating
operation must be reduced to avoid overheating of the motor.
Special provisions should be made to ventilate the hoist or
otherwise shield it from the heat.
Collectors making poor
contact
Contactor contacts
arcing
Loose connection in
circuit
Broken conductor in
Pendant Cord
Check movement of spring loaded arm, weak sprin g, connections,
and shoe. Replace as needed.
Check for burned contacts. Replac e as needed.
Check all wires and terminal s for bad co nnections. Replace as
needed.
Check for intermittent continuity in each con ductor the Pendant
Cord. Replace entire Pendant Cord if continuity i s not constant.
37
Page 38
8.0 Material Safety Da ta Sheets
NOTICE
The ER and NER hoists are shipped new with th e oil for the gear b ox and the grease for th e load chain i n separate
container(s). In compliance with OSHA regulatio ns, Material Saf ety Data Sheets (MSDS) have been provide d for
the gear oil that is provided in this separate container. The ER (with mechanical loa d brake/friction clutch) uses
different gear oil than the NER (with friction clutch). Identify the correct model (refer to Section 2.1) bef ore using the
MSDS's below.
8.1 ER Model Gear Box Oil Material Safety Data Sheet (MSDS)
Effective date: June 9, 1998 MSDS No. 414005
SECTION I CHEMICAL PRODUCT AND COMPANY IDENTIFICATION
COMPANY IDENTIFICATION NIPPON OIL COMPANY, LTD.
3-12, Nishi Shimbashi 1-chome, Minato- ku, Tokyo, 105 -8412, Japan
EMERGENCY TELEPHONE NUMBER: +81-3-3502-9156
TELEPHONE NUMBER FOR INFORMATION: +81-3-3502-1111
FAX NUMBER FOR INFORMATION: +81-3-3502-3364
PRODUCT NAME: ANTOIL SUPER B
PRODUCT USE: Common lubricating oil for tractors
SECTION II COMPOSITION/INFORMATION ON INGREDIENTS
COMPOSITION
Product is non-hazardous. (1910, 1200 OSHA)
#1 Highly refined petroleum oil, by definition, is considered hazardous according OSHA.
Because it carries the Threshold Limit Value (TLV) for mine ral oil mist.
3
TWA-ACGIH (Mineral Oil Mist #1)
38
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ER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued
SECTION III HAZARDS IDENTIFICATION
EMERGENCY OVERVIEW
Warning statement:
Caution! Prolonged or repeated contact with skin may cause irritation i n some cases.
Precautionary Measures: Avoid breathing vapor and mist. Keep contain er closed.
Avoid contact with eyes, skin, and clothing.
Wash thoroughly after handling. Keep away from heat.
Potential health effect:
Eyes: May cause minor irritation.
Skin: May cause minimal skin irritation.
Inhalation: Vapor or mist, in excess of permissible concentrations, or in unusually high
concentrations generated from spraying, heating the m aterial, or as from exposure i n
poorly ventilated areas or confined spaces, may cause ir ritation of the nose a nd throat,
headache, nausea and drowsiness.
Ingestion: May cause abdominal discomfort, nausea or diarrhea.
Sensitization properties: Unknown
Chronic Properties: If prolonged exposure occurs, nausea, headache, d iarrhea, and phy sical discomfort.
Other remarks: None
SECTION IV FIRST AID MEASURES
Eyes: Flush immediately with water for at least 15 minutes. Get immediate me dical attention.
Skin: Wash with soap and water. Get medical attention if irritation d evelops. Launde r
contaminated clothing before reuse.
Inhalation: Remove exposed person to fresh air if adverse effects are observed.
Ingestion: Do not make person vomit unless directed to do so by medical personnel.
Note to physician: Treat symptomatically.
SECTION V FIRE FIGHTING MEASURES
Flash point (Typical), ºC: 234(COC)
Autoignition tempt., ºC: Not Determined
Flammability limits: Not Determined
Extinguishing media: Carbon Dioxide (CO2), dry chemical, or foam.
Special fire fighting procedures: Recommend wearing self-contained breathin g apparatus. Wate r may cause
splattering. Material will float on water.
Unusual fire & explosion hazards: Toxic fumes, gases or vapors may evolve on burning.
Autoignition temperature: Not determined.
Explosion date: Material does not have explosive properties.
39
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ER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued
SECTION VI ACCIDENTAL RELEASE MEASURES
Procedures in Case of Accidental Relea se, Breakage, or Leakag e:
Stop the source of the leak or release. Clean up releases as soon as possible. Cont ain liquid to prevent fu rther
contamination of soil, surface water or groundwater. Clean up small spills using appropriate techniques such as
absorbent materials or pumping. Where feasible an d appropriate, rem ove contaminated so il. Follow prescribe d
procedures for reporting and responding to large r releases.
SECTION VII HANDLING AND STORAGE
Do not weld, heat or drill container. Replace cap or bung. Emptied container still cont ains hazardous material which
may ignite with explosive violence if heated sufficiently.
Minimum feasible handling temperature should b e maintained.
Periods of exposure to high temperatures should be minimized.
Water contamination should be avoided.
CAUTION: Do not use pressure to empty drum or drum may ruptu re with explosive force.
SECTION VIII EXPOSURE CONTROLS/PERSONAL PROTECTION
Eye Protection: Chemical type goggles or face shield optional.
Skin Protection: Avoid prolonged or frequently repeated skin contact by wearing impe rvious
protective clothing including gloves.
Respiratory Protection: Wear a breathing mask.
Ventilation: No special ventilation is usually necessary. However, if operating
conditions create high air borne conc entrations of thi s material, spe cial
ventilation may be needed.
Other clothing and equipment: No special clothing o r equipment is usuall y necessary.
Work practices, hygienic practices: No information is avail able.
Other handling and storage requi rements: No information is avail able.
Protective measures during maintenance
of contaminated equipment: No data available.
SECTION IX PHYSICAL AND CHEMICAL PROPERTIES
Odor Slight odor
Appearance Light brown liquid
Boiling point ºC No Data Available
Solubility Insoluble in water
Density @15ºC, g/cm3 0.885
Pour point ºC -42.5
DMSO Extract (Base oil) Mass % (IP 346) < 3
40
Page 41
ER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued
SECTION X STABILITY AND REACTIVITY
Stability: Stable
Condition to Avoid: See the Handling and Storage section for further details.
Incompatibility (materials to avoid): Acids. Oxidizing agents. Halogens and halogenated compounds.
Hazardous Polymerization: Will not occur.
Thermal decomposition: Smoke, carbon monoxide, aldehydes and other produ cts of incomplet e
combustion. Hydrogen sulfide and alkyl mercaptans and sulfides may also be
released. Under combustion conditions, oxides of the following elements will be
formed: Calcium, Sulfur, Zinc.
SECTION XI TOXICOLOGICAL INFORMATION
Acute Oral: No Data Available Believed to be greater than 5 g/kg (rat)
Practically non-toxic
Dermal: No Data Available Believed to be greater than 3 g/kg (rabbit)
Practically non-toxic
Carcinogen: OSHA This material is li sted as Group 3 by IARC
(Base oil) EU The classification as a carcinogen need not apply.
SECTION XII ECOLOGICAL INFORMATION
Biodegradation: No Data Available
Environmental fate: This material is not expected to present any environmental problems other than those
associated with oil spills.
SECTION XIII DISPOSAL CONSIDERATIONS
Waste Disposal Method:
Place contaminated materials in disposable conta iners and dispo se of in a manner co nsistent with appli cable
regulations. Contact local environmental or health autho rities for approved di sposal of this mate rial.
SECTION XIV TRANSPORT INFORMATION
The description shown may not apply to all shipping situations.
DOT Proper Shipping Name: Not applicable
IMDG Proper Shipping Name: Not applicable
ICAO Proper Shipping Name: Not applicable
TDG Proper Shipping Name: Not applicable
NFPA Proper name: Class 1.
UN Number: Not applicable
41
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ER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued
SECTION XV REGULATION INFORMATION
The U.S. TSCA inventory: All components of this material are on the US TSCA inventory.
The EC EINECS inventory: All components of this material are on the EC EINECS inventory.
The CANADA DSL inventory: May require notification before sale in CA NADA.
The AUSTRALIA AICS inventory: May require notification before sale in AUSTRALIA.
The KOREA TCCL inventory: May require notification before sale in KOREA.
The PHILIPPINE PICCS inventory: No Data Available.
SECTION XVI OTHER INFORMATION
None
References:
1. Handbook of Toxic and Hazardous Chem icals and Carcinogens (2nd. ed.)
2. Registry of Toxic Effects of Chemical Substances (HIOSH, 1983)
Material safety data sheets are provided as reference informati on on the saf e handling of ha zardous or ha rmful material s
to companies using such materials. When referrin g to this data sheet, companies should remem ber that they must take
responsibility for implementing the proper measures for their own particular situati ons. This data sheet i s not a
guarantee of safety.
42
Page 43
8.2 NER Model Gear Box Oil Material Safety Data Sheet (MSDS)
3-12, Nishi Shimbashi 1-chome, Nimat o-ku, Tokyo, 105 Japa n
DATE PREPARED SIGNATURE OF PREPARER
Oct. 14, 1992 Signature on file at Harrington Hoists, Inc.
TRADE NAME AND SYNONYMS CHEMICAL NAME AND SYNONYMS
BONNOC M 260 Industrial gear oil
WARNING STATEMENT
CAUTION: Prolonged or repeated inhalation of fume s or contact with skin can be harmful.
SECTION II TYPICAL COMPOSITION
Base oil: (highly refined mineral oil) >94%
Additives: (Oxidation inhibitor, Rust inhibitor, Emulsion breaker, Antiwear A gent,
<6%
Antifoamer, Friction modifier)
Notes: These materials are listed in TSCA chemical sub stance inventory. T he carcinogen s that are
listed in federal OSHA, IARC, NTP are not used in this product.
SECTION III EXPOSURE STANDARD
No OSHA exposure or Threshold Limit Value (TLV) has been established for this materi al. The suggested TLV is 5
3
mg/m
for a daily 8-hour exposure.
This is the OSHA exposure standard and the TLV (1990-1991) for mineral oil mists.
SECTION IV OCCUPATIONAL CONTROL PROCEDURES
Eye protection: Chemical type goggles or face shield optional.
Skin protection: Avoid prolonged or frequently repeated skin contact with wearing
impervious protective clothing including gloves.
Respiratory protection: No special respiratory protection is normally required.
Ventilation: No special ventilation is usually necessary. However, if operating condition
create high airborne concentrations of this mate rial, special ventilation may
be needed.
Other clothing and equipment: No special clothing and equipment is usually necessary.
Work practices, hygienic practices: No information is avail able.
Other handling and storage requi rements: No information is avail able.
Protective measures during maintenance
contaminated equipment: No information is available.
43
Page 44
NER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued
SECTION V HEALTH HAZARD INFORMATION
SYMPTOMS OF OVEREXPOSURE FOR EACH POTENTIAL ROUTE OF EXPOSURE
Inhalation: Not expected to be acutely toxic by inhalation.
Skin: Expected to cause no more than minor skin irritation, but prolonged o r frequently
repeated skin contact may be harmful.
Eyes: Expected to cause no more than minor irritation.
Absorption through skin: No information is available.
Ingestion: Not expected to be acutely toxic by ingestion.
HEALTH EFFECTS OR RISK FROM EXPOSURE
Acute: No information is available.
Chronic: No information is available.
MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE
No information is available.
SECTION VI EMERGENCY AND FIRST AID PROCEDURES
Eyes: Wash eyes with fresh water for at least 15 minutes. If irritation continue s, see a doctor.
Skin: Wash skin thoroughly with soap and water. Launder contaminated clot hing.
Inhalation: None considered necessary.
Ingestion: If swallowed, give a large amount of water to drink, make person vomit and call a doctor.
Sensitization property: Unknown
SECTION VII MEDIAN LETHAL DOSE (LD50)
Oral: N.D. ; Believed to be greater than 5g/kg
(rat) ; Practically non-toxic
Dermal: N.D. ; Believed to be greater than 3g/kg
(rabbit) ; Practically non-toxic
SECTION VIII FIRE PROTECTION INFORMATION
Flash Point ºC 240
Autoignition Temp. ºC N. D.
Flammability Limits N. D.
Extinguishing Media: Carbon Dioxide (CO2), Dry chemical foam, Water fog, or spray.
SECTION IX REACTIVITY DATA
Stability: X Stable Unstable
Conditions to avoid: Do not store at high temperature.
Incompatibility (materials to avoid): May react with strong oxidizing materials.
Hazardous polymerization: May occur X Will not occur
44
Page 45
NER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued
SECTION X REQUIREMENTS FOR TRANSPORTATION, HANDLING, AND STORAGE
Minimum feasible handling temperatures should be mai ntained.
Periods of exposure to high temperatures should be minimized.
Water contamination should be avoided.
SECTION XI SPILL, LEAK, AND DISPOSAL PROCEDURES
PROCEDURES IN CASE OF BREAKAGE OR LEAKAGE
Wipe up or absorb on suitable material and shovel up.
WASTE DISPOSAL METHOD
Place contaminated materials in disposabl e containers and b ury in an approved dum ping area.
SECTION XII CHEMICAL AND PHYSICAL PROPERTIES
Density 15ºC g/cm3 0.900
Viscosity C5t @40ºC 260
Solubility Insoluble in water
Boiling point N. D.
Evaporation rate N. D.
Vapor pressure mmHg N. D.
Vapor Density N. D.
PH of undiluted product N. D.
Percent Volatile by volume N. D.
Appearance Green colored liquid
Odor Little odor
N. D. – not determined
45
Page 46
8.3 (N)ER Model Load Chain Grease Material Safety Data Sheet (MSDS)
Effective date: November 9, 1999 MSDS No. 601008
SECTION 1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION
COMPANY IDENTIFICATION NIPPON MITSUBISHI OIL CORPORATION
3-12, Nishi Shimbashi 1-chome, Minato- ku, Tokyo, 105 -8412, Japan
EMERGENCY TELEPHONE NUMBER: +81-3-3502-9168
TELEPHONE NUMBER FOR INFORMATION: +81-3-3502-1111
FAX NUMBER FOR INFORMATION: +81-3-3502-9365
PRODUCT NAME: EPNOC GREASE AP O
PRODUCT USE: Lubricating grease
SECTION 2. COMPOSITION/INFORMATION ON INGREDIENTS
COMPOSITION
#1 Highly refined petroleum oil, by definition, is considered hazardous according OSHA.
Because it carries the Threshold Limit Value (TLV) for mine ral oil mist.
46
Page 47
(N)ER Model Load Chain Grease Material Safety Data Sheet (MSDS ) - continued
SECTION 3. HAZARDS IDENTIFICATION
EMERGENCY OVERVIEW
Warning statement:
Caution! Prolonged or repeated contact with skin may cause irritation i n some cases.
Precautionary Measures: Avoid breathing vapor and mist. Keep contain er closed.
Avoid contact with eyes, skin, and clothing.
Wash thoroughly after handling. Keep away from heat.
Potential health effect:
Eyes: May cause minor irritation.
Skin: May cause minimal skin irritation.
Inhalation: Vapor or mist, in excess of permissible concentrations, or in unusually high
concentrations generated from spraying, heating the m aterial, or as from exposure i n
poorly ventilated areas or confined spaces, may cause ir ritation of the nose a nd throat,
headache, nausea and drowsiness.
Ingestion: May cause abdominal discomfort, nausea or diarrhea.
Sensitization properties: Unknown
Chronic Properties: If prolonged exposure occurs, nausea, headache, d iarrhea, and phy sical discomfort.
Other remarks: None
SECTION 4. FIRST AID MEASURES
Eyes: Flush immediately with water for at least 15 minutes. Get immediate me dical attention.
Skin: Wash with soap and water. Get medical attention if irritation d evelops. Launde r
contaminated clothing before reuse.
Inhalation: Remove exposed person to fresh air if adverse effects are observed.
Ingestion: Do not make person vomit unless directed to do so by medical personnel.
Note to physician: Treat symptomatically.
SECTION 5. FIRE FIGHTING MEASURES
Flash point (Typical), ºC: Not Determined
Autoignition tempt., ºC: Not Determined
Flammability limits: Not Determined
Extinguishing media: Carbon Dioxide (CO2), dry chemical, or foam.
Special fire fighting procedures: Recommend wearing self-contained breathin g apparatus. Wate r may cause
splattering. Material will float on water.
Unusual fire & explosion hazards: Toxic fumes, gases or vapors may evolve on burning.
Explosion date: Material does not have explosive properties.
47
Page 48
(N)ER Model Load Chain Grease Material Safety Data Sheet (MSDS ) - continued
SECTION 6. ACCIDENTAL RELEASE MEASURES
Procedures in Case of Accidental Relea se, Breakage, or Leakag e:
Stop the source of the leak or release. Clean up releases as soon as possible. Cont ain liquid to prevent fu rther
contamination of soil, surface water or groundwater. Clean up small spills using appropriate techniques such as
absorbent materials or pumping. Where feasible an d appropriate, rem ove contaminated so il. Follow prescribe d
procedures for reporting and responding to large r releases.
SECTION 7. HANDLING AND STORAG E
Do not weld, heat or drill container. Replace cap or bung. Emptied container still cont ains hazardous material which
may ignite with explosive violence if heated sufficiently.
Minimum feasible handling temperature should b e maintained.
Periods of exposure to high temperatures should be minimized.
Water contamination should be avoided.
CAUTION: Do not use pressure to empty drum or drum may ruptu re with explosive force.
SECTION 8. EXPOSURE CONTROLS/PERSONAL PROTECTION
Eye Protection: Chemical type goggles or face shield optional.
Skin Protection: Avoid prolonged or frequently repeated skin contact by wearing impe rvious
protective clothing including gloves.
Respiratory Protection: Wear a breathing mask.
Ventilation: No special ventilation is usually necessary. However, if operating
conditions create high air borne conc entrations of thi s material, spe cial
ventilation may be needed.
Other clothing and equipment: No special clothing o r equipment is usuall y necessary.
Work practices, hygienic practices: No information is avail able.
Other handling and storage requi rements: No information is avail able.
Protective measures during maintenance
of contaminated equipment: No data available.
SECTION 9. PHYSICAL AND CHEMICAL PROPERTIES
Odor Slight odor
Appearance Light brown buttery
Boiling point ºC No Data Available
Solubility Insoluble in water
Density @15ºC, g/cm3 No data availa ble
Dropping point ºC 186
Penetration worked @25ºC, 60W 359
DMSO Extract (Base oil) Mass % (IP 346) < 3
48
Page 49
(N)ER Model Load Chain Grease Material Safety Data Sheet (MSDS ) - continued
SECTION 10. STABILITY AND REACTIVITY
Stability: Stable
Condition to Avoid: See the Handling and Storage section for further details.
Incompatibility (materials to avoid): Acids. Oxidizing agents. Halogens and halogenated compounds.
Hazardous Polymerization: Will not occur.
Thermal decomposition: Smoke, carbon monoxide, aldehydes and other produ cts of incomplet e
combustion. Hydrogen sulfide and alkyl mercaptans and sulfides may also be
released. Under combustion conditions, oxides of the following elements will be
formed: Calcium, Sulfur, Zinc.
SECTION 11. TOXICOLOGICAL INFORMATION
Acute Oral: No Data Available Believed to be greater than 5/kg (rat)
Practically non-toxic
Dermal: No Data Available Believed to be greater than 3 g/kg (rabbit)
Practically non-toxic
Carcinogen: OSHA This material is li sted as Group 3 by IARC
(Base oil) EU The classification as a carcinogen need not apply.
SECTION 12. ECOLOGICAL INFORMATION
Biodegradation: No Data Available
Environmental fate: This material is not expected to present any environmental problems other than those
Place contaminated materials in disposable conta iners and dispo se of in a manner co nsistent with appli cable
regulations. Contact local environmental or health autho rities for approved di sposal of this mate rial.
SECTION 14. TRANSPORT INFORMATION
The description shown may not apply to all shipping situations.
DOT Proper Shipping Name: Not applicable
IMDG Proper Shipping Name: Not applicable
ICAO Proper Shipping Name: Not applicable
TDG Proper Shipping Name: Not applicable
NFPA Proper name: Class 1.
UN Number: Not applicable
49
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(N)ER Model Load Chain Grease Material Safety Data Sheet (MSDS ) - continued
SECTION 15. REGULATION INFORMATION
The U.S. TSCA inventory: All components of this material are on the US TSCA inventory.
May require notification before sale in US.
No data available.
The EC EINECS inventory: All components of this material are on the EC EINECS inventory.
May require notification before sale in EC.
No data available.
Some components of this material is on the EC ELINCS inventory.
The other components are on the EC EINECS inv entory.
The CANADA DSL inventory: All components of this material a re on the DSL inventory.
May require notification before sale in CANADA.
No data available.
The AUSTRALIA AICS inventory: All components of this material are on the AICS inventory.
May require notification before sale in AUSTRALIA.
No data available.
The KOREA TCCL inventory: All components of this material are o n the TCCL invent ory.
May require notification before sale in KOREA.
No data available.
The PHILIPPINE PICCS inventory: All components of this material are on the PICCS inventory.
May require notification before sale in PHILIPPINE.
No Data Available.
SECTION 16 OTHER INFORMATION
None
References:
3. Handbook of Toxic and Hazardous Chem icals and Carcinogens (2nd. ed.)
4. Registry of Toxic Effects of Chemical Substances (HIOSH, 1983)
Material safety data sheets are provided as reference informati on on the saf e handling of ha zardous or ha rmful material s
to companies using such materials. When referrin g to this data sheet, companies should remem ber that they must take
responsibility for implementing the proper measures for their own particular situati ons. This data sheet i s not a
guarantee of safety.
50
Page 51
9.0 Warranty
All products sold by Harrington Hoists, Inc. are warranted to be free from defects in material and
workmanship from date of shipment by Harrington for the following periods:
Manual Hoists & Trolleys - 2 years
Air and Electric Powered Hoists, Trolleys, and Crane Components - 1 year
Spare / Replacement Parts - 1 year
The product must be used in accordance with manufacturer’s recommendations and must not have
been subject to abuse, lack of maintenance, misuse, negligence, or unauthorized repairs or
alterations.
Should any defect in material or workmanship occur during the above time period in any product,
as determined by Harrington Hoist’s inspection of the product, Harrington Hoists, Inc. agrees, at its
discretion, either to replace (not including installation) or repair the part or product free of charge
and deliver said item F.O.B. Harrington Hoists, Inc. place of business to customer.
Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington’s
published repair center prior to shipping product for warranty evaluation. An explanation of the
complaint must accompany the product. Product must be returned freight prepaid. Upon repair,
the product will be covered for the remainder of the original warranty period. If it is determined
there is no defect, or that the defect resulted from causes not within the scope of Harrington’s
warranty, the customer will be responsible for the costs of returning the product.
Harrington Hoists, Inc. disclaims any and all other warranties of any kind expressed or implied as to
the product’s merchantability or fitness for a particular application. Harrington will not be liable for
death, injuries to persons or property or for incidental, contingent, special or consequential
damages, loss or expense arising in connection with the use or inability whatever, regardless of
whether damage, loss or expense results from any act or failure to act by Harrington, whether
negligent or willful, or from any other reason.
51
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This Page Intentionally Left Blank
52
Page 53
10.0 Parts List
When ordering Parts, please provide the Hoist code number, lot number and se rial number lo cated on the Hoi st
nameplate (see fig. below).
Reminder: Per sections 1.1 and 3.6.4 to aid in ord ering Parts a nd Product Supp ort, record the Hoist co de number, lot
number and serial number in the spa ce provided on the cov er of this manu al.
ER/NER Series Nameplate
The parts list is arranged into the followi ng sections:
Section Page
10.1 Housing and Motor Parts……………………………………………….…… ………………………. . 54
25 Socket Bolt 4 90912138 9091275 9091297 90912137
26 Set Pin S 2 ES120003 ES120010S ER1DS9138 ER1ES9138
27 Packing M 1 ER1BS9118 ER1CS9118 ER1DS9118 ER1ES9118
28 Body B F 1 ER1BS9101 ER1CS9101 ER1DS9101 ER1ES9101
29 Body C M 1 ER1BS9099 ER1CS9099 ER1DS9099 ER1ES9099
30 Oil Plug 2 E3S111003
31 Plug Packing 2 E3S112003
32 Set Pin S 2 ES120003 ES120010S
33 Packing G 1 ER1BS9116 ER1CS9116 ER1DS9116 ER1ES9116
56
34 Gear Case M M 1 ER1BS9102 ER1CS9102 ER1DS9102 ER1ES9102
35 Gear Case F F 1 ER1BS9103 ER1CS9103 ER1DS9103 ER1ES9103
36 Socket Bolt
37 Toothed Lock Washer
38 Oil Cap Assembly M 1 ER1BS1175 ER1BS1175 ER1BS1175
39 Oil Plug B
40 Eyebolt Packing 1 ES127005S
41 Name Plate OF F 1 ER1BS9890
42 Name Plate OM M 1 ER1BS9891 ER1BS9891 ER1BS9891
43 Spring Pin 1 E3S129005S
44 Cover Suspender A 1 ER1BS9431
45 Cover Suspender B 1 ER1BS9432
46 Washer 2 ER1BS9436
Machine Screw with Lock
47
Washer
Part Name
Parts Per
Hoist
S 1 A1KHM03S5A1 A1KHM05S5A1
D 1 A1KHM03B5A1 A1KHM05B5A1 A1KHM10B5A1 A1KHM20B5A1
S 1 A1KHA03S5A1 A1KHA05S5A1
D 1 A1KHA03B5A1 A1KHA05B5A1 A1KHA10B5A1 A1KHA20B5A1
29 Pawl M 1 L4155015 L4155015 ES268010S
30 Pawl Shaft M 1 ER1BS9289 ER1BS9289 ER1ES9289
31 Pawl Spring M 1 ER1BS9290 ER1BS9290 ER1ES9290
32 Snap Ring M 1 L4188015 L4188015 9047116
33 Pawl Shaft Washer M 1 ER1BS9294 ER1BS9294 ER1ES9294
34
Mechanical Brake with Friction
Clutch Set
35 Ball Bearing M 1 9000201 9000202 9000303 9000304