Harrington Hoists and Cranes N ER, N ER1 User Manual

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EFFECTIVE: June 24, 2009
Owner’s Manual
ELECTRIC
CHAIN HOIST
ER and NER
SERIES
1/8 Ton through 5 Ton Capacity
Code, Lot and Serial Number
WARNING
This equipment should not be installed, operated or maintained by any person who has not read and understood all the contents of this manual. Failure to read and comply with the contents of this manual can result in serious bodily in
or death, and/or property damage.
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Table of Contents
Section Page Number
1.0 Important Information and Warnings ……………………………………………………………………… 4
1.1 Terms and Summary
1.2 Warning Tags and Labels
2.0 Technical Information…………………………………………………………………………….…………. 8
2.1 Specifications
2.2 Dimensions
2.3 Hot Metal Applications
3.0 Preoperational Procedures ……………………………………………………………………………… 12
3.1 Fill Gear Box with Oil
3.2 Chain
3.3 Mounting Location
3.4 Mounting the Hoist
3.5 Electrical Connections
3.6 Preoperational Checks and Trial Operation
4.0 Operation …………………………………………………………………………………………………... 19
4.1 Introduction
4.2 Shall’s and Shall Not’s for Operation
4.3 Hoist Controls
5.0 Inspection ………………………………………………………………………………………………….. 22
5.1 General
5.2 Inspection Classification
5.3 Frequent Inspection
5.4 Periodic Inspection
5.5 Occasionally Used Hoists
5.6 Inspection Records
5.7 Inspection Methods and Criteria
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Section Page Number
6.0 Maintenance & Handling …………………………………………………………………………………. 29
6.1 Count/Hour Meter
6.2 Lubrication
6.3 Motor Brake
6.4 Load Chain
6.5 Friction Clutch and Mechanical Load Brake with Friction Clutch
6.6 Storage
6.7 Outdoor Installation
7.0 Troubleshooting …………………………………………………………………………………………… 35
8.0 Material Safety Data Sheets ……………………………………………………………………………… 38
8.1 ER Model Gear Box Oil
8.2 NER Model Gear Box Oil
8.3 (N)ER Model Load Chain Grease
9.0 Warranty …………………………………………………………………………………………………… 51
10.0 Parts List …………………………………………………………………………………………………… 53
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1.0 Important Information and Warnings
1.1 Terms and Summary
This manual provides important information for personn el involved with the insta llation, operation an d maintenance
of this product. Although you may be familiar with this or similar equipment, it is strongly recommended that you read this manual before installing, operating or maintaining th e product.
Danger, Warning, Caution and Notice
Throughout this manual there are steps and proce dures that can present ha zardous situatio ns. The following signal words are used to identify the degree or level of hazard seri ousness.
DANGER
WARNING
CAUTION
NOTICE
Danger indicates an imminently hazardou s situation which, if not avo ided, will result in death or
serious injury, and property damage.
Warning indicates an imminently hazardous situatio n which, if not avoided, could result in death or
serious injury, and property damage.
Caution indicates a potentially hazardous situation whi ch, if not avoided, may re sult minor or
moderate injury or property damage.
Notice is used to notify people of installation, operation, or maintenanc e information whi ch is
important but not directly hazard-related.
CAUTION
These general instructions deal with the no rmal installatio n, operation, and maint enance situation s encountered with the equipment described herein. The inst ructions sh ould not be interp reted to anticipate eve ry possible co ntingency or to anticipate the final system, crane, or configuratio n that uses this e quipment. For syst ems using the equipment covered by this manual, the supplier and o wner of the syst em are responsible for the system’s compliance with all applicable industry standards, a nd with all app licable federal, st ate and local regul ations/code s.
This manual includes instructions an d parts information for a v ariety of hoi st types. Therefore, all i nstructions an d parts information may not apply to any one type or size of specific hoist. Disregard those portions of the instructions that do not apply.
Record your hoist’s Code, Lot and Serial Numb er (see section 1 0) on the front cover of thi s manual for identifi cation and future reference to avoid referring to the wrong m anual for inform ation or instru ctions on instal lation, operation, inspection, maintenance, or parts.
Use only Harrington authorized replacement pa rts in the se rvice and mainte nance of this hoi st.
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WARNING
Equipment described herein is not designed for and MUST NOT people, or for lifting or supporting load s over people.
Equipment described herein should not be used i n conjunction with other equi pment unless necessary and/ or required safety devices applicable to the system, crane, or appli cation are instal led by the syste m designe r, system manufacturer, crane manufacturer, installer, or user.
Modifications to upgrade, rerate, or otherwise alter this equipm ent shall be auth orized only by the ori ginal equipment manufacturer.
Equipment described herein may be used in the desi gn and manufactu re of cranes or mon orails. Additional equipment or devices may be required for the crane and monorail to comply with applicabl e crane desi gn and safety standards. The crane designer, crane manufacturer, or user is responsible to furnish these additional items for compliance. Refer to ANSI/ASME B30.17, “Safety Standard for Top-Running Single Girder Cranes”; ANSI/ASME B30.2 “Safety Standard for Top-Running Double-Girder Cranes”; and ANSI/ASME B30.11 “S afety Standard for Underhung Cranes and Mon orails”.
If a below-the-hook lifting device or sling is used with a hoist, refer to ANSI/ASME B30.9, “Safety Standard for Slings” or ANSI/ASME B30.20, “Safety Standard for Below-the-Hook Lifting Devices”.
be used for lifting, supporting, or transporting
Hoists and cranes, used to handle hot molten material m ay require additional e quipment or device s. Refer to ANS I Z241.2, “Safety Requirements for Melting and P ouring of Metal s in the Metalc asting Indust ry”.
Electrical equipment described herein is design ed and built in co mpliance with Harri ngton's interpretation of ANSI/NFPA 70, “National Electrical Code”. The system designer, system manufacturer, crane designer, crane manufacturer, installer, or user is resp onsible to a ssure that the i nstallation a nd associated wi ring of these electrical components is in compliance with ANSI/NFPA 70, and all applicable Federal, State and Local Codes.
Failure to read and comply with any one of the limitation s noted herein can result in seriou s bodily injury or death, and/or property damage.
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DANGER
HAZARDOUS VOLTAGES ARE PRESENT IN THE CONTROL BOX, OTHER ELECTRICAL COMPONENTS, AND CONNECTIONS BETWEEN THESE COMPONENTS.
Before performing ANY mechanical or electrical mainten ance on the equipme nt, de-energize (disconn ect) the main switch supplying power to the equipment; and lock and t ag the main swit ch in the de-e nergized positio n. Refer to ANSI Z244.1, “Personnel Protection – Lockout/Tagout of Energy So urces”.
Only trained and competent personnel should i nspect and repair th is equipment.
NOTICE
It is the responsibility of the owner/user to install, inspect, test, ma intain, and operate a hoist in accordance with ANSI/ASME B30.16, “Safety Standard for Overhead Hoists”, OSHA Regulations and ANSI/NFPA 70, National Electric Code. If the hoist is installed as part of a total lifti ng system, such a s an overhead crane or monorail, it is also the responsibility of the owner/user to comply with the applicable ANSI/ASME B30 volume that addresses that type of equipment.
It is the responsibility of the owner/user to have all personne l that will install, in spect, test, maint ain, and operate a hoist read the contents of this manual and appli cable portions of ANSI/ ASME B30.16, “Safety Standa rd for Overhead Hoists”, OSHA Regulations and ANSI/NFPA 70, “National Electric Code ”. If the hoist is installed a s part of a total lifting system, such as an overhead crane, the applicable ANSI/ASME B30 volume that addresses that type of equipment must also be read by all perso nnel.
If the hoist owner/user requires additional information, o r if any information in the m anual is not clear, co ntact Harrington or the distributor of the hoist. Do not inst all, inspect, test, maintain, or operate this hoist unless this information is fully understood.
A regular schedule of inspection of the hoist in accordance with the requirements of ANSI/ASME B30.16 should be established and records maintained.
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1.2 Warning Tags and Labels
The warning tag illustrated below in Figure 1-1 is supplie d with each hoist ship ped from the factory. If the tag i s not attached to your hoist’s pendant cord, order a tag from your deal er and install it. Read and obe y all warnings attached to this hoist. Tag is not sh own actual si ze.
English Version
Bilingual Version
Figure 1-1 Warning Tag Attached to Hoist
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2.0 Technical Information
2.1 Specifications
2.1.1 Product Code
2.1.2 ER and NER Models - Harrington ER series hoist are av ailable in two version s, the ER and NER. These two versions are equipped with different opti ons as standa rd equipment. The NER has a fri ction clutch mechanism that provides over windin g protection. The ER h as a mechanical lo ad brake/friction clutch combination and an electronic co unt/hour mete r in the contro l circuit. Refer t o Figure 2-1 for th e visual differences between the ER an d NER.
Figure 2-1 Identifying ER verses NER Models
2.1.3 Operating Conditions and Environment
Temperature range: -4° to +104°F (-20° to +40°C) Humidity: 85% or less Enclosure Rating: Hoist Meets IP 55, Pendant Meets IP65 Supply Voltage: Standard 208-230/460V-3-60, Optional 575V-3-60, Special Voltages Av ailable
Single Speed Dual Speed
ASME Duty Classification: H4 H4 Intermittent Duty Rating: 60% ED
360 starts per hour
40/20% ED
120/240 starts per hour
Short Time Duty Rating: 60 min. 30/10 min.
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Capacity
(Ton)
Code
Lifting Speed
(ft/min)
1/8 (N)ER001H 57 0.75 4.2 2.1 5.0 x 1 5 68 0.37 1/4 (N)ER003S 39 0.75 4.2 2.1 5.0 x 1 5 68 0.37 1/4 (N)ER003H 60 1.2 5.7 2.9 6.3 x 1 5 84 0.57 1/2 (N)ER005L 15 0.75 4.2 2.1 6.3 x 1 4 70 0.57 1/2 (N)ER005S 30 1.2 5.7 2.9 6.3 x 1 5 84 0.57
1 (N)ER010L 16 1.2 5.7 2.9 8.0 x 1 4 90 0.93 1 NER010M 24 1 . 9 7.3 3 . 7 8 . 0 x 1 4 110 0.93 1 (N)ER010S 29 2.4 10.5 5.3 8.0 x 1 5 134 0.93
1 1/2 (N)ER015S 20 2.4 10.5 5.3 10.0 x 1 4 152 1.5
2 (N)ER020L 14 2.4 10.5 5.3 10.0 x 1 4 154 1.5
SINGLE SPEED
2 NER020M 24 3.8 14.9 7.5 10. 0 x 1 4 181 1.5 2 (N)ER020S 28 4.7 18.3 9.2 10.0 x 1 5 240 1.5
2 1/2 (N)ER025S 23 4.7 18.3 9.2 11.2 x 1 4 247 1.9
3 NER030C 12 3.8 14.9 7.5 10.0 x 2 4 216 3.1 3 (N)ER030L 16 4.7 18.3 9.2 12.5 x 1 4 256 2.3 3 (N)ER030S 22 6.2 25.1 12.6 12.5 x 1 4 269 2.3 5 (N)ER050L 12 4.7 18.3 9.2 11.2 x 2 4 306 4.0
Table 2-1 Hoist Specifications
Motor Load
Current Draw
(amps)
208V or
230V
460V
Output
(Hp)
Chain
Wire
Diameter
(mm) x
Chain
Fall
Lines
Load
Sheave
Pockets
Net
Weight
(lbs)
Weight
for One
Addnl.
FT. of
Lift
(lbs)
1/8 (N)ER001HD 58/19 0.6/0.2 2.9/2.4 1.5/1.2 5.0 x 1 5 79 0.37 1/4 (N)ER003SD 29/10 0.6/0.2 2.9/2.4 1.5/1.2 5.0 x 1 5 79 0.37 1/4 (N)ER003HD 60/20 1.2/0.4 5.7/5.1 2.9/2.6 6.3 x 1 5 104 0.57 1/2 (N)ER005LD 14/5 0.6/0.2 2.9/2.4 1.5/1.2 6.3 x 1 4 84 0.57 1/2 (N)ER005SD 30/10 1.2/0.4 5.7/5.1 2.9/2.6 6.3 x 1 5 104 0.57
1 (N)ER010LD 14/5 1.2/0.4 5.7/5.1 2.9/2.6 8.0 x 1 4 108 0.93 1 (N)ER010SD 29/10 2.4/0.8 9.1/5.7 4.6/2.9 8.0 x 1 5 152 0.93
1 1/2 (N)ER015SD 20/7 2.4/0.8 9.1/5.7 4.6/2.9 10.0 x 1 4 165 1.5
DUAL SPEED
2 (N)ER020LD 15/5 2.4/0.8 9.1/5.7 4.6/2.9 10.0 x 1 4 168 1.5 2 (N)ER020SD 29/10 4.7/1.6 19.6/9.4 9.8/4.7 10.0 x 1 5 284 1.5
2 1/2 (N)ER025SD 23/8 4.7/1.6 19.6/9.4 9.8/4.7 11.2 x 1 4 295 1.9
3 (N)ER030LD 17/6 4.7/1.6 19.6/9.4 9.8/4.7 12.5 x 1 4 300 2.3 3 (N)ER030SD 23/8 6.1/2.0 24.1/10.6 12.1/5.3 12.5 x 1 4 320 2.3 5 (N)ER050LD 12/4 4.7/1.6 19.6/9.4 9.8/4.7 11.2 x 2 4 355 4.0
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2.2 Dimensions
Figure 2-2 Hoist Dimensions (See Table 2-3)
Table 2-2 Hook Dimension*
T = Top Hook B = Bottom Hook Units = inch
Capacity Code Hook a b c d e g
001H, 003S, 003H,
005L, 005S
010L, 010M, 010S T & B 1.4 0.9 1.2 0.9 1.7 1.2
015S
020S, 020M, 020L T & B 1.9 1.1 1.6 1.1 2.0 1.5
025S
030C, 030L, 030S T & B 2.2 1.4 1.9 1.4 2.4 1.7
050L T & B 2.6 1.7 2.2 1.7 2.5 1.8
T 1.1 0.7 0.9 0.7 1.4 1.1 B 1.1 0.7 0.9 0.7 1.4 0.9
T 1.9 1.1 1.6 1.1 2.0 1.5 B 1.7 1.0 1.4 1.0 1.9 1.3
T 2.2 1.4 1.9 1.4 2.4 1.7 B 2.0 1.2 1.7 1.2 2.1 1.6
*Refer to Section 5.7 for inspection dimensi ons and lim its.
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Hoist Code
(N)ER001H (N)ER003S (N)ER003H (N)ER005L (N)ER005S (N)ER010L
NER010M (N)ER010S (N)ER015S
SINGLE SPEED
DUAL SPEED
(N)ER020L
NER020M (N)ER020S (N)ER025S
NER030C (N)ER030L (N)ER030S (N)ER050L
(N)ER001HD (N)ER003SD (N)ER003HD (N)ER005LD (N)ER005SD (N)ER010LD (N)ER010SD (N)ER015SD (N)ER020LD (N)ER020SD (N)ER025SD (N)ER030LD (N)ER030SD (N)ER050LD
Table 2-3 Hoist Dimensions
Minimum
Headroom:
C
(in)
13.8 7.2 21.1 13.0 10.4 10.7 0.9 4.0 3.9
13.8 7.2 21.1 13.0 10.4 10.7 0.9 4.0 3.9
14.6 7.2 21.9 13.8 10.8 11.1 0.9 4.7 4.1
14.0 7.2 21.1 13.0 10.4 10.7 0.9 4.0 3.9
14.6 7.2 21.9 13.8 10.8 11.1 0.9 4.7 4.1
16.1 7.2 21.9 13.8 10.8 11.1 1.2 4.7 4.1
16.1 7.2 23.2 13.8 10.6 12.6 1.2 4.7 4.1
17.3 7.2 25.6 16.5 12.6 13.0 1.2 6.1 5.2
19.9 7.2 25.6 16.5 12.6 13.0 1.3 6.1 5.2
22.0 7.2 25.6 16.5 12.6 13.0 1.5 6.1 5.2
22.0 7.2 26.9 16.5 12.4 14.4 1.5 6.1 5.2
24.0 8.2 30.9 18.9 15.5 15.5 1.5 7.2 6.5
24.6 8.2 30.9 18.9 15.5 15.5 1.6 7.2 6.5
29.5 8.2 26.9 16.5 12.4 14.4 1.7 8.2 3.0
26.0 8.2 30.9 18.9 15.5 15.5 1.7 7.2 6.5
26.0 8.2 30.9 18.9 15.5 15.5 1.7 7.2 6.5
32.9 8.2 30.9 18.9 15.5 15.5 1.8 9.6 4.0
13.8 7.2 22.2 13.0 10.4 11.9 0.9 4.0 3.9
13.8 7.2 22.2 13.0 10.4 11.9 0.9 4.0 3.9
14.6 7.2 23.2 13.8 10.6 12.6 0.9 4.7 4.1
14.0 7.2 22.2 13.0 10.4 11.9 0.9 4.0 3.9
14.6 7.2 23.2 13.8 10.6 12.6 0.9 4.7 4.1
16.3 7.2 23.2 13.8 10.6 12.6 1.2 4.7 4.1
17.3 7.2 26.9 16.5 12.4 14.4 1.2 6.1 5.2
20.5 7.2 26.9 16.5 12.4 14.4 1.3 6.1 5.2
22.6 7.2 26.9 16.5 12.4 14.4 1.5 6.1 5.2
27.0 8.2 32.2 18.9 15.5 16.8 1.5 7.2 6.5
27.0 8.2 32.2 18.9 15.5 16.8 1.6 7.2 6.5
28.5 8.2 32.2 18.9 15.5 16.8 1.7 7.2 6.5
28.5 8.2 32.2 18.9 15.5 16.8 1.7 7.2 6.5
35.2 8.2 32.2 18.9 15.5 16.8 1.8 9.6 4.0
L*
(ft)
a
(in)
b
(in)
d
(in)
e
(in)
g
(in)
h
(in)
i
(in)
*The "L" dimensions are based o n the standard lift of 10 feet.
2.3 Hot Metal Applications
2.3.1 Requirements for Hot Metal Applications are based on specification ASTM-E-234 9 and ASME B30.16. Refer to EDOC0352 for details.
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3.0 Preoperational Procedures
3.1 Fill Gear Box with Oil
3.1.1
3.1.2 For a new hoist the correct quantity and type of oil is supplied with th e hoist in separa te container(s).
3.1.3 Refer to Section 6.2 when replacing the gear oil or chec king the gear oil level.
Table 3-1 Amount of Gear Oil
Capacity Code quarts liters
001H, 003S, 005L 0.74 0.7
003H, 005S, 010L,
010M
010S, 015S, 020L,
020M, 030C
020S, 025S, 030L,
030S, 050L
CAUTION
NER (with friction clutch). DO NOT use any oil or quantity other than that listed below.
Remove the fill plug from the top of the hoist and connect the flexibl e pour tube to the oil cont ainer. Pour in all of the oil from the separate container(s), then replace the fill plug.
NER Gear Oil:
Harrington standard: Bonnoc M260 (NIPPON OIL)  Acceptable equivalent: Meropa 320 (TEXACO)  Acceptable equivalent: Meropa 320 (CALTEX)
The ER (with mechanical load brake/friction clutch) use s different gear oil than t he
1.06
1.80
3.17 3.0
1.0
1.7
Figure 3-1 Oil Plug Locations
3.2 Chain
3.2.1 The quantity and location of the chain com ponents inclu ding cushion ru bbers, chain springs and st riker plates depend on the hoist model, capacity and li mits switches. Never operate the ho ist with incorrect, missing or damaged chain compon ents. Refer t o the hoist' s nameplate, Table 3-2, and Figures 3-2, 3-
3, and 3-4 and ensure that all chain component s are in the correct locati on and properly installed.
3.2.2 When the hoist is used without a chain co ntainer, the free end of the chain is atta ched to the hoist b ody as shown in Figure 3-4. Connect the no load end of the chain to Chain Guide A with the En d Wire or End Suspender provided. For 5 ton hoist, connect the no load e nd of the chain dire ctly to Chain Gu ide A if Chain Guide A is notched to accept the chain. Make sure the cha in remains free of twists a nd the chain Stopper is installed on the co rrect link. Refer to Table 3-2 for proper placement of Stopper.
ER Gear Oil:
Harrington standard: Antoil super B (NIPPON OIL)  Acceptable equivalent: Meropa No.68 (TEXACO)
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Figure 3-2 Chain Component Arrangement for Hoists with Upper Limit Switch Only.
Figure 3-3 Chain Component Arrangement for Hoists with Optional Upper and Lower Limit Switch.
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Table 3-2 Chain Stopper Placement
Capacity Code Without Chain Container With Chain Container
001HD, dual speed with optional
upper/lower limit switch
001H, 003S, 003H, 005L, 005S, 010L, 010M, 010S, 015S, 020L,
th
link from the free end 3rd link from the free end
25
th
link from the free end 3rd link from the free end
15
020M, 030C
020S, 025S, 030L, 030S, 050L 13th link from the free end 3rd link from the free end
Figure 3-4 Attachment of Chain to Hoist Body – No Chain Conta iner
3.2.3 When the optional canvas chain container is u sed, unfold it fully and install it on the hoist body as shown in Figure 3-5. In this case the free end of the chain is not attached to the hoist body and the chain stopper is installed on the third link from the free end . To place the chain i nto the chain conta iner, feed the chain into the chain container begi nning with the free end. Take care to av oid twisting or tangling the chain. NEVER put all the chain into the container at once. Lumped or twisted chain may:
Upper Limit Switch Only - jam against the hoist body activating the fri ction clutch an d potentially
damaging the chain.
Upper and Lower Limit Switch (Optional) - activate the down limit switch and stop the hoist during
lowering.
3.2.4
CAUTION
Each chain container indicates the maximum lengt h of the load chain that can be stored in the container. The amount of chain the container must hold i s equal to the lift on th e hoist. DO NOT use a chain container with a storage capacity less than the lif t length on the hoi st. If all of the chain can not be stored in the container, the limit switch will not operate properly.
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Figure 3-5 Attachment of Chain Container to Hoist Body
3.2.5 When using an optional steel chain container, refer to the assembly dra wing and instructi ons provided
with the container for correct assembly and attachment.
3.2.6
WARNING
Make sure the bottom hook on 3 and 5 T on double fall m odels is not capsized. See Fi gures 3-6 an d 3-
7. Correct all chain irregularities before conducti ng the first hoist o peration.
Figure 3-6 Twist in Load Chain – 3 and 5 Ton Doub le Fall Models
Verify that the load chain is not twisted or tangled prior to operating the hoist.
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Figure 3-7 Capsized Hook and Chain – 3 and 5 Ton Double Fall Models
3.3 Mounting Location
3.3.1
3.3.2
WARNING
structure are adequate to support the hoist and its loads. If necessary consult a p rofessional that is qualified to evaluate the adequacy of the suspen sion location and its supp orting structu re.
NOTICE
3.4 Mounting the Hoist
3.4.1 Manual Trolley - Follow instructions in Owner’s Ma nual provided with t he trolley.
3.4.2 Motorized Trolley - Follow instructions in O wner’s Manual provided with the trolley.
3.4.3 Hook Mounted to a Fixed Location - Attach the hoist’s top hook to the fixed suspension point.
3.4.4
3.5 Electrical Connections
3.5.1
3.5.2
3.5.3
WARNING
that the hook’s latch is engaged.
CAUTION
CAUTION
applications of variable speed control fo r hoists.
DANGER
been de-energized (disconnected). Lock out and tag out in a ccordance with ANSI Z 244.1 “Personnel Protection -Lockout/Tagout of Energy Sources”.
Prior to mounting the hoist ensure that the suspensio n and the supporti ng
See Section 6.7 for outdoor installation considerations.
Ensure that the fixed suspension point rests on the center of the hook’s saddle and
Ensure that the voltage of the electric power supply is prope r for the hoist or trolley.
Do not apply variable speed control to the NER m odel hoist. Use the ER model for
Before proceeding, ensure that the electrical supply for t he hoist or trolley has
3.5.4 This instruction applies to installations wh ere the hoist is inst alled hook mou nted to a fixed susp ension point or installed on a manual trolley. In this case t he hoist is controll ed by a pendant with two push buttons – one for raising and one for lowe ring. Refer to the a ppropriate troll ey Owner’s Manu al if the hoist is installed on a motorized trolley.
Pendant Cord
The Pendant Cord connects to the hoist via a 5-pin (5P ) Plug and Socket. Make thi s connection as follows:
 Refer to Figure 3-8. Insert the 5P Plug into the 5P Socket on the hoist and hand tighten the Screw Coup ling.  Install the Cord Strain Relief Cable to the Cord Support on th e bottom of the hoist.
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Power Supply Cable - Hoist Connec tion
The Power Supply Cable connects to the hoi st via a 4-pin (4P) plug and socket. Make this connection as follows:
Refer to Figure 3-8. Insert the 4P plug of the Power Supply Cable into the 4P Socket on the hoist and hand tight en
the screw coupling.
Install the Cable Support Arm (pre-installed on the Power Supply Cable) on to the Socket
Holder using the pre-installed Ma chine Screws and Lo ck Washers.
Use care to avoid twisting or kinking the Power Supply Cable.
Figure 3-8 Pendant and Power Supply Cable Connections
Power Supply Cable - Installation
If the hoist is hook mounted to a fixed support ensure that the Power Supply Cable is properly installed and supported between the hoi st and the ele ctrical power sup ply.
If the host is installed on a manual trolley, then the Power Supply Ca ble must be in stalled along th e beam that the trolley runs on. For curved beams a special cable suspension system will be needed, and this instruction does not appl y. For straight beams in stall the Power Su pply Cable as follows:
Install a guide wire system parallel to the beam.  For a manual trolley the guide wire should be positioned slightly outside the hoi st's Cable
Support as shown in Figure 3-8.
Use the Cable Trolleys supplied with the hoist to suspend the Po wer Supply Cable f rom the
guide wire. Space the Cable Trolleys every 5 fe et.
3.5.5 Connection to Electrical Power Source - The red, white, and black wires of the Power Supply Cable
should be connected to an Electric Power Disconnect Switch or Circuit Breaker. This connection should be made so that the hoist is phased properly. Refer t o Section 3.6.11 for instructions on how to check for correct power supply phase connection.
3.5.6 Fuse/Breaker Capacity -The hoist's power supply should be equipped with ove rcurrent protection such
as fuses, which should be selected for 110% to 120% of total listed full load am perage, and sho uld be dual element time-delay fuses. Refer to the motor nameplate for the full loa d amperage d raw.
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3.5.7
DANGER
Grounding - An improper or insufficient gr ound connecti on creates an electrical shock hazard when touching any part of the hoi st or trolley. In the Power Sup ply Cable the ground wire will be either Green with Yellow stripe or solid Green. It should always be connect ed to a suitable ground connection. Do not paint the trolley wheel ru nning surfa ces of the beam as this can affect grounding.
3.6 Preoperational Checks and Trial Operation
3.6.1
WARNING
Confirm the adequacy of the rated capacity for all slings, chain s, wire ropes and all other lifting attachments before use. Inspect all load suspension m embers for da mage prior to us e and replace or repair all damaged parts.
3.6.2
WARNING
Verify and correct all chain irregularities prior to op erating the hoist. Ref er to
Section 3.2.
3.6.3 Measure and record the “k” dimension of all hooks on hoist. See Ta ble 5-4 under Section 5, “Inspection”.
3.6.4 Record the hoist's Code, Lot and Serial Number (from th e name plate on the ho ist; see sectio n 10) in the space provided on the cover of this manual.
3.6.5 Ensure that the hoist is properly installed to either a fixe d point, or trolley, whichev er applies.
3.6.6 If hoist is installed on a trolley, ensure that
trolley is properly installed on the beam, and stops for the trolley are correctly positioned and securely i nstalled on the bea m.
3.6.7 Ensure that all nuts, bolts and split pins (cotter pins) are suffici ently fastened.
3.6.8 Pull down on the Pendant and ensure that the Cord Strain Relief Cable takes t he force, not the Pendant Cord.
3.6.9
CAUTION
Check supply voltage before everyday use. If the voltage vari es more than 10% of
the rated value, electrical devices may not function normally.
3.6.10 Confirm proper operation.
Before operating read and become familiar with Section 4 - Operation. Before operating ensure that the hoist (and trolley) m eets the Inspection, Testi ng and Maint enance
requirements of ANSI/ASME B30.16.
Before operating ensure that nothing will interfere with the full range of the hoist’s (and troll ey’s)
operation.
3.6.11
WARNING
The hoist must be connected to the power source su ch that its direct ion of operation corresponds to the up-and-down commands is sued from the pe ndant cont rol; i.e. pushing the up button must cause the hoist to raise. If the hoist does not operate co rrectly, shut off and lockout /tagout the main power source to the hoist. Di sconnect and switch a ny two of the three input p ower leads at the power source to correct the hoist’s motor phasing.
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4.0 Operation
4.1 Introduction
DANGER
DO NOT
WALK UNDER A SUSPENDED LOAD
WARNING
HOIST OPERATORS SH ALL BE REQUIRED TO READ THE OPERATION SECTION OF THIS MANUAL, THE WARNINGS CONTAINED IN THIS MANUAL, INSTRUCTION AND WARNING LABELS ON THE HOIST OR LIFTING SYSTEM, AND THE OPERATION SECTIONS OF ANSI/ASME B30.16 and ANSI/ASME B30.10. THE OPERATOR SHALL ALSO BE REQUIRED TO BE FAMILIAR WITH THE HOIST AND HOIST CONTROLS BEFORE BEING AUTHORIZED TO OPERATE THE HOIST OR LIFTING SYSTEM.
HOIST OPERATORS SHOULD BE TRAINED IN PROPER RIGGING PROCEDURES FOR THE ATTACHMENT OF LOADS TO THE HOIST HOOK.
HOIST OPERATORS SHOULD BE TRAINED TO BE AWARE OF POTENTIAL MALFUNCTIONS OF THE EQUIPMENT THAT REQUIRE ADJUSTMENT OR REPAIR, AND TO BE INSTRUCTED TO STOP OPERATION IF SUCH MALFUNCTIONS OCCUR, AND TO IMMEDIATELY ADVISE THEIR SUPERVISOR SO CORRECTIVE ACTION CAN BE TAKEN.
HOIST OPERATORS SHOULD HAVE NORMAL DEPTH PERCEPTION, FIELD OF VISION, REACTION TIME, MANUAL DEXTERITY, AND COORDINATION.
HOIST OPERATORS SHOULD NOT PHYSICAL CONTROL, PHYSICAL DEFECTS, OR EMOTIONAL INSTABILITY THAT COULD RESULT IN ACTIONS OF THE OPERATOR BEING A HAZARD TO THE OPERATOR OR TO OTHERS.
HOIST OPERATORS SHOULD NOT INFLUENCE OF ALCOHOL, DRUGS, OR MEDICATION.
OVERHEAD HOISTS ARE INTENDED ONLY FOR VERTICAL LIFTING SERVICE OF FREELY SUSPENDED UNGUIDED LOADS. DO NOT ARE NOT FREELY SUSPENDED, OR LOADS THAT ARE GUIDED.
USE HOIST FOR LOADS THAT ARE NOT LIFTED VERTICALLY, LOADS THAT
HAVE A HISTORY OF OR BE PRONE TO SEIZURES, LOSS OF
OPERATE A HOIST OR LIFTING SYSTEM WHEN UNDER THE
NOTICE
• Read ANSI/ASME B30.16 and ANSI/ASME B30.10.
• Read the hoist manufacturer’s Operating and Mai ntenance Instructi ons.
• Read all labels attached to equipment.
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The operation of an overhead hoist involves more than activating the hoist’s controls. Per the ANSI/ASME B30 standards, the use of an overhead hoist is subject to certain hazards that cannot be mitigated by engineered features, but only by the exercise of intelligence, care, common sense, and experience in anticipating the effects and results of activating the hoist’s controls. Use this guidance in conjun ctio n with ot her wa rnings, ca utions, and notices in thi s manual to govern the operation and use of your overhead hoist.
4.2 Shall’s and Shall Not’s for Operation
Improper operation of a hoist can create a potentially hazar dous
situation which, if not avoided, could result in death
and substantial property damage. To avoid such a potentially
hazardous situation THE OPERATOR SHALL:
NOT
NOT
NOT
NOT
NOT
NOT
NOT
NOT
NOT
NOT
NOT
NOT
NOT
NOT
NOT
NOT
lift more than rated load for the hoist. operate unless load is centered under hoist. use damaged hoist or hoist that is not working
properly.
use hoist with twisted, kinked, damaged, or
worn chain.
use hoist if the bottom hook is capsi zed
(double fall hoists - see Section 3.2).
use the hoist to lift, support, or transport
people.
lift loads over people.
apply load unless load chain is prope rly seated in the load sheave (and idle sheave for h oist with two chain falls).
use the hoist in such a way that could result in shock or impact loads being applie d to the hoist.
attempt to lengthen the load chain or repair damaged load chain.
operate hoist when it is restricted from forming a straight line from hook to hook in the direction of loading.
use load chain as a sling or wrap load chain around load.
apply the load to the tip of the hook or to the hook latch.
apply load if binding prevents equal loading on all load-supporting chains.
operate beyond the limits of the load chain travel.
operate hoist with missing/damaged chain springs, cushion rubbe rs, stopp ers or st riker p lates.
WARNING
NOT unless specific precautions have been taken.
NOT electrical or welding ground.
NOT live welding electrode.
NOT
NOT or decals are missing or illegible.
Be familiar with operating controls, procedures, and warnings.
Make sure the unit is securely attached to a suitable support before applying l oad.
Make sure load slings or other approved singl e attachments are properly sized, rigged, and seated in the hook saddle.
Take up slack caref ully - make sure load is balanced and load-holding action is secu re before continuing.
Make sure all persons stay clear of the supported load.
Protect the hoist’s load chain from weld splatter or other damaging contaminants.
Report malfunctions or unusual performances (including unusual noises) of the h oist and rem ove the hoist from service until the malfunction or unusual performance is resolved.
Make sure hoist limit switches function properly.
Warn personnel before lifting or m oving a load.
Warn personnel of an approaching load.
or serious injury,
leave load supported by the hoist unattended
allow the chain, or hook to be used as an
allow the chain, or hook to be touched by a
remove or obscure the warnings on the hoist. operate a hoist on which the safety placa rds
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CAUTION
Improper operation of a hoist can create a potentially hazar dous situation which, if not avoided, could result in minor
, or property damage. To avoid such a potentially hazardous
injury
situation THE OPERATOR SHALL:
Maintain a firm footing or be otherwise secure d when operating the hoist.
Check brake function by tensioning the hoist prior to each lift operation.
Use hook latches. Latches are to retain slings, chains, etc. under slack conditions only.
Make sure the hook latche s are closed a nd not supporting any parts of the load.
Make sure the load is free to move and will clea r all obstructions.
Avoid swinging the load or hook.
Make sure hook travel is i n the same di rection as shown on controls.
Inspect the hoist regularly, replace damaged or worn parts, and keep appropriate records of maintenance.
or moderate
Use the hoist manufacturer’s recommended parts when repairing the unit.
Lubricate load chain per hoi st manufacture r’s recommendations.
NOT
NOT
NOT
NOT
NOT
use the hoist load limiting or warning device to
measure load.
use limit switches as routine operating stops.
They are emergency devices only.
allow your attention to be diverted fro m
operating the hoist.
allow the hoist to be subjected to sharp contact with other hoists, structures, or object s through misuse.
adjust or repair the hoist unless qualified to perform such adjustments or repairs.
4.3 Hoist Controls
4.3.1 For hoists mounted to motorized trolleys follo w the control inst ruction in cluded in the t rolley's Ow ner's Manual.
4.3.2 Single Speed Pendant Control – When using the pe ndant control dep ress the up butt on to raise the hoist or the down button to lower the hoist as shown in Figure 4-1 below. To stop motion rel ease the buttons.
4.3.3 Dual Speed Pendant Control – Pendant controls supplied with dual spe ed hoists have two step control buttons. For low speed depress the butt on to the first step a nd for high speed d epress the butto n fully to the second step. Use the up button to raise the hoi st or the down button to lower th e hoist as sho wn in Figure 4-1 below. To stop motion release the buttons.
4.3.4
CAUTION
Make sure the motor complet ely stops b efore rev ersing dire ction.
Figure 4-1 Push Button Pendant Control
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5.0 Inspection
5.1 General
5.1.1 The inspection procedure herein is based on ANSI/ASME B30.16. The following definitions are from ANSI/ASME B30.16 and pertain to the inspection procedure below.
Designated Person – a person selected o r assigned as being competent to p erform the spe cific duties
to which he/she is assigned.
Qualified Person – a person who, by possession of a re cognized degree o r certificat e of professional
standing, or who, by extensive knowledge, train ing, and experience, has successf ully demonstrated the ability to solve or resolve problems relating to the subject matter and work.
Normal Service – that distributed service whi ch involves ope ration with randomly dist ributed loads
within the rated load limit, or uniform loads less than 65% of rated load for not more than 25% of the time.
Heavy Service – that service which involves operation within the rated loa d limit which exceeds n ormal
service.
Severe Service – that service which involves n ormal or heavy se rvice with abno rmal operati ng
conditions.
5.2 Inspection Classification
5.2.1 Initial Inspection – prior to initial use, all new, altered, or modifi ed hoists shall be inspect ed by a designated person to ensure compliance with the applicable pr ovisions of this manual.
5.2.2 Inspection Classification – the inspection procedure for hoists in regular service is divided into two general classifications based upo n the intervals at which i nspection sho uld be perform ed. The intervals in turn are dependent upon the nature of the criti cal components of the hoist and the deg ree of their exposure to wear, deterioration, or malfunction. The two general classificati ons are herein designated as FREQUENT and PERIODIC, with respectiv e intervals betwee n inspections as de fined below.
5.2.3 FREQUENT Inspection – visual examinations by the operator o r other designated perso nnel with intervals per the following criteria:
Normal service – monthly Heavy service – weekly to monthly Severe service – daily to weekly Special or infrequent service – as reco mmended by a qualified person bef ore and after ea ch
occurrence.
5.2.4 PERIODIC Inspection – visual inspection by a designat ed person with interval s per the followin g criteria:
Normal service – yearly Heavy service – semiannually Severe service – quarterly Special or infrequent service – as reco mmended by a qua lified person bef ore the first such
occurrence and as directed by the qualified perso n for any subsequ ent occurrences.
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5.3 Frequent Inspection
5.3.1 Inspections should be made on a FREQUENT basis in accordance with Table 5-1, “F requent
Inspection.” Included in these FREQUENT Inspe ctions are observ ations made during op eration for any defects or damage that might appear between Periodic Inspections. Evaluation and resolution of the results of FREQUENT Inspections shall be ma de by a designat ed person such that the hoist is maintained in safe working condition.
All functional operating mechanisms fo r maladju stment and unusual sounds. Operation of limit switch and associated compone nts Hoist braking system for proper operation Hooks in accordance with ANSI/ASME B30.10 Hook latch operation Load chain in accordance with Section 5.7 Load chain reeving for compliance with Section 3.2 a nd 6.4
5.4 Periodic Inspection
Table 5-1 Frequent Inspection
5.4.1 Inspections should be made on a PERIODIC basis in accorda nce with Table 5-2, “Periodic Inspection.”
Evaluation and resolution of the results of PERIO DIC Inspe ctions shall be mad e by a designate d person such that the hoist is maintained in saf e working condition.
5.4.2 For inspections where load suspension parts of the hoist are disassembled, a load test per ANSI/ASME
B30.16 must be performed on the hoist after it is re-a ssembled and pri or to its return to servi ce.
Table 5-2 Periodic Inspection
Requirements of frequent inspection. Evidence of loose bolts, nuts, or rivets. Evidence of worn, corroded, cracked, or distorted parts such as load blocks, suspension housing,
chain attachments, clevises, yokes, suspension bolts, shafts, gea rs, bearings, pi ns and rolle rs. Evidence of damage to hook retaining nuts or collars and pins, and welds or rivets used to secure
the retaining members. Evidence of damage or excessive wear of load and idle r sheaves. Evidence of excessive wear on motor or load bra ke. Electrical apparatus for signs of pitting or any deteri oration of visible contro ller contac ts. Evidence of damage of supporting structure or trolley, if used. Function labels on pendant control stations for le gibility. Warning label properly attached to the hoist a nd legible (see Se ction 1.2). End connections of load chain.
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5.5 Occasionally Used Hoists
5.5.1 Hoists that are used infrequently shall be inspe cted as follows prior t o placing i n service:
Hoist Idle More Than 1 Month, Less Than 1 Year: Inspect per FREQUENT Inspection criteria in
Section 5.3.
Hoist Idle More Than 1 Year: Inspect per PERIODIC Inspection criteria in Section 5.4.
5.6 Inspection Records
5.6.1 Dated inspection reports and record s shoul d be maintained at tim e interval s correspo nding to those that apply for the hoist’s PERIODIC interval pe r Section 5.2.4. These record s should be stored where they are available to personnel involved with the inspecti on, maintenance, or op eration of the hoist.
5.6.2 A long range chain inspection program sho uld be established and should inclu de records of examination of chains removed from service so a relationship can b e establishe d between vi sual observation and actual condition of the ch ain.
5.7 Inspection Methods and Criteria
5.7.1 This section covers the inspection of specific items. T he list of items in this section i s based on tho se listed in ANSI/ASME B30.16 for the Frequent and Periodic Inspection. In accordance with ANSI/ASME B30.16, these inspections are not intended to involve di sassembly of the hoist. Rath er, disassembly for further inspection would be required if frequent or periodic inspection re sults so indi cate. Such disassembly and further inspection shou ld only be performed by a qualified person t rained in the disassembly and re-assembly of the hoist.
Table 5-3 Hoist Inspection Methods and Criteria
Item Method Criteria Action
Functional operating mechanisms.
Visual, Auditory Mechanisms should be properly adjusted and
should not produce unusual sounds when operated.
Limit Switch Function Proper operation. Actuation of limit switch should
stop hoist.
Limit Lever Assembly
Braking System Operation
Visual, Function Lever should not be bent or significantly worn and
should be able to move freely.
Function Braking distance with rated capacity should not
exceed 3% of the lifting speed (approximately two chain links).
Hooks - Surface Condition
Hooks - Fretting wear
Visual Should be free of significant rust, weld splatter,
deep nicks, or gouges.
Measure The "u" and "t" dimensions should not be less
than discard value listed in Table 5-4
Hooks - Stretch Measure The "k" dimension should not be greater than
1.15 times that measured and recorded at the time of purchase (See Section 3.6). If recorded "k" values are not available for hooks when ne w, use nominal "k" values from Table 5-4.
Repair or replace as required.
Repair or replace as required.
Replace.
Repair or replace as required.
Replace.
Replace.
Replace.
Hooks - Bent Shank or Neck
Visual Shank and neck portions of hook shou ld be free
of deformations.
24
Replace.
Page 25
Table 5-3 Hoist Inspection Methods and Criteria
Item Method Criteria Action
Hooks - Yoke Assembly
Hooks - Swivel Bearing
Hooks - Idle Sheave and Axle (Bottom Hook on Double Fall Hoist)
Hooks - Hook Latches
Load Chain ­Surface Condition
Visual Should be free of significant rust, weld splatter,
nicks, gouges. Holes should not be elongated, fasteners should not be loose, and there should be no gap between mating parts.
Visual, Function Bearing parts and surfaces should not sh ow
significant wear, and should be free of dirt, grime and deformations. Hook should rotate freely with no roughness.
Visual, Function Pockets of Idle Sheave should be free of
significant wear. Idle Sheave surfaces should be free of nicks, gouges, dirt and grime. Bearing parts and surfaces of Idle Sheave and Axle should not show significant wear. Idle Sheave should rotate freely with no roughness or significant free play.
Visual, Function Latch should not be deformed. Attachment of
latch to hook should not be loose. Latch spring should not be missing and should not be weak. Latch movement should not be stiff - when depressed and released latch should snap smartly to its closed position.
Visual Should be free of rust, nicks, gouges, dents and
weld splatter. Links should not be deformed, an d should not show signs of abrasion. Surfa ces where links bear on one another should be free of significant wear.
Tighten or replace as required.
Clean/lubricate, or replace as required.
Clean/lubricate, or replace as required.
Replace.
Replace.
Load Chain - Pitch and Wire Diameter
Load Chain ­Lubrication
Load Chain ­Reeving
Chain Container (optional)
Housing and Mechanical Components
Measure The "P" dimension should not be greater than
maximum value listed in Table 5-5. The "d" dimension should not be less than minimum value listed in Table 5-5.
Visual, Auditory Entire surface of each chain link should be coated
with lubricant and should be free of dirt and grime. Chain should not emit cracking noise wh en hoisting a load.
Visual Chain should be reeved properly through Load
Sheave (and Idle Sheave for double fall hoist) ­refer to Section 6.4. Chain, Chain Springs, Cushion Rubbers, Striker Plates, and Stoppers should be installed properly - refer to Se ction 3.2.
Visual Container should not be damaged. Brackets
should not be deformed or missing.
Visual, Auditory, Vibration, Function
Hoist components including load blocks, suspension housing, chain attachment s, clevises, yokes, suspension bolts, shafts, gears, bearings, pins and rollers should be free of cra cks, distortion, significant wear and corrosion. Evidence of same can be detected visually or via detection of unusual sounds or vibration duri ng operation.
Replace. Inspect Load Sheave (and Idle Sheave for double fall hoist).
Clean/lubricate (see Section 6.0).
Reeve/Install chain properly.
Replace.
Replace.
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Table 5-3 Hoist Inspection Methods and Criteria
Item Method Criteria Action
Bolts, Nuts and Rivets
Motor Brake Measure, Visual Motor brake gap should be adjusted to the
Visual, Check with Proper Tool
Bolts, nuts and rivets should not be loo se. Tighten or replace
as required.
Adjust, Repair or distance shown in Table 6-4 before measuring the brake wear. Brake lining dimension “A”
Replace as
required. should not be less than discard value list ed in
Table 5-6. Refer to Section 6.3 for gaining
access to motor brake and for adjustment and inspection procedures. Braking surfaces should be clean, free of grease/oil and should not be glazed.
Contactor Contacts Visual Contacts should be free of significant pitting or
Replace. deterioration. On hoists equipped with Count/Hour Meter check the contactor cycles – refer to Section 6.1.
Load Sheave Visual Pockets of Load Sheave should be free of
Replace. significant wear.
Cushion Rubber Visual Should be free of significant deformation. Replace. Chain Springs Visual Chain springs should not be deformed or
Replace. compressed.
Pendant - Switches Function Depressing and releasing push-buttons should
make and break contacts in switch contact block
Repair or replace
as necessary. and result in corresponding electrical continuity or open circuit. Push-buttons should be interlocked either mechanically or electrically to prevent simultaneous energization of circuits for oppo sing motions (e.g. up and down).
Pendant - Housing Visual Pendant housing should be free of cracks and
Replace. mating surfaces of parts should seal with out gaps.
Pendant - Wiring Visual Wire connections to switches in pendant should
Tighten or repair not be loose or damaged.
Pendant - Cord Visual, Electrical
Continuity
Surface of cord should be free from nicks, gouges, and abrasions. Each conductor in cord
Replace. should have 100% electrical continuity even when
cord is flexed back-and-forth. Pendant Co rd Strain Relief Cable should absorb all of the load associated with forces applied to the pendant.
Pendant - Labels Visual Labels denoting functions should be legible. Replace. Warning Labels Visual Warning Labels should be affixed to the hoist (see
Replace.
Section 1.2) and they should be legible.
Hoist Capacity Label Visual The label that indicates the capacity of the hoist
Replace. should be legible and securely attached to the hoist.
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Table 5-4 Top Hook & Bottom Hook Dimensions
“k” Measured When New:
Top: _________________________
Bottom: ______________________
Capacity Code
001H, 003S, 003H, 005L, 005S
010L, 010M, 010S 015S 020L, 020M, 020S 025S 030C, 030L, 030S 050L
Nominal "k"
Dimension*
inch (mm)
1.65 (42) 0.93 (23.5) 0.83 (21) 0.69 (17.5) 0.63 (16)
1.97 (50) 1.22 (31) 1.10 (28) 0.89 (22.5) 0.79 (20)
2.36 (60) 1.44 (36.5) 1.30 (33) 1.04 (26.5) 0.94 (24)
2.46 (62.5) 1.57 (40) 1.42 (36) 1.14 (29) 1.02 (26)
2.72 (69) 43.5 (1.71) 1.54 (39) 1.24 (31.5) 1.10 (28)
2.95 (75) 1.87 (47.5) 1.69 (43) 1.36 (34.5) 1.22 (31)
3.27 (83) 2.20 (56) 1.97 (50) 1.67 (42.5) 1.50 (38)
"u" Dimension
inch (mm)
Standard Discard Standard Discard
"t" Dimension
inch (mm)
* These values are nominal since the dime nsion is not co ntrolled to a toleran ce. The "k"
dimension should be measured when the hook is new - this becomes a reference measurement. Subsequent measurements are compared to this reference to m ake determination s about hook deformation/stretch. See Section 5.7, “Hooks - Stretch”.
Table 5-5 Chain Wear Dimensions
“P” Dimension
Capacity Code
001H, 003S, 2.97 (75.5) 3.02 (76.6) 0.22 (5.0) 0.18 (4.5) 003H, 005L, 005S 3.76 (95.5) 3.82 (96.9) 0.25 (6.3) 0.22 (5.7) 010L, 010M, 010S 4.76 (121.0) 4.91 (124.6) 0.31 (8.0) 0.28 (7.2) 015S, 020L, 020M,
020S, 030C 025S, 050L 6.75 (171.5) 6.85 (174.1) 0.44 (11.2) 0.40 (10.1) 030L, 030S 7.52 (191) 7.74 (196.7) 0.49 (12.5) 0.44 (11.3)
5.96 (151.5) 6.05 (153.8) 0.39 (10.0) 0.35 (9.0)
inch (mm)
Standard Discard Standard Discard
“d” Dimension
inch (mm)
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Table 5-6 Motor Brake Wear Dimensions
NOTICE
Capacity Code
001H, 003S, 005L 003H, 005S, 010L, 010M 010S, 015S, 020L, 020M,
030C 020S, 025S, 030L, 030S, 050L
Brake must be properly adjusted before measuri ng "A". See Section 6.3
"A" Dimension - inch (mm)
Single Speed Dual Speed
Standard Discard Standard Discard
0.67 (17) 0.61 (15.5) 0.67 (17) 0.61 (15.5)
0.85 (21.5) 0.79 (20) 0.85 (21.5) 0.79 (20)
0.89 (22.5) 0.83 (21)
0.83 (21) 0.77 (19.5) 1.54 (39) 1.48 (37.5)
1.06 (27)
1.00 (25.5)
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6.0 Maintenance and Handling
6.1 Count/Hour Meter
6.1.1 The Count/Hour (C/H) Meter located in on t he electrical control p anel record s the hoist 's on time and number of starts. To view the two values press the button on the C/H Meter one time. The display will first show an "H" and a 4 digit number which is the hoist's total on time (up and down) in hours. After 3 seconds the display will automatically change to a 6 digit number which is the number of starts of the hoist's down contactor. Refer to Figure 6-1.
Figure 6-1 Count/Hour Meter
6.1.2 Contactor – The C/H Meter can be used i n conjunction with th e amount of joggi ng to estimate when th e contactor(s) should be replaced. Jogging is when the pe ndant control buttons are pressed quickly and repetitively to move the hook in small increments. Refer to Table 6-1.
Table 6-1 Criteria for Recommended Contactor Replacement
Jogging During Normal Operation Change Contactor After:
Rating Approximate Jogging Frequency
(starts)
Low Jogging is rare. 1,000,000
Medium During 25% of operations/lifts. 500,000
High During 50% or more of operations/lifts. 200,000
6.1.3 Gear Oil – The C/H Meter can be used in co njunction with the av erage load lifted by the h oist to estimate when the gear oil should be changed. Refer to Table 6 -2.
Table 6-2 Criteria for Recommended Gear Oil Replacement
Loading During Normal Operation Change Gear Oil After:
Rating Average % of Rated Capacity
(hours)
Light 0 to 33% 360
Medium 33 to 67% 240
Heavy 67 to 100% 120
6.1.4 You are encouraged to use the Count/Hour Meter in conjunctio n with your experience with the hoist's application and usage to develop a history upon which to gage and fine tune yo ur maintenanc e program for the hoist.
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6.2 Lubrication
6.2.1 Load Chain
For longer life, the load chain should be lubricated.  The load chain lubrication should be accomplished after cle aning the load chain with an acid free
cleaning solution.
Apply Harrington lubricating grease (Part No. ER1BS1951) or an equivalent to industrial general
lithium grease, NLGI No. 0, to the bearing surfaces of the load chain li nks as indicated by th e shaded areas in Figure 6-2. Also apply the grease to the areas of the load chain (sha ded areas in
Figure 6-2) that contact the load sheave. Insure that the grease is appli ed to the contact areas in
the load sheave pockets.
Machine or gear oil (grade ISO VG 46 or 68 oil or equivalent) m ay be used as an alternative
lubricant but must be applied more frequently.
Figure 6-2 Chain Grease Application
The chain should be lubricated every 3 months (more frequently fo r heavier usage or seve re
conditions).
For dusty environments, it is acceptable to substitute a dry lubricant.
6.2.2 Hooks and Suspension Components: Hooks - Bearings should be cleaned and lubricated at l east once per year for norm al usage. Clea n
and lubricate more frequently for heavier usage or severe conditions.
Suspension Pins - Lubricate at least twice per year for normal u sage; more frequently for h eavier
usage or severe conditions.
6.2.3 Gear Box:
The oil level can be checked using the oil check hole on the sid e of the hoist body sh own in Figure
WARNING
prevent the friction clutch from working properly and may affect the a bility of the hoist to hold th e load. Refer to Section 3.1 for the correct oil and quantity.
3-1. The oil level should be in accordance with Table 6-3 below.
Table 6-3 Criteria for Checking Hoist Gear Oil Level
Capacity Code Oil Lev el (Hoist at level positio n)
Up to and including 010M
Using an incorrect type/grade of gearbox oil or the wrong qua ntity of oil may
Min Max
½ “ below bottom edge of check hole
Even with bottom edge of check hole.
010S and Up
1“ below bottom edge of check hole
30
Even with bottom edge of check hole.
Page 31
Change gear oil at least once every 5 years. The oil should be changed mo re frequently
depending on the hoist's usage and operati ng environment. Refer to S ection 6.1.
Refer to Figure 3-1 and Table 3-1 to change the gear o il, remove both fill an d drain plugs and allow
the old oil drain completely. Replace the drain plug and refill the gear case with th e correct quantity of new oil or until the oil level is within the range shown in Table 6-3.
NOTICE
Dispose of the used oil in accordance with lo cal regulati ons.
6.3 Motor Brake
6.3.1 To keep your hoist working in optimum condition a nd prevent possibl e down time, it is recom mended to check your motor brake lining and adj ustment at regul ar intervals.
6.3.2 Motor Brake Unit Removal - Adjustment and inspection of the mot or brake requi res removal of the motor brake unit from the hoist as an assembly.
1)
2) Refer to Figure 6-3.
3) Remove the four Fa n Cover bolts (A), Fan Cover (B), Fa n snap ring (C), and F an washer (D).
4) Pull the Fan (E) off the motor shaft using a wheel p uller if necessa ry.
5) Remove the four Mot or Cover A ssembly bolts (F ) and carefully pu ll the motor brak e unit (G) out of the
CAUTION
unloaded. To keep the load chain from mo ving secure it by tying to gether the load an d no-load si des directly under the hoist using a cord or wire.
hoist.
Before proceeding disconnect the power supply and m ake sure the hoist is
G
F
E
D
C
B
A
Figure 6-3 Motor Brake
6.3.3 Brake Gap (G) - The Brake Gap should be me asured between the Br ake Drum and Pull Rotor. Adjustment of the Brake Gap is accomplished by turning the Adj ustment Nut in t he center of th e Motor Cover as shown in the figure with Table 6-4. Do this as follows:
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1) Bend the tab of the Loc k Washer away from the Adjust ing Nut so that the Adjusting Nut can be rotated.
2) Using a spanner wrench and a feeler gauge, rotate the A djusting Nut to attain th e proper Brake Gap
per Table 6-4.
3) After the Brake Gap is set, secure the Adjusting Nut by bending one of the tabs of the Lock Washer into
a slot in the Adjusting Nut. If necessary rotate the Adjusting Nut clockwise (tightening) to line up the tab with the slot.
4) If the proper brake adju stment cannot be achieved, di sassemble the m otor brake and inspect all motor
brake parts. Replace the Brake Drum and/or Motor Cover if n ecessary.
Table 6-4 Motor Brake Gap
Capacity Code
001H, 003S, 005L, 003H, 005S,
010L, 010M, 010S, 015S, 020L, 020M, 030C
020S, 025S, 030L, 030S, 050L
Brake Gap (G)
inch (mm)
0.020 (0.5)
0.032 (0.8)
6.3.4 Brake Lining Inspection –The brake lining is designe d for a long life and shoul d provide year s of trouble-free service. If the brake lining is being insp ected due to ex cessive load chain drift during operation (see Section 5.7), disassemble the motor brake and inspect all motor brake parts. Bra king surfaces should be clean, free of grease/oi l and should n ot be glazed. Re place the Brake Dru m and/or Motor Cover if necessary. For normal inspecti ons, the Brake Lining a nd Motor Cover we ar should be measured as follows.
1) Adjust the Brake Gap pe r Section 6.3.3 before measuring the Brake Lining and Motor Cover wear.
2) Refer to Ta ble 5-6.
3) Measure the distan ce "A" using calipers a nd a straight edge. Pla ce the straight edge acro ss the edge
of the motor cover and measure from the straight edge to the face of t he Pull Rotor.
4) Compare the measurem ent with the values liste d in Table 5-6. Replace the B rake Drum and/or Mot or
Cover if the "A" measurement is smaller than the discard limit.
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6.3.5 Motor Brake Unit Installation - After the brake is properly adjusted and inspected, carefully replace the motor brake unit back into the hoist. Be sure to reseal the Motor Cover to motor frame surface usin g a small bead of liquid (hi-temperature) sealant. Refer to Secti on 6.3.2 and reassemble the parts in reverse order of removal.
6.4 Load Chain
6.4.1 Lubrication and Cleaning – refer to Section 6.2.
6.4.2 Load Chain Replacement:
1)
2)
3)
4) Remove all chain co mponents incl uding the Bottom Hoo k Set Assembly, Stoppe rs, Cushion Rubbers,
5) Using a C-link, attach th e new chain to the end link of the old chain on the no -load side. The e nd link of
6) Operate the hoist down t o move the chain thou gh the hoist body. Stop when a sufficient amou nt of
7) Single fall hoists - Attach the chain components (step 4 above) to the chain. Refer to Section 3.2 for
CAUTION
following procedures.
WARNING
size, grade and construction as the o riginal chain. T he new load chain must hav e an odd number of links so that both its end links have the same orientation. If the load chain is being replace d due to damage or wear out, destroy the old chain to preve nt its reuse.
CAUTION
Chain Guides and Idle Sheaves, and replace part s if necessary.
Chain Springs, Striker Plates, Chain Pin and End Wire (o r End Suspender) from th e chain for reuse on new chain. Inspect and replace any damaged or worn part s.
the new load chain should be connected so that the welded porti ons of the load chai n's standin g links are oriented to the outside as they pass over the sheave. Ref er to Figure 6-4.
new chain is accumulated on the load side .
the proper locations.
The hoist must be properly powered and operational in orde r to perform the
Be certain that the replacement chain is obtained from Harrington and is the exa ct
When replacing load chain, check for wear on mati ng parts, i.e. Load S heave,
8) Double falls (0 30C, 050L) - F eed the end li nk on the load side of the new chain through th e required
chain components (step 4 above) and the bottom hook’s Idle Sheave. Attach the remaining chain components to the chain referring to Se ction 3.2 for the prop er locatio ns. Connect the e nd link to the top connection yoke with the chain pin, slotted nut and cotter pin. Ensure that chain remai ns free of twists. Refer to Figures 3-6 and 3-7.
9)
10) After installation has been completed, perform steps outlined in Section 3.6 "Preoperational Checks
WARNING
properly installed. Refer to Section 3.2.
and Trial Operation".
Make sure Stoppers, Cushion Rubb ers, Chain Spring s and Striker Plat es are
6.5 Friction Clutch and Mechanical Load Brake with Friction Clutch
6.5.1 Friction Clutch (NER Models) – If abno rmal operation or slippage o ccurs do NOT attempt to disassemble or adjust the Friction Clutch. Repla ce the worn or malfunctioni ng Friction Clut ch as an assembly with a new, factory adjusted part.
6.5.2 Mechanical Load Brake with Friction Clutch (ER Models) – If abnormal operation or slipp age occurs do NOT attempt to disassemble or adjust the Mechanical Lo ad Brake with Friction Clutch. Repla ce the worn or malfunctioning Mechanical Loa d Brake with F riction Clutch as a n assembly with a new, factory adjusted part.
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Figure 6-4 Chain Replacement
6.6 Storage
6.6.1 ER models with vented oil cap assemblies should b e stored with the cap orie nted up to prevent oil leakage.
6.6.2 The storage location should be clean and dry.
6.7 Outdoor Installation
6.7.1 For hoist installations that are out doors, the hoist shoul d be covered when not in use.
6.7.2 Possibility of corrosion on components of the hoist increases for installations where salt air and high humidity are present. Make frequent and regular inspecti ons of the unit's con dition and operatio n.
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7.0 T roubleshooting
WARNING
HAZARDOUS VOLTAGES ARE PRESENT IN THE HOIST AND IN CONNECTIONS BETWEEN COMPONENTS.
Before performing ANY troubleshooting on the equipm ent, de-energize the supply of electricity to the e quipment, and lock and tag the supply device in the de-energi zed position. Ref er to ANSI Z244.1, “Perso nnel Protection ­Lockout/Tagout of Energy Sources.”
Only Trained and competent personnel shoul d inspect and repai r this equipment.
Table 7-1 Troubleshooting Guide
Symptom Cause Remedy
Hoist moving in wrong direction
Power supply reversed phased
Improper electrical connections
Loss of power Wrong voltage or
frequency
Switch 2 of the 3 power supply cord wires at the power source.
Refer to wiring diagram and che ck all conn ections. Check circuit breakers, switches, fuses and connections on power
lines/cable. Check voltage and frequency of power supply against th e rating
on the nameplate of the motor.
Hoist will not operate
Hoist overload Reduce load to within rated capacity of h oist. Motor overheated and
thermal overload protector has tripped
Improper, loose, or broken wire in hoist electrical system
Brake does not release
Faulty magnetic contactor
Defect in control transformer
Motor burned out
See Trouble Shooting Problem "Motor or brake ove rheating".
Shut off power supply, check wiring connections on hoist co ntrol panel and inside push-button pendant.
Check motor brake adjustment for proper clearance. Check coil for open or short circuit. Check all con nections in the
control circuit. Check for open contactors. Re place as neede d. Check transformer coil for sign s of overheating. Di sconnect
transformer and check for open windi ng. Replace motor frame/stator, shaft/rotor, and any other damaged
parts.
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Table 7-1 Troubleshooting Guide
Symptom Cause Remedy
Hoist lifts but will not lower
Hoist lowers but will not lift
Down circuit open Broken conductor in
pendant cord Faulty magnetic
contactors Faulty switch in
pendant Hoist overloaded Reduce load to within rated capa city of hoist.
Low voltage in hoist's power supply
Up circuit open Broken conductor in
pendant cord Faulty magnetic
contactor Faulty switch in
pendant
Check circuit for loose connections. Check down side of limit switch for malfunction.
Check the continuity for each cond uctor in the cable. If one is broken, replace entire cable.
Check coils for open or short ci rcuit. Check all connectio ns on motor circuit. Check for burned contacts. Repla ce as needed.
Check electrical continuity. Check elect rical connection s. Replace or repair as needed.
Determine cause of low voltage and bring to within plu s or minus 10% of the voltage specified on the motor nameplat e. The voltage should be measured at the hoist contactor.
Check circuit for loose connections. Check up side of limit switch for malfunction.
Check the continuity of each condu ctor in the cable. If o ne is broken, replace entire cable.
Check coils for open or short ci rcuit. Check all conn ections on motor circuit. Check for burned contacts. Repla ce as needed.
Check electrical continuity. Check elect rical connection s. Replace or repair as needed.
Hoist will not lift rated load or does not have the proper lifting speed
Load drifts excessively when hoist is stopped
Faulty friction clutch Replace. Hoist overloaded Reduce load to within rated capacity.
Low voltage in hoist's power supply
Brake drags Check motor brake adjustment for proper clearance. Faulty friction clutch Replace. Motor brake not
holding Mechanical Load
brake not holding (ER only)
Determine cause of low voltage and bring to within plu s or minus 10% of voltage specified on the motor nameplate. Th e voltage should be measured at the hoist contactor.
Clean and inspect brake lining. Check brake adju stment for proper clearance.
Replace as needed. (ER only, NER ha s no load brake. )
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Table 7-1 Troubleshooting Guide
Symptom Cause Remedy
Excessive load Reduce load to within rated capacity of hoist. Excessive duty cycle Reduce frequency of lifts.
Motor or brake overheating
Hoist operates intermittently
Wrong voltage or frequency
Brake drags Check brake adjustment for proper clearance.
Check voltage and frequency of power supply against th e rating on the nameplate on the motor.
Above an ambient temperature of 140°F, the frequency of hoist Extreme external heating
operation must be reduced to avoid overheating of the motor.
Special provisions should be made to ventilate the hoist or
otherwise shield it from the heat. Collectors making poor
contact Contactor contacts
arcing Loose connection in
circuit Broken conductor in
Pendant Cord
Check movement of spring loaded arm, weak sprin g, connections,
and shoe. Replace as needed.
Check for burned contacts. Replac e as needed.
Check all wires and terminal s for bad co nnections. Replace as
needed.
Check for intermittent continuity in each con ductor the Pendant
Cord. Replace entire Pendant Cord if continuity i s not constant.
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8.0 Material Safety Da ta Sheets
NOTICE
The ER and NER hoists are shipped new with th e oil for the gear b ox and the grease for th e load chain i n separate container(s). In compliance with OSHA regulatio ns, Material Saf ety Data Sheets (MSDS) have been provide d for the gear oil that is provided in this separate container. The ER (with mechanical loa d brake/friction clutch) uses different gear oil than the NER (with friction clutch). Identify the correct model (refer to Section 2.1) bef ore using the MSDS's below.
8.1 ER Model Gear Box Oil Material Safety Data Sheet (MSDS)
Effective date: June 9, 1998 MSDS No. 414005 SECTION I CHEMICAL PRODUCT AND COMPANY IDENTIFICATION
COMPANY IDENTIFICATION NIPPON OIL COMPANY, LTD.
3-12, Nishi Shimbashi 1-chome, Minato- ku, Tokyo, 105 -8412, Japan EMERGENCY TELEPHONE NUMBER: +81-3-3502-9156 TELEPHONE NUMBER FOR INFORMATION: +81-3-3502-1111 FAX NUMBER FOR INFORMATION: +81-3-3502-3364 PRODUCT NAME: ANTOIL SUPER B PRODUCT USE: Common lubricating oil for tractors
SECTION II COMPOSITION/INFORMATION ON INGREDIENTS COMPOSITION
Components Amount (%) Limit Highly refined petroleum oil >92 5mg/m3 TWA-OSHA (Mineral Oil Mist #1)
5 mg/m
Additives >8
Anti-foam additives Detergents-dispersants Oxidation inhibitors
Hazardous Information
Product is non-hazardous. (1910, 1200 OSHA) #1 Highly refined petroleum oil, by definition, is considered hazardous according OSHA.
Because it carries the Threshold Limit Value (TLV) for mine ral oil mist.
3
TWA-ACGIH (Mineral Oil Mist #1)
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ER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued SECTION III HAZARDS IDENTIFICATION
EMERGENCY OVERVIEW Warning statement:
Caution! Prolonged or repeated contact with skin may cause irritation i n some cases. Precautionary Measures: Avoid breathing vapor and mist. Keep contain er closed.
Avoid contact with eyes, skin, and clothing. Wash thoroughly after handling. Keep away from heat.
Potential health effect:
Eyes: May cause minor irritation.
Skin: May cause minimal skin irritation.
Inhalation: Vapor or mist, in excess of permissible concentrations, or in unusually high
concentrations generated from spraying, heating the m aterial, or as from exposure i n poorly ventilated areas or confined spaces, may cause ir ritation of the nose a nd throat, headache, nausea and drowsiness.
Ingestion: May cause abdominal discomfort, nausea or diarrhea.
Sensitization properties: Unknown
Chronic Properties: If prolonged exposure occurs, nausea, headache, d iarrhea, and phy sical discomfort.
Other remarks: None
SECTION IV FIRST AID MEASURES
Eyes: Flush immediately with water for at least 15 minutes. Get immediate me dical attention.
Skin: Wash with soap and water. Get medical attention if irritation d evelops. Launde r
contaminated clothing before reuse.
Inhalation: Remove exposed person to fresh air if adverse effects are observed.
Ingestion: Do not make person vomit unless directed to do so by medical personnel.
Note to physician: Treat symptomatically.
SECTION V FIRE FIGHTING MEASURES
Flash point (Typical), ºC: 234(COC)
Autoignition tempt., ºC: Not Determined
Flammability limits: Not Determined
Extinguishing media: Carbon Dioxide (CO2), dry chemical, or foam.
Special fire fighting procedures: Recommend wearing self-contained breathin g apparatus. Wate r may cause
splattering. Material will float on water.
Unusual fire & explosion hazards: Toxic fumes, gases or vapors may evolve on burning.
Autoignition temperature: Not determined.
Explosion date: Material does not have explosive properties.
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ER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued SECTION VI ACCIDENTAL RELEASE MEASURES
Procedures in Case of Accidental Relea se, Breakage, or Leakag e: Stop the source of the leak or release. Clean up releases as soon as possible. Cont ain liquid to prevent fu rther
contamination of soil, surface water or groundwater. Clean up small spills using appropriate techniques such as absorbent materials or pumping. Where feasible an d appropriate, rem ove contaminated so il. Follow prescribe d procedures for reporting and responding to large r releases.
SECTION VII HANDLING AND STORAGE Do not weld, heat or drill container. Replace cap or bung. Emptied container still cont ains hazardous material which
may ignite with explosive violence if heated sufficiently. Minimum feasible handling temperature should b e maintained. Periods of exposure to high temperatures should be minimized. Water contamination should be avoided. CAUTION: Do not use pressure to empty drum or drum may ruptu re with explosive force.
SECTION VIII EXPOSURE CONTROLS/PERSONAL PROTECTION
Eye Protection: Chemical type goggles or face shield optional.
Skin Protection: Avoid prolonged or frequently repeated skin contact by wearing impe rvious
protective clothing including gloves.
Respiratory Protection: Wear a breathing mask.
Ventilation: No special ventilation is usually necessary. However, if operating
conditions create high air borne conc entrations of thi s material, spe cial ventilation may be needed.
Other clothing and equipment: No special clothing o r equipment is usuall y necessary.
Work practices, hygienic practices: No information is avail able.
Other handling and storage requi rements: No information is avail able.
Protective measures during maintenance
of contaminated equipment: No data available. SECTION IX PHYSICAL AND CHEMICAL PROPERTIES Odor Slight odor
Appearance Light brown liquid Boiling point ºC No Data Available Solubility Insoluble in water Density @15ºC, g/cm3 0.885 Pour point ºC -42.5 DMSO Extract (Base oil) Mass % (IP 346) < 3
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ER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued SECTION X STABILITY AND REACTIVITY
Stability: Stable
Condition to Avoid: See the Handling and Storage section for further details.
Incompatibility (materials to avoid): Acids. Oxidizing agents. Halogens and halogenated compounds.
Hazardous Polymerization: Will not occur.
Thermal decomposition: Smoke, carbon monoxide, aldehydes and other produ cts of incomplet e
combustion. Hydrogen sulfide and alkyl mercaptans and sulfides may also be released. Under combustion conditions, oxides of the following elements will be formed: Calcium, Sulfur, Zinc.
SECTION XI TOXICOLOGICAL INFORMATION
Acute Oral: No Data Available Believed to be greater than 5 g/kg (rat)
Practically non-toxic
Dermal: No Data Available Believed to be greater than 3 g/kg (rabbit)
Practically non-toxic
Carcinogen: OSHA This material is li sted as Group 3 by IARC
(Base oil) EU The classification as a carcinogen need not apply.
SECTION XII ECOLOGICAL INFORMATION
Biodegradation: No Data Available
Environmental fate: This material is not expected to present any environmental problems other than those
associated with oil spills. SECTION XIII DISPOSAL CONSIDERATIONS Waste Disposal Method:
Place contaminated materials in disposable conta iners and dispo se of in a manner co nsistent with appli cable regulations. Contact local environmental or health autho rities for approved di sposal of this mate rial.
SECTION XIV TRANSPORT INFORMATION The description shown may not apply to all shipping situations.
DOT Proper Shipping Name: Not applicable
IMDG Proper Shipping Name: Not applicable
ICAO Proper Shipping Name: Not applicable
TDG Proper Shipping Name: Not applicable
NFPA Proper name: Class 1.
UN Number: Not applicable
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ER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued SECTION XV REGULATION INFORMATION
The U.S. TSCA inventory: All components of this material are on the US TSCA inventory.
The EC EINECS inventory: All components of this material are on the EC EINECS inventory.
The CANADA DSL inventory: May require notification before sale in CA NADA.
The AUSTRALIA AICS inventory: May require notification before sale in AUSTRALIA.
The KOREA TCCL inventory: May require notification before sale in KOREA.
The PHILIPPINE PICCS inventory: No Data Available. SECTION XVI OTHER INFORMATION None
References:
1. Handbook of Toxic and Hazardous Chem icals and Carcinogens (2nd. ed.)
2. Registry of Toxic Effects of Chemical Substances (HIOSH, 1983) Material safety data sheets are provided as reference informati on on the saf e handling of ha zardous or ha rmful material s
to companies using such materials. When referrin g to this data sheet, companies should remem ber that they must take responsibility for implementing the proper measures for their own particular situati ons. This data sheet i s not a guarantee of safety.
42
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8.2 NER Model Gear Box Oil Material Safety Data Sheet (MSDS)
SECTION I
MANUFACTURER’S NAME
EMERGENCY TELEPHONE NUMBER
TELEPHONE NUMBER FOR INFORMATION
Nippon Oil Co., Ltd. 03-3502-9161 03-3502-1111 ADDRESS
3-12, Nishi Shimbashi 1-chome, Nimat o-ku, Tokyo, 105 Japa n DATE PREPARED SIGNATURE OF PREPARER
Oct. 14, 1992 Signature on file at Harrington Hoists, Inc. TRADE NAME AND SYNONYMS CHEMICAL NAME AND SYNONYMS
BONNOC M 260 Industrial gear oil WARNING STATEMENT
CAUTION: Prolonged or repeated inhalation of fume s or contact with skin can be harmful. SECTION II TYPICAL COMPOSITION
Base oil: (highly refined mineral oil) >94%
Additives: (Oxidation inhibitor, Rust inhibitor, Emulsion breaker, Antiwear A gent,
<6%
Antifoamer, Friction modifier)
Notes: These materials are listed in TSCA chemical sub stance inventory. T he carcinogen s that are
listed in federal OSHA, IARC, NTP are not used in this product.
SECTION III EXPOSURE STANDARD No OSHA exposure or Threshold Limit Value (TLV) has been established for this materi al. The suggested TLV is 5
3
mg/m
for a daily 8-hour exposure.
This is the OSHA exposure standard and the TLV (1990-1991) for mineral oil mists. SECTION IV OCCUPATIONAL CONTROL PROCEDURES
Eye protection: Chemical type goggles or face shield optional.
Skin protection: Avoid prolonged or frequently repeated skin contact with wearing
impervious protective clothing including gloves.
Respiratory protection: No special respiratory protection is normally required.
Ventilation: No special ventilation is usually necessary. However, if operating condition
create high airborne concentrations of this mate rial, special ventilation may be needed.
Other clothing and equipment: No special clothing and equipment is usually necessary.
Work practices, hygienic practices: No information is avail able.
Other handling and storage requi rements: No information is avail able.
Protective measures during maintenance
contaminated equipment: No information is available.
43
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NER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued SECTION V HEALTH HAZARD INFORMATION
SYMPTOMS OF OVEREXPOSURE FOR EACH POTENTIAL ROUTE OF EXPOSURE
Inhalation: Not expected to be acutely toxic by inhalation.
Skin: Expected to cause no more than minor skin irritation, but prolonged o r frequently
repeated skin contact may be harmful.
Eyes: Expected to cause no more than minor irritation.
Absorption through skin: No information is available.
Ingestion: Not expected to be acutely toxic by ingestion.
HEALTH EFFECTS OR RISK FROM EXPOSURE
Acute: No information is available.
Chronic: No information is available. MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE No information is available.
SECTION VI EMERGENCY AND FIRST AID PROCEDURES
Eyes: Wash eyes with fresh water for at least 15 minutes. If irritation continue s, see a doctor.
Skin: Wash skin thoroughly with soap and water. Launder contaminated clot hing.
Inhalation: None considered necessary.
Ingestion: If swallowed, give a large amount of water to drink, make person vomit and call a doctor.
Sensitization property: Unknown
SECTION VII MEDIAN LETHAL DOSE (LD50)
Oral: N.D. ; Believed to be greater than 5g/kg
(rat) ; Practically non-toxic
Dermal: N.D. ; Believed to be greater than 3g/kg
(rabbit) ; Practically non-toxic
SECTION VIII FIRE PROTECTION INFORMATION
Flash Point ºC 240
Autoignition Temp. ºC N. D.
Flammability Limits N. D.
Extinguishing Media: Carbon Dioxide (CO2), Dry chemical foam, Water fog, or spray.
SECTION IX REACTIVITY DATA
Stability: X Stable Unstable
Conditions to avoid: Do not store at high temperature.
Incompatibility (materials to avoid): May react with strong oxidizing materials.
Hazardous polymerization: May occur X Will not occur
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NER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued SECTION X REQUIREMENTS FOR TRANSPORTATION, HANDLING, AND STORAGE
Minimum feasible handling temperatures should be mai ntained. Periods of exposure to high temperatures should be minimized. Water contamination should be avoided.
SECTION XI SPILL, LEAK, AND DISPOSAL PROCEDURES
PROCEDURES IN CASE OF BREAKAGE OR LEAKAGE
Wipe up or absorb on suitable material and shovel up.
WASTE DISPOSAL METHOD
Place contaminated materials in disposabl e containers and b ury in an approved dum ping area. SECTION XII CHEMICAL AND PHYSICAL PROPERTIES Density 15ºC g/cm3 0.900
Viscosity C5t @40ºC 260 Solubility Insoluble in water Boiling point N. D. Evaporation rate N. D. Vapor pressure mmHg N. D. Vapor Density N. D. PH of undiluted product N. D. Percent Volatile by volume N. D. Appearance Green colored liquid Odor Little odor
N. D. – not determined
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8.3 (N)ER Model Load Chain Grease Material Safety Data Sheet (MSDS)
Effective date: November 9, 1999 MSDS No. 601008 SECTION 1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION
COMPANY IDENTIFICATION NIPPON MITSUBISHI OIL CORPORATION
3-12, Nishi Shimbashi 1-chome, Minato- ku, Tokyo, 105 -8412, Japan EMERGENCY TELEPHONE NUMBER: +81-3-3502-9168 TELEPHONE NUMBER FOR INFORMATION: +81-3-3502-1111 FAX NUMBER FOR INFORMATION: +81-3-3502-9365 PRODUCT NAME: EPNOC GREASE AP O PRODUCT USE: Lubricating grease
SECTION 2. COMPOSITION/INFORMATION ON INGREDIENTS COMPOSITION
Components Amount (%) Limit Highly refined petroleum oil >89 5mg/m3 TWA-OSHA (Mineral Oil Mist #1)
5 mg/m Thickener (Lithium Soap) Additives
Friction Modifiers Oxidation Inhibitors Rust Inhibitors
< 4 < 7
3
TWA-ACGIH (Mineral Oil Mist #1)
Hazardous Information
#1 Highly refined petroleum oil, by definition, is considered hazardous according OSHA.
Because it carries the Threshold Limit Value (TLV) for mine ral oil mist.
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(N)ER Model Load Chain Grease Material Safety Data Sheet (MSDS ) - continued SECTION 3. HAZARDS IDENTIFICATION
EMERGENCY OVERVIEW Warning statement:
Caution! Prolonged or repeated contact with skin may cause irritation i n some cases. Precautionary Measures: Avoid breathing vapor and mist. Keep contain er closed.
Avoid contact with eyes, skin, and clothing. Wash thoroughly after handling. Keep away from heat.
Potential health effect:
Eyes: May cause minor irritation.
Skin: May cause minimal skin irritation.
Inhalation: Vapor or mist, in excess of permissible concentrations, or in unusually high
concentrations generated from spraying, heating the m aterial, or as from exposure i n poorly ventilated areas or confined spaces, may cause ir ritation of the nose a nd throat, headache, nausea and drowsiness.
Ingestion: May cause abdominal discomfort, nausea or diarrhea.
Sensitization properties: Unknown
Chronic Properties: If prolonged exposure occurs, nausea, headache, d iarrhea, and phy sical discomfort.
Other remarks: None
SECTION 4. FIRST AID MEASURES
Eyes: Flush immediately with water for at least 15 minutes. Get immediate me dical attention.
Skin: Wash with soap and water. Get medical attention if irritation d evelops. Launde r
contaminated clothing before reuse.
Inhalation: Remove exposed person to fresh air if adverse effects are observed.
Ingestion: Do not make person vomit unless directed to do so by medical personnel.
Note to physician: Treat symptomatically.
SECTION 5. FIRE FIGHTING MEASURES
Flash point (Typical), ºC: Not Determined
Autoignition tempt., ºC: Not Determined
Flammability limits: Not Determined
Extinguishing media: Carbon Dioxide (CO2), dry chemical, or foam.
Special fire fighting procedures: Recommend wearing self-contained breathin g apparatus. Wate r may cause
splattering. Material will float on water.
Unusual fire & explosion hazards: Toxic fumes, gases or vapors may evolve on burning.
Explosion date: Material does not have explosive properties.
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(N)ER Model Load Chain Grease Material Safety Data Sheet (MSDS ) - continued SECTION 6. ACCIDENTAL RELEASE MEASURES
Procedures in Case of Accidental Relea se, Breakage, or Leakag e: Stop the source of the leak or release. Clean up releases as soon as possible. Cont ain liquid to prevent fu rther
contamination of soil, surface water or groundwater. Clean up small spills using appropriate techniques such as absorbent materials or pumping. Where feasible an d appropriate, rem ove contaminated so il. Follow prescribe d procedures for reporting and responding to large r releases.
SECTION 7. HANDLING AND STORAG E Do not weld, heat or drill container. Replace cap or bung. Emptied container still cont ains hazardous material which
may ignite with explosive violence if heated sufficiently. Minimum feasible handling temperature should b e maintained. Periods of exposure to high temperatures should be minimized. Water contamination should be avoided. CAUTION: Do not use pressure to empty drum or drum may ruptu re with explosive force.
SECTION 8. EXPOSURE CONTROLS/PERSONAL PROTECTION
Eye Protection: Chemical type goggles or face shield optional.
Skin Protection: Avoid prolonged or frequently repeated skin contact by wearing impe rvious
protective clothing including gloves.
Respiratory Protection: Wear a breathing mask.
Ventilation: No special ventilation is usually necessary. However, if operating
conditions create high air borne conc entrations of thi s material, spe cial ventilation may be needed.
Other clothing and equipment: No special clothing o r equipment is usuall y necessary.
Work practices, hygienic practices: No information is avail able.
Other handling and storage requi rements: No information is avail able.
Protective measures during maintenance
of contaminated equipment: No data available. SECTION 9. PHYSICAL AND CHEMICAL PROPERTIES Odor Slight odor
Appearance Light brown buttery Boiling point ºC No Data Available Solubility Insoluble in water Density @15ºC, g/cm3 No data availa ble Dropping point ºC 186 Penetration worked @25ºC, 60W 359 DMSO Extract (Base oil) Mass % (IP 346) < 3
48
Page 49
(N)ER Model Load Chain Grease Material Safety Data Sheet (MSDS ) - continued SECTION 10. STABILITY AND REACTIVITY
Stability: Stable
Condition to Avoid: See the Handling and Storage section for further details.
Incompatibility (materials to avoid): Acids. Oxidizing agents. Halogens and halogenated compounds.
Hazardous Polymerization: Will not occur.
Thermal decomposition: Smoke, carbon monoxide, aldehydes and other produ cts of incomplet e
combustion. Hydrogen sulfide and alkyl mercaptans and sulfides may also be released. Under combustion conditions, oxides of the following elements will be formed: Calcium, Sulfur, Zinc.
SECTION 11. TOXICOLOGICAL INFORMATION
Acute Oral: No Data Available Believed to be greater than 5/kg (rat)
Practically non-toxic
Dermal: No Data Available Believed to be greater than 3 g/kg (rabbit)
Practically non-toxic
Carcinogen: OSHA This material is li sted as Group 3 by IARC
(Base oil) EU The classification as a carcinogen need not apply.
SECTION 12. ECOLOGICAL INFORMATION
Biodegradation: No Data Available
Environmental fate: This material is not expected to present any environmental problems other than those
associated with oil spills. SECTION 13. DISPOSAL CONSIDERATIONS Waste Disposal Method:
Place contaminated materials in disposable conta iners and dispo se of in a manner co nsistent with appli cable regulations. Contact local environmental or health autho rities for approved di sposal of this mate rial.
SECTION 14. TRANSPORT INFORMATION The description shown may not apply to all shipping situations.
DOT Proper Shipping Name: Not applicable
IMDG Proper Shipping Name: Not applicable
ICAO Proper Shipping Name: Not applicable
TDG Proper Shipping Name: Not applicable
NFPA Proper name: Class 1.
UN Number: Not applicable
49
Page 50
(N)ER Model Load Chain Grease Material Safety Data Sheet (MSDS ) - continued SECTION 15. REGULATION INFORMATION
The U.S. TSCA inventory: All components of this material are on the US TSCA inventory.
May require notification before sale in US. No data available.
The EC EINECS inventory: All components of this material are on the EC EINECS inventory.
May require notification before sale in EC. No data available. Some components of this material is on the EC ELINCS inventory. The other components are on the EC EINECS inv entory.
The CANADA DSL inventory: All components of this material a re on the DSL inventory.
May require notification before sale in CANADA. No data available.
The AUSTRALIA AICS inventory: All components of this material are on the AICS inventory.
May require notification before sale in AUSTRALIA. No data available.
The KOREA TCCL inventory: All components of this material are o n the TCCL invent ory.
May require notification before sale in KOREA. No data available.
The PHILIPPINE PICCS inventory: All components of this material are on the PICCS inventory.
May require notification before sale in PHILIPPINE.
No Data Available. SECTION 16 OTHER INFORMATION None
References:
3. Handbook of Toxic and Hazardous Chem icals and Carcinogens (2nd. ed.)
4. Registry of Toxic Effects of Chemical Substances (HIOSH, 1983) Material safety data sheets are provided as reference informati on on the saf e handling of ha zardous or ha rmful material s
to companies using such materials. When referrin g to this data sheet, companies should remem ber that they must take responsibility for implementing the proper measures for their own particular situati ons. This data sheet i s not a guarantee of safety.
50
Page 51
9.0 Warranty
All products sold by Harrington Hoists, Inc. are warranted to be free from defects in material and workmanship from date of shipment by Harrington for the following periods:
Manual Hoists & Trolleys - 2 years
Air and Electric Powered Hoists, Trolleys, and Crane Components - 1 year
Spare / Replacement Parts - 1 year
The product must be used in accordance with manufacturer’s recommendations and must not have been subject to abuse, lack of maintenance, misuse, negligence, or unauthorized repairs or alterations.
Should any defect in material or workmanship occur during the above time period in any product, as determined by Harrington Hoist’s inspection of the product, Harrington Hoists, Inc. agrees, at its discretion, either to replace (not including installation) or repair the part or product free of charge and deliver said item F.O.B. Harrington Hoists, Inc. place of business to customer.
Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington’s published repair center prior to shipping product for warranty evaluation. An explanation of the complaint must accompany the product. Product must be returned freight prepaid. Upon repair, the product will be covered for the remainder of the original warranty period. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Harrington’s warranty, the customer will be responsible for the costs of returning the product.
Harrington Hoists, Inc. disclaims any and all other warranties of any kind expressed or implied as to the product’s merchantability or fitness for a particular application. Harrington will not be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages, loss or expense arising in connection with the use or inability whatever, regardless of whether damage, loss or expense results from any act or failure to act by Harrington, whether negligent or willful, or from any other reason.
51
Page 52
This Page Intentionally Left Blank
52
Page 53
10.0 Parts List
When ordering Parts, please provide the Hoist code number, lot number and se rial number lo cated on the Hoi st nameplate (see fig. below).
Reminder: Per sections 1.1 and 3.6.4 to aid in ord ering Parts a nd Product Supp ort, record the Hoist co de number, lot number and serial number in the spa ce provided on the cov er of this manu al.
ER/NER Series Nameplate
The parts list is arranged into the followi ng sections:
Section Page
10.1 Housing and Motor Parts……………………………………………….…… ………………………. . 54
10.2 Gearing Parts…………………………………………………………………………………………... 58
10.3 Hook Parts………………………………………………………………….………………………….. 62
10.4 Chaining Parts…………………………………………………………...…………………………….. 66
10.5 Electric Parts…………………………………………………………….……………………………... 68
10.6 Power Supply and Pendant Parts……………………………………...…… ……………………….. 70
In the column "Parts Per Hoist" a designator is us ed for parts t hat apply only to a particul ar model or option. Refer to
Section 2 for hoist model numbers and additional descriptions. The designators are:
S = Single Speed D = Dual Speed F = NER models M = ER models U = Upper Limit Switch only (standard) U/L = Upper/Lower Limit Switch (optional)
53
Page 54
54
10.1 Housing and Motor Parts
Figure 10-1 Housing and Motor Parts
Page 55
55
Figure
Part Name
No.
1 Fan Cover
2 Socket Bolt 4 9091233 9091255 9091279 3 Toothed Lock Washer 4 9679708 9679709 9679711 4 Snap Ring 1 9047115 9047118 9047124 5 Fan Washer 1 ER1BS9322 ER1DS9322 ER1ES9322 6 O Ring 1 9013310 9013314 9013318 7 Fan 1 ER1BS9108 ER1CS9108 ER1DS9108 ER1ES9108 8 Nut 1 ES217005S ES217010S ES217015 9 Lock Washer 1 ES218005S ES218010S ES218015
10 Spacer 1 ES216S005 ES216S010 ES216S015
11 Motor Cover Assembly
12 Socket Bolt 4 9091251 9091273 9091295 90912115 13 Spring Washer 4 9012709 9012711 9012712 9012713 14 Collar M 1 ES192005S ES192010S ES192015 15 Coned Disc Spring M 4 E3S191005S ES191010S ES191015
16 Brake Drum Assembly
17 Brake Spring
18 Thrust Collar
19 Thrust Disc
20 Pull Rotor
21 Coned Disc Spring
22 Motor Shaft with Rotor
23 Key 1 ER1BS9320 ER1DS9320
Parts Per
Hoist
S 1 ER1BS9107 ER1CS9107 ER1DS9107 ER1ES9107 D 1 ER1BS9107 ER1CS9107 ER1DS9107 ER1EB9107
S 1 ER1BS2106 ER1CS2106 ER1DS2106 ER1ES2106 D 1 ER1BS2106 ER1CS2106 ER1DS2106 ER1EB2106
S 1 ER1BS5212 ER1CS5212 ER1DS5212 ER1ES5212 D 1 ER1BS5212 ER1CS5212 ER1DB5212 ER1EB5212
S 1 ES214003 ES214005S
D 1 ER1BB9214 ER1CB9214 ER1DB9214 ES214D015 S 1 ES506003 ES506005S ES506010S ES506015
D 1 ES506003 ES506005S ES506015 S 2 ES505003 ES505005S ES505010S ES505015 D 2 ES505003 ES505005S ES505015 S 1 ES503003 ES503005S ES503010S ES503015 D 1 ES503003 ES503005S ES503015 S 1 ES504003 ES504005S ES504010S ES504015 D 1 ES504003 ES504005S ES504015
S 1 ER1BS5502 ER1CS5502
D 1 ER1BB5502 ER1CB5502 ER1DB5502 ER1EB5502
001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L
ER1CE-
9214
ER1CB-
5502
ES214010S ER1DE9214 ES214015
ER1DS5502 ER1DE5502 ER1ES5502
ER1FB-
9214
ER1FS-
5502
ER1FB-
5502
ES214-
D015
10.1 Housing and Motor Parts
ER1ES-
5502
ER1EB-
5502
Page 56
Figure
No.
Motor Frame with Stator 208-230/460V-3-60
24
Motor Frame with Stator 575V-3-60
25 Socket Bolt 4 90912138 9091275 9091297 90912137 26 Set Pin S 2 ES120003 ES120010S ER1DS9138 ER1ES9138 27 Packing M 1 ER1BS9118 ER1CS9118 ER1DS9118 ER1ES9118 28 Body B F 1 ER1BS9101 ER1CS9101 ER1DS9101 ER1ES9101 29 Body C M 1 ER1BS9099 ER1CS9099 ER1DS9099 ER1ES9099 30 Oil Plug 2 E3S111003 31 Plug Packing 2 E3S112003 32 Set Pin S 2 ES120003 ES120010S 33 Packing G 1 ER1BS9116 ER1CS9116 ER1DS9116 ER1ES9116
34 Gear Case M M 1 ER1BS9102 ER1CS9102 ER1DS9102 ER1ES9102 35 Gear Case F F 1 ER1BS9103 ER1CS9103 ER1DS9103 ER1ES9103
36 Socket Bolt
37 Toothed Lock Washer
38 Oil Cap Assembly M 1 ER1BS1175 ER1BS1175 ER1BS1175
39 Oil Plug B
40 Eyebolt Packing 1 ES127005S 41 Name Plate OF F 1 ER1BS9890 42 Name Plate OM M 1 ER1BS9891 ER1BS9891 ER1BS9891 43 Spring Pin 1 E3S129005S 44 Cover Suspender A 1 ER1BS9431 45 Cover Suspender B 1 ER1BS9432 46 Washer 2 ER1BS9436
Machine Screw with Lock
47
Washer
Part Name
Parts Per
Hoist
S 1 A1KHM03S5A1 A1KHM05S5A1
D 1 A1KHM03B5A1 A1KHM05B5A1 A1KHM10B5A1 A1KHM20B5A1
S 1 A1KHA03S5A1 A1KHA05S5A1
D 1 A1KHA03B5A1 A1KHA05B5A1 A1KHA10B5A1 A1KHA20B5A1
F
M 2 ER1BS9135
2 ES650005S
001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L
A1KHM­10E5A1
A1CKK-
10E5A1
4 9091259 9091286 5 90912135 4 9679709 9679711 5 9679711
2 ER1BS9135 3 ER1BS9135
A1KHM10S5A1 A1KHM20E5A1 A1KHM20S5A1
A1KHA10S5A1 A1CKK20E5A1 A1KHA20S5A1
A1KHM­30S5A1
A1KHM­30B5A1
A1KHA­30S5A1
A1KHA­30B5A1
A1KHM­20S5A1
A1KHM­20B5A1
A1KHA­20S5A1
A1KHA­20B5A1
10.1 Housing and Motor Parts
Page 57
57
Figure
No.
48 Packing C 1 ER1BS9117 ER1CS9117 ER1DS9117 ER1ES9117
49 Controller Cover Assembly
50 Socket Bolt 4 9091233 9091254 9091276
Toothed Lock Washer
51
Spring Washer D 4 9012708 9012709
52
Name Plate B
D 1
Name Plate B Blank
53 Name Plate D
54 Name Plate AD 1 55 Warning Label EE 1 E2D866125
56 Balancer
57 Spring Washer
58 Socket Bolt
Part Name
Parts Per
Hoist
S 1 ER1BS2104 ER1CS2104
D 1 ER1BB2104 ER1CB2104 ER1DB2104 ER1ES1104
S 4 9679708 9679709 9679711
D 4 9679711
S 1
S 1
D 1
S 1
D 1
S 1
D 1 ER1EB9109
S 3
D 3 9012711
S 3
D 3 9091272
001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L
A1CHM-
03S9A5
A1CHM-
03S9A5
A1CHM­01H9A6
A1CHM­01H9A6
ER1BH-
9868
A1CHM-
03S9A3
A1CHM-
03B9A3
ER1BS-
9868
A1CHM-
05L9A3
A1CHM-
03S9A5
A1CHM-
05L9A6 ER1BL-
9868
A1CHM-
05S9A5
A1CHM-
05S9A5
A1CHM-
03S9A6
A1CHM-
03S9A6
ER1BH-
9868
A1CHM­05S9A3
A1CHM­05B9A3
ER1BS-
9868
A1CHM-
10L9A3
A1CHM­05S9A5
A1CHM­10C9A6
ER1BL-
9868
ER1CB-
2104
A1CHM­10E9A3
ER1CE-
9868
ER1DS2104 ER1DB2104 ER1ES1104
A1CHM-
A1CHM-
A1CHM-
A1CHM-
A1CHM-
A1CHM-
A1CHM-
10S9A3
A1CHM-
10B9A3
ER1BS9868
15M9A3
A1CHM10S9A5
A1CHM-
15P9A6
20L9A3
A1CHM­20C9A6
ER1BL-
9868
20E9A3
ER1CE-
9868
30R9A3
20S9A3
A1CHM-
20B9A3
A1CHM20S9A5
ER1DR-
9868
ER1BS9868
25M9A3
A1CHM-
25P9A6
A1CHM-
30L9A3
A1CHM30C9A6 ER1BL-
9868
A1CHM-
30S9A3
ER1BS-
9868
A1CHM­50U9A3
A1CHM­50V9A6
ER1BL-
9868
ER1EB-
9109
90127-
11
90912-
72
10.1 Housing and Motor Parts
Page 58
58
10.2 Gearing Parts
Figure 10-2 Gearing Parts
Page 59
59
Figure
No.
1 Bearing Holder 1 ER1CS9110 ER1DS9110 ER1ES9110 2 Socket Bolt 3 90912133 9091250 9091249 3 Snap Ring 1 9047262 9047262 9047275 9047280 4 Collar B 1 ER1BS9111
5 Pinion Assembly 1 ER1BS5220 ER1CS5220 ER1DS5220 ER1ES5220 6 Oil Seal 1 ES221003 ES221010S ES221015
7 Ball Bearing 1 9000507 9000509 9000609 9000611 8 Load Sheave 1 ER1BS9241
9 Oil Seal 1 ES232005S ES232005S ER1DS9244 ES232015 10 Ball Bearing 1 9000107 9000107 9000109 9000110 11 Snap Ring 1 9047262 9047262 9047275 9047280
12 Load Gear
13 Snap Ring 1 9047130 9047135 9047145 9047150 14 Ball Bearing 1 9000201 9000301 9000303 9000304 15 Ball Bearing 1 9000301 9000204 9000404 9000405
16 Friction Clutch Set
17 Wavy Washer F 1 ER1BS9234 ER1CS9234 ER1DS9234 ER1ES9234 18 Oil Seal F 1 ES221005S E6F235003S ER1DS9233 ER1ES9233 19 Friction Plug F 1 ER1BS9235 ER1CS9235 ER1DS9235 ER1ES9235 20 Nameplate FP F 1 ER1BS9892
21 Set Pin S
Part Name
Parts Per
Hoist
F, S 1
M, S 1
F, D 1
M, D 1 ER1BA9240
F, S 1
F, D 1
F, S 2
M, S 2
F, D 2
M, D 2 ES120003 ES120003 ES120010S ES120010S
001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L
ER1BH-
9240
ER1BH-
9240
ER1BA-
9240
ER1BH-
1223
ER1BA-
1223
ER1BL-
ER1BS-
ER1BL-
9240
ER1BS-
ER1BA-
9240
ER1BL9240 ER1CS9240
ER1BC-
ER1BS-
ER1BL-
1223
ER1BB-
ER1BC-
1223
ES120-
ES120-
ER1CS9241 ER1CL-9241
9241
ER1CH-
9240
ER1CH-
9240
9247
ER1CH-
1223
ER1CA-
1223
ES120003 ES120010S ES120010S
003
003
ER1CS9240
9240
ER1CS9240
9240
ER1CS9240
ER1CS-
1223
ER1CB-
1223
ER1CL -
1223
ER1CC-
1223
ES120-
003
1223
1223
ES120003 ES120010S ES120010S
ER1DS-
9241
ER1CE-
ER1DS-
9240
ER1DS-
9240
ER1DS-
9240
ER1DS-
9240
ER1DS-
1223
ER1DB-
1223
ER1DM-
ER1DM-
ER1DM-
ER1DM-
ER1DM-
ER1DP-
9240
ER1CE-
1223
ES120010S ES120010S
9240
9240
9240
9240
1223
1223
ER1DL9241
ER1DS-
9240
ER1DS-
9240
ER1DS-
9240
ER1DS-
9240
ER1DL-
1223
ER1DC
-1223
ER1DE9240
ER1DE1223
ER1ES-
9241
ER1ES-
9240
ER1ES-
9240
ER1ES-
9240
ER1ES-
9240
ER1ES-
1223
ER1EB-
1223
ER1EM-
9241
ER1EM-
ER1EL-
9240
ER1EM-
ER1EL-
9240
ER1EL9240
ER1EL9240
ER1EM-
ER1EL-
1223
ER1EP-
ER1EC-
1223
ER1FS9241
9240
9240
1223
1223
ER1FS-
5220
ER1FS-
9240
ER1FS-
9240
ER1FS-
9240
ER1FS-
9240
ER1FS-
1223
ER1FB-
1223
ER1ES-
5220
ER1EM-
9241
ER1EM-
9240
ER1EM-
9240
ER1EL-
9240
ER1EL-
9240
ER1EM-
1223
ER1EP-
1223
10.2 Gearing Parts
Page 60
60
Figure
No.
22
Gear Plate
23 Spring Washer
24 Socket Bolt
Ball Bearing
25
(Needle Bearing for 003S and 005L)
26 Gear B Assembly
27 Thrust Needle Bearing
Part Name
Parts Per
Hoist
F, S 1
M, S 1
F, D 1
M, D 1 ER1BC9261 ER1CL9261 ER1DL9261 ER1FS9261
F, S 3
M, S 3
F, D 3
M, D 3 9012709 9012709 9012711 9012711
F, S 3
M, S 3
F, D 3
M, D 3 90912138 90912138 9091275 9091275
F, S 2
M, S 2 ER1BC-9265
F, D 2
M, D 2 ER1BC9265 9000100 9000201 9000302
F, S 1
M, S 1 ER1BC5262
F, D 1
M, D 1 ER1BC5262
M, S 1
F, D 1
M, D 1 ER1BC9268
001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L
ER1CL-
5262
ER1CL-
5262
ER1CL -
9261
ER1CL -
9261
90127-
09
90127-
09
90912-
138
90912-
138
9000
100
9000
100
ER1CL-
5262
ER1CL-
5262
ER1CC-
5262
ER1CC-
5262
ER1DL9261 ER1FS9261
ER1DL9261 ER1FS9261
9012711 9012711
9012711 9012711
9091275 9091275
9091275 9091275
9000201 9000302
9000201 9000302
ER1DM-
ER1DL-
5262
ER1DL-
5262
5262
ER1DM-
5262
ER1DP-
5262
ER1DP-
5262
ER1DL-
5262
ER1DL-
5262
ER1DC-
5262
ER1DC-
5262
ER1EL5262
ER1EL5262
ER1EL-
5262
ER1EL-
5262
ER1EC-
5262
ER1EC-
5262
ER1FS-
5262
ER1FS-
5262
ER1FB-
5262
ER1FB-
5262
ER1EL-
5262
ER1EL-
5262
ER1BC-
9261
ER1BC-
9261
90127-
09
90127-
09
90912-
138
90912-
138
ER1BC-
9265
ER1BC-
5262
ER1BC-
9268
ER1BC-
9268
ER1CL9261 ER1DL9261 ER1FS9261
9012709 9012711 9012711
90912138 9091275 9091275
9000100 9000201 9000302
10.2 Gearing Parts
Page 61
61
Figure
No.
28 Thrust Plate
29 Pawl M 1 L4155015 L4155015 ES268010S 30 Pawl Shaft M 1 ER1BS9289 ER1BS9289 ER1ES9289 31 Pawl Spring M 1 ER1BS9290 ER1BS9290 ER1ES9290 32 Snap Ring M 1 L4188015 L4188015 9047116 33 Pawl Shaft Washer M 1 ER1BS9294 ER1BS9294 ER1ES9294
34
Mechanical Brake with Friction Clutch Set
35 Ball Bearing M 1 9000201 9000202 9000303 9000304
Part Name
Parts Per
Hoist
M, S 1
F, D 1
M, D 1 ER1BC9269
M, S 1
M, D 1
001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L
ER1BS-
1274
ER1BB-
1274
ER1BC-
9269
ER1BC-
9269
ER1BL-
1274
ER1BC-
1274
ER1CH-
1274
ER1CA-
1274
ER1CS-
1274
ER1CB-
1274
ER1CL-
1274
ER1CC-
1274
ER1DS-
ER1DM-
1274
ER1DB-
1274
1274
ER1DP-
1274
ER1DL -
1274
ER1DC-
1274
ER1BH-
1274
ER1BA-
1274
ER1EM-
ER1EL-
ER1FS-
ER1ES-
1274
ER1EB-
1274
1274
ER1EP-
1274
1274
ER1EC-
1274
1274
ER1FB-
1274
ER1EM-
1274
ER1EP-
1274
10.2 Gearing Parts
Page 62
62
10.3 Hook Parts
Figure 10-3 Hook Parts
Page 63
63
Figure
No.
Suspender T (for MR1/MR2
1
Trolley) Suspender G (Optional For
MR1/MR2 Trolley) Suspender E (for Geared
2
Trolley) Suspender E (for Push Trolley) 1 T7GB004005 T7GB004010 T7GB004020
3 Connection Yoke 1 ER1BS9029 ER1CS9029
4 Connection Yoke Rubber 1 ER1BS9028 ER1DL9028
5 Yoke Bolt 1 ER1CS9032 ER1ES9032
6 Slotted Nut 1 L3183008 ES088020L
7 Split Pin 1 90094145 9009436
8 Top Hook Assembly 1 ER1BS1001
9 Hook Latch Assembly 1 ER1BS1002 ER1DS1002 ER1ES1002
10 Chain Pin 1
11 Slotted Nut 1
12 Split Pin 1 13 Connection Shaft 1 ER1BS9121 ER1CS9121 ER1DS9121 ER1ES9121
14 O Ring 2 9013306 9013309 9013313 9013317 15 Plate A 1 ER1BS9123 ER1DS9123 ER1ES9123
Machine Screw with Spring Washer
16
Socket Bolt 2 9091249 17 Toothed Lock Washer 2 9012709 18 Fixing Shaft Assembly 1 ER1BS1122 ER1CS1122 ER1DS1122 ER1ES1122 19 O Ring 2 9013305 9013307
Shaft Plug 1 ER1BS9128 ER1CS9128 ER1DS9128 20
Oil Plug 1 E7S126005 21 Plug Packing 1 ES127005S 22 Machine Screw 1 9798543
Part Name
Parts Per
Hoist
1 ER1BS9031 ER1CS9031
1 MR1DS9001 MR1ES9001
1 T7GB004010 T7GB004020
2 M6F554010
001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L
ER1BL-
1001
ER1CS1001 ER1CL1001
ER1DS-
9031
ER1DS-
9029
ER1DS-
1001
ER1DL9031
ER1DL9029
ER1DL1001
ER1DR-
9031
MR1FS-
9001
T7GB-
004030
T7GB-
004030 ER1DR-
9030
ER1DR-
1001
ER1FS-
1002
ES041-
030
M2049-
020
90094-
13
ER1ES-
9031
MR1ES-
9001
T7GB-
004020
T7GB-
004020
ER1ES9029
ER1ES-
9028
ER1ES-
1001
ER1ES-
1002
ER1FS9031
MR1FS9001
T7GB004030
T7GB004030
ER1FS9028
ER1FS1001
ER1FS1002
ER1FR-
MR1GS-
MR1GS-
MR1GS-
ER1FR-
ES006-
ES088-
90094-
ER1FR-
ER1FR-
ES041-
M2049-
90094-
9031
9001
9001
9001
9030
050
050
37
1001
1002
050
030
145
10.3 Hook Parts
Page 64
64
Fig No Part Name
23 Body Protector 1
24 Socket Bolt 2
25 Spring Washer 2
26 Bottom Hook Complete Set 1
27 Bottom Hook Assembly 1
28 Hook Latch Assembly 1 ER1BS1002 ER1DS1002
29 Thrust Collar A 1 ES026003 ES026010L ES026015
30 Hook Stopper 2 ES027003 ES027010L ES027015
31 Thrust Bearing 1 ES022003 ES022010L ES022015
32 Bottom Shaft Assembly 1
33 Idle Sheave Assembly 1
34 Bottom Yoke Assembly 1
35 Bolt 3
36 Spring Washer 3
37 Nut 3
38 Name Plate C 1
39 Stopper Assembly
Load Chain (Black) 1 LCER003C LCER005C LCER010C LCER020C
40
Load Chain (Nickel Plated) 1 LCER003NP LCER005NP LCER010NP LCER020NP
Load Chain (Nickel Diffused) 1 LCER003ND LCER005ND LCER010ND LCER020ND
Parts Per
Hoist
001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L
ER1BH-
ER1BS-
ER1CS-
ER1CH-
1011
1011
1011
1 ER1CS1041 ER1DS1041 ER1ES1041 2
1011
ER1CS-
1011
ER1DS1011
ER1DM-
1011
ER1DM-
1002
ER1ES1011
ER1ES1002
ER1DR
-1011
ER1FS
-2011
ER1FS
1002
ES026-
025
ES027-
025
ES022-
025
ES5054-
030
ES1051-
030
ES032-
030
ES082-
025
90127-
12
90934-
27
M3805-
030
ER1ES
1041
ER1ES-
ER1EM-
1011
ER1ES-
1002
ES026-
015
ES027-
015
ES022-
015
ER1ES1041 ER1FS1041
LCER-
025C
LCER-
025NP
LCER-
025ND
1011
ER1FS1002
ES026025
ES027025
ES022025
ER1FS1011
LCER030C
LCER030NP
LCER030ND
10.3 Hook Parts
ER1FR-
9055
90912-
72
90127-
11
ER1FR-
1011
ER1FR-
2011
ER1FR-
1002
ES026-
050
ES027-
050
ES022-
050
ES5054-
050
ES1051-
050
ES032-
050
ES082-
050
90127-
13
90934-
33
M3805-
030
ER1ES
1041
LCER-
025C
LCER0
25NP
LCER­025ND
Page 65
65
This Page Intentionally Left Blank
10.3 Hook Parts
Page 66
66
10.4 Chaining Parts
Figure 10-4 Chaining Parts
Page 67
Fig No Part Name
1 Chain Guide A U 1 ER1BS9331
2 Chain Guide AL U/L 1 ER1BS9330
3 Guide Roller 1 ES403005S ER1DS9333 ER1DL9333
4 Roller Pin 1 ER1CS9334
5 Limit Lever S U 1 ER1BS9337 ER1CS9337 ER1DS9337
6 Limit Lever Assembly U/L 1 ER1BS5335
7 Cushion Rubber U (x) ER1BS9053 (2) ER1CS9053 (2) ER1DS9053 (2)
8 Chain Spring
67
9 Limit Lever Striker U 1 ER1ES9054
10 Chain Guide B 1 ER1BS9332 11 Mach. Screw w/Spring Washer 4 M6F554010 E6F151003
12 Socket Bolt 4 90912138 9091254 9091277 9091274 13 Spring Washer 4 9012709 9012711 14 Limit Lever Pin Assembly 1 ER1BS1338 ER1CS1338 ER1DS1338 ER1ES1338
17 Split Pin 1 9009410
18 Chain Container Kit 1 BKB1 BKC1 BKD1
19 Chain Container Assembly 1 ER1BS6403 ER1CS6404 ER1DS6405 BKE2 20 Socket Bolt 1 ER419001 90912104 21 Lever Nut 1 ES855003 22 Socket Bolt 1 ER414001
23 Lever Nut
24 End Wire (OBSOLETE) * 1 ER1BS9408 ER1DS9408 25 End Suspender Assembly 1 ENDSUSB ENDSUSCD
26 End Suspender 1 ER1BS9408R2
27 Socket Bolt 1 9091255 ER414001 28 Flat Washer 2 J1WD01100060
29 Lever Nut 1 ES855003 ES857005S
* Replace figure #24 with figure #25 End Suspender Assembly.
Parts Per
Hoist
U, S (x) ER1DL9051 (1)
U, D (x)
U/L, S
(x) ES047D003 (2) ES047A005 (2) ER1DS9051 (2)
U/L, D
(x)
1 ES857005S 2 L4082060
001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L
ES047-
D003 (6)
ES047-
D003 (2)
ER1BL-
9331
ER1BL-
9330
ER1B­L5335
ES047A005 (2)
ER1BL-
9332
ER1CS1331 ER1CL1331
ER1CS9330 ER1CL9330
ER1CS5335 ER1CL5335
ER1DS­9051 (2)
ER1CS9332 ER1CL9332
ER1DS-
1331
ER1DS-
9330
ER1DS-
9334
ER1DS-
5335
ER1DS­9051 (2)
ER1DS-
9332
ER1ES­9053 (2)
ES047-
015 (2)
ER1DL­9051 (2)
ER1ES-
ER1DL1331
ER1DL9330
ER1DL9334 ER1ES9334
ER1DL5335
ER1ES9053 (1)
ER1DL­9051 (2)
ES047-
015 (1) ER1DL9051 (2) ES047-
015 (2)
ER1DL9332
ER1DL­9051 (3)
END-
SUSDR ER1DR-
9408
J1BE080
-3518
9331
ER1ES-
9330
ER1ES-
9337
ER1ES-
5335
ES047-
015 (1) ES047-
D015(1) ES047-
015 (2) ES047-
D015 (2)
ER1ES-
9332
ER1EM-
9331
ER1EM-
9330
ER1EM-
9333
ER1EM-
9337
ER1EM-
5335
ER1EM-
ER1FS9053 (1)
9053 (1) ER1EM-
ER1FS9051 (1)
9051 (1) ER1FH-
ER1FB9051 (1)
9051 (1) ER1EM-
ER1FS9051 (2)
9051 (2) ER1FH-
ER1FB9051 (2)
9051 (2) ER1FH-
9054
ER1EM-
9332
90912136
ENDSUSE
ER1ES9408
J1BE11006032
L4082060
ER1FS9331
ER1FS9330
ER1FS9333
ER1FS9337
ER1FS5335
ER1FS9054
ER1FS9332
ER1EM-
9331
ER1EM-
9330
ER1EM-
9333
ER1EM-
9337
ER1EM-
5335
ER1EM-
9053(1)
ER1EM­9051 (2)
ER1FH­9051 (2)
ER1EM­9051 (3)
ER1FH­9051 (3)
ER1FH-
9054
ER1EM-
9332
10.4 Chaining Parts
Page 68
68
10.5 Electric Parts
Figure 10-5 Electric Parts
Page 69
69
Fig No Part Name
1 Limit Switch Assembly 2 Socket Bolt 3 9091247
3 Spring Washer 3 9012709 4 Plate 1 ER1BB9441 ER1CB9441 ER1DB9441 ER1EB9441
5 Plate Screw 6 Hinge 1 ER1BS9442 ER1CS9442 ER1ES9442
7 Hinge Screw 2 ER1BS9443 8 Mach. Screw w/Spring Washer 2 E6F151003 9 Bushing 1 ECP99JBAA ECP99JBAB
CH Meter
10
- Trans. Secondary = 110V 11 Terminal Plate, 3P 1 ECP1303AA 12 Mach. Screw w/Spring Washer 2 MS555010
13 Terminal Plate 6P
14 Mach. Screw w/Spring Washer 15 Mach. Screw w/Spring Washer 3 MS555010
16 Electromagnetic Contactor 1 MGC22306A MGC23306A MGC23306B 17 Mach. Screw w/Spring Washer 2 MS556010
Electromagnetic Contactor
18
- High Speed 19 Mach. Screw w/Spring Washer D 2 MS556010 MS556010 MS556010
Electromagnetic Contactor
20
- Low Speed 21 Mach. Screw w/Spring Washer D 2
Transformer
- Primary = 208-230/460V
- Secondary = 110V 22
Transformer
- Primary = 575V
- Secondary = 110V
23
Fuse
- Trans. Secondary = 110V 24 Mach. Screw w/Spring Washer 4 MS555010
Parts Per
Hoist
U 1 ER1BS1551 ER1ES1551
U/L 1 ER1BS2551 ER1ES2551
M 1 ECP91CHAB ECP91CHAB ECP91CHAB
S 1 ECP1306AA D 2 ECP1306AA ECP1306AA ECP1306AA S 2 MS556010 D 4 MS556010 MS556010 MS556010
D 1 MGC11226A MGC12226A MGC13226B
D 1
S 1 TRF62M601 TRF63M601 D 1 TRF62M601 TRF62M601 TRF63M601 S 1 TRF32K601 TRF33K601 D 1 TRF32K601 TRF32K601 TRF33K601 S 1 9006271 9006272
D 1 9006271 9006271 9006272
001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L
3 ER1BS9445 4 ER1BS9445
MGC2-
4306A
MGC1-
5306A
MGC1-
3306A
MS556-
010
TRF65-
M601
TRF35-
K601
9006273 9006272
MGC2-
3306B
MGC1-
3226B
TRF63-
M601
TRF33-
K601
10.5 Electric Parts
Page 70
70
10.6 Power Supply and Pendant Parts
-
Page 71
71
Fig No Part Name
1 Socket Holder 1 ER1BS9511 2 Socket Holder Packing 1 ER1BS9512
Machine Screw with Spring
3
Washer
4 Socket 4P Assembly 1 ER1BS1523 ER1ES1523
5 Socket 5P Assembly
Flat Head Tapping Machine
6
Screw Power Supply Cable 4C
7
Complete Set
8 Power Supply Cable 4C 1 14/4 12/4
9 Plug 4P 1 ES522003 E7S522003
10 Cable Support Arm 1 ER1BS9541 11 Cable Support 12 Assembly 1 ES822003 MS1724010 12 Cord Support Pin B 1 ES628003 13 Split Pin 1 9009402 14 Cable Hanger 14 Assembly 2 ES1527003 MS1733020
Machine Screw with Spring
15
Washer Push Button Cord Complete
16
Set
17
18
19 Cord Chain Pin B 1 ES628003 20 Split Pin 1 9009402 21 Cap 2 CAP
22
23 Plug 5P 1 E3S613003 24 Warning Tag LD 1 WTAG7 25 Tag Holder 1 E3S787003
Push Button Cord 3C S 1 16/3P Push Button Cord 4C D 1 16/4P 16/4P 16/4P
2 Push Button Switch Assembly
Arrow
- set of 2
26 Cord Support Wire Stopper 1 ER1BS9535
Machine Screw with Spring
27
Washer
Parts Per
Hoist
4 ES656003
S 1 ER1BS1564 ER1ES1564 D 1 ER1BB1564 ER1EB1564
8 ES558003
1 ER1BS1521 ER1ES1521
2 ES650005S
S 1 ER1BS1557 ER1ES1557 D 1 ER1BB1558 ER1BB1558 ER1EB1558
S 1 ES1615S003 D 1 ECP311BAB ECP311BAB ECP311BAB
S 1 ARROWS D 1 ARROWD ARROWD ARROWD
2 M6F554010
001H 003S 005L 003H 005S 010L 010M 010S 015S 020L 020M 030C 020S 025S 030L 030S 050L
10.6 Power Supply and Pendant Parts
10.5 Electric Parts
Page 72
www.harringtonhoists.com
Harrington Hoists, Inc. Harrington Hoists – Western Division 401 West End Avenue 2341 Pomona Rd. #103 Manheim, PA 17545-1703 Corona, CA 92880-6973 Phone: 717-665-2000 Phone: 951-279-7100 Toll Free: 800-233-3010 Toll Free: 800-317-7111 Fax: 717-665-2861 Fax: 951-279-7500
EROM
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