Harrington Hoists and Cranes L5 User Manual

Page 1

Code, Lot and Serial Number

EFFECTIVE: October 4, 2012



This equipment should not be installed, operated or maintained by any person who has not read and understood all the contents of this manual. Failure to read and comply with the contents of this manual can result in serious bodily injury or death, and/or property damage.



LEVER

OPERATED

CHAIN HOIST

LB SERIES

MODEL L5

3/4 Ton through 9 Ton Capacity

Page 2

Table of Contents

Section Page Number

1.0 Important Information and Warnings ……………………………………………………………………… 4

1.1 Terms and Summary

1.2 Warning Tags and Labels

2.0 Technical Information…………………………………………………………………………….…………. 7

2.1 Specifications

2.2 Dimensions

2.3 Optional Equipment

3.0 Preoperational Procedures ……………………………………………………………………………… 12

3.1 Chain

3.2 Attachment Points

3.3 Mounting the Hoist

3.4 Preoperational Checks and Trial Operation

4.0 Operation …………………………………………………………………………………………………... 14

4.1 Introduction

4.2 Shall‟s and Shall Not‟s for Operation

4.3 Hoist Operation

4.4 Load Limit Warning Handle Option

4.5 Slip Clutch Option

5.0 Inspection ………………………………………………………………………………………………….. 21

5.1 General

5.2 Inspection Classification

5.3 Frequent Inspection

5.4 Periodic Inspection

5.5 Occasionally Used Hoists

5.6 Inspection Records

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Section Page Number

5.7 Inspection Methods and Criteria

6.0 Maintenance & Handling …………………………………………………………………………………. 33

6.1 Lubrication

6.2 Disassembly, Assembly and Adjustment

6.3 Hoist Disassembly

6.4 Hoist Assembly

6.5 Storage

6.6 Outdoor Installation

7.0 Troubleshooting …………………………………………………………………………………………… 46

8.0 Warranty …………………………………………………………………………………………………… 51

9.0 Parts List …………………………………………………………………………………………………… 53

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









These general instructions deal with the normal installation, operation, and maintenance situations encountered with the equipment described herein. The instructions should not be interpreted to anticipate every possible contingency or to anticipate the final system, crane, or configuration that uses this equipment. For systems using the equipment covered by this manual, the supplier and owner of the system are responsible for the system‟s compliance with all applicable industry standards, and with all applicable federal, state and local regulations/codes.

This manual includes instructions and parts information for a variety of hoist types. Therefore, all instructions and parts information may not apply to any one type or size of specific hoist. Disregard those portions of the instructions that do not apply.

Record your hoist‟s Code, Lot and Serial Number (see Section 9) on the front cover of this manual for identification and future reference to avoid referring to the wrong manual for information or instructions on installation, operation, inspection, maintenance, or parts.

Use only Harrington authorized replacement parts in the service and maintenance of this hoist.

1.0 Important Information and Warnings

1.1 Terms and Summary

This manual provides important information for personnel involved with the installation, operation and

maintenance of this product. Although you may be familiar with this or similar equipment, it is strongly recommended that you read this manual before installing, operating or maintaining the product.

Danger, Warning, Caution and Notice

Throughout this manual there are steps and procedures that can present hazardous situations. The following signal words are used to identify the degree or level of hazard seriousness.

Danger indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury, and property damage.

Warning indicates an imminently hazardous situation which, if not avoided, could result in

death or serious injury, and property damage.

Caution indicates a potentially hazardous situation which, if not avoided, may result minor

or moderate injury or property damage.

Notice is used to notify people of installation, operation, or maintenance information which

is important but not directly hazard-related.

Page 5



Equipment described herein is not designed for and MUST NOT be used for lifting, supporting, or transporting people, or for lifting or supporting loads over people.

Equipment described herein should not be used in conjunction with other equipment unless necessary and/or required safety devices applicable to the system, crane, or application are installed by the system designer, system manufacturer, crane manufacturer, installer, or user.

Modifications to upgrade, rerate, or otherwise alter this equipment shall be authorized only by the original equipment manufacturer.

If a below-the-hook lifting device or sling is used with a hoist, refer to ANSI/ASME B30.9, “Safety Standard for Slings” or ANSI/ASME B30.20, “Safety Standard for Below-the-Hook Lifting Devices”.

Hoists used to handle hot molten material may require additional equipment or devices. Refer to ANSI Z241.2, “Safety Requirements for Melting and Pouring of Metals in the Metalcasting Industry”.

Failure to read and comply with any one of the limitations noted herein can result in serious bodily injury or death, and/or property damage.



It is the responsibility of the owner/user to install, inspect, test, maintain, and operate a hoist in accordance with

ANSI/ASME B30.21, “Manually Lever Operated Hoists” and OSHA Regulations. If the hoist is installed as part of a

total lifting system, such as an overhead crane or monorail, it is also the responsibility of the owner/user to comply with the applicable ANSI/ASME B30 volume that addresses that type of equipment.

It is the responsibility of the owner/user to have all personnel that will install, inspect, test, maintain, and operate a hoist read the contents of this manual and applicable portions of ANSI/ASME B30.21, “Manually Lever Operated Hoists” and OSHA Regulations.

If the hoist owner/user requires additional information, or if any information in the manual is not clear, contact Harrington or the distributor of the hoist. Do not install, inspect, test, maintain, or operate this hoist unless this information is fully understood.

A regular schedule of inspection of the hoist in accordance with the requirements of ANSI/ASME B30.21 should be established and records maintained.

Page 6

1.2 Warning Tags and Labels

Front Back

Figure 1-1 Warning Tag Attached to Hoist (shown larger for legibility)

The warning tag illustrated below in Figure 1-1 is supplied with each hoist shipped from the factory. If the tag is not attached to your hoist‟s no-load side of the load chain, order a tag from your dealer and install it. Read and obey all warnings attached to this hoist. Tag is not shown actual size.

Page 7

2.0 Technical Information

Temperature range:

-40° to +140°F (-40° to +60°C)

Humidity:

100% or less (Not an Underwater Device)

Table 2-1 Hoist Specifications

Cap.

(Tons)

Product

Code

Std.

Lift

(ft)

Pull to

Lift

Load*

(lbs)

Load Chain

Diameter

(mm) x

Chain Fall

Lines

Net

Weight

(lbs)

Shipping

Weight

Approx.

(lbs)

Weight for Additional

One Foot

of Lift (lbs)

LB008

54 (36)

5.6 x 1

0.5

LB010

72 (46)

1½

LB015

64 (45)

7.1 x 1

0.7

LB020

59 (42)

8.8 x 1

1.1

2¾

LB028

81 (57)

LB030

10.0 x 1

1.5

LB060

10.0 x 2

3.2

LB090

10.0 x 3

4.7

2.1 Specifications

2.1.1 Product Code

2.1.2 Operating Conditions and Environment

*Numbers in parentheses are for hoists with the optional load limit warning handle.

Page 8

2.2 Dimensions

Table 2-2 Hoist Dimensions

Cap.

(Tons)

Product

Code

(in) b (in)

Headroom

(in)

(in) e (in) f (in) g (in)

LB008

5.7

4.7

11.0

9.6

(14.4)

3.8

1.6

0.9 1 LB010

11.8

1.1

1½

LB015

6.3

5.0

13.2

10.4

(14.4)

3.9

1.5

1.3 2 LB020

6.8

5.9

14.8

4.0

1.8

1.4 2¾

LB028

LB030

7.5

6.3

15.6

16.3

(16.9)

4.4

1.5 6 LB060

8.5

21.3

2.3

2.0

LB090

12.0

26.8

4.1

2.9

LB015

LB030

LB060

LB090

Figure 2-1 Hoist Dimensions (Refer Table 2-2)

*Dimensions in parentheses are for hoists with the optional load limit warning handle.

Page 9

Table 2-3 Hook Dimension*

T = Top Hook B = Bottom Hook Units = inch

Cap.

(Tons)

Product

Code

Hook a b c d e g

LB008

T & B

0.9

0.6

0.8

0.6

1.4

0.93

LB010

T & B

1.7

1.14

1½

LB015

T & B

1.2

0.7

1.0

0.7

1.7

1.26

LB020

T & B

1.4

0.8

1.14

0.8

1.9

1.44

2¾

LB028

LB030

T & B

1.6

1.0

1.2

1.0

2.0

1.54

LB060

T & B

2.1

1.3

1.6

1.3

2.4

1.97

LB090

T & B

2.6

1.6

2.0

1.6

3.4

2.85

*Refer to Section 5.7 for inspection dimensions and limits.



2.3 Optional Equipment

2.3.1 Load Limit Warning Handle (LLWH)



2.3.2 Shipyard Hooks (SYH)

 The SYH is a special hook with a heavier design for use in the metal and ship building industries.

They are designed to aid in the effective positioning of fixtures and steel plate before welding. Hook latches are included with all SYH. Refer to Figure 2-2.



or serious injury. To avoid these hazards:

- Follow the hoist operating instructions in Section 4.0.

- Read and understand all instructions before using.

- Follow instructions on all related warning tags.

- Make sure the Shipyard Hook is secure so it can not unintentionally disengage from load.

 The SYH is available in Top and Bottom versions and in two sizes: 1½ and 3 Tons.  A yoke is included with the SYH. See Section 9.3, Parts List for a complete SYH part listing.

Refer to Section 4.4 for detailed LLWH information.

Shipyard Hook is designed for tip loading. Improper use could result in death

Page 10

Figure 2-2 Shipyard Hooks

Figure 2-3 Top Hook Extender

2.3.3 Top Hook Extender

 The Top Hook Extender is designed to move the hoist body away from the attachment point. It

can be used to place the hoist lower in vertical application or increase the hoist reach in horizontal applications. Refer to Figure 2-3.

 The Top Hook Extender Parts Kit contains a hook set, chain, top and bottom yokes, extension

block and all necessary hardware. Kits are available for LB008 through LB030 hoists.

 The standard extender chain length is 18 inches; other lengths are available up on request.  The extender chain is the same size and grade Harrington chain as is used on the hoist.  Top Hook Extender can be acquired upon request with Latch Lock, Inspection or Ship Yard type

hooks.

 See Section 9.3, Parts List for a complete Top Hook Extender part listing.

2.3.4 Latch Lock Hooks

 The Bullard hook has a conventional hook shape with a special, heavy-duty, rotating, spring-

loaded, locking latch. The latch remains locked until it is released by the operator.

 The Shur-Loc hook is a special design hook where the latch remains fixed and the hook swings

to unlock. The hook cannot be opened while a load is applied.

 Installation of these hooks may change the headroom.  See Section 9.3, Parts List for a complete Latch Lock Hook part listing.

Page 11

Figure 2-4 Latch Lock Hooks

Figure 2-5 Inspection Hooks



2.3.5 Inspection Hooks

 The Inspection Hook is designed to facilitate the inspection of the internal surfaces of the hook

yoke and shank portion of the hook itself. The Inspection Hook is suitable for applications where inspection of the internal parts of the hook set is required. The inspection hook uses the standard Harrington hook set and is assembled with high-strength locking fasteners instead of rivets. Inspection hooks are available in top and bottom versions. Refer to Figure 2-5.

 Disassembly and re-assembly involves removal and reinstallation of the yoke fasteners of the

Inspection Hook Set Assembly followed by testing of the hoist prior to returning it to service.

 The Inspection Hook is available for LB008 through LB030 hoists.  See Section 9.3, Parts List for a complete Inspection Hook part listing.

2.3.6 Slip Clutch



Refer to Section 4.5 for detailed Slip Clutch information.

Page 12

3.0 Preoperational Procedures



Figure 3-1 Twist in Load Chain – 6 Ton Double Fall Model

Figure 3-2 Capsized Hook and Chain – 6 Ton Double Fall Model



3.1 Chain

3.1.1

3.1.2

A chain stopper link must be installed on the second to last chain link on the no-

load end of the load chain.

Verify that the load chain is not twisted or tangled prior to operating the hoist. Make sure the bottom hook on the 6 (LB060) and 9 (LB090) Ton multiple fall hoists is not capsized. See Figures 3-1 and 3-2. Correct all chain irregularities before conducting the first hoist operation.

3.1.3

Model L4 and Model L5 chain is not interchangeable.

Page 13

3.2 Attachment Points

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



3.2.1

components and supporting structure are adequate to support the hoist and its load. If necessary consult a professional that is qualified to evaluate the adequacy of the suspension location and its supporting structure.

3.2.2

Prior to attaching the hoist ensure that all attachment points, suspension

See Section 6.6 for outdoor installation considerations.

3.3 Mounting the Hoist

3.3.1 Hook Mounted to a Fixed Location - Attach the hoist‟s top hook to the fixed suspension point.

3.3.2

that the hook‟s latch is engaged.

Ensure that the fixed suspension point rests on the center of the hook‟s saddle and

3.4 Preoperational Checks and Trial Operation

3.4.1

other lifting attachments before use. Inspect all load suspension members for damage prior to use and replace or repair all damaged parts.

3.4.2

Section 3.1.

3.4.3 Measure and record the “k” dimension of all hooks on hoist. See Table 5-10 under Section 5,

“Inspection”.

3.4.4 Record the hoist's Code, Lot and Serial Number (from the name plate on the hoist; see Section 9) in

the space provided on the cover of this manual.

Confirm the adequacy of the rated capacity for all slings, chains, wire ropes and all

Verify and correct all chain irregularities prior to operating the hoist. Refer to

3.4.5 Ensure that the hoist is properly installed to a fixed point.

3.4.6 Ensure that all nuts, bolts and split pins (cotter pins) are sufficiently fastened.

3.4.7 Confirm proper operation.

 Before operating read and become familiar with Section 4 - Operation.  Before operating ensure that the hoist meets the Inspection, Testing and Maintenance

requirements of ANSI/ASME B30.21.

 Before operating ensure that nothing will interfere with the full range of the hoist‟s operation.

Page 14

4.0 Operation



DO NOT WALK UNDER A SUSPENDED LOAD



HOIST OPERATORS SHALL BE REQUIRED TO READ THE OPERATION SECTION OF THIS MANUAL, THE WARNINGS CONTAINED IN THIS MANUAL, INSTRUCTION AND WARNING LABELS ON THE HOIST OR LIFTING SYSTEM, AND THE OPERATION SECTIONS OF ANSI/ASME B30.21 and ANSI/ASME B30.10. THE OPERATOR SHALL ALSO BE REQUIRED TO BE FAMILIAR WITH THE HOIST AND HOIST CONTROLS BEFORE BEING AUTHORIZED TO OPERATE THE HOIST OR LIFTING SYSTEM.

HOIST OPERATORS SHOULD BE TRAINED IN PROPER RIGGING PROCEDURES FOR THE ATTACHMENT OF LOADS TO THE HOIST HOOK.

HOIST OPERATORS SHOULD BE TRAINED TO BE AWARE OF POTENTIAL MALFUNCTIONS OF THE EQUIPMENT THAT REQUIRE ADJUSTMENT OR REPAIR, AND TO BE INSTRUCTED TO STOP OPERATION IF SUCH MALFUNCTIONS OCCUR, AND TO IMMEDIATELY ADVISE THEIR SUPERVISOR SO CORRECTIVE ACTION CAN BE TAKEN.

HOIST OPERATORS SHOULD HAVE NORMAL DEPTH PERCEPTION, FIELD OF VISION, REACTION TIME, MANUAL DEXTERITY, AND COORDINATION.

HOIST OPERATORS SHOULD NOT HAVE A HISTORY OF OR BE PRONE TO SEIZURES, LOSS OF PHYSICAL CONTROL, PHYSICAL DEFECTS, OR EMOTIONAL INSTABILITY THAT COULD RESULT IN ACTIONS OF THE OPERATOR BEING A HAZARD TO THE OPERATOR OR TO OTHERS.

HOIST OPERATORS SHOULD NOT OPERATE A HOIST OR LIFTING SYSTEM WHEN UNDER THE INFLUENCE OF ALCOHOL, DRUGS, OR MEDICATION.



• Read ANSI/ASME B30.21 and ANSI/ASME B30.10.

• Read the hoist manufacturer‟s Operating and Maintenance Instructions.

• Read all labels attached to equipment.

4.1 Introduction

Page 15

The operation of a hoist involves more than activating the hoist‟s controls. Per the ANSI/ASME B30 standards, the use



Improper operation of a hoist can create a potentially hazardous

situation which, if not avoided, could result in death or serious injury,

and substantial property damage. To avoid such a potentially

hazardous situation THE OPERATOR SHALL:

of a hoist is subject to certain hazards that cannot be mitigated by engineered features, but only by the exercise of intelligence, care, common sense, and experience in anticipating the effects and results of activating the hoist‟s controls. Use this guidance in conjunction with other warnings, cautions, and notices in this manual to govern the operation and use of your hoist.

4.2 Shall’s and Shall Not’s for Operation

• NOT lift more than rated load for the hoist.

• NOT use damaged hoist or hoist that is not working

properly.

• NOT use hoist with twisted, kinked, damaged, or worn chain.

• NOT use hoist if the bottom hook is capsized (multiple fall hoists - see Section 3.1).

• NOT leave load supported by the hoist unattended unless specific precautions have been taken.

• NOT allow the chain, or hook to be used as an electrical or welding ground.

• NOT allow the chain, or hook to be touched by a live welding electrode.

• NOT remove or obscure the warnings on the hoist.

• NOT use the hoist to lift, support, or transport

people.

• NOT lift loads over people.

• NOT apply load unless load chain is properly

seated in the load sheave (and idle sheave for hoist with multiple chain falls).

• NOT use the hoist in such a way that could result in shock or impact loads being applied to the hoist.

• NOT attempt to lengthen the load chain or repair damaged load chain.

• NOT operate hoist when it is restricted from forming a straight line from hook to hook in the direction of loading.

• NOT use load chain as a sling or wrap load chain around load.

• NOT use hoist with extension on lever handle.

• NOT apply load if binding prevents equal loading

on all load-supporting chains.

• NOT operate beyond the limits of the load chain travel.

• NOT support load on hook tip unless hook is designed for tip loading.

• NOT operate a hoist on which the safety placards or decals are missing or illegible.

• Be familiar with operating controls, procedures, and warnings.

• Make sure the unit is securely attached to a suitable support before applying load.

• Make sure load slings or other approved single attachments are properly sized, rigged, and seated in the hook saddle.

• Take up slack carefully - make sure load is balanced and load-holding action is secure before continuing.

• Make sure all persons stay clear of the supported load.

• Protect the hoist‟s load chain from weld splatter or other damaging contaminants.

• Report Malfunctions or unusual performances (including unusual noises) of the hoist and remove the hoist from service until the malfunction or unusual performance is resolved.

• Warn personnel before lifting or moving a load.

• Warn personnel of an approaching load.

• NOT use in a way that causes either hook to be

side-loaded.

Page 16



Improper operation of a hoist can create a potentially hazardous

situation which, if not avoided, could result in minor or moderate

injury, or property damage. To avoid such a potentially hazardous

situation THE OPERATOR SHALL:

• Maintain a firm footing or be otherwise secured when operating the hoist.

• Check brake function by tensioning the hoist prior to each lift operation.

• Use hook latches. Latches are to retain slings, chains, etc. under slack conditions only.

• Make sure the hook latches are closed and not supporting any parts of the load.

• Make sure the load is free to move and will clear all obstructions.

• Avoid swinging the load or hook.

• Make sure hook travel is in the same direction as

shown on controls.

• Inspect the hoist regularly, replace damaged or worn parts, and keep appropriate records of maintenance.

• Use the hoist manufacturer‟s recommended parts when repairing the unit.

• Lubricate load chain per hoist manufacturer‟s recommendations.

• NOT use the hoist load limiting or warning device to measure load.

• NOT allow your attention to be diverted from operating the hoist.

• NOT allow the hoist to be subjected to sharp contact with other hoists, structures, or objects through misuse.

• NOT adjust or repair the hoist unless qualified to perform such adjustments or repairs.

Page 17

Figure 4-1 Free Chain Mode







4.3 Hoist Operation

4.3.1 Free Chain Principle

 Free chaining allows the load chain to be moved freely because the brake is released under no

load situations.

 Pulling the free knob actuates the internal spring to release the mechanical brake allowing the load

chain to be pulled in either direction to the desired length. Refer to Figure 4-1.

 The brake is engaged during lowering or lifting the load.

4.3.2 Free Chain Operation

4) Set the Selector to the “N” position. The Selector is located under the Free Knob on the hand

lever.

5) Pull the Free Knob out. The Free Knob turns counterclockwise and “snaps” out.

6) Pull the load chain to move the hook to the desired position.

set the brake and not allow the load chain to move. If this occurs the hoist must be reset.

8) To reset the hoist to operate, rotate the Free Knob clockwise while pulling lightly on the load side

chain. Once slack is removed, the Free Knob “snaps” in. This resets the brake and allows the

hoist to be operated with the hand lever.

Do not operate the hoist Free Knob while a load is applied to the hoist. Do not touch the hoist Free Knob during lifting or lowering of the load. Always check that the selector is placed in the proper position.

Do not pull the load chain suddenly in free chain mode. Excessive pulling may

Page 18

Table 4-1 Hoist Lever Operation

Selector Position

Lever Rotation

Load Movement

Clockwise

Lift

Counterclockwise

Lower











Table 4-2 Signal Warnings

Signal Color

Load Status

INSTRUCTIONS

Green

Safe Load

Continue Operation

Red

Overload

Do Not Continue Operation

4.3.3 Lifting and Lowering Operation – Operating the lever with the selector set to the lifting “UP” or the lowering “DN” position, the hoist performs as follows:

 Set the selector to the direction of load movement desired and ratchet the lever back and forth.

Refer to Table 4-1.

 In lifting mode, the mechanical brake is engaged and supports the load on the pawls when the

lever stops.

 In lowering mode, lever operation releases the mechanical brake and lowers the load, when the

lever stops, the mechanical brake is engaged and supports the load.

 The brake is always engaged in the lifting and lowering modes.  If hand lever movement does not produce lifting, pull down the load side of the load chain while

ratcheting until load chain slack is removed.

4.3.4

4.3.5

Do not operate the free chain knob in lifting or lowering. Before operating, make sure that the hoist is not in the free chain mode and the

selector is in the correct operating position.

4.3.6

Under no load conditions, in the case that the load chain does not lower against

your lowering operation, operate the grip with the load-side chain pulled lightly.

4.4 Load Limit Warning Handle (LLWH) Option

4.4.1 The LLWH is designed as a load detecting device to warn an operator that an excessive load has been applied to the hoist.

4.4.2 The LLWH is used for applications that require a load sensing feature that actuates within 10% of its setting. Exceeding the lever pull force limit (related to 100 to 120 % of the rated capacity) compresses the spring and deflects the lever grip. The LLWH deflects 15 degrees and registers a visual red signal to indicate that its setting has been reached. Refer to Table 4-2.

4.4.3 Do not lift an overload.

4.4.4

4.4.5

Disregarding the overload sign could cause bodily harm or damage to the hoist.

Do not allow dust or foreign objects to get into the LLWH. Never adjust the signal setting to greater than 100 to 120 % of the rated capacity.

4.4.6 Excessive impact on the lever may result in a malfunctioning signal or damage to the components.

4.4.7 Using the hoist recklessly may cause the LLWH to work improperly.

Page 19

External View

Internal View

Figure 4-2 Load Limit Warning Handle

4.4.8 Load Limit Warning Handle Operation

 Operate the hoist by holding the middle of the lever grip.  The following three (3) signals occur to warn of an excessive load. Refer to Figure 4-2.

- The lever grip DEFLECTS.

- The lever CLICKS.

- The signal window changes from GREEN to RED.

 Stop lifting and lowering immediately when an overload is detected.  Reset the grip into its straight position (back in place) before continuing to operate the hoist.

4.5 Slip Clutch Option

4.5.1 Slip Clutch Operation

 The L5 Lever Hoist with Slip Clutch is identified as is shown in Figure 4-3.  The L5 Lever Hoist with Slip Clutch is designed and manufactured to warn an operator of a

dangerous overload while preventing damage to the hoist.

 A greater than rated load will activate the Slip Clutch. This will cause the lever operation to slip

preventing damage to the product.

Page 20

Figure 4-3 Slip Clutch Identifier Label





 If the Slip Clutch is activated, immediately stop the lifting operation and ensure that the lever hoist

is in a no load state.

 Follow the Owner‟s Manual to operate the lever hoist in a normal manner.

4.5.2 Slip Clutch Operation Precautions



Do not lift more than the rated load.

When the Slip Clutch is activated, stop operating the hoist immediately. Failure to follow this instruction may cause injury or damage to the product. Reduce the load to less than the rated load. Warn all the surrounding people until the Slip Clutch is released.



Do not use the hoist in a manner that frequently or repeatedly activates the Slip Clutch.



Do not disassemble the lever hoist or change the Slip Clutch setting.

Operating the lever hoist in an unsafe manner may cause the Slip Clutch to work improperly.



Using the lever hoist for a long period in an atmosphere of high oil content may cause the Slip Clutch to activate with less than the rated load.



4.5.3 Slip Clutch Inspection and Maintenance

 Frequent Inspection - Follow the procedure listed in the L5LB Owner‟s Manual.  Periodic Inspection and Hoist Disassembly – Consult factory before performing any inspections or

repairs involving disassembly and re-assembly of the hoist.

If the Slip Clutch is activated with the rated load, contact the factory.

Page 21

5.0 Inspection

5.1 General

5.1.1 The inspection procedure herein is based on ANSI/ASME B30.21. The following definitions are from ANSI/ASME B30.21 and pertain to the inspection procedure below.

 Designated Person – a person selected or assigned as being competent to perform the specific

duties to which he/she is assigned.

 Qualified Person – a person who, by possession of a recognized degree or certificate of

professional standing, or who, by extensive knowledge, training, and experience, has successfully demonstrated the ability to solve or resolve problems relating to the subject matter and work.

 Normal Service – that distributed service which involves operation with randomly distributed loads

within the rated load limit, or uniform loads less than 65% of rated load for not more than 15% of the time.

 Heavy Service – that service which involves operation within the rated load limit which exceeds

normal service.

 Severe Service – that service which involves normal or heavy service with abnormal operating

conditions.

5.2 Inspection Classification

5.2.1 Initial Inspection – prior to initial use, all new, altered, or modified hoists shall be inspected by a designated person to ensure compliance with the applicable provisions of this manual.

5.2.2 Inspection Classification – the inspection procedure for hoists in regular service is divided into two general classifications based upon the intervals at which inspection should be performed. The intervals in turn are dependent upon the nature of the critical components of the hoist and the degree of their exposure to wear, deterioration, or malfunction. The two general classifications are herein designated as FREQUENT and PERIODIC, with respective intervals between inspections as defined below.

5.2.3 FREQUENT Inspection – visual examinations by the operator or other designated personnel with intervals per the following criteria:

 Normal service – monthly  Heavy service – weekly to monthly  Severe service – daily to weekly  Special or infrequent service – as recommended by a qualified person before and after each

occurrence.

5.2.4 PERIODIC Inspection – visual inspection by a designated person with intervals per the following criteria:

 Normal service – yearly  Heavy service – semiannually  Severe service – quarterly  Special or infrequent service – as recommended by a qualified person before the first such

occurrence and as directed by the qualified person for any subsequent occurrences.

Page 22

Table 5-1 Frequent Inspection

All functional operating mechanisms for proper operation and adjustment, maladjustment and unusual sounds.

Hoist braking system for proper operation

Hooks and latches in accordance with ANSI/ASME B30.10

Hook latch operation

Load chain in accordance with Section 5.7

Load chain reeving for compliance with Section 3.1 and 6.4

Hoist lever for bends and cracks

Hoist support for damage

Table 5-2 Periodic Inspection

Requirements of frequent inspection.

Evidence of loose bolts, nuts, or rivets.

Evidence of worn, corroded, cracked, or distorted parts such as load blocks, suspension housing, chain attachments, clevises, yokes, suspension bolts, shafts, gears, bearings, pins, rollers and locking and clamping devices.

Evidence of damage to hook retaining nuts or collars and pins, and welds or rivets used to secure the retaining members.

Evidence of damage or excessive wear of load and idler sheaves.

Evidence of worn, glazed or oil contaminated friction disks; worn pawls, cams or ratchet; corroded, stretched, or broken pawl springs in brake mechanism.

Evidence of damage to supporting structure.

Function label on hoist for legibility.

Warning label properly attached to the hoist and legible (see Section 1.2).

End connections of load chain stopper link.

5.3 Frequent Inspection

5.3.1 Inspections should be made on a FREQUENT basis in accordance with Table 5-1, “Frequent Inspection.” Included in these FREQUENT Inspections are observations made during operation for

any defects or damage that might appear between Periodic Inspections. Evaluation and resolution of the results of FREQUENT Inspections shall be made by a designated person such that the hoist is maintained in safe working condition.

5.4 Periodic Inspection

5.4.1 Inspections should be made on a PERIODIC basis in accordance with Table 5-2, “Periodic Inspection.” Evaluation and resolution of the results of PERIODIC Inspections shall be made by a designated person such that the hoist is maintained in safe working condition.

5.4.2 For inspections where load suspension parts of the hoist are disassembled, a load test per ANSI/ASME B30.21 must be performed on the hoist after it is re-assembled and prior to its return to service.

Page 23

Table 5-3 Hoist Inspection Methods and Criteria

Item

Method

Criteria

Action

Functional operating mechanisms.

Visual, Auditory

Mechanisms should be properly adjusted and should not produce unusual sounds when operated. Components should not be deformed, scarred or show significant wear. Refer to Figures 5-1 and 5-2.

Repair or replace as required.

Braking System – Components

Visual

Brake Pawl, Pawl Shaft and Pawl Spring should not be deformed, scarred or show significant wear. Refer to Figures 5-1 and 5-3.

Replace

Braking System – Friction Plate

Visual, Measure

The surface of the friction plate should be free of grease, oil, scars, gouges and wear and have uniform thickness. The outer thickness should not be thinner than the inner thickness. The thickness should not be less than the discard value listed in Table 5-4.

Replace

Braking System – Friction Disc

Visual

The surface of the friction plate should be free of scars, gouges and wear.

Replace

Braking System – Bushing

Measure

The bushing should have uniform thickness. The

“A” dimension should not be less than the discard

value listed in Table 5-5.

Replace

Braking System – Bushing

Visual

When slightly heated, the bushing should be so lubricated that lubricant oozes off the surface.

Soak bushing in machine oil for one day.

Braking System – Ratchet Disc

Measure

The “D” dimension should not be less than the

discard value listed in Table 5-6.

Replace

5.5 Occasionally Used Hoists

5.5.1 Hoists that are used infrequently shall be inspected as follows prior to placing in service:

 Hoist Idle More Than 1 Month, Less Than 1 Year: Inspect per FREQUENT Inspection criteria in

Section 5.3.

 Hoist Idle More Than 1 Year: Inspect per PERIODIC Inspection criteria in Section 5.4.

5.6 Inspection Records

5.6.1 Dated inspection reports and records should be maintained at time intervals corresponding to those

that apply for the hoist‟s PERIODIC interval per Section 5.2.4. These records should be stored where they are available to personnel involved with the inspection, maintenance, or operation of the hoist.

5.6.2 A long range chain inspection program should be established and should include records of

examination of chains removed from service so a relationship can be established between visual observation and actual condition of the chain.

5.7 Inspection Methods and Criteria

5.7.1 This section covers the inspection of specific items. The list of items in this section is based on those

listed in ANSI/ASME B30.21 for the Frequent and Periodic Inspection.

5.7.2 Frequent Inspection - Not intended to involve disassembly of the hoist. Disassembly for further

inspection would be required if only if frequent inspection results so indicate. Disassembly and further inspection should only be performed by a qualified person trained in the disassembly and re-assembly of the hoist.

5.7.3 Periodic Inspection - Disassembly of the hoist is required. Disassambly should only be performed by a

qualified person trained in the disassembly and re-assembly of the hoist.

Page 24

Table 5-3 Hoist Inspection Methods and Criteria

Item

Method

Criteria

Action

Lifting System – Components

Visual

Components should not be deformed, scarred or show significant wear. Refer to Figure 5-4.

Replace

Lifting System – Selector Pawl Spring

Measure

The “L” dimension should not be less than the listed

in Table 5-7.

Replace

Lifting System – Brake Spring

Measure

The “L” dimension should not be less than the listed

in Table 5-8. The “A” angle degree should not be greater than the discard value listed in Table 5-8.

Replace

Lifting System – Free Chain Spring

Measure

The “L” dimension should not be less than the

discard value listed in Table 5-9. The “A” angle degree should not be less than the discard value listed in Table 5-9.

Replace Hooks - Surface

Condition

Visual

Should be free of gouges, deep nicks, dents, weld splatter and significant corrosion.

Replace.

Hooks - Fretting wear

Measure

The "u" and "t" dimensions should not be less than discard value listed in Table 5-10.

Replace.

Hooks - Stretch

Measure

The "k" dimension should not be greater than 1.05 times that measured and recorded at the time of purchase (See Section 3.4). If recorded "k" values are not available for hooks when new, use nominal "k" values from Table 5-10.

Replace.

Hooks - Deformation

Visual

Should be free of twists and deformations. See Figure 5-5.

Replace

Hooks - Bent Shank or Neck

Visual

Shank and neck portions of hook should be free of deformations.

Replace.

Hooks - Swivel

Visual, Function

Bearing parts and surfaces should not show significant wear, and should be free of dirt, grime and deformations. Hook should rotate freely with no roughness. See Figure 5-5.

Clean/lubricate, or replace as required.

Hooks - Idle Sheave and Shaft (Multiple Fall Hoist)

Visual, Function

Pockets of Idle Sheave should be free of significant wear. Idle Sheave surfaces should be free of nicks, gouges, dirt and grime. Bearing parts and surfaces of Idle Sheave and Axle should not show significant wear. Idle Sheave should rotate freely with no roughness or significant free play.

Clean/lubricate, or replace as required.

Hooks - Hook Latches

Visual, Function

Latch should not be deformed. Attachment of latch to hook should not be loose. Latch spring should not be missing and should not be weak. Latch movement should not be stiff - when depressed and released latch should snap smartly to its closed position.

Replace. Hooks - Yoke

Assembly

Visual

Should be free of significant rust, weld splatter, nicks, gouges. Holes should not be elongated, fasteners should not be loose, and there should be no gap between mating parts.

Tighten or replace as required.

Page 25

Table 5-3 Hoist Inspection Methods and Criteria

Item

Method

Criteria

Action

Top Pin – Deformation

Visual, Measure

The pin should be free of scars or significant deformation. The "d" dimension should not be less than discard value listed in Table 5-11.

Replace Yoke – Top Pin Hole Deformation

Visual, Measure

The "d" dimension of the top pin hole should not be greater than the discard value listed in Table 5-12.

Replace Hook Set

Yoke – Chain Pin Hole Deformation

Measure

The "d" dimension of the chain pin hole should not be greater than the discard value listed in Table 5-

12.

Replace Hook Set or yoke.

Load Chain Surface Condition

Visual

Should be free of gouges, nicks, dents, weld splatter and corrosion. Links should not be deformed, and should not show signs of abrasion. Surfaces where links bear on one another should be free of significant wear.

Replace. Load Chain - Pitch and Wire Diameter

Measure

The "P" dimension should not be greater than discard value listed in Table 5-13. The "d" dimension should not be less than discard value listed in Table 5-13.

Replace. Inspect Load Sheave (and Idle Sheave for multiple fall hoists).

Load Chain Lubrication

Visual, Auditory

Entire surface of each chain link should be coated with lubricant and should be free of dirt and grime. Chain should not emit cracking noise when hoisting a load.

Clean/lubricate (see Section 6.0).

Load Chain Reeving

Visual

Chain should be reeved properly through Load Sheave. Refer to Section 6.4. On multiple fall hoists chain should be installed properly and free of twists. Refer to Section 3.1.

Reeve/Install chain properly.

Chain Pin Deformation

Visual, Measure

The pin should be free of scars or significant deformation. The "d" dimension should not be less than discard value listed in Table 5-14.

Replace

Housing and Mechanical Components

Visual, Auditory, Function

Hoist components including load blocks, suspension housing, chain attachments, clevises, yokes, suspension bolts, shafts, gears, bearings, pins and rollers should be free of cracks, distortion, significant wear and corrosion. Evidence of same can be detected visually or via detection of unusual sounds during operation.

Replace.

Bolts, Nuts and Rivets

Visual, Check with Proper Tool

Bolts, nuts and rivets should not be loose, deformed or corroded.

Tighten or replace as required.

Load Sheave

Visual

Pockets of Load Sheave should be clean and free of significant wear.

Replace.

Warning Labels

Visual

Warning Labels should be affixed to the hoist (see Section 1.2) and they should be legible.

Replace.

Hoist Capacity Label

Visual

The label that indicates the capacity of the hoist should be legible and securely attached to the hoist.

Replace.

Page 26

Figure 5-1 Body Components

Figure 5-2 Other Components

Page 27

Figure 5-3 Braking System Components

Table 5-4 Friction Plate Wear Dimensions

Product Code

Thickness inch (mm)

Standard

Discard

All

0.14 (3.5)

0.12 (3.0)

Table 5-5 Brake Bushing Wear Dimensions

Product Code

A Dimension

inch (mm)

Standard

Discard

All

0.16 (4.0)

0.12 (3.0)

Page 28

Table 5-6 Brake Ratchet Disc Wear Dimensions

Product Code

D Dimension

inch (mm)

Standard

Discard

LB008, LB010, LB015,

LB020, LB028

2.52 (64)

2.40 (61)

LB030, LB060, LB090

2.91 (74)

2.79 (71)

Figure 5-4 Lifting Components

Page 29

Table 5-7 Selector Pawl Spring Length Dimension

Product Code

L Dimension

inch (mm)

Standard

LB008, LB010, LB015,

LB020, LB028

1.46 (37)

LB030, LB060, LB090

1.65 (42)

Table 5-8 Lifting Brake Spring Dimensions

Product Code

L Dimension Inches (mm)

A Dimension

(degrees)

Discard

Standard

Discard

Non Slip

Clutch

LB008, LB010,

LB015,LB020, LB028

1.18 (30) 30

LB030, LB060,

LB090

With Slip

Clutch

LB008, LB010,

LB015,LB020, LB028

1.18 (30)

LB030, LB060,

LB090

0.98 (25)

Page 30

Table 5-9 Free Chain Spring Dimensions

Product Code

L Dimension

Inches (mm)

A Dimension

(degrees)

Standard

Discard

Standard

Discard

Non Slip

Clutch

LB008, LB010

LB015, LB020,

LB028

2.60 (66)

2.32 (59)

180

165

LB030, LB060,

LB090

2.80 (71)

2.52 (64)

With Slip

Clutch

LB008, LB010

LB015LB020,

LB028

2.64 (67)

2.36 (60)

145

160

LB030, LB060,

LB090

2.95 (75)

2.68 (68)

110

125

Table 5-10 Top Hook & Bottom Hook Dimensions

“k” Measured When New: Top: _________________________

Bottom: ______________________

Product Code

Nominal "k"

Dimension*

inch (mm)

"u" Dimension

inch (mm)

"t" Dimension

inch (mm)

Standard

Discard

Standard

Discard

LB008

1.73 (44)

0.77 (19.6)

0.73 (18.6)

0.55 (14.0)

0.52 (13.3)

LB010

2.05 (52)

0.83 (21.0)

0.79 (20.0)

0.59 (15.0)

0.56 (14.3)

LB015

2.17 (55)

1.01 (25.7)

0.96 (24.4)

0.75 (19.0)

0.71 (18.1)

LB020

2.48 (63)

1.14 (29.0)

1.09 (27.6)

0.83 (21.0)

0.79 (20.0)

LB028

2.48 (63)

1.14 (29.0)

1.09 (27.6)

0.83 (21.0)

0.79 (20.0)

LB030

2.64 (67)

1.22 (31.0)

1.16 (29.5)

0.96 (24.5)

0.92 (23.3)

LB060

3.54 (90)

1.61 (41.0)

1.54 (39.0)

1.34 (34.0)

1.27 (32.3)

LB090

4.37 (111)

2.05 (52.0)

1.95 (49.4)

1.63 (41.5)

1.55 (39.4)

* These values are nominal since the dimension is not controlled to a tolerance. The "k"

dimension should be measured when the hook is new - this becomes a reference measurement. Subsequent measurements are compared to this reference to make determinations about hook deformation/stretch. See Section 5.7, “Hooks - Stretch”.

Page 31

Twisted Hook

Hook Swivel

Figure 5-5 Top and Bottom Hooks

Table 5-11 Body Top Pin Wear Dimensions

Product Code

d Dimension

inch (mm)

Standard

Discard

LB008, LB010

LB015

0.47 (12)

0.45 (11.4) LB020, LB028

0.55 (14)

0.52 (13.3)

LB030, LB060,

LB090

0.63 (16)

0.60 (15.2)

Table 5-12 Chain Pin Hole and Top Pin Hole Wear Dimensions

Product Code

Hole Diameter (d)

Chain Pin Hole

inch (mm)

Top Pin

inch (mm)

Standard

Discard

Standard

Discard

LB008, LB010

0.28 (7.1)

0.30 (7.6)

0.48 (12.2)

0.50 (12.7)

LB015

0.35 (8.9)

0.37 (9.4)

0.48 (12.2)

0.50 12.7)

LB020, LB028

0.43 (11.0)

0.45 (11.5)

0.56 (14.2)

0.58 (14.7)

LB030

0.48 (12.3)

0.50 (12.8)

0.64 (16.2)

0.66 (16.7)

LB060, LB090

0.48 (12.3)

0.50 (12.8)

0.65 (16.4)

0.67 (16.9)

Page 32

Table 5-13 Chain Wear Dimensions

Product Code

“P” Dimension

inch (mm)

“d” Dimension

inch (mm)

Standard

Discard

Standard

Discard

LB008, LB010

3.11 (79.0)

3.20 (81.3)

0.22 (5.6)

0.20 (5.1)

LB015

3.94 (100.0)

4.05 (102.9)

0.28 (7.1)

0.25 (6.4)

LB020, LB028

4.88 (124.0)

5.02 (127.6)

0.35 (8.8)

0.31 (7.9)

LB030, LB060, LB090

5.55 (141.0)

5.71 (145.1)

0.39 (10.0)

0.35 (9.0)

Table 5-14 Chain Pin Wear Dimensions

Product Code

“d” Dimension

inch (mm)

Standard

Discard

LB008, LB010

0.27 (6.8)

0.26 (6.5)

LB015

0.34 (8.7)

0.33 (8.3)

LB020, LB028

0.43 (10.8)

0.41 (10.3)

LB030, LB060, LB090

0.48 (12.1)

0.45 (11.5)

Page 33



Figure 6-1 Chain Grease Application

6.0 Maintenance and Handling

6.1 Lubrication

6.1.1 Load Chain

  For longer life, the load chain should be lubricated.  The load chain lubrication should be accomplished after cleaning the load chain with an acid free

Model L4 and Model L5 chain is not interchangeable.

cleaning solution.

 Apply Harrington lubricating grease (Part No. ER1BS1951) or an equivalent to industrial general

lithium grease, NLGI No. 0, to the bearing surfaces of the load chain links as indicated by the shaded areas in Figure 6-1. Also apply the grease to the areas of the load chain (shaded areas in Figure 6-1) that contact the load sheave. Insure that the grease is applied to the contact areas in the load sheave pockets.

 Machine or gear oil (grade ISO VG 46 or 68 oil or equivalent) may be used as an alternative

lubricant but must be applied more frequently.

 The chain should be lubricated every 3 months (more frequently for heavier usage or severe

conditions).

 For dusty environments, it is acceptable to substitute a dry lubricant.

6.1.2 Hooks and Suspension Components:

 Hooks – Bearings should be cleaned and lubricated at least once per year for normal usage.

Clean and lubricate more frequently for heavier usage or severe conditions.

 Hook Yokes and Latches – Lubricate the hook yokes and hook latches at least twice per year for

normal usage; more frequently for heavier usage or severe conditions.

 Suspension Pins - Lubricate the chain pin and the top pin at least twice per year for normal usage;

more frequently for heavier usage or severe conditions.

Page 34



Table 6-1 Tools Required for Hoist Disassembly

No.

Tool

Operation

Snap ring pliers

Opening a snap ring

Socket wrenches: 12, 14 mm

Slotted nuts

Hex keys: 4, 5, 10, 12 mm

Socket head cap screws

Wrenches: 10, 12, 13, 14, 17 mm

Bolts and nuts

Phillips screwdriver

Machine screws

Pliers

Split pins

Soft-face (plastic) hammer

6.2 Disassembly, Assembly and Adjustment

6.2.1

1) Perform proper disassembly or assembly in accordance with this manual.

2) The hoist utilizes dry friction plates; they are not to be lubricated.

3) Do not extend the load chain.

4) Remove old grease on the disassembled parts.

5) Replace components with Harrington Hoist approved parts.

6) To reassemble, apply new grease, and use a new split pin and snap ring.

Note: The following symbols in this manual indicate the recommended lubricants.

6.2.2 Tools – The following tools are required to disassemble/reassemble the hoist.

G1: NLGI No. 2 G2: Turbine Oil G3: NLGI No. 1

6.3 Hoist Disassembly

Proceed as follows:

6.3.1 Free Chain Knob

1) Pull out (50) Split Pin and remove (49) Slotted Nut.

2) Remove (48) Spring Holder, (47) Free Chain Spring, (45) Free Chain Knob assembly, (43) Brake

Spring and (44) Cam Guide from (16) Pinion.

Page 35



6.3.2 Lever

1) Remove (31) Acorn nuts and (32) Spring Lock Washers, which attaches (29) Brake Cover assembly to (10) Frame A assembly.

2) While holding (37) Lever assembly horizontally by hand, turn (33) Female Thread counterclockwise and remove the lever assembly (29) Brake Cover assembly from the hoist.

3) Remove (42) Hex Cap Screw and (30) Flange Nut, and separate (37) Lever assembly and (29) Brake cover assembly.

4) Remove (33) Female Thread from (29) Brake cover assembly.

5) Remove (34) Select Pawl, (35) Spring Shaft and (36) Selector-Pawl Spring from (37) Lever

assembly.

6.3.3 Brake

1) Remove the parts from (16) Pinion in the following order, (26) Friction Plate (one piece), (27) Ratchet Disc, (28) Bushing, (26) Friction Plate (1 piece) and (25) Friction Disc.

2) Remove (24) Snap Ring from the pawl shaft with snap ring pliers, and remove (22) Pawl and (23) Pawl spring.

6.3.4 Gears

1) Remove (14) Acorn Nut and (15) Spring Lock Washer, and detach (13) Gear Case assembly.

2) Remove (17) Gear #2 and (16) Pinion. On LB028 to LB090 hoists remove (18) Load Gear.

3) Pull out (3) Top Pin and remove (1) Top Hook set.

6.3.5 Load Chain

1) Remove (12) Frame B, (20) Chain Guide and (21) Stripper.

2) Remove (52) Load chain and (19) Load Sheave.

3) For LB008 to LB030 hoists remove (9) Split Pin, (8) Slotted Nut and (7) Chain Pin from (4) Bottom

Hook Set, and remove (52) Load chain.

4) For LB060 and LB090 hoists remove (23) Split Pin, (22) Slotted Nut and (21) Chain Pin from (10) Bottom or (1) Top Hook Set. Remove (15) Lever Nuts and (14) Bolts form (13) Bottom or (4) Top Yoke Assembly then remove (7) and (15) Idle Sheeve(s).

6.4 Hoist Assembly

6.4.1

 Inspect and replace any worn or damaged parts per Table 5-3.  Secure all nuts, bolts and split pins firmly.  Replace all split pins and retaining rings.

Page 36

Select lever

Spring holder

Lever Upper side

Select lever

｛

Hex part

Pull fully

Hold firmly

Figure 6-1 Internal Lever Assembly





Figure 6-2 Lever Assembly

6.4.2 Lever Refer to Figure 6-1, proceed as follows:

1) Set the Selector Lever on the (37) lever assembly to the „N‟ position.

2) With the Selector Lever pulled in the „a‟ direction, as shown in the left picture, insert the hex part of

the Selector Lever into (34) Select pawl.

3) Apply (G1) grease lightly to the pawl of (34) Select Pawl and to the top of (35) Spring Shaft as

shown in Figure 6-1.

4) Insert (35) Spring Shaft into (36) Select-Pawl spring and attach them into the Spring Holder.

Refer to Figure 6-2, proceed as follows.

Do not apply oil to the friction side of the Female Thread. Clean the friction side of the Female Thread.

3) Apply (G3) grease lightly to the thread of (33) Female Thread.

4) Place (33) Female Thread, friction side first into the (29) Brake Cover assembly.

5) Install (37) Lever assembly onto (29) Brake Cover Assembly and secure with (42) Hex Cap Screw

and (30) Flange Nuts.

Page 37



Figure 6-3 Applying Glue to Lever

Figure 6-4 Fitting Grip onto Lever

6.4.3 Lever Grip

Read ALL instructions below BEFORE applying glue.

2) Remove dirt, water, oil and rust from the area of the Lever where the glue will be applied for the new grip. Note: Glue is included with the replacement Lever Grip.

3) Make a quick and even application of the glue on the four sides of the Lever as shown in Figure 6-

3. (38) Grip must be installed within 10 seconds after applying the glue to the Lever.

4) Refer to Figure 6-4 and place (38) Grip on Lever with its inside boss aligned with the boss hole in the Lever. Make sure boss of (38) Grip is completely seated into the boss hole of the lever.

5) Firmly install (39) Binding Screw through the Grip and Lever Assembly.

Page 38

Figure 6-5 Load Sheave Attachment to Frame A Assy



Figure 6-6 Load Chain Reeving Direction

6.4.4 Load Sheave and Chain Assembly

1) For LB008 to LB030 hoists attach (4) Bottom Hook set to (52) Load chain with (8) Slotted Nut and (7) Split Pin.

2) For LB060 and LB090 hoists apply (G1) grease the bearing surface of the (17) Shaft Assembly and (16) (17) Idle Sheave. Install the shaft and sheave into the (13) Bottom or (4) Top Yoke assembly and secure the yokes with (14) bolts and (15) Lever Nuts.

3) Apply (G3) grease to the inner parts of the bearing hole of (10) Frame A Assembly and (19) Load Sheave as shown in Figure 6-5.

4) Attach (19) Load Sheave to (10) Frame A Assembly on Stay Bolt side with the gear or spline oriented as shown in Figure 6-5.

5) Place the (52) Load chain on (19) Load Sheave and install (20) Chain Guides and (21) Stripper. Refer to Figure 6-6.

Orient the load chain with the (53) Chain stopper link parallel to the frame and

welds to the outside of the Load Sheave.

Page 39

Figure 6-7 Frame B

Figure 6-8 Top Hook Attachment

7) Apply (G3) grease to the bearing part of (12) Frame B. Refer to Figure 6-7.

8) Install (12) Frame B onto (10) Frame A Stay Bolts. Make sure to align the top flat parts of the both

frames.

6.4.5 Top Hook

 Install the (1) Top hook set between (10) Frame A assembly and (12) Frame B then Insert (3) Top

pin from the side of (12) Frame B to fasten (1) Top hook set. Refer to Figure 6-8.

Page 40

Figure 6-9 Gears

Table 6-2 Amount of Grease to Apply to the Gears by Hoist Code

Hoist Code

Grease (Approximate)

(Grams)

LB008, LB010

LB015, LB028

LB030, LB060, LB090

6.4.6 Gears

1) For LB020 to LB090 hoists, attach (18) Load Gear to the serrated part of (19) Load Sheave. If necessary use a plastic or rubber hammer to make the load gear is fully seated on the Load Sheave.

2) Insert (16) Pinion into (19) Load Sheave and install (17) Gear #2 as shown in Figure 6-9. Gear #2 must be timed with the “0” marks as shown for the gears to rotate freely.

3) Apply (G1) grease to (16) Pinion, (17) Gear #2 and (18) Load Gear. Refer to Table 6-2 for the correct amount of grease.

4) Install (13) Gear Case assembly over the gears and fix it firmly to the Stay Bolts with (14) Acorn Nut and 15) Spring Lock Washer. Make sure the top flat part of the gear case aligns with the flat on (12) Frame B.

Page 41



Figure 6-10 Pawl Shaft and Pawl

Figure 6-11 Disc, Plate, Bushing Order



6.4.7 Brake

1) Lightly apply (G2) grease to the Pawl Shaft and (22) Pawl. Refer to Figure 6-10.

friction surfaces of the brake.

3) Fasten two sets of (23) Pawl Spring and (22) Pawl with (24) Snap Ring.

4) While holding two (22) pawls outward, install (25) Friction Disc, (26) Friction Plate, (28) Bushing,

(27) Ratchet Disc and (26) Friction Plate properly in this order. Refer to Figure 6-11.

Use a minimal amount of grease on (22) Pawl to avoid getting grease on the

in turbine oil for a day and wipe off excess.

Make sure that the Pawl Spring fits into the pawl. Make sure that the pawl comes into good contact with the Ratchet Disc. The Friction Plates are dry (not lubricated). Do not apply oil to them. Ensure sure that (28) Bushing is sufficiently oiled. If it is not, soak the Bushing

Page 42



Figure 6-12 Cam Guide

6.4.8 Hoist Lever and Body

1) Attach the Lever assembled in Section 6.4.2 to the previously assembled Brake. Fit (29) Brake Cover assembly and (10) Frame A assembly by screwing (33) Female Thread of the Lever assembly clockwise to the thread of (16) Pinion until it makes a clicking sound. Make sure the flat part of the Brake Cover aligns with the flat on Frame A.

2) Fasten (29) Brake Cover assembly firmly to the Stay Bolts with (14) Acorn Nuts and (15) Spring Lock Washer.

To eliminate a clearance in the Brake section, perform the following

procedures before moving onto the next step. A) Set the Selector Lever to „N‟ position. B) Turn (33) Female Thread clockwise to tighten the Brake lightly with (52) Load chain at the

hook side held by hand firmly without (19) Load Sheave‟s rotation.

C) The hoist will make “clicking” sounds if the chain is not being held sufficiently. The clearance

will be reduced while the hoist is “clicking”. After tightening, make sure that the Female Thread will not rotate counterclockwise on the (16) Pinion.

4) To attach (44) Cam Guide to (16) Pinion, aligning the boss of the Guide slightly to the right of the middle of (33) Female Thread‟s boss as shown in Figure 6-12.

5) Apply (G3) grease lightly to the side of (44) Cam Guide.

Page 43

Figure 6-13 Cam Guide and Brake Spring

Figure 6-14 Free Chain Knob and Female Thread Assembly

6.4.9 Free Chain Knob

1) Set (43) Brake Spring (silver color) into the slot of the back of (45) Free Chain Knob assembly. Refer to Figure 6-13. As indicated in Figure 6-13, set the end of the spring next to the rib of the knob.

2) Fit the opposite end of (43) Brake Spring next to the boss of the Female Thread. Refer to Figure 6-14.

3) While holding the load chain on the hook side firmly to prevent (19) Load Sheave from rotating,

turn (45) Free Chain Knob assembly 120° clockwise while pressing it lightly on (33) Female Thread. Refer to Figure 6-15. As the Free Chain Knob turns, the cam parts of (44) Cam Guide fit into the slots of the Free Chain Knob.

4) Rotate the Selector Lever to the Up or Down position to temporarily retain the (45) Free Knob.

Page 44

Figure 6-15 Brake Spring and Female Thread Assembly

Figure 6-16 Free Chain Knob Assembly



5) Hook the outward-projecting end of (47) Free Chain Spring onto the slot at the back of (48) Spring Holder, and hook the other end (inward-projecting) of the Spring onto the slot of (45) Free Chain Knob assembly. Refer to Figure 6-16.

6) Turn (48) Spring Holder 120° counterclockwise while lightly pressing it toward the (45) Free Chain Knob assembly. Install the spring holder onto the Pinion serration and hold it in place. Refer to Figure 6-17.

7) While holding the (48) Spring Holder in place, fasten it in place with the (49) Slotted Nut and (50) Split pin.

8) Set the Selector Lever to the „N‟ position and pull the Free Chain Knob into the free chaining mode. Operate the hoist in the free chain mode to ensure correct performance.

If the free chaining can not be performed, the hoist has been assembled

incorrectly. Correctly reassemble the hoist in accordance with this procedure.

Page 45

Figure 6-17 Free Chain Knob and Spring Holder



6.4.10 Preoperational Checks

1) Make sure all nuts, bolts and split pins are sufficiently fastened.

2) Make sure all components have been installed correctly.

hoist.

4) Make sure that the hoist operates properly under no load condition before lifting a load.

5) Perform a load test at 125% of rated load in accordance with ASME B30.21.

6) Record of load test and maintenance performed should be placed on file with the inspection

records referenced in section 5.6.1.

7) During lifting and lowering operations check the following.

 There should be no irregular clicking or abnormal sounds when lifting.  Lever pull should not be difficult in lifting mode.  The hoist brake should not slip.

6.5 Storage

6.5.1 The storage location should be clean and dry.

6.5.2 The hoist should be clean and dry. The load chain and all other exposed metal should be well

lubricated.

6.6 Outdoor Installation

6.6.1 For hoist installations that are outdoors, the hoist should be covered or brought inside when not in use.

After assembly, perform the following preoperational checks before operating

6.6.2 Possibility of corrosion on components of the hoist increases for installations where salt air and high

humidity are present. Make frequent and regular inspections of the hoist‟s condition and operation.

Page 46



Read and comply with instructions in this manual and use the hoist properly. Checking the sounds from the hoist in operation is a critical inspection. Note hoist sounds during operation. If a defect is found in the hoist, stop using it immediately and check the cause of the defect. Only Trained and competent personnel should inspect and repair the hoist.

Table 7-1 Troubleshooting Guide

Note on proper operation:

 When lifting, the lever should make clicking sounds when moving the lever forward and backward.  When lowering, the lever should make clicking sounds only when moving the lever backward (not forward).

Symptom

Cause

Remedy

Hoist will not lift – Slight clicking

Improper assembly of ratchet disc, disc installed backwards and making incorrect contact with the pawl.

Reassemble the pawl and ratchet disc properly. Ensure that clicking sounds are heard before reuse.

Hoist will not lift – Not Clicking

Pawl not engaging ratchet disc:

 Dirt or corrosion between pawl and pawl

shaft.

Clean and lubricate pawl and pawl shaft.

Pawl shaft

Pawl

Faulty pawl spring

Replace pawl spring

Improper selector lever fit

 Missing selector pawl spring  Assembled incorrectly (wrong direction)

Reassemble properly and ensure selector lever clicks before reuse.

Lever upper side

Spring holder

Select lever

Select pawl

Spring shaft

Select-pawl spring

Select lever

Loose selector pawl spring

Perform hoist maintenance.

7.0 Troubleshooting

Page 47

Table 7-1 Troubleshooting Guide

Symptom

Cause

Remedy

Hoist will not lift – Lever will not operate

Gear #2 improperly timed

Reassemble gears properly and ensure smooth operation before reuse.



Ensure the „0‟ marks of

gear #2 are aligned properly, as shown.

PinionGear #2

'0' Mark

Hoist with Slip Clutch Hoist will not lift – Lever will operate but

load will not move.

Slip Clutch activated.

Reduce load to less than rated capacity.

Hoist with Slip Clutch Hoist will not lift under

rated capacity.

Slip Clutch malfunction. Due to frequently operating hoist with greater than rated load.

Replace friction clutch. Do not frequently operate hoist with greater

than rated load.

Hoist will lift intermittently –

Slight or irregular clicking

Poor pawl movement caused by faulty pawl spring. The spring is loose or damaged.

Perform maintenance and/or repair.

Mis-assembly of pawl spring

Reassemble it properly and ensure to check click sound of the pawl before reuse.

During operation, hoist idles or load drifts

Poor contact of load sheave and load chain caused by improper chain-reeving (see picture)

Frame A

Chain guide

To bottom

hook

Load sheave

Chain stopper link

Load chain

Reassemble properly and ensure proper lifting before reuse.

To bottom

hook

Chain guide

Load sheave

Chain stopper link

Hoist will not lift without load

Mis-assembly of brake spring Insufficient angle to set the spring will cause

a poor braking.

Brake spring

Slot for spring

Back of free chain knob assembly

Slot for cam guide

Reassemble properly.



Turn the free chain knob 120° clockwise and set the brake spring.

Page 48

Table 7-1 Troubleshooting Guide

Symptom

Cause

Remedy

Hoist will not lift all the way (multiple fall hoists)

Capsized hook

Reset the capsized hook.

Twisted Chain

Capsized Hook and Chain

Double Fall Models



Improper braking may cause improper load lowering. The hoist utilizes dry friction discs, do not apply oil to friction surfaces.

Symptom

Cause

Remedy

Load will not go down

Over tightened brake The hoist left under load for a long period Shock loaded during operation

Set the selector lever to „DN‟ position and reset the brake by pulling harder on the lever.

Brake rusted tight

Replace the rusty components and perform hoist maintenance.

Load drifts or slips when lowering

A foreign object between friction surfaces.

Remove the object and clean the surfaces. Replace if the friction surface is scarred.

Brake slip caused by significant rust

Replace the rusty component and perform hoist maintenance.

Page 49

Table 7-1 Troubleshooting Guide

Symptom

Cause

Remedy

Mis-assembly of friction plates, i.e. friction plates missing or at one side as shown.

Reassemble properly as shown and ensure hoist functions properly before reuse.

Cracked friction plate caused by overload

Replace the friction plate and use the hoist properly within rated capacity.

Friction plate wear caused by very frequent and long term use.

Perform hoist maintenance.

Load drifts or slips when lowering, continued

Mis-assembly of female thread and cam guide

Reassemble Female Thread and Cam Guide properly.

Attaching cam guide without tightening female thread may cause an un-tightened brake.



Secure the female thread firmly before attaching cam guide.

Free chain knob does not move in and out

Damaged or deformed friction plate

Perform hoist maintenance.

Hoist will not free wheel

Load chain pulled to hard and brake engaged

Pull the load chain with less force

Mis-assembly of free chain spring Chain Spring twisted at excessive angle

See the symptom of “Hoist will not lift without load.”

Load drifts or slips when selector lever is set in free chain mode

Mis-assembly of free chain spring Poorly tightened brake caused by insufficient

twist angle.

See the symptom of “Hoist will not lift without load.”

Mid of female

thread's jog

Mid of cam guide's jog

Some more right from mid of female thread jog

Jog of female thread

Jog of cam guide

To female thread

Page 50

Table 7-1 Troubleshooting Guide

Symptom

Cause

Remedy

Hard to reset the hoist out of free chain mode

Mis-assembly of free chain spring Insufficient twist angle

Reassemble properly.

Page 51

8.0 Warranty

All products sold by Harrington Hoists, Inc. are warranted to be free from defects in material and

workmanship from date of shipment by Harrington for the following periods:

Manual Hoists, Trolleys, & Beam Clamps – 2 years

NER2/ER2 Hoists Enhanced Features Models – 3 Years

(N)ER030L(D), All Other Electric and Air Hoists, Trolleys, Crane Components – 1 year

Spare / Replacement Parts – 1 year

NER2/ER2 “The Guardian” Smart Brake – 10 years

The product must be used in accordance with manufacturer‟s recommendations and must not have been subject to abuse, lack of maintenance, misuse, negligence, or unauthorized repairs or alterations.

Should any defect in material or workmanship occur during the above time period in any

product, as determined by Harrington Hoist‟s inspection of the product, Harrington Hoists, Inc.

agrees, at its discretion, either to replace (not including installation) or repair the part or product free of charge and deliver said item F.O.B. Harrington Hoists, Inc. place of business to customer.

Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington‟s

published repair center prior to shipping product for warranty evaluation. An explanation of the complaint must accompany the product. Product must be returned freight prepaid. Upon repair, the product will be covered for the remainder of the original warranty period. Replacement parts installed after the original warranty period will only be eligible for replacement (not including installation) for a period of one year from the installation date. If it is determined there is no defect,

or that the defect resulted from causes not within the scope of Harrington‟s warranty, the customer

will be responsible for the costs of returning the product.

Harrington Hoists, Inc. disclaims any and all other warranties of any kind expressed or implied

as to the product‟s merchantability or fitness for a particular application. Harrington will not be liable

for death, injuries to persons or property or for incidental, contingent, special or consequential damages, loss or expense arising in connection with the use or inability whatever, regardless of whether damage, loss or expense results from any act or failure to act by Harrington, whether negligent or willful, or from any other reason.

Page 52

This Page Intentionally Left Blank

Page 53

9.0 Parts List

Figure 9-1 LB Nameplate

Figure 9-2 LB with Slip Clutch Nameplate

When ordering Parts, please provide the Hoist code number, lot number and serial number located on the Hoist nameplate (see Figure 9-1 below).

Reminder: Per Sections 1.1 and 3.4.4 to aid in ordering parts and product support, record the hoist Code, Lot and Serial Number in the space provided on the cover of this manual.

The parts list is arranged into the following sections:

Section Page

9.1 3/4 to 3 Ton Parts………………….…………………………………………………...……….………. 54

9.2 Additional 6 and 9 Ton Parts…………………………………………………………………………… 56

9.3 Optional Parts…………………………………….…………………………………….….…….……… 57

Page 54

9.1 3/4 to 3 Ton Parts



MODEL L4 AND MODEL L5 CHAIN IS NOT INTERCHANGEABLE.

Figure 9-2 3/4 to 3 Ton Parts

Page 55

9.1 3/4 to 3 Ton Parts

Fig. No.

Name

Parts

Per

Hoist

3/4 Ton

1 Ton

1 1/2 Ton

2 Ton

2 3/4 Ton

3 Ton

Top Hook Comp. Set

L5BU0081001

L5BU0101001

L5BU0151001

L5BU0201001

L5BU0281001

L5BU0301001

2 Latch Assembly

L5BA0081071

L5BA0101071

L5BA0161071

L5BA0251071

L5BA0321071

Top Pin 1 L5BA0089163

L5BA0169163

L5BA0259163

L5BA0329163

Bottom Hook Comp. Set

L5BU0081021

L5BU0101021

L5BU0151021

L5BU0201021

L5BU0281021

L5BU0301021

5 Latch Assembly

L5BA0081071

L5BA0101071

L5BA0161071

L5BA0251071

L5BA0321071

Chain Pin 1 L4041008

M3041015

L5BA0259041

L4BH0309041

Slotted Nut 1 M3049005

M3049010

M2049020

Split Pin 1 9009402

9009411

9009412

Frame A Assembly

L5BA0085101

L5BA0165101

L5BA0255101

L5BA0325101

Nameplate F

C3BA0059806

Frame B 1 L5BA0089102

L5BA0169102

L5BA0259102

L5BA0329102

Gear Case Assembly

L5BA0085103

L5BA0165103

L5BA0255103

L5BA0325103

Acorn Nut

J1ND00530080

Spring Lock Washer

9012711

Pinion 1 L5BA0089111

L5BA0169111

L5BA0259111

L5BA0329111

Gear #2 2 L5BA0089112

L5BA0169112

L5BA0259112

L5BA0329112

Load Gear

1 L5BA0259114

L5BA0329114

Load Sheave 1 L5BA0089116

L5BA0169116

L5BA0259116

L5BA0329116

Chain Guide 2 L5BA0089161

L5BA0169161

L5BA0259161

L5BA0329161

Stripper 1 L5BA0089162

L5BA0169162

L5BA0259162

L5BA0329162

Pawl

L4155008

L5BA0259155

L4155030

Pawl Spring 2 L5BA0089158

L5BA0169158

L5BA0259158

L5BA0329158

Snap Ring

L4188008

L4188015

Friction Disc

L5BA0089153

L5BA0329153

Friction Plate

L4151008

L4151015

Ratchet Disc

L4152008

L4152015

Bushing

L4154008

L4154015

Brake Cover Assembly

L5BA0085214

L5BA0165214

L5BA0255214

L5BA0325214

Flange Nut

J1NF00210060

J1NE00510080

Acorn Nut

J1ND00230080

Spring Lock Washer

9012711

Female Thread

L5BA0089160

L5BA0329160

Select Pawl

L4218008

L4218015

Spring Shaft

L4222008

L4222015

Change-Over Spring

L4223008

L4223015

Lever Assembly

L5BA0086211

L5BA0166211

L5BA0326211

Grip Assembly 1 L5BA0081231

L4BA0081231

L4BA0151231

Binding Screw

L5BA0089232

L5BA0329232

Nameplate

L5BU0089800

L5BU0109800

L5BU0159800

L5BU0209800

L5BU0289800

L5BU0309800

Hex Screw

L4221008

L4221015

Brake Spring

L4207008

L4207015

Cam Guide

L5BA0089203

L4203015

Free Chain Knob

L4201008

L4201015

Name Plate U

L4810008

Free Chain Spring

L4205008

L4205015

Spring Holder

L5BA0089208

L5BA0329208

Slotted Nut

M2049020

Split Pin

9009412

Load Chain 1 LCL5010NP

LCL5015NP

LCL5028NP

LCL5030NP

Chain Stopper Link

L5BA0089045

L5BA0169045

L5BA0259045

L5BA0329045

Warning Tag

WTAG9

Page 56

9.2 Additional 6 and 9 Ton Parts



MODEL L4 AND MODEL L5 CHAIN IS NOT INTERCHANGEABLE.

6 Ton 9 Ton

Figure 9-3 6 and 9 Ton Parts

Figure

No.

Name

Parts

Per

Hoist

6 Ton

9 Ton

Top Hook Complete Set

1 L5BA0901001

2 Hook Assembly

L5BU0601001

L5BA0902001

Latch Assembly

L5BA0631071

L5BA0901071

Top Yoke Assembly

1 L5BA0902011

Socket Bolt 3

90912116

Lever Nut 3

L4082090

7 Idle Sheave 1

L5BA0639051

8 Shaft Assembly

1 L4053060

Shaft Stopper Pin

2 L4083060

Figure

No.

Name

Parts

Per

Hoist

6 Ton

9 Ton

Bottom Hook Complete Set

L5BU0601021

L5BA0901021

Hook Assembly

L5BU0602001

L5BA0902001

Latch Assembly

L5BA0631071

L5BA0901071

Bottom Yoke Assembly (2 Halves)

L5BA0639031

L5BA0909031

Socket Bolt

9091296

2 90912116

Lever Nut

L4082060

2 L4082090

Idle Sheave 1 L5BA0639051

Shaft Assembly 1 L4053060

Shaft Stopper Pin 2 L4083060

Nameplate C

80173

Chain Pin 1 L4BH0609041

Slotted Nut 1 M2049020

Split Pin 1 9009412

Nameplate

L5BU0609800

L5BU0909800

Load Chain

LCL5030NP

Chain Stopper Link

L5BA0329045

Warning Tag 1 WTAG9

Page 57

9.3 Optional Parts

Figure 9-4 Load Limit Warning Handle

Fig. No.

Name

Parts

Per

Hoist

¾ Ton

1 Ton

1 ½ Ton

2 Ton

2 ¾ Ton

3 Ton

6 Ton

9 Ton

Lever Assembly

Y3SU008-

6211

Y3SU010-

6211

Y3SU015-

6211

Y3SU020-

6211

Y3SU028-

6211

Y3SU030-6211

2 Grip Assembly

L4231S008

Brake Cover

Y3SE0085214

Name Plate w/rivets

Y3SU008-

9800

Y3SU010-

9800

Y3SU015-

9800

Y3SU020-

9800

Y3SU028-

9800

L5BU030-

9800

L5BU060-

9800

L5BU090-

9800

LLWH Warning Label

80175

Load Limit Warning Handle

Page 58

9.3 Optional Parts

Figure 9-5 Bullard®, Shur-Loc® and Inspection Hooks

Fig. No.

Name

Parts

Per

Hoist

¾ Ton

1 Ton

1 ½ Ton

2 Ton

2 ¾ Ton

3 Ton

6 Ton

9 Ton

Bullard® Top Hook Complete Set

6028405

6028406

6028407

6028408

6028404

2 Bullard® Hook Assembly

60161

60163

60722

60167

60171

3 Top Yoke Kit

TYKITL5008

TYKITL5015

TYKITL5028

TYKITL5030

4 Button Head Screw

9012601

9012602

5 Flexloc® Nut 2 9012603

9012604

6 Warning Tag

WTAG6*

Bullard® Bottom Hook Complete Set

6028908

6028909

6028910

6028911

6028906

6028907

8 Bullard® Hook Assembly

60161

60163

60722

60167

60170

60171

9 Bottom Yoke Kit

BYKITL5008

BYKITL5015

BYKITL5028

BYKITL5030

Button Head Screw

9012601

9012602

Flexloc® Nut 4 9012603

9012604

Warning Tag*

WTAG6*

Bullard® Hooks

*Hoist with Bullard® Hook(s) must have WTAG6 and WTAG9 installed. (See page 51 for WTAG9).

Page 59

Fig. No.

Name

Parts

Per

Hoist

¾ Ton

1 Ton

1 ½ Ton

2 Ton

2 ¾ Ton

3 Ton

Shur-Loc® Top Hook Complete Set

6030004

6030005

6030006

6030007

Shur-Loc® Hook Assembly

60141

60143

60723

60147

3 Top Yoke Kit

TYKITL5008

TYKITL5015

TYKITL5028

TYKITL5030

4 Button Head Screw

9012601

9012602

5 Flexloc® Nut 2 9012603

9012604

6 Warning Tag

WTAG6*

Shur-Loc® Bottom Hook Complete Set

6029906

6029907

6029908

6029909

Shur-Loc® Hook Assembly

60141

60143

60723

60147

9 Bottom Yoke Kit

BYKITL5008

BYKITL5015

BYKITL5028

BYKITL5030

Button Head Screw

9012601

9012602

Flexloc® Nut 4 9012603

9012604

Warning Tag

WTAG6*

Fig. No.

Name

Parts

Per

Hoist

¾ Ton

1 Ton

1 ½ Ton

2 Ton

2 ¾ Ton

3 Ton

Top Hook Complete Set

6073301

6073302

6073303

6073304

6073305

6073306

2 Hook W/Latch & Yoke

THKITL5008

THKITL5010

THKITL5015

THKITL5020

THKITL5028

THKITL5030

3 Button Head Screw

9012601

9012602

4 Flexloc® Nut 2 9012603

9012604

Bottom Hook Complete Set

6073401

6073402

6073403

6073404

6073405

6073406

7 Hook W/Latch & Yoke

BHKITL5008

BHKITL5010

BHKITL5015

BHKITL5020

BHKITL5028

BHKITL5030

8 Button Head Screw

9012601

9012602

9 Flexloc® Nut 2 9012603

9012604

Shur-Loc® Hooks

9.3 Optional Parts

*Hoist with Shur-Loc® Hook(s) must have WTAG6 and WTAG9 installed. (See page 51 for WTAG9).

Inspection Hooks

Page 60

9.3 Optional Parts

Figure 9-6 Shipyard Hooks

Fig. No.

Name

Parts

Per

Hoist

1 ½ Ton

3 Ton

Top Hook Complete Set

6078005

6078007

2 Top Hook Assembly

L5BZ0151001

L5BZ0301001

Latch Assembly

L5BZ0151071

L5BZ0301071

4 Warning Tag 1 WTAG6*

Bottom Hook Complete Set

6078006

6078008

6 Bottom Hook Assembly

L5BZ0151021

L5BZ0301021

Latch Assembly

L5BZ0151071

L5BZ0301071

8 Warning Tag 1 WTAG6*

Shipyard Hooks

*Hoist with Shipyard Hook(s) must have WTAG6 and WTAG9 installed. (See page 51 for WTAG9).

Page 61

9.3 Optional Parts

Figure 9-7 Top Hook Extender

Fig. No.

Name

Parts

Per

Hoist

¾ Ton

1 Ton

1 ½ Ton

2 Ton

2 ¾ Ton

3 Ton

Top Hook Extender

6073001

6073002

6073003

6073004

6073005

6073006

2 Bottom Hook Assembly

L5BU0081021

L5BU0101021

L5BU0151021

L5BU0201021

L5BU0281021

L5BU0301021

Latch Assembly

L5BA0081071

L5BA0101071

L5BA0161071

L5BA0251071

L5BA0321071

4 Chain Pin 1 L4041008

M3041015

L5BA0259041

L4BH0309041

5 Slotted Nut 1 M3049005

M3049010

M2049020

6 Split Pin 1 9009402

9009411

9009412

7 Load Chain

LCL5010NP

LCL5015NP

LCL5028NP

LCL5030NP

8 Extension Block

60738

60735

60736

60737

9 Top Yoke Kit 1 TYKITL5008

TYKITL5015

TYKITL5028

TYKITL5030

Bottom Yoke Kit

BYKITL5008

BYKITL5015

BYKITL5028

BYKITL5030

Button Head Screw

9012601

9012602

Flexloc® Nut 6 9012603

9012604

Top Hook Extender

Page 62

Fig. No.

Part Name

Parts per Hoist

Capacity (Tons)

¾ 1 1½

2 ¾ 3 6

Friction Clutch 1 L5FA0085301

L5FA0325301

Spacer

L5FA0089310

L5FA0329310

Select Pawl

L4218008

L4218015

Spring Shaft

L4222008

L4222015

Select Pawl Spring 1 L4223008

L4223015

Lever Assembly

L5BA0086211

L5BA0166211

L5BA0326211

7 Grip 1 L5BA0081231

L4BA0081231

L4BA0151231

Binding Screws 1 L5BA0089232

L5BA0329232

Nameplate

L5BU00

-89800

L5BU01

-09800

L5BU01

-59800

L5BU02

-09800

L5BU02

-89800

L5BU03

-09800

L5BU06

-09800

L5BU09

-09800

Warning Label

L5FA0089921

L5FA0169921

L5FA0329921

Hex Cap Screw 1 L4221008

L4221015

Brake Spring 1 L5FA0089207

L5FA0329207

Cam Guide

L5FA0089203

L5FA0329203

Free Chain Knob 1 L5FA0089201

L5FA0329201

Nameplate U

L4810008

Free Chain Spring 1 L5FA0089205

L5FA0329205

Spring Holder 1 L5FA0089208

L5FA0329208

Slotted Nut

M2049020

Split/Cotter Pin

9009412

Figure 9-8 Slip Clutch

9.3 Optional Parts

Slip Clutch

Page 63

NOTES

Page 64

www.harringtonhoists.com

Harrington Hoists, Inc. Harrington Hoists – Western Division 401 West End Avenue 2341 Pomona Rd. #103 Manheim, PA 17545-1703 Corona, CA 92880-6973 Phone: 717-665-2000 Phone: 951-279-7100 Toll Free: 800-233-3010 Toll Free: 800-317-7111 Fax: 717-665-2861 Fax: 951-279-7500

L5LBOM

Harrington Hoists and Cranes L5 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual