Harrington Hoists and Cranes GT Trolley User Manual

EFFECTIVE: February 14, 2014



This equipment s h oul d not be installed, o perated or maintai ne d
contents of this manual. Failure to read and comply with the

contents of this manual can result in serious bodily injury or



MANUAL

TROLLEY

TF2/TS2 SERIES

1/2 Ton through 20 Ton Capacity

Code, Lot and S eri al N umb er

by any person who has not read and understood all the

death, and/or pr op erty d amag e.

Table of Contents

Section Page Number

1.0 Important Information and Warnings…… …………………… …………… ………………………………. 4

1.1 Terms and Summary

1.2 Warning Tags and Labels

2.0 Technical Information ……………………… ……… …………………… ……………… …………… ……. 8

2.1 Specifications

2.2 Dimensions

2.3 Optional Equipment

3.0 Pre-operational Procedu res……… ………… ……… ……………… ……………………………………...18

3.1 Manual Hoist Adjustment for Trolley

3.2 Electric Hoist Adjustment for Trolley

3.3 Air Power Hoist Adjustment for Trolley

3.4 Trolley Assembly

3.5 Mounting Location

3.6 Installation of Trolley onto Beam

3.7 Electrical/Air Connections

3.8 Pre-operational Checks a nd Trial Operation

4.0 Operation…………………………………………………………………………………………………… 49

4.1 Introduction

4.2 Shall’s and Shall Not’s for Operation

4.3 Trolley Controls

5.0 Inspection…………………………………………………………………………………………………… 52

5.1 General

5.2 Inspection Classification

5.3 Frequent Inspection

2

Section Page Number

5.4 Periodic Inspection

5.5 Occasionally Used Trolleys

5.6 Inspection Records

5.7 Inspection Methods and Criteria

6.0 Maintenance & Handling…………………………………………………………………………………..58

6.1 Lubrication

6.2 Storage

6.3 Outdoor Installation

7.0 Warranty…………………………………………………………………………………………………….59

8.0 Parts List………………… ……………… ………… … ……………… …… ……… ……………… …… ….61

8.1 TF2 Push Trolley Parts – 1/8 to 5 Ton

8.2 TF2 Geared Trolley Parts – 1/8 to 5 Ton

8.3 TS2 Push Trolley Parts – 1/8 to 5 Ton

8.4 TS2 Geared Trolley Parts – 1/8 to 5 Ton

8.5 TF/TS Push/Geared Trolley Parts for CB Hoist – 8 to 10 Ton

8.6 TF/TS Push/Geared Trolley Parts for ER2 Hoist – 8 to 10 Ton

8.7 TF/TS Geared Trolley Parts for CB Hoist – 15 to 20 Ton

8.8 TF/TS Geared Trolley Parts for ER2f Hoist – 15 to 20 Ton

3

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



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1.0 Important Informat ion and W arnings

1.1 Terms and Summary

This manual provides importa nt informa tion for personnel involved with the installation, operation and maintenance of this

product. Although you may be familiar with this or similar equipment, it is strongly recommended that you read this manual
before installing, operating or maintaining the product.

Danger, Warning, Caution a nd Notice - Throughout this manual there are steps and procedures that can present hazardous
situations. The following signal words are used to identify the degree or level of hazard seriousness.

Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious

injury, and property damage.

Warning indicates an imminently hazardous situation which, if not avoided, could result in death or serious

injury, and property damage.

Caution indicates a potentially hazardous situation which, if not avoided, may result minor or moder ate

injury or property damage.

Notice is used to notify people of installation, operation, or maintenance information which is important but

not directly hazard-related.

These general instructions deal with the normal installation, operation, and maintenance situations encountered with
the equipment described herein. The instructions should not be interpreted to anticipate every possible contingency
or to anticipate the final system, crane, or configuration that uses this equipment. For systems using the equipment
covered by this manual, the supplier and owner of the system are responsible for the system’s compliance with all
applicable industry standards, and with all applicable federal, state and local regulations/codes.

This manual includes instructions and parts information for a variety of trolley and hoist types. Therefore, all
instructions and parts information may not apply to any one type or size of specific trolley or hoist. Disregard those
portions of the instructions that do not apply.

Record your trolley’s Code, Lot and Serial Number on the front cover of this manual for identification and future
reference to avoid referring to the wrong manual for information or instructions on installation, operation, inspection,
maintenance, or parts.

Use only Harrington authorized replacement parts in the service and maintenance of this trolley.

4



Equipment described herein is not designed for and MUST NOT be used for lifting, supporting, or transporting people,
or for lifting or supporting loads over people.

Equipment described herein should not be used in conjunction with other equipment unless necessary and/or
required safety devices applicable to the system, crane, or application are installed by the system designer, system
manufacturer, crane manufacturer, installer, or user.

Modifications to upgrade, rerate, or otherwise alter this equipment shall be authorized only by the original equipment
manufacturer.

Equipment described herein may be used in the design and manufacture of cranes or monorails. Additional
equipment or devices may be required for the crane and monorail to comply with applicable crane design and safety
standards. The crane designer, crane manufacturer, or user is responsible to furnish these additional items for
compliance. Refer to ANSI/ASME B30.17, “Safety Standard for Top-Running Single Girder Cranes”; ANSI/ASME
B30.2 “Safety Standard for Top-Running Double-Girder Cranes”; and ANSI/ASME B30.11 “Safety Standard for
Underhung Cranes and Monorails”.

If a below-the-hook lifting device or sling is used with a hoist, refer to ANSI/ASME B30.9, “Safety Standard for Slings”
or ANSI/ASME B30.20, “Safety Standard for Below-the-Hook Lifting Devices”.

Hoists, trolleys and cranes, used to handle hot molten material may require additional equipment or devices. Refer to
ANSI Z241.2, “Safety Requirements for Melting and Pouring of Metals in the Metalcasting Industry”.

Electrical equipment described herein is designed and built in compliance with Harrington's interpretation of
ANSI/NFPA 70, “National Electrical Code”. The system designer, system manufacturer, crane designer, crane
manufacturer, installer, or user is responsible to assure that the installation and associated wiring of these electrical
components is in compliance with ANSI/NFPA 70, and all applicable Federal, State and Local Codes.

Failure to read and comply with any one of the limitations noted herein can result in serious bodily injury or death,
and/or property damage.

5

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

HAZARDOUS VOLTAGES ARE PRESENT IN THE HOIST CONTROL BOX, OTHER ELECTRICAL
COMPONENTS, AND CONNECTIONS BETWEEN THESE COMPONENTS.

Before performing ANY mechanical or electrical maintenance on the equipment, de-energize (disconnect) the main
switch supplying power to the equipment; and lock and tag the main switch in the de-energized position. Refer to
ANSI Z244.1, “Personnel Protection – Lockout/Tagout of Energy Sources”.

Only trained and competent personnel should inspect and repair this equipment.

It is the responsibility of the owner/user to install, inspect, test, maintain, and operate a trolley or hoist in accordance
with ANSI/ASME B30.16, “Safety Standard for Overhead Hoists”, OSHA Regulations and ANSI/NFPA 70, "National
Electric Code". If the trolley is installed as part of a total lifting system, such as an overhead crane or monorail, it is
also the responsibility of the owner/user to comply with the applicable ANSI/ASME B30 volume that addresses that
type of equipment.

It is the responsibility of the owner/user to have all personnel that will install, inspect, test, maintain, and operate a
hoist read the contents of this manual and applicable portions of ANSI/ASME B30.16, “Safety Standard for Overhead
Hoists”, OSHA Regulations and ANSI/NFPA 70, “National Electric Code”. If the trolley is installed as part of a total
lifting system, such as an overhead crane, the applicable ANSI/ASME B30 volume that addresses that type of
equipment must also be read by all personnel.

If the trolley owner/user requires additional information, or if any information in the manual is not clear, contact
Harrington or the distributor of the trolley. Do not install, inspect, test, maintain, or operate this trolley unless this
information is fully understood.

A regular schedule of inspection of the trolley in accordance with the requirements of ANSI/ASME B30.16 should be
established and records maintained.

6

1.2 Warning Tag and Labels

The warning tag illustrated below in Figure 1-1 is supplied with each trolley shipped from the factory. If the tag is not attached to
the pendant cord for your hoist/trolley, order a tag from your dealer and install it. Read and obey all warnings attached to this
trolley. Tag is not shown actual size.

English Spanish

Warning Tag for Harrington powered products

Figure 1-1 Warni ng Tag Attache d to Trolley

Warning Tags for Harrington Manual Chain products

7

English Spanish

Temperature Range:

-4° to +104°F (-20° to +40°C)

Humidity:

85% or less

2.0 Technical Informat ion

2.1 Specifications

2.1.1 Product Code for TF2 Trolley:

2.1.2 Product Code for TS2 Trolley:

2.1.3 Operating Conditions and Environment

8

Min.

(in)

Min.

(in)

2.1.4 PTF2 Specifications

Table 2-1 PTF2 Trolley Specifications

Cap.

(Tons)

1/2 PTF2005 13.8 2.28 to 4.00

1 PTF2010 17.7 2.28 to 5.00

1 1/2-2 PTF2020 21.7
2 1/2-3 PTF2030 25.6 46

5 PTF2050 78.7 4.92 to 7.02 7.03 to 12.00 95
8 PTF080

10 PTF100

Product

Code

Radius

for

Curve

118.1 5.50 to 8.66 8.67 to 12.00 212

Flange Width Adjustability

B

(in)

Standard Option

4.01 to 8.00
or

8.01 to 12.00

5.01 to 8.00
or

8.01 to 12.00

3.23 to 6.02 6.03 to 12.00

Approx. Net

Weight

(lbs)

9

15

29

2.1.5 PTS2 Specifications

Table 2-2 PTS2 Trolley Specifications

Cap.

(Tons)

1/2 PTS2005 43.3 2.28 to 4.00

1 PTS2010 51.2 2.28 to 5.00

1 1/2-2 PTS2020 59.1
2 1/2-3 PTS2030 66.9 51

5 PTS2050 90.6 4.92 to 7.02 7.03 to 12.00 110
8 PTS080

10 PTS100

Product

Code

Radius

for

Curve

118.1 5.50 to 8.66 8.67 to 12.00 220

Flange Width Adjustability

B

(in)

Standard Option

4.01 to 8.00
or

8.01 to 12.00

5.01 to 8.00
or

8.01 to 12.00

3.23 to 6.02 6.03 to 12.00

Approx. Net

Weight

(lbs)

10

18

31

9

Min.

(in)

Min.

(in)

2.1.6 GTF2 Specifications

Cap.

(Tons)

Product Code

1 GTF2010 17.7 2.28 to 5.00

1 1/2-2 GTF2020 21.7
2 1/2-3 GTF2030 25.6 55

5 GTF2050 78.7 4.92 to 7.02 7.03 to 12.00 104

8 GTF080
10 GTF100
15 GTF150
20 GTF200

Table 2-3 GTF2 Trolley Specific ations

Radius

for

Curve

118.1

∞ 490 534

Flange Width Adjustability

B

(in)

Standard Option ER2 CB

5.01 to 8.00
or

8.01 to 12.00

3.23 to 6.02 6.03 to 12.00

5.50 to 8.66 8.67 to 12.00

Approx. Net

Weight

(lbs)

24

38

248 218

2.1.7 GTS2 Specifications

Table 2-4 GTS2 Trolley Specifications

Cap. (Tons)

1 GTS2010 51.2 2.28 to 5.00

1 1/2-2 GTS2020 59.1
2 1/2-3 GTS2030 66.9 60

5 GTS2050 90.6 4.92 to 7.02 7.03 to 12.00 124

8 GTS080
10 GTS100
15 GTS150
20 GTS200

Product

Code

Radius

for

Curve

118.1

∞ 510 553

Flange Width Adjustability

B

(in)

Standard Option ER2 CB

5.01 to 8.00
or

8.01 to 12.00

3.23 to 6.02 6.03 to 12.00

5.50 to 8.66 8.67 to 12.00

Approx. Net

257 227

Weight

(lbs)

27

42

10

a

(in)

2.2 Dimensions

2.2.1 PTF2 Dimensions

Table 2-5 PTF2 Trolley Dimensions

PTF2005 to PTF2030

Cap.

(Tons)

1/2 PTF2005 6.8 8.0 7.2 1.8 3.2 2.36 0.80 3.0 2.7 3.3 1.5 B-1.8 0.87 3.7

1 PTF2010 8.5 9.8 9.3 2.2 4.2 2.80 1.1 3.7 3.1 4.4 2.0 B-1.9 0.98 4.2
1 1/2-2 PTF2020 10.4 11.8 11.0 2.7 5.0 3.35
2 1/2-3 PTF2030 11.0 12.6 12.8 3.1 5.8 3.94 5.3 4.3 6.0 2.7 B-2.3 1.42 6.7

5 PTF2050 10.7 11.7 13.7 2.1 6.7 4.65

8 PTF080

10 PTF100

Product

Code

max

14.4 19.2 18.9 4.1 7.3 6.10 6.7 5.9 7.7 6.0 B-3.6 2.76 4.7

a'

(in) b (in) e (ft) h (in) i (in) j (in) k (in) m (in) n (in) r (in) s (in) t (in) v (in)

1.4

-

PTF2050 to PTF100

4.4 3.8 5.2 2.4 B-2.3 1.26 5.1

5.7 3.6 7.0 3.5 B-3.0 2.1 3.7

11

a

(in)

2.2.2 PTS2 Dimensions

Table 2-6 PTS2 Trolley Dimensions

PTS2005 to PTS2030

Cap.

(Tons)

1/2 PTS2005 6.8 8.0 7.2 1.8 3.2 2.36 0.7 3.0 2.7 3.3 1.5 B-1.8 0.87 3.7

1 PTS2010 8.5 9.8 9.3 2.2 4.2 2.80 1.1 3.7 3.1 4.4 2.0 B-1.9 0.98 4.2
1 1/2-2 PTS2020 10.4 11.8 11.0 2.7 5.0 3.35 1.3 4.4 3.8 5.2 2.4 B-2.3 1.26 5.1
2 1/2-3 PTS2030 11.0 12.6 12.8 3.1 5.8 3.94 1.4 5.3 4.3 6.0 2.7 B-2.3 1.42 6.7

5 PTS2050 10.7 11.7 15.7 2.1 6.7 4.65 1.8 5.7 3.2 7.0 3.5 B-3.0 2.1 3.7

8 PTS080

10 PTS100

Product

Code

max

14.4 19.2 19.4 4.1 7.3 6.10 - 6.7 5.9 7.7 6.0 B-3.6 2.76 4.7

a'

(in) b (in) e (ft) h (in) i (in) j (in) k (in) m (in) n (in) r (in) s (in) t (in) v (in)

PTS2050 to PTS100

12

a

(in)

a'

(in)

m

2.2.3 GTF2 Dimensions

GTF2010 to GTF203 0

Table 2-7 GTF2 Trolley Dimensions

GTF2050 to GT F210 0

GTF2150 to GTF2200

Cap.

(Tons)

1/2-1 GTF2010 10.8 13.6 9.3 6.0
1 1/2-2 GTF2020 13.7 15.2 11.0 6.1 5.0 3.35 1.3 4.4 4.3 2.8 5.2 2.4 B-1.9 1.26 5.1
2 1/2-3 GTF2030 14.1 15.7 12.8 6.2 5.8 3.94 1.4 5.3 4.5 3.1 6.0 2.7

*This dimension is variable on15/20 Ton model, therefore it is recorded at its maximum value for s tandard range.

Product

Code

5 GTF2050 14.8 15.8 13.7 6.1 6.7 4.65 - 5.7 5.2 3.2 7.0 3.5 2.13 3.7

8 GTF080
10 GTF100
15 GTF150
20 GTF200

max*

ER2 CB ER2 CB ER2 CB ER2 CB

26.4 17.4 31.3 22.2 18.9

41.0 23.0 24.3 24.3 39.4

max

b

(in)

e

(in)

16.2 7.2 12 7.3 6.10 - 5.4 6.7

f

(ft.) h (in)

8

i

(in) j (in) k (in)

4.2 2.80 1.1 3.7 4.2 2.2 4.4 2.0 B-1.8 0.98

k'

(in)

(in)

n

(in) r (in) s (in) t (in) u (in) v (in)

B-2.3

3.4 7.7 6.0
B-3.6 2.76 8.4 4.6

18.0 8.9 28.2 8.0

13

4.2

7.2

1.42 6.7

GTS2050 to GTS2100

a

(in)

a’

(in)

2.2.4 GTS2 Dimensions

GTS2010 to GTS2030

Table 2-8 GTS2 Trolley Dimensions

GTS2150 to GTS2200

Cap.

(Tons)

1/2-1 GTS2010 10.8 13.6 9.3 6.0
1 1/2-2 GTS2020 13.7 15.2 11.0 6.1 5.0 3.35 1.3 4.4 4.3 2.8 5.2 2.4 B-1.9 1.26 5.1
2 1/2-3 GTS2030 14.1 15.7 12.8 6.2 11.0 5.8 3.94 1.4 5.3 4.5 3.1 6.0 2.7

*This dimension is variable on15/20 Ton model, therefore it is recorded at its maximum value for standard range.

Product

Code

5 GTS2050 14.8 15.8 15.8 6.1 11.4 6.7 4.65 1.8 5.7 5.2 3.2 7.0 3.5 2.13 3.7

8 GTS080
10 GTS100
15 GTS150
20 GTS200

max*

ER2 CB ER2 CB ER2 CB ER2 CB

26.4 17.4 31.3 22.2 19.4

41.0 23.0 24.3 24.3 39.8 18.0 8.9

max

b

(in)

e

(in)

16.2 7.2 12 7.3 6.10 - 5.4 6.7

f

(ft.) h (in)

10.5

i

(in) j (in) k (in)

4.2 2.80 1.1 3.7 4.2 2.2 4.4 2.0 B-1.8 0.98

14

k'

(in)

m

(in)

3.4 7.7 6.0

n

(in) r (in) s (in) t (in) u (in) v (in)

B-2.3

B-3.6 2.76 8.4 4.6

28.2 8.0

4.2

7.2

1.42 6.7

2.3 Optional Equipment

2.3.1 Suspender C

Table 2-9 Suspender C Dimensions

Capacities

(Tons)

1/2 1.0 1.3 0.6 0.87 2.1 2.6

1 1.1 1.5 0.7 0.99 2.2 2.7
2 1.3 1.6 0.9 1.27 2.7 3.2

2 1/2 1.4 1.7 1.0 1.43 3.0 3.6

3 1.6 1.9 1.2 1.43 4.0 4.5
5 2.4 2.8 1.4 2.13 5.5 6.1

a

(in)

b

(in)

c

(in)

d

(in)

e

(in)

f

(in)

2.3.2 Suspender H

Table 2-10 Suspender H Dimensions

Capacities

(Tons)

1/4-1/2 1.0 1.3 0.4 0.91 2.3

1 1.1 1.5 0.5 1.02 2.6
1 1/2-2 1.4 1.8 0.7 1.30 3.3
2 1/2-3 1.7 2.1 0.9 1.46 3.9

a

(in)

b

(in)

c

(in)

d

(in)

e

(in)

15

Capacities

(Ton)

2.3.3 Suspender E & G

Table 2-11 Suspender E & G Dimensions

Suspender

1/8 to ½ 0.874 1.46 0.480 1.30 2.36 3.60 1.06 0.94

E

G 5 2.13 3.23 1.11 1.93 3.35 6.22 2.32 2.52

1 0.992 1.65 0.480 1.30 2.72 4.06 1.06 0.94
1 1/2 to 2 1.268 2.13 0.795 1.73 2.99 4.84 1.54 1.42
2 1/2 to 3 1.425 2.48 0.795 1.73 3.35 5.47 1.54 1.77

d1 D d2 B P L T W

16

a

b

c

d

e

f

g

2.3.4 TCR Suspender (used for Air Hoist)

Table 2-12 TCR Suspender Dimensions

TCR250, TCR500, TC R1000, TCR3000

TCR1000-2, T CR2000-2

TCR6000-2

Model Hoist Suspender P/N

TCR250
TCR500

TCR1000
TCR1000-2 60403 1 3.00 5.38 3.78 1.230 1.10 -- 0.512
TCR2000-2 6040403

TCR3000 TF26K531030S
TCR6000-2 60405

TCR10000-2 60926

6040204 ¼ TO ½ 2.00 5.33 3.78 .875 1.10 R 1.00 0.512

6040201 1 2.00 5.33 3.78 1.230 1.10 R 1.00 0.512

Cap

(Ton)

2 3.25 5.56 3.54 1.703 1.10 -- 0.512
3 2.44 4.80 2.83 1.42 1.77 R 1.22 0.795
6 4.48 6.91 3.75 2.761 1.75 R 2.25 0.787

10 5.00 9.41 5.64 2.764 3.22 R2.50 1.379

(in)

(in)

(in)

(in)

TCR10000-2

(in)

(in)

(in)

17

3.0 Pre-operational Pr ocedur es

3.1 Manual Hoist Adjustment for Trolley

3.1.1 For ½ - 5 Ton capacities, Harrington’s Model CB Series chain hoist can be Hook mounted to the TF2/TS2
Trolley using suspender “C” as shown in Figure 3-1 or Lug mounted to suspender “C” as shown in Figure 3-2

Figure 3-1 ½-5 Ton CB Hook Mount

3.1.2 Direct coupling lug mounted method for CB Series.

1) For ½ to 2 ½ Ton capacity Refer to Figure 3-3.

2) Remove the wheel cover nuts and lock washers, then remove wheel cover.

3) Straighten and remove the spit pin in the top shaft pin and remove the top shaft pin, remove the top hook.

4) Mount suspender “C” (small) in place of the top hook, insert the top shaft pin and re-insert the split pin.

5) Replace the wheel cover.

6) Attach Hoist to Trolley.

Figure 3-2 ½-5 Ton CB Lug Mount

Figure 3-3 Installing s uspender “C” ½ Ton to 2 ½ Ton ca pacity

7) For 3 to 5 Ton capacity Refer to Figure 3-4.

8) Remove the wheel cover nuts and lock washers, then remove wheel cover.

18

9) Straighten and remove the spit pin in the top shaft pin and remove the top shaft pin, remove the top hook.

10) Mount suspender “C” (large) in place of the top hook, insert the top shaft pin and re-insert the split pin.

11) Replace the wheel cover.

12) Attach Hoist to Trolley.

Figure 3-4

Installing suspender “C” 3 to 5 Ton ca pacity

3.1.3 For 8 and 10 Ton capacities, Harrington’s Model CB Series chain hoists is hook mounted directly to the
suspension shaft of the TF/TS Trolley as shown in Figure 3-5. Since the hoist is directly hook mounted, no
additional hoist preparation is necessary. See Section 3.4 for more information on trolley assembly.

3.1.4 For 15 and 20 Ton capacities, Harrington’s Model CB Series chain hoist is hook mounted to a suspension shaft
which is connected to a pair of side plates. The side plates are mounted to the TF/TS trolley using two
additional suspension shafts as shown in Figure 3-6. Since the hoist is directly hook mounted, no additional
hoist preparation is necessary. See Section 3.4 for more information on trolley assembly.

Figure 3-5 8-10 Ton CB mo unt

Figure 3-6 15-20 Ton CB mount

19

3.1.5 Harrington Model CF Series hoists can be hook mounted to the TF2 trolley using suspender “C” or optional
suspender “H” ½ Ton to 3 Ton, as shown in Figure 3-7. 5 Ton models hook to the trolley shaft, as shown in

Figure 3-8.

Figure 3-7 CF Hook Mounting

Figure 3-8 CF Hook Mounting

20





3.2 Electric Hoist A djustment for Trolley

HAZARDOUS VOLTAGES ARE PRESENT IN THE HOIST CONTROL BOX, IN THE SUPPLY OF ELECTRICAL
POWER TO THE HOIST MOTOR.

Before performing ANY mechanical or electrical maintenance on the equipment, de-energize (disconnect) the main
switch supplying power to the equipment; and lock and tag the main switch in the de-energized position. Refer to ANSI
Z244.1, “Personnel Protection – Lockout/Tagout of Energy Sources”.

Only trained and competent personnel should inspect and repair this equipment.

3.2.1
trolleys up to and including 3 Ton. These trolleys are designed to be used with a suspender only and do not
have the vertical clearance required for a hook to fit between the Suspension Shaft and trolley beam.

3.2.2 When the TS2 trolley is combined with a hoist, follow and complete all pre-operational procedures provided with
the hoist. For Harrington SH, ES and NES model hoists, follow the pre-operational procedures in the SH,
ES/NES Owner's Manual in conjunction with all information provided in this section for mounting and electrical
connections.

3.2.3 In addition to the information and procedures provided in this section for the TS2 trolley, there are specific
details for using SH, ES and NES hoists with TS2 trolleys. Special mounting and wiring considerations must be
taken if the trolley is used with a hoist other than an SH, ES or NES model.

3.2.4 Preparing SH, ES and NER hoists for use with TS2 trolley.

1) These instructions pertain to the mechanical coupling of the hoist to the trolley. Refer to the hoists owner’s

manual for the Electrical connections.

2) SH & ES Series Hoists couple directly to the trolley with suspender “E”, as shown in Figure 3-9 and Figure

3-10.

Never attempt to hook mount an Electric chain hoist directly to the Suspension Shaft on

21

Figure 3-9 Model SH

Figure 3-10 Model ES

3) Refer to the appropriate product owner’s manual parts list and associated diagrams for the hoist.

4) Single Fall Units – Remove the Top Hook assembly by removing the Split Pin from the Slotted Nut.

Remove the Slotted Nut, pull out the Top Pin, and remove the Top Hook. Replace with Suspender E,
replace Top Pin, Slotted Nut and Split Pin. Be sure to bend Split Pin ends of the Split Pin away from each
other sufficiently so the Split Pin remains captive in the Top Pin. Refer to

Figure 3-11 or Figure 3-12 for the

appropriate product. Attach hoist to the trolley.

5) Double Fall Units (except 5 Ton ES) – Remove the Top Hook assembly by removing the Spilt Pin from the

Slotted Nut. Remove the Slotted Nut, pull out the Top Pin L from the Connection Yoke, and remove Top
Hook. Replace with Suspender E, replace Top Pin, Slotted Nut and Split Pin. Be sure to bend Split Pin ends
of the Split Pin away from each other sufficiently so the Split Pin remains captive in the Top Pin. Refer to
Figure 3-11 or Figure 3-12 for the appropriate product. Attach hoist to the trolley.

6) 5 Ton ES – This hoist couples to the trolley by hook mounting the hoist to the trolley’s suspension shaft. As

shown in

Figure 3-13.

22



Figure 3-11 Model SH

Figure 3-13 Model 5 Ton ES

3.2.5 To Couple a 1/8-5 Ton Model ER Electric chain hoist to a TF2/TS2 trolley, access to the ER Electrical controls is
required. Refer to Figure 3-14 or Figure 3-15, proceed as follows.

Figure 3-12 Model ES

HAZARDOUS VOLTAGES ARE PRESENT IN THE HOIST CONTROL BOX, IN THE SUPPLY OF ELECTRICAL
POWER TO THE HOIST MOTOR.

Before performing ANY mechanical or electrical maintenance on the equipment, de-energize (disconnect) the main
switch supplying power to the equipment; and lock and tag the main switch in the de-energized position. Refer to ANSI
Z244.1, “Personnel Protection – Lockout/Tagout of Energy Sources”.

Only trained and competent personnel should inspect and repair this equipment.

23

3.2.6 When the TF2/TS2 trolley is combined with a hoist, follow and complete all pre-operational procedures provided
with the hoist. For Harrington’s ER and NER model hoists, follow the pre-operational procedures in the
ER/NER Owner's Manual in conjunction with all information provided in this section for mounting and electrical
connections.

3.2.7 In addition to the information and procedures provided in this section for the TS2 trolley, there are specific
details for using ER and NER hoists with TF2/TS2 trolleys. Special mounting and wiring considerations must be
taken if the trolley is used with a hoist other than an ER or NER model.

3.2.8 Preparing ER and NER hoists for use with TF2/TS2 trolley.
1/8 to 3 Ton ER/NER (EXCEPT 030C) – Assuming the hoist has an existing Top hook.

1) Refer to Figure 3-14.

2) Remove the four Controller Cover socket head bolts and allow the cover to swing fully open.

3) Loosen the three or four captive screws holding the electrical component mounting Plate against the main

body of the hoist and swing the plate out to access the required components.

4) Loosen one of two Machine Screws attaching Plate A and remove the second Machine Screw. Allow Plate

A to rotate out from the retaining slot in the bottom side of the Connection Shaft. Pull out the Connection
Shaft and remove the Top Hook Assembly.

5) Remove the Hoist Fixing Shaft.

6) Installing the Connection Yoke, place the Connection Yoke Rubber and Suspender E in the top of the

Connection Yoke. Attach Suspender E to the Connection Yoke with the Yoke Bolt, Slotted Nut and Split
Pin (cotter pin).

7) Place Connection Yoke with Suspender E on the top of the hoist. Line up the holes for the Connection

Shaft and the Hoist Fixing Shaft and reinsert the shafts.

8) Reassemble the remaining hoist components in reverse order of disassembly.

3 Ton (030C) and 5 Ton ER/NER – The 3 Ton (030C) and 5 Ton ER/NER hoists (double fall) always use a
Connection Yoke. Remove the Top Hook Assembly from the Connection Yoke and install the Suspender E
shown in Figure 3-15.

24

12), Suspender G f or 3 Ton ( 030C) and

Figure 3-14 Installing Connection Yoke with Suspende r E on E R Hoists –

Connection Yoke standard on 03 0C & 050 mod els

Note: Unlike 3 Ton (Sing le Fa ll) and below (se e Figu re 3­ 5 Ton c onnect s dir ectly to th e Con necti on Yok e w ithout t he Co nnect ion Y oke R ubber.

Figure 3-15 Installing S uspender E or G on 3 Ton (030 C) and 5 Ton ER Hoi sts

25

8 to 20 Ton ER/NER – Since the trolley suspension shaft(s) passes through the hoist top plates, no additional
hoist preparation is required to mount the (N)ER hoist to the trolley. Refer to Figure 3-16 and Figure 3-17. See

Section 3.4 for more information on trolley assembly.

Figure 3-16 8 and 10 Ton (N)ER/(N)ER2 mounting

Figure 3-17 15 and 20 Ton (N)ER/(N)ER2 mounting

26

3.2.9 Preparing ED1050S/DS hoists for use with TS2 trolley.

1) These instructions pertain to the mechanical coupling of the hoist to the trolley. Refer to the hoist's owner’s

manual for the electrical connections.

2) The standard configuration for ED1050S/DS hoists is to couple the hoist directly to the trolley with

Suspender “E”, as shown in Figure 3-18.

3) Refer to the appropriate product owner’s manual parts list and associated diagrams for the hoist.

4) Refer to Figure 3-18. Remove the Top Hook assembly by removing the Split Pin from the Slotted Nut.

Remove the Slotted Nut, pull out the Top Pin, and remove the Top Hook. Replace with Suspender E,
replace Top Pin, Slotted Nut and Split Pin. Be sure to bend Split Pin ends of the Split Pin away from each
other sufficiently so the Split Pin remains captive in the Top Pin. Attach hoist to the trolley.

Figure 3-18 Model ED1050 – Installing Suspende r E

3.2.10 Prepare the ER2 and NER2 hoists for use with TF2/TS2 trolley for the following hoists:

001H, 003S, 003H, 005L, 005S, 010L, 010S, 015S, 020C, 020L, 020C, 030C

1) Refer to Figure 3-19.

2) Remove the Shaft Retainer Clip from the two Connection Shafts.

3) Remove the Socket Bolt from the Shaft Retainer.

4) Remove the two Connection Shafts.

5) Remove the Top Hook and replace it with the Connection Yoke.

6) Re-insert the two Connection Shafts, so that both pass through the main body and the shaft holes of

Connection Yoke.

7) Re-install the Shaft Retainer, Socket Bolt, and Shaft Retainer Clip.

8) Install the appropriate Suspender for the application, securing it to the Connection Yoke with the Yoke Bolt,

Slotted Nut, and Split Pin. Note: (See Figure 3-19) Double Fall appl ications require a Cha in Pin, small
Slotted Nut, and small S plit Pin, in a ddition to the Yok e Bol t, Slotte d Nut, and S plit Pi n.

27

Figure 3-19 ER2

3.2.11 Prepare ER2 and NER2 hoists for use with TF2/TS2 trolley for the following hoists:

025S and 050L

1) Refer to Figure 3-20

2) Remove the four Socket Bolts that hold the Controller Cover to the hoist body. Now the Controller Cover can be

lowered and left to hang by the cover belt.

3) Remove the four pan head screws and the two Shaft Retainers. This will allow the Bracing Shaft and the

Connection Shaft to be removed by sliding them out of the hoist body.

4) With the Connection Shaft and Bracing Shaft removed, the Top Hook can be removed and replaced with the

appropriate Connection Yoke.

5) Re-insert the Connection Shaft and Bracing Shaft ensuring both pass through the Connection Yoke flange.

6) Fix the Connection Shaft and Bracing Shaft with their respective Shaft Retainer and pan head screws.

7) Install appropriate Suspender for the application, securing it to the Connection Yoke with the Yoke Bolt, Slotted Nut,

and Slit Pin. . Note: (See Figure 3-20) Double Fall applications r equire a Chain Pin, sma ll Sl otted Nut, a nd
small Split Pin, in addi tion to the Yoke B olt, Slo tted Nut, and Spli t Pin.

8) Re-install Controller Cover with the four Socket Bolts.

28

Figure 3-20 ER2

8 to 20 Ton ER2/NER2 – Since the trolley suspension shaft(s) passes through the hoist top plates, no additional hoist

preparation is required to mount the (N)ER2 hoist to the trolley. Refer to Figure 3-16 and Figure 3-17 which apply to
both (N)ER and (N)ER2. See Section 3.4 for more information on trolley assembly.

3.3 Air Powered Ho ist Adjustment for Trolley

3.3.1 Coupling a TCR Air Hoist to a TS2 Trolley.

3.3.2 When the TS2 trolley is combined with a hoist, follow and complete all pre-operational procedures provided with
the hoist. For Harrington TCR model hoists, follow the pre-operational procedures in the TCR Owner's Manual
in conjunction with all information provided in this section for mounting and air hose connections.

3.3.3 In addition to the information and procedures provided in this section for the TF2 trolley, there are specific details
for using TCR hoists with TF2 trolleys. Special mounting and air hose considerations must be taken if the trolley
is used with a hoist other than a TCR model.

3.3.4 Standard configuration for a TCR hoist is lug mounted to the trolley using a TCR Suspender. As shown in
Figure 3-21or Figure 3-22. Optional configurations for 1/4 to 3Ton TCR hoist is, hook mount to suspender C as
shown in Figure 3-23.

3.3.5 Preparing TCR hoists for use with TF2 trolley.
For Single fall hoists (*TCR250P, *500P, 1000P, 3000P) - Refer to Figure 3-24.
* TCR250 & 500 use a TF2010 trolley. Hoists WILL NOT FIT on TF2005 trolley.
Remove the Top Hook Assembly from the hoist and install the suspender as follows:

29

1) Remove the top pin, yoke and top hook.

2) To remove the top pin, yoke and top hook on the T CR1000P loosen and r emove the 3 bolts hold ing the

gear section onto the main body. Rotate the gear section clockwise to allow the top pin to be removed.

3) Place the suspender on the top of the hoist. Line up the holes for the hoist main body and suspender.

Reinsert the top pin.

4) Reassemble the remaining hoist components in reverse order of disassembly.

For Double fall hoists (TCR1000P2, TCR2000P2, TCR6000P2) - Refer to Figure 3-25.
Remove the Top Hook Assembly and Load Chain from the hoist and install the suspender as follows:

1) Loosen and remove the bolt attaching the load chain to the top hook yoke.

2) Remove the load chain from the top hook yoke.

3) Remove the top pin, yoke and top hook.

4) To remove the top pin, yoke and top hook on the TCR2000P2 loosen and remove the 3 bolts holding the

gear section onto the main body. Rotate the gear section clockwise to allow the top pin to be removed.

5) Place the suspender on the top of the hoist. Line up the holes for the hoist main body and suspender.

Reinsert the top pin.

6) Reassemble the remaining hoist components in reverse order of disassembly

7) Reattach the no load side of the load chain to the load chain mounting hole in the suspender.

For Double fall hoist (TCR10000P2) - Refer to Figure 3-26
Remove the Top Hook Assembly from the hoist and install the suspender as follows:

1) Loosen and remove the two top pins that connect the top hook assembly to the hoist body.

2) Remove the top hook assembly.

3) Place the suspender on the top of the hoist and line up the holes with the main hoist body.

4) Reinstall the two top pins through the hoist body and suspender.

30

Figure 3-21 Lug mount on TF2

Figure 3-23 Hook mounted on Sus pender C

Figure 3-22 Lug mount on Geared TS2 Extended Hand Wheel

Figure 3-24 Installing S uspender on s ingle fa ll hoists

TCR250P, 500P and 3000P

Figure 3-25 Installing Suspender on dou ble fall

Figure 3-26 Installing Suspender on TCR10000P2

hoists TCR1000P, TCR2000P2, TCR6000P2

3.3.6 When using an optional steel chain container, refer to the assembly drawing and instructions provided with the
container for correct assembly and attachment.

31

3.4 Trolley Assembly

Refer to Figure 3-27 for ½ through 3 Ton.
Refer to Figure 3-28 for 5 Ton.

1) Remove the Shaft Stopper Pin, Side Plate SN, and Spacers from the Suspension Shaft. For beam flanges that are

wider than the standard range, different suspension shaft and/or spacer arrangements are provided. Refer to Table

3-1.

2) Insert the Suspension Shaft to Side Plate G or S and attach it with the Shaft Stopper Pin and Split Pin (cotter pin).

Refer to Figure 3-33 to ensure that the correct Suspension Shaft holes are used. Securely bend both branches of
the Split Pin after insertion.

3) Referring to Figure 3-35, Table 3-1 and Table 3-2 install the inner adjusting Spacers and Suspender on the

Suspension Shaft. Use all of the Spacers provided with the trolley. If the beam width is not listed in the Table, use
the next size smaller and make adjustments in accordance with Section 3.3.8.

4) Place Side Plate SN into the Suspension Shaft.

5) Install the outer adjusting Spacers on the Suspension Shaft outside of Side Plate SN. Insert the Shaft Stopper Pin

into Suspension Shaft. Temporarily install the split pin in the Shaft Stopper Pin and bend the split pin slightly to hold
it in place. The split pin should be fully bent after checking and attaining the proper beam flange adjustment

Figure 3-27 Assembling the Trolley – Up Through 3 Ton Ca pacity

32

Figure 3-28 Assembling the Troll ey – 5 Ton Capacity

Refer to Figure 3-29 for 8 to 10 Ton coupled with Manual CB hoist
Refer to Figure 3-29 for 6 and 10 Ton coupled with a TCR air hoist except the applicable TCR suspender will be used

instead of the top hook (See Table 2-12 and Section 3.3 for TCR suspender information).
Refer to Figure 3-30 for 8 to 10 Ton coupled with (N)ER/(N)ER2 hoist

1) Remove the Shaft Stopper Pin, Side Plate S, and Spacers from the Suspension Shaft. For beam flanges that are

wider than the standard range, different suspension shaft and/or spacer arrangements are provided. Refer to
Table 3-1.

2) Insert the Suspension Shaft to Side Plate G and attach it with the Suspension Shaft Bolt, Slotted Nut and Split Pin

(cotter pin). Refer to Figure 3-33 to ensure that correct Suspension Shaft holes are used. Securely bend both
branches of the Split Pin after insertion.

3) Referring to Figure 3-35 and Table 3-3 install the inner adjusting Spacers and Suspender (for TCR) or Suspension

Plates (for (N)ER/(N)E R2) on the Suspension Shaft. For CB hoist, the hook can be attached after assembly. Use
all of the Spacers provided with the trolley. If the beam width is not listed in Table 3-3, use the next size smaller
and make adjustments in accordance with Section 3.3.8.

4) Place Side Plate S onto the Suspension Shaft.

5) Install the outer adjusting Spacers on the Suspension Shaft outside of Side Plate S. Refer to Figure 3-33 and

insert the Shaft Stopper Pin into hole “A.” Temporarily install the split pin in the Shaft Stopper Pin and bend the split
pin slightly to hold it in place. The split pin should be fully bent after checking and attaining the proper beam flange
adjustment.

33

6) For the (N)ER/ (N)ER2 hoi sts – Insert the Trolley Fixing Shaft through Side Plate G, Suspension plates and Side

Plate S. Refer to Figure 3-30. Secure it to side Plate G with two split pins. Securely bend both branches of the
Split Pin after insertion.

Figure 3-29 Assembling the Trolley - 8 Through 1 0 Ton Capa city, CB or TCR

Note:  Trolley Fix ing Sh aft is sh own i n front of Sus pension Shaf t f or clari ty. A ctua l lo cation is b ehind the

Suspension Shaft.

Figure 3-30 Assembling the Trolley - 8 Through 10 Ton Capacity, (N)ER/(N)E R2

Refer to Figure 3-31 for 15-20 Ton coupled with Manual CB hoist
Refer to Figure 3-32 for 15-20 Ton coupled with (N)ER/(N)ER2 hoist

1) Remove the Shaft Stopper Pin, Side Plate S, and Spacers from the Suspension Shaft. For beam flanges that are

wider than the standard range, different suspension shaft and/or spacer arrangements are provided. Refer to
Table 3-1.

34

2) Insert the Suspension Shaft to Side Plate G and attach it with the Suspension Shaft Bolt, Slotted Nut and Split Pin

(cotter pin). Refer to Figure 3-33 to ensure that correct Suspension Shaft holes are used. Securely bend both
branches of the Split Pin after insertion.

3) Referring to Figure 3-35 and Table 3-3 install the inner adjusting Spacers, Suspension plates, and Side Plate S on

the Suspension Shaft. Use all of the Spacers provided with the trolley. If the beam width is not listed in Table 3-2,
use the next size smaller and make adjustments in accordance with Section 3.3.8.

4) Place Side Plate S onto the Suspension Shaft.

5) Install the outer adjusting Spacers on the Suspension Shaft outside of Side Plate S. Insert the Shaft Stopper Pin

into Suspension Shaft. Temporarily install the split pin in the Shaft Stopper Pin and bend the split pin slightly to hold
it in place. The split pin should be fully bent after checking and attaining the proper beam flange adjustment.

Figure 3-31 Assembling the Trolley – 15-20 Ton Capacity (Manual)

Figure 3-32 Assembling the Trolley – 15-20 Ton Capacity (Electric)

35



Figure 3-33 Suspension Shafts

3.4.1 Adjusting the trolley width – After assembling trolley per Section 3.5, check the adjustment as follows:

1) Refer to Figure 3-34.

2) Make sure both side plates are spread fully outward and measure dimension “A”. Compare dimension “A”

with the following values:

 For trolleys up through 5 Ton, “A” must be 3/32” to 5/32” greater than “B”.
 For trolleys 8 Ton to 20 Ton, “A” must be 3/16” to 1/4” greater than “B”.

3) If “A” does not fall within the specified range, move spacers from inner to outer or from outer to inner as

necessary to obtain the proper “A” dimension, irrespective of the numbers in Table 3-2.

4) After obtaining the proper adjustment, install the Shaft stopper Pin, insert the Split Pin into the Stopper Shaft

Pin, and securely bend both branches of the Split Pin.



For trolleys 8 Ton to 20 Ton, make sure to insert Shaft Stopper Pin into Hole

“A”. HOLE “B” IS FOR TROLLEY INSTALLATION ONLY.

5) Because two traversing units are combined in the 15 and 20 Ton trolley, ALWAYS adjust both units in the

same way.

36

Figure 3-34 Adjusting the Trolley

37

Note: Inner Spacer rows o n Table 3-2 and Table 3-3 lis t two nu mbe rs. T he fir st number is t he qu anti ty of spa cers
located on the left side of the Su spende r or Suspe nsion Plat es, t he se cond n umber is th e quant it y on th e righ t sid e.

Example: 1 + 2  Adjusting Spacers on the right side [Side P lat e SN side (for 8 to 20 Ton, S ide
Plate S side)]  Adjusting Spacers on the left side [Side Plate G or S side (for 8 to 20 T on, Si de
plate G side]

Figure 3-35 Spacers Arrangement

38

only)

16

15

Table 3-1 Suspension Shaft Adjusti ng Spacers

Total Number of Spacers S up plied

Capacity

(Tons)

Flange Range

(in)

Thin Thick Fixing Thick L

Balancing

Collar

(5 Ton

2.28 to 4.00 10 4

1/2

1

2

3

TF 5

TS 5

8

10

15*

20*

*Note: 15 and 20 Ton models have tw o suspension shafts. The number of spacers above re flects the quantities per suspension shaft.
**For flange widths between 5 ½ to 5 , three (3) additional thin spacers are required (for a total of 13 thin spacers).

4.01 to 8.00 10 7 2 — —

8.01 to 12.00 10 7 2 — —

2.28 to 5.00 9 6

5.01 to 8.00 10 5 2 — —

8.01 to 12.00 10 7 2 — —

3.23 to 6.02 8 6

6.03 to 12.00 10 11 2 — —

3.23 to 6.02 11 9 — — —

6.03 to 12.00 10 11 2 — —

3.94 to 7.02 8 3 — 2 —

7.03 to 12.00 8 11 — 2 2

3.94 to 7.02 8 5

7.03 to 12.00 8 9 2

5.50 to 9.02 8 8

9.02 to 12.00 8 9 2

5.50 to 9.02 8 8

9.02 to 12.00 8 9 2

5.50 to 9.02 10** 3

9.02 to 12.00 8 11

5.50 to 9.02 10** 3

9.02 to 12.00 8 11







 

  

  

  
  
  
  

— —

— —

— —

—



 

 

—

39

16

5

2

2

1

2

8

7

2

4

1

3

16

9

3

8

7

3

16

15

3

16

3

4

16

15

4

16

7

4

16

11

4

16

15

4

16

3

5

16

5

5

8

3

5

2

1

5

8

5

5

8

7

5

8

1

6

16

5

6

16

7

6

8

5

2

16

15

2

4

3

4

16

15

5

Spacer
Outer 3 3 3 3 3 3 3 1 I I I 1

40

Table 3-2 Number of Adjusting Spa cers , ½ to 5 Ton

Beam Flange

Width

Cap

(Ton)

Type

(in) 2

(mm) 50 58

Thin

Inner 2+3 3+4 0+1 1+2 2+2 3+3 0+1 1+2 2+2 2+3 1+1 1+2 2+2 3+3 0+0 0+1 1+1 1+2 2+2 2+3 3+3 0+0 0+1 1+1 1+2 2+2

64 73 75
66 74 76 91 120 150

3

90

82

4

98 100 102 106 110

5

6

113 119 125 127 131 135 137 140 143 149 153 155 160 163

Outer 4 2 8 6 5 3 8 6 5 4 7 6 5 3 9 8 7 6 5 4 3 9 8 7 6 5

1/2

Thick Inner 0+0 0+0 1+1 1+1 1+1 1+1 2+2 2+2 2+2 2+2 0+0 0+0 0+0 0+0 1+1 1+1 1+1 1+1 1+1 1+1 1+1 2+2 2+2 2+2 2+2 2+2

Outer 4 4 2 2 2 2 0 0 0 0 7 7 7 7 5 5 5 5 5 5 5 3 3 3 3 3

Fixing Inner - - - - - - - - - - 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1 +1

Thin

Inner 3+3 0+0 1+1 1+2 2+3 0+0 1+1 1+2 1+2 2+3 3+3 3+4 0+1 1+2 2+2 1+1 1+2 2+2 2+3 3+3 0+0 0+1 1+1 1+2 2+2

Outer 2 8 6 5 3 8 6 5 4 3 2 1 7 5 4 7 6 5 4 3 9 8 7 6 5

I

Thick Inner 0+0 1+1 1+1 1+1 1+1 2+2 2+2 2+2 2+2 2+2 2+2 2+2 3+3 3+3 3+3 0+0 0+0 0+0 0+0 0+0 1+1 1+1 1+1 1+1 1+1

Outer 6 4 4 4 4 2 2 2 2 2 2 2 0 0 0 5 5 5 5 5 3 3 3 3 3

Fixing Inner - - - - - - - - - - - - - - - 1+1 1+1 1+1 1+1 1+ 1 1+1 1+1 1+1 1+1 1+1

Thin

Inner 2+2 3+4 6+1 1+1 1+2 2+2 2+3 3+3 0+0 1+1 1+2 2+2 2+3 3+3 3+4 0+0 1+1 1+2 1+1 1+2 2+2

Outer 3 0 6 5 4 3 2 I 7 5 4 3 2 I 0 7 5 4 7 6 5

2

Thick Inner 0+0 0+0 1+1 1+1 1+1 1+1 1+1 1+1 2+2 2+2 2+2 2+2 2+2 2+2 2+2 3+3 3+3 3+3 0+0 0+0 0+0

Outer 6 6 4 4 4 4 4 4 2 2 2 2 2 2 2 0 0 0 11 11 11

Fixing Inner - - - - - - - - - - - - - - - 1+1 1+1 1+1

Thin

Inner 1+2 3+3 0+0 0+1 1+1 1+2 2+2 2+3 3+4 0+1 1+1 1+2 2+2 2+3 3+3 3+4 1+4 1+5 1+1 1+2 2+2

Outer 7 4 10 9 8 7 6 5 3 9 8 7 6 5 4 3 5 4 7 6 5

3

Thick Inner 2+2 2+2 3+3 3+3 3+3 3+3 3+3 3+3 3+3 4+4 4+4 4+4 4+4 4+4 4+4 4+4 5+4 5+4 0+0 0+0 0+0

Outer 5 5 3 3 3 3 3 3 3 I I I I I 1 I 0 0 11 11 11

Fixing Inner - - - - - - - - - - - - - - - - - - 1+1 1+1 1+1
Thin L

Inner 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1

Thin Inner 0+0 0+1 1+1 1+2 2+2 2+3 3+3 0+0 0+1 1+1 1+2 2+2

Outer 8 7 6 5 4 3 2 8 7 6 5 4

Thick Inner 0+0 0+0 0+0 0+0 0+0 0+0 1+1 1+1 1+1 1+1 1+1 1+1

5

Balanc-

ing

Inner - - - - - - - - - - - -

Collar

Beam Flange

16

11

6

8

7

6

16

1

7

4

1

7

8

7

7

8

7

8

16

11

8

8

1

9

8

7

9

8

1

10

4

1

10

8

3

10

2

1

10

8

1

11

4

1

11

8

3

11

8

5

11

4

3

11

16

13

11

8

7

11

8

1

7

16

5

7

Spacer

Outer 3 9 8 7 6 1 0 4 3 0 7 9 8 7 6 5 4 0 7 6 5 3 2 1 0 3

Thick

Inner

2+2

3+3

3+3

3+3

3+3

3+3

3+3

0+0

0+0

0+0

1+1

2+2

2+2

2+2

2+2

2+2

2+2

2+2

3+3

3+3

3+3

3+3

3+3

3+3

3+3

4+3

Outer

Outer 3 9 8 7 6 1 0 4 3 0 7 9 8 7 6 5 4 0 7 6 5 3 2 1 0 3 Thick

Inner

1+1

2+2

2+2

2+2

2+2

2+2

2+2

0+0

0+0

0+0

1+1

2+2

2+2

2+2

2+2

2+2

2+2

2+2

3+3

3+3

3+3

3+3

3+3

3+3

3+3

4+3

Outer

Outer 3 9 8 7 6 9 8 4 3 0 7 9 8 7 6 5 4 0 7 6 5 3 2 1 0 3 Thick

Inner

0+0

1+1

1+1

1+1

1+1

2+2

2+2

2+2

2+2

2+2

3+3

4+4

4+4

4+4

4+4

4+4

4+4

4+4

5+5

5+5

5+5

5+5

5+5

5+5

5+5

6+5

Outer

Outer 3 9 8 7 6 9 8 4 3 0 7 9 8 7 6 5 4 0 7 6 5 3 2 1 0 3 Thick

Inner

0+0

1+1

1+1

1+1

1+1

2+2

2+2

2+2

2+2

2+2

3+3

4+4

4+4

4+4

4+4

4+4

4+4

4+4

5+5

5+5

5+5

5+5

5+5

5+5

5+5

5+6

Outer

Thin

Inner

3+3

0+4

4+4

1+1

1+2

0+0

0+1

2+3

3+3

0+1

1+1

0+0

0+1

1+1

1+2

2+2

2+3

0+1

1+1

1+2

2+2

3+3

3+4

4+4

1+4

1+5

Outer

Outer

Table 3-2 Number of Adjusting Spa cers , ½ to 5 Ton (continued)

11

Cap

(Ton)

Width

Type

(in)

7

(mm) 170 175 178

180 184
181 185

8

9

10

200 203 215. 220 229 232 250 254 257 260 264 267 279 283 286 289 295 298 300 302 305

1/2 Thin Inner 3+3 0+0 0+1 1+1 1+2 4+4 4+5 2+3 3+3 4+5 1+1 0+0 0+1 1+1 1+2 2+2 3+3 4+5 1+1 1+2 2+2 3+3 3+4 4+4 4+5 4+5

3 I I 1 1 1 1 7 7 7 5 3 3 3 3 3 3 3 1 1 1 1 1 1 1 0

Fixing Inner 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1

I Thin Inner 3+3 0+0 0+1 1+1 1+2 4+4 4+5 2+3 3+3 4+5 1+1 0+0 0+1 1+1 1+2 2+2 2+3 4+5 1+1 1+2 2+2 3+3 3+4 4+4 4+5 1+5

3 1 I 1 1 1 1 7 7 7 5 3 3 3 3 3 3 3 1 1 1 1 1 1 1 0

Fixing Inner 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1

41

2 Thin Inner 3+3 0+0 0+1 1+1 1+2 0+0 0+1 2+3 3+3 4+5 1+1 0+0 0+1 1+1 1+2 2+2 2+3 4+5 1+1 1+2 2+2 3+3 3+4 4+4 4+5 1+5

11 9 9 9 9 7 7 7 7 7 5 3 3 3 3 3 3 3 1 1 1 1 1 1 1 0

Fixing Inner 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1

3 Thin Inner 3+3 0+0 0+0 1+1 1+2 0+0 0+1 2+3 3+3 4+5 1+1 0+0 0+1 1+1 1+2 2+2 2+3 4+5 1+1 1+2 2+2 3+3 3+4 4+4 4+5 1+5

12

11 9 9 9 9 7 7 7 7 7 5 3 3 3 3 3 3 3 1 1 1 1 1 1 1 0

Fixing Inner 1+1 1+1 1+ 1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1

5 Thin L Inner 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1

2 4 3 6 5 8 7 3 2 7 6 8 7 6 5 4 3 7 6 5 4 2 1 0 3 2

Thick Inner 1 +1 2+1 2+1 0 0 1+1 1+1 1+1 1+1 2+2 2+2 4+4 4+4 4+4 4+4 4+4 4+4 5+5 5+5 5+5 5+5 5+5 5+5 5+5 6+5 6+5

I 0 0 11 11 9 9 9 9 7 7 3 3 3 3 3 3 1 1 1 1 1 1 1 1 0

Balanc

ing

Inner - - - 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1

Collar

16

5

2

2

1

2

8

7

2

4

1

3

16

9

3

8

7

3

16

15

3

16

3

4

16

15

4

16

7

4

16

11

4

16

15

4

16

3

5

16

5

5

8

3

5

2

1

5

8

5

5

8

7

5

8

1

6

16

5

6

16

7

6

8

5

2

16

15

2

4

3

4

16

15

5

Spacer
Outer 13

13

10 9 8 7 6

Outer 3 3 3 3 3 3 3

42

Table 3-3 Number of Adjusting Spacer, 8 to 20 Ton

Beam Flange

Width

Cap

(Ton)

8

Fixing Inner - - - - - - -

I0

Fixing Inner - - - - - - -

15*

Fixing Inner - - - - - - -

20*

(in) 2

(mm) 50 58

Type

Thin

Inner 3+4 4+4 1+1 1+2 1+2 2+3 3+3

Outer 1 0 6 5 5 3 2

Thick Inner 1+1 1+1 2+2 2+2 2+2 2+2 2+2

Outer 6 6 4 4 4 4 4

Inner 3+4 4+4 1+1 1+2 1+2 2+3 3+3

Thin

Outer 1 0 6 5 5 3 2

Thick Inner 1+1 1+1 2+2 2+2 2+2 2+2 2+2

Outer 6 6 4 4 4 4 4

Inner 0 0 0 1+0 1+1 1+2 2+2

Thin

Thick Inner 0 0 0 0 0 0 0

Outer 3 3 3 3 3 3 3

Thin

Inner 0 0 0 1+0 1+1 1+2 2+2

Outer 13 13 10 9 8 7 6

Thick Inner 0 0 0 0 0 0 0

64 73 75
66 74 76 91 120 150

3

90

82

98 100 102 106 110

4

5

113 119 125 127 131 135 137 140 143 149 153 155 160 163

6

Fixing Inner - - - - - - -

*Note: 15 and 20 Ton models have tw o suspension shafts. The number of spacers above re flects the quantities per suspension shaft

Beam Flange

16

11

6

8

7

6

16

1

7

4

1

7

8

7

7

8

7

8

16

11

8

8

1

9

8

7

9

8

1

10

4

1

10

8

3

10

2

1

10

8

1

11

4

1

11

8

3

11

8

5

11

4

3

11

16

13

11

8

7

11

8

1

7

16

5

7

Spacer
Outer 0 6 5 4 3 6 5 2 0 6 5 0 6 2 1 3 2 6 5 4 3 5 4 4 3 2

Thick

Inner

2+2

3+3

3+3

3+3

3+3

4+4

4+4

4+4

4+4

2+2

2+2

2+2

3+3

2+3

2+3

3+3

3+3

4+4

4+4

4+4

4+4

4+5

4+5

4+5

4+5

4+5

Outer

Outer 0 6 5 4 3 6 5 2 0 6 5 0 6 2 1 3 2 6 5 4 3 5 4 4 3 2

Thick

Inner

2+2

3+3

3+3

3+3

3+3

4+4

4+4

4+4

4+4

2+2

2+2

2+2

3+3

2+3

2+3

3+3

3+3

4+4

4+4

4+4

4+4

4+5

4+5

4+5

4+5

4+5

Outer

Outer 4 10 9 8 7 6 5 2 0 6 5 0 6 5 4 3 2 6 5 4 3 1 0 4 3 2

Thick

Inner 0 1+1

1+1

1+1

1+1

1+2

1+2

1+2

1+2

3+3

3+3

3+3

4+4

4+4

4+4

4+4

4+4

5+5

5+5

5+5

5+5

5+5

5+5

5+6

5+6

5+6 Outer

Outer 4 10 9 8 7 6 5 2 0 6 5 0 6 5 4 3 2 6 5 4 3 1 0 4 3 2

Thick

Inner 0 1+1

1+1

1+1

1+1

1+2

1+2

1+2

1+2

3+3

3+3

3+3

4+4

4+4

4+4

4+4

4+4

5+5

5+5

5+5

5+5

5+5

5+5

5+6

5+6

5+6 Outer

Table 3-3 Number of Adjusting Spacer, 8 to 20 Ton (continued)

11

12

Cap

(Ton)

Width

Type

(in)

(mm) 170 175 178

Inner 4+4 1+1 1+2 2+2 2+3 1+1 1+2 3+3 4+4 1+1 1+2 4+4 1+1 5+1 5+2 2+3 3+3 1+1 1+2 2+2 2+3 3+0 4+0 4+0 4+1 5+1

Thin

7

180 184
181 185

8

9

200 203 215. 220 229 232 250 254 257 260 264 267 279 283 286 289 295 298 300 302 305

10

8

4 2 2 2 2 0 0 0 0 5 5 5 3 4 4 3 3 1 1 1 1 0 0 0 0 0

Fixing Inner - - - - - - - - - 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Thin

Inner 4+4 1+1 1+2 2+2 2+3 1+1 1+2 3+3 4+4 1+1 1+2 4+4 1+1 5+1 5+2 2+3 3+3 1+1 1+2 2+2 2+3 3+0 4+0 4+0 4+1 5+1

I0

4 2 2 2 2 0 0 0 0 5 5 5 3 4 4 3 3 1 1 1 1 0 0 0 0 0

Fixing Inner - - - - - - - - - 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

43

Thin

Inner 3+3 0 1+0 1+1 1+2 4+0 4+1 6+2 7+3 1+1 1+2 4+4 1+1 1+2 2+2 2+3 3+3 1+1 1+2 2+2 2+3 3+4 4+4 4+0 4+1 5+1

15*

3 1 1 1 1 0 0 0 0 5 5 5 3 3 3 3 3 1 1 1 1 1 1 0 0 0

Fixing Inner - - - - - - - - - - - - - - - - - - - - - - - - - -

Thin

Inner 3+3 0 1+0 1+1 1+2 4+0 4+1 6+2 7+3 1+1 1+2 4+4 1+1 1+2 2+2 2+3 3+3 1+1 1+2 2+2 2+3 3+4 4+4 4+0 4+1 5+1

20*

3 1 1 1 1 0 0 0 0 5 5 5 3 3 3 3 3 1 1 1 1 1 1 0 0 0

Fixing Inner - - - - - - - - - - - - - - - - - - - - - - - - - -

*Note: 15 and 20 Ton models have tw o suspension shafts. The number of spacers above re flects the quantities per suspension shaft





3.5 Mounting Location

3.5.1
supporting structure are adequate to support the trolley, hoist and its loads. If necessary consult a
professional that is qualified to evaluate the adequacy of the suspension location and its supporting
structure.

3.5.2

Prior to mounting the trolley (and hoist) ensure that the trolley beam and its

See Section 6.3 for outdoor installation considerations.

3.6 Installation of Trolley onto Beam

3.6.1 Assemble and adjust the trolley before attempting to install the trolley on the beam.

3.6.2 Preferred Method – Sliding the trolley connected with a hoist onto the traversing beam from the beam
end is the most convenient and recommended method. If the trolley can be mounted from the end of
the beam then: Remove the trolley end-stop from the beam and set the trolley on the beam from the
end. Securely re-install the trolley end stop on the beam.

3.6.3 Optional Method for Trolleys up to 5 Ton – If the trolley cannot be mounted from the end of the beam,
complete the installation as follows:

1) Assemble the trolley (refer to Section 3.4).

2) Remove the Shaft Stopper Pin from Suspension Shaft (See Figure 3-36).

3) Remove the outside Adjusting spacers and Reinsert the Shaft Stopper Pin. Spread the trolley side

plates apart.

4) Lift the trolley onto the beam so that the trolley wheels of Side Plate S or G rests on the beam's

flange.

5) Hold Side Plate S or G securely so that it does not come off the beam, then push the side plates

together so that all four wheels rest on the beam's flange.

6) Replace the Outside Adjusting Spacers and the Shaft Stopper Pin. Insert Split Pin, Bend the Split

Pin securely.

Figure 3-36 Optional trolley i nstallation method (½-5 Ton)

44



3.6.4 Optional Method for Trolleys 8 Ton to 20 Ton, coupled with Manual CB Hoist – refer to Figure 3-37. If
the trolley cannot be mounted from the end of the beam, complete the installation as follows:

ALWAYS install the trolley onto the beam before installing the hoist to the trolley.
Attemping to install a pre-assembled hoist and trolley onto the beam other than onto the the beam
end (per Section 3.6.2) is dangerous and must not be attempted.

1) Separate the trolley from the hoist by removing the hoist’s top hook assembly from its suspension

shaft.
 For the 8-10 Ton model, the top hook assembly’s suspension shaft is connected directly to the

trolley side plates

 For the 15-20 Ton model the top hook assembly’s suspension shaft goes through to a pair of

suspension plates that are connected to the trolley side plates by two shafts (see Figure 3-6).
Leave the suspension plates attached to the trolley side plates.

2) Assemble the trolley (refer to Section 3.4).

3) Move the Shaft Stopper Pin to Hole “B” (see Figure 3-37).

4) Spread the trolley side plates apart.

5) Lift the trolley onto the beam so that the trolley wheels of Side Plate S or G rests on the beam's

flange.

6) Hold Side Plate S or G securely so that it does not come off the beam then push the side plates

together so that all wheels rest on the beam's flange.

7) Remove the Shaft Stopper Pin from Hole “B” and re-install in Hole “A” (Figure 3-35). Bend the

Split Pin securely. Never use trolley with Shaft Stopper Pin in Hole “B”. Hole “B” is ONLY used
when installing the trolley on the beam.

8) Because two traversing units are combined in the 15 and 20 Ton trolley, ALWAYS adjust both

units in the same way.

 8-10 Ton Depicted (without Trolley Fixing Shaft for clarity)
 15-20 Ton would have Suspension Plates

Figure 3-37 Optional trolley i nstall ation method (8 -2 0 Ton, Manual CB Hoist)

45



3.6.5 Optional Method for Trolleys 8 Ton to 20 Ton, coupled with Electric (N)ER/(N)ER2 hoist – refer to Figure 3-38.

3.6.6 If the trolley cannot be mounted from the end of the beam, complete the installation as follows:
ALWAYS install the trolley onto the beam before installing the hoist to the trolley.

Attemping to install a pre-assembled hoist and trolley onto the beam other than onto the the beam end (per
Section 3.6.2) is dangerous and must not be attempted.

1) Separate the trolley from the hoist by removing the Suspension Shaft(s), Adusting spacers, and Trolley

Fixing Shaft (8 and 10 Ton only).

2) Reassemble the trolley without the hoist by reinstalling the suspension Shaft(s), Trolley Fixing Shaft (8 and

10 Ton only), and outside Adjusting Spacers (refer to Section 3.4). Place inner spacers aside until step
(8).

3) Install the trolley on the beam by following steps (3) to (8) of Section 3.6.4.

4) Use safe and proper rigging practices to secure the trolley side plates so that they will remain firmly in

place after the Suspension Shaft(s) and Trolley Fixing Shaft are removed (next step).

5) Remove the Suspension shaft(s), Trolley Fixing Shaft and outer Adjusting Spacers.

6) Move the hoist up into position between the trolley side plates and line up the trolley and hoist’s

Suspension Shaft holes.

7) Connect the hoist to the trolley by reinstalling the Suspension Shaft(s), Trolley Fixing Shaft, Adjusting

Spacers, Suspension Shaft Bolts(s), and Shaft Stopper Pin(s).

8) Bend Split Pin(s) securely.

9) Ensure that:

 Shaft Stopper Pin(s) is (are) in hole A of the Suspension Shaft(s)
 Split Pins are installed properly.
 Trolley is properly adjusted (refer to Section 3.4.1).

 15-20 Ton Depicted. 8-10 Ton model would have Trolley Fixing Shaft.

Figure 3-38 Optional trolley i nstall ation method [8-20 Ton, Elec tric (N)E R/(N)E R2 Hoist]

46





3.7 Electrical/Air Connections

3.7.1 This instruction applies to a Harrington Powered hoist attached to a Push or Geared Trolley. Refer to
the appropriate hoist’s owner’s manual for the Electrical or Air connections.

3.7.2
energized (disconnected). Lock out and tag out in accordance with ANSI Z244.1 “Personnel Protection

-Lockout/Tagout of Energy Sources”.

3.7.3
(disconnected). Lock out and tag out in accordacne with ANSI Z244.1 “Personnel Protection-Lockout of
Energy Sources”.

Power Supply Cable/Air Supply – Installation

Cable must be installed along the beam that the trolley runs on. For curved beams a special
cable suspension system will be needed, and this instruction does not apply. For straight
beams install the power supply cable as follows:

 Install a guide wire system parallel to the beam. (See Figure 3-39)
 The guide wire should be positioned slightly outside the hoist’s Cable Support.
 Use the Cable Trolleys supplied with the hoist to suspend the Power Supply Cable/Air

 Make sure the Guide Wire is properly tensioned and the Power Supply Cable/Air Supply

 Festoon Cable should not make any contact with any component of hoist or trolley.

Before proceeding, ensure that the electrical supply for the hoist has been de-

Before proceeding, ensure that the air supply for the hoist has been de-energized

Supply Hose from the guide wire. Space the Cable Trolleys every 5 feet.

Hose is not twisted or kinked.

Figure 3-39 Power Supply Cable/Air Supply Hose i nstallati on and Guide Wir e loca tion.

47



3.8 Pre-operational Checks and Trial Operation

3.8.1 Refer to the trolley's Nameplate and record the Code, Lot and Serial Number in the space provided on
the cover of this manual.

3.8.2 Refer to the hoist's owner's manual and perform all pre-operational checks for the hoist.

3.8.3 Perform pre-operational checks for the trolley:


and all other lifting attachments before use. Inspect all load suspension members for damage prior
to use and replace or repair all damaged parts.

 Ensure that trolley is properly installed on the beam, and stops for the trolley are correctly

positioned and securely installed on the beam.

 Ensure that all nuts, bolts and split pins (cotter pins) are sufficiently fastened.

3.8.4 Confirm proper operation.

 Before operating read and become familiar with Section 4 - Operation.
 Before operating ensure that the hoist (and trolley) meets the Inspection, Testing and Maintenance

requirements of ANSI/ASME B30.16.

 Before operating ensure that nothing will interfere with the full range of the trolley’s (and hoist’s)

operation.

3.8.5 Proceed with trial operation to confirm proper operation.
 Operate the trolley though it's full range of motion. Make sure the trolley runs smoothly and does

not bind. If applicable check the power/Air supply and festoon system for proper operation

 Perform inspections per Section 5.3, “Frequent Inspections”.

Confirm the adequacy of the rated capacity for all slings, chains, wire ropes

48





WARNINGS CONTAINED IN THIS MANUAL, INSTRUCTION AND WARNING LABELS ON THE HOIST OR

SUCH MALFUNCTIONS OCCUR, AND TO IMMEDIATELY ADVISE THEIR SUPERVISOR SO CORRECTIVE

OPERATE A HOIST OR LIFTING SYSTEM WHEN UNDER THE



• Read ANSI/ASME B30.16 and ANSI/ASME B30.10.

4.0 Operation

4.1 Introduction

DO NOT WALK UNDER A SUSPENDED LOAD

HOIST OPERAT ORS SHALL BE REQUIRED TO RE AD THE OPERATION SECTIO N OF THIS MANUAL, THE
LIFTING SYST EM, AND THE OPERATION SECTIO NS OF ANSI/ASME B30.16 and ANSI /ASME B30.10. THE

OPERATOR SHALL ALSO BE REQUIRED TO BE FAMILIAR WITH THE HOIST AND HOIST CONTROLS
BEFORE BEING AUTHORIZED TO OPERATE THE HOIST OR LIFTING SYSTEM.

HOIST OPERAT ORS SHOULD BE TRAINED IN PROPER RIGGING PR OCEDURES FOR TH E ATTACHMENT
OF LOADS TO THE HOIST HOOK .

HOIST OPERATORS SHOULD BE TRAINED TO BE AWARE OF POTENTIAL MALFUNCTIONS OF THE
EQUIPMENT THAT REQUIRE ADJUSTMENT OR REPAIR, AND TO BE INSTRUCTED TO STOP OPERATION IF

ACTION CAN BE TAKEN.
HOIST OPERATORS SHOULD HAVE NORMAL DEPTH PERCEPTION, FIELD OF VISION, REACTION TIME,

MANUAL DEXTERITY, AND COORDINATION.
HOIST OPERATORS SHOULD NOT HAVE A HISTORY OF OR BE PRONE TO SEIZURES, LOSS OF PHYSICAL

CONTROL, PHYSIC AL DEFECT S, OR EMOTI ONAL INSTABILIT Y THAT COULD RESULT IN ACTIONS OF THE
OPERATOR BEING A HAZARD TO THE OPERATOR OR TO OTHERS.

HOIST OPERATORS SHOULD NOT
INFLUENCE OF ALCOHOL, DRUGS, OR MEDICATION.

OVERHEAD HOISTS ARE INTENDED ONLY FOR VERTICAL LIFTING SERVICE OF FREELY SUSPENDED
UNGUIDED LOADS. DO NOT
ARE NOT FREELY SUSPENDED, OR LOADS THAT ARE GUIDED.

USE HOIST FOR LO ADS THAT ARE NOT LIFTED VERTICALL Y, LOADS THAT

• Read the hoist manufacturer’s Operating and Maintenance Instructions.

• Read all labels attached to equipment.

The operation of an overhead hoist involves more than activating the hoist’s controls. Per the ANSI/ASME B30
standards, the use of an overhead hoist is subject to certain hazards that cannot be mitigated by engineered features,
but only by the exercise of intelligence, care, common sense, and experience in anticipating the effects and results of
activating the hoist’s controls. Use this guidance in conjunction with other warnings, cautions, and notices in this manual
to govern the operation and use of your overhead hoist.

49



4.2 Shall’s and Shall Not’s for Operation

Improper operation of a hoist can create a poten tially hazardous

situation which, if not avoided, could resul t in death

injury, and substantial property dama ge. To avoi d such a

potentially hazardous situation THE OPERATOR SHALL:

• NOT lift more than rated load for the hoist.

• NOT operate unless load is centered under hoist.

• NOT use damaged hoist or hoist that is not working
properly.

• NOT use hoist with twisted, kinked, damaged, or
worn chain.

• NOT use hoist if the bottom hook is capsized
(double fall hoists - see Section 3.2).

• NOT use the hoist to lift, support, or transport
people.

• NOT lift loads over people.

• NOT apply load unless load chain is properly
seated in the load sheave (and idle sheave for hoist
with two chain falls).

• NOT use the hoist in such a way that could result in
shock or impact loads being applied to the hoist.

• NOT attempt to lengthen the load chain or repair
damaged load chain.

• NOT operate hoist when it is restricted from forming
a straight line from hook to hook in the direc tion of
loading.

• NOT use load c hain as a sling or wrap load chain
around load.

• NOT apply the load to the ti p of the hook or to the
hook latch.

• NOT apply load if binding prevents equal loading
on all load-supporting chains.

• NOT operate beyond the limits of the load chain
travel.

• NOT operate hoist with missing/damaged chain
springs, cushion rubbers, stoppers or striker plates.

• NOT leave load supported by the h oist unatte nded
unless specific precautions have been taken.

• NOT allow the chain, or hook to be used as an
electrical or welding ground.

• NOT allow the chain, or hook to be touched by a
live welding electrode.

• NOT remove or obscure the warnings on the hoist.

• NOT operate a hoist on which the safety placards
or decals are missing or illegible.

• Be familiar with operating controls, procedures, and
warnings.

or serious

• Make sure the unit is securely attached to a
suitable support before applying load.

• Make sure load slings or other approved single
attachments are properl y sized, rigged, and seate d
in the hook saddle.

• Take up slack carefully - make sure load is
balanced and load-holding action is secure bef ore
continuing.

• Make s ure all persons stay clear of the supp orted
load.

• Protect the hoist’s load chain from weld splatter or
other damaging contaminants.

• Report Malfunctions or unusual performances
(including unusual noises) of the hois t and remove
the hoist from service until the malfunction or
unusual performance is resolved.

• Make sure hoist limit switches function properly.

• Warn personnel before lifting or moving a load.

• Warn personnel of an approaching load.

50





Improper operation of a hoist can create a poten tially hazardous

situation which, if not avoided, could resul t in minor

injury

, or property damage. To avoid such a potentia lly hazardous

situation THE OPERATOR SHALL:

or moderate

• Maintain a firm footing or be otherwise secured
when operating the hoist.

• Check brake function by tensioning the hoist pr ior
to each lift operation.

• Use hook latches. Latches are to retain slings,
chains, etc. under slack conditions only.

• Make sure the hook latches are closed and not
supporting any parts of the load.

• Make sure the load is free to move and will clear all
obstructions.

• Avoid swinging the load or hook.

• Make s ure hook travel is in the same direction as
shown on controls.

• Inspect the hoist regularly, replace damaged or
worn parts, and keep appropriate records of
maintenance.

4.3 Trolley Controls

4.3.1 For Plain Trolley, movement is controlled by pushing/pulling on the load or the hook of the attached
hoist.

• Use the hoist manufacturer’s recomm ended parts
when repairing the unit.

• Lubricate load chain per hoist manufacturer’s
recommendations.

• NOT use the hoist load limiting or warning device to
measure load.

• NOT use lim it switches as routine o perating stops.
They are emergency devices only.

• NOT allow your attention to be diverted from
operating the hoist.

• NOT allow the hoist to be subjected to sharp
contact with other hoists, structures, or objects
through misuse.

• NOT adjust or repair the hoist unless qualified to
perform such adjustments or repairs.

4.3.2 For Geared Trolley, when facing Trolley Hand Wheel:

 Pull down on the right side of Hand Chain (Clockwise Rotation) to move the Trolley left.
 Pull down on the left side of Hand Chain (Counterclockwise Rotation) to move the Trolley right.

4.3.3

Avoid collisions with the end stops or other Trolleys. Damage may result.

51

5.0 Inspection

5.1 General

5.1.1 The inspection procedure herein is based on ANSI/ASME B30.16. The following definitions are from
ANSI/ASME B30.16 and pertain to the inspection procedure below.

 Designated Person - a person selected or assigned as being competent to perform the specific duties

to which he/she is assigned.

 Quali fied Pe rson - a person who, by possession of a recognized degree or certificate of professional

standing, or who, by extensive knowledge, training, and experience, has successfully demonstrated the
ability to solve or resolve problems relating to the subject matter and work.

 Normal Service - that distributed service which involves operation with randomly distributed loads

within the rated load limit, or uniform loads less than 65% of rated load for not more than 25% of the
time.

 Heavy Service - that service which involves operation within the rated load limit which exceeds normal

service.

 Severe Service - that service which involves normal or heavy service with abnormal operating

conditions.

5.2 Inspection Classification

5.2.1 Initial Inspection - prior to initial use, all new, re-installed, altered, or modified trolleys shall be inspected
by a designated person to ensure compliance with the applicable provisions of this manual.

5.2.2 Inspection Classification - the inspection procedure for trolleys in regular service is divided into two
general classifications based upon the intervals at which inspection should be performed. The intervals
in turn are dependent upon the nature of the critical components of the trolley and the degree of their
exposure to wear, deterioration, or malfunction. The two general classifications are herein designated
as FREQUENT and PERIODIC, with respective intervals between inspections as defined below.

5.2.3 FREQUENT Inspection - visual examinations by the operator or other designated personnel with
intervals per the following criteria:

 Normal service - monthly
 Heavy service - w eekly to monthly
 Severe service - daily to weekly
 Special or infrequent service - as recommended by a qualified person before and after each

occurrence.

5.2.4 PERIODIC Inspection - visual inspection by a designated person with intervals per the following criteria:

 Normal service - yearly
 Heavy service - semiannually
 Severe service – quarterly
 Special or infrequent service - as recommended by a qualified person before the first such

occurrence and as directed by the qualified person for any subsequent occurrences.

52

5.3 Frequent Inspection

5.3.1 Inspections should be made on a FREQUENT basis in accordance with Table 5-1, “Frequent
Inspection.” Included in these FREQUENT Inspections are observations made during operation for
any defects or damage that might appear between Periodic Inspections. Evaluation and resolution of
the results of FREQUENT Inspections shall be made by a designated person such that the trolley is
maintained in safe working condition.

All functional operating mechanisms for proper operation, proper adjustment, and unusual sounds.
Connection points between Hoist and Trolley in accordance with ANSI/ASME B30.16
Hook(s) and hook latches in accordance with ANSI/ASME B30.10
Hoist(s) attached to Trolley in accordance with ANSI/ASME B30.16

5.4 Periodic Inspect ion

5.4.1 Inspections should be made on a PERIODIC basis in accordance with Table 5-2, “Periodic Inspection.”
Evaluation and resolution of the results of PERIODIC Inspections shall be made by a designated
person such that the trolley is maintained in safe working condition.

5.4.2 For inspections where load suspension parts of the trolley are disassembled, a load test per
ANSI/ASME B30.16 must be performed on the trolley after it is re-assembled and prior to its return to
service.

Table 5-1 Frequent Inspection

Requirements of frequent inspection.
Loose or missing bolts, nuts, pins or rivets.
Worn, cracked, or distorted parts such as pins, bearings, wheels, shafts, gears, rollers, yokes, and

bumpers.
Function, instruction and warning labels for legibility and placement.

5.5 Occasionally U sed Tr olleys

5.5.1 Trolleys that are used infrequently shall be inspected as follows prior to placing in service:

 Trolley Idle More Than 1 Month, Less Than 1 Year: Inspect per FREQUENT Inspection criteria in

Section 5.3.

 Trolley Idle More Than 1 Year: Inspect per PERIODIC Inspection criteria in Section 5.4

5.6 Inspection Records

5.6.1 Dated inspection reports and records should be maintained at time intervals corresponding to those
that apply for the hoist’s PERIODIC interval per Section 5.2.4. These records should be stored where
they are available to personnel involved with the inspection, maintenance, or operation of the trolley.

Table 5-2 Periodic Inspe ction

53

5.7 Inspection Methods and Criteria

5.7.1 This section covers the inspection of specific items. The list of items in this section is based on those
listed in ANSI/ASME B30.16 for Frequent and Periodic Inspection. In accordance with ANSI/ASME
B30.16, these inspections are not intended to involve disassembly of the trolley. Rather, disassembly
for further inspection would be required if frequent or periodic inspection results so indicate. Such
disassembly and further inspection should only be performed by a qualified person trained in the
disassembly and re-assembly of the trolley.

Table 5-3 Trolley Inspection Methods and Cr iter ia

Item Method Criteria Action

Functional operating
mechanisms.

Visual, Auditory Mechanisms should be properly adjusted and

should not produce unusual sounds when
operated.

Housing and
Mechanical
Components

Visual, Auditory,
Vibration,
Function

Trolley components including, suspension shafts,
track wheels, track wheel axles, clevises,
connection yokes, suspension bolts, shafts, gears,
bearings, pins, rollers, and bumpers should be free
of cracks, distortion, significant wear and
corrosion. Evidence of same can be detected
visually or via detection of unusual sounds or
vibration during operation.

Side Plates Visual, Measure Must be free of significant deformation. For 8-20

Ton trolley, the difference of dimension “A” and “B”
should not exceed .0787 (2mm). See Figure 5-1

Bolts, Nuts, Snap
Rings, and Split Pins

Visual, Check
with Proper Tool

Bolts, nuts, snap rings and split pins should not be
loose.

Track Wheel - Tread Visual, Measure Diameter of the inside and outside tread surface

should not be less than the discard value shown in
Table 5-4.

Track Wheel - Gear Visual Teeth should not be cracked, damaged, or

excessively worn.

Suspension Shaft Visual, Measure Suspension shaft should not be bent. Diameter

should not be worn by 10% or more.

Repair or replace
as required.

Replace.

Replace.

Tighten or replace
as required.

Replace.

Replace.

Replace.

Suspenders Visual, Measure Never use the suspender if its dimension of D2 –

Replace.

D1, d or h exceed the limits of Table 5-5.

Cable Hangers Visual Cable Hangers should not be damaged or

significantly worn. Movement should be smooth

Repair or replace

as necessary.
and should not cause the Power Supply Cable to
twist or kink.

Pendant - Labels Visual Labels denoting functions should be legible. Replace.
Warning Labels Visual Warning Labels should be affixed to the pendant

Replace.
cord (see Section 1.2) and they should be legible.

Trolley Capacity
Label

Visual The label that indicates the capacity of the trolley

should be legible and securely attached to the

Replace.
trolley.

54

Figure 5-1 Si de Plate D eformation

Table 5-4 Track Wheel Wear Dimensions

1 to 3 Ton: 5-20 Ton:

1/2

1

2

3

5

8
10
15
20

Capacity

(Ton)

Tapered

Flat

Tapered

Flat

Tapered

Flat

Tapered

Flat

Tapered

Flat

Tapered 6.10 (155) 5.83 (148) 0.512 (13) 0.354 (9)

“D” Dimension

inch (mm)

Standard Discard Standard Discard

2.36 (60) 2.30 (58.5) 0.126 (3.2) 0.098 (2.5)

2.80 (71) 2.74 (69.5) 0.157 (4.0) 0.130 (3.3)

3.35 (85) 3.29 (83.5) 0.177 (4.5) 0.150 (3.8)

3.94 (100) 3.88 (98.5) 0.197 (5.0) 0.169 (4.3)

4.65 (118) 4.41 (112) 0.378 (9.6) 0.264 (6.7)

“t” Dimension

inch (mm)

55

Hoist

Capacity

1/2

1/2

0.551 (14.0)

0.492 (12.5)

1

1/2, 1

0.709 (18.0)

0.63 (16.0)

2

1 1/2, 2

0.866 (22.0)

0.787 (20.0)

2 1/2

1.063 (27.0)

0.945 (24.0)

3

0.945 (24.0)

0.846 (21.5)

5

5

1.299 (33.0)

1.181 (30.0)

h

d

Standard in.

(mm)

Standard in.

(mm)

1/2

0.40 (10)

0.33 (8.5)

0.48 (12.2)

1

0.51 (13)

0.45 (11.5)

0.49 (12.5)

2

0.75 (19)

0.67 (17)

3

0.87 (22)

0.79 (20)

5 – –

1.11 (28.2)

1.18 (30)

Table 5-5 Suspender Wear Measurements

Hoist Type

Trolley

Capacity

Applied

CF or CB

3

Trolley Capacity D2 – D1 Limit

0.04 (1)

D1 — D2

Limit

0.04 (1)

0.06 (1.5)

d in. (mm) h in. (mm)

Standard Limit Standard Limit

0.48 (12.2) 0.512 (13.0)

0.64 (16.2)

0.669 (17.0)

0.646 (16.4)

Limit in. (mm)

Limit in. (mm)

0.51 (13)

0.80 (20.2) 0.83 (21)

0.06 (1.5)

56

Table 5-5 (Continued) Suspender Wear Measurements

Trolley Capacity D2 – D1 Limit

1/4

1/2 – 1

0.04 (1) 0.51 (13) 0.55 (13.9)
2
3 0.06 (1.5) 0.80 (20) 0.82 (20.8)

TCR SUSPENDERS

d

Standard in. (mm) Limit in. (mm)

6

0.55 (14) 0.57 (14.6)

.08 (2)

10 1.38 (35) 1.43 (36.4)

57

6.0 Maintenance & Handli ng

6.1 Lubrication

6.1.1 Lubricate the following trolley components with NLGI (National Lubricating Grease Institute) #2 or
equivalent grease.

6.1.2 Track Wheel Gear – Clean and re-grease the Track Wheel gears and Hand Wheel output pinion every
three months (more frequently for heavier usage or severe conditions). Do not use an excessive
amount of grease and avoid getting any grease on the running surfaces of the Track Wheels or the
beam.

6.1.3 Trolley Wheel Bearings do not need to be lubricated and must be replaced if worn or damaged.

6.1.4 Suspension Pins, Bolts and Shafts – Grease at least twice per year for normal usage (more frequently
for heavier usage or severe conditions).

6.2 Storage

6.2.1 The storage location should be clean and dry.

6.3 Outdoor Installation

6.3.1 For trolley and hoist installations that are outdoors, the trolley and hoist MUST be covered and
protected from the weather when not in use.

6.3.2 Possibility of corrosion on components of the trolley increases for installations where salt air and high
humidity are present. The trolley may require more frequent lubrication. Make frequent and regular
inspections of the unit's condition and operation.

58

7.0 Warranty

All products sold by Har ring ton Hoists , Inc. are warr anted to be free fro m defects in material and
workmanship from date of shi pment by Harring ton for the foll ow ing periods:

Manual Hoists, Trolleys, & Beam Clamps – 2 y ears

NER2/ER2 Hoists Enhanced Features Models – 3 Years

(N)ER030L(D ), A l l Othe r E lec tric an d A i r Hois t s, T r olleys, Crane Compo nents – 1 year

Spare / Replacement Parts – 1 year

NER2/ER2 “The Guardian” Smart Brake – 10 years

The product mus t be us ed i n acc ord ance w i th ma nufact ur er’s r ec ommend atio ns and must not hav e
been subject t o ab use, l ack o f mai nte nance , misuse, neg li gence, or u n author iz ed re pairs or
alterations.

Should any de fect i n m aterial or w orkma nshi p occ ur during t he ab ove t ime peri od i n a ny pr odu ct,
as determined by H arri ng ton Hoi st ’s ins pec tion of the pro duc t, H arri ngton H oi sts, Inc . agr ees , at i ts
discretion, eit her to r epl ace ( not incl udi ng i nstal l atio n) or r epai r the p art or pr oduc t free of c harg e
and deliver s aid it em F .O.B . H arri ngton Hoi sts , Inc . pl ace of busin ess to c ustom er.

Customer must obtai n a Retur n G oods Aut hori zat ion as di rec ted by Har r ing ton or Harrington’s
published repai r c ent er pr ior to shi ppi ng prod uct for w arr anty eval uati on. An expl anati on of t he
complaint mus t acc omp any th e pr odu ct. Pro duct m ust be r etur ned frei g ht pre paid . U pon r epai r,
the product w ill be cov er ed for the r em ain der of the ori gi nal w arr anty per i od. R epl acem ent p art s
installed aft er th e or ig inal w arr anty perio d w il l only be eli gi ble for r epla c ement (no t incl udi ng
installation) for a period o f one year fro m the instal lation da te. If it is det ermine d there is no de fect,
or that the defect result ed fr om ca uses n ot w ith in th e sc ope o f Harr ing ton’ s w arr anty , the cust o mer
will be respons ible for th e cos ts of re turni ng the prod uct.

Harrington Hoi sts, Inc . d iscl aims any a nd al l o ther w arrant ies of any ki nd ex pres sed or i mpli ed as t o
the product’s merch ant ability or fitness for a parti cular appli catio n. Harri ngton wi ll not be liabl e for
death, injuri es t o per son s or pr op erty or for i nci dent al, c onti ng ent, s peci al or c ons eque ntial
damages, loss or expen se ari sing in co nnecti on w ith the use or in abil ity w hatev er , reg ardles s o f
whether damage, los s o r ex pens e res ults fr om a ny ac t or failur e t o act by Har ring ton, w heth er
negligent or willful, or from any other r eas on.

59

This Page Intentionally Left Blank

60

8.0 1/2 to 20 Ton Parts List

When ordering Parts, please provide the Hoist code number, lot number and serial number located on the Hoist nameplate
(see fig. below).

Reminder: Per sections 1.1 and 3.5.1 to aid in ordering Parts and Product Support, record the Hoist code number, lot number
and serial number in the space provided on the cover of this manual.

TF2/TS2 Series Nameplate

The parts list is arranged into the following sections:

Section ½ to 5 Ton Page

8.1 TF2 Push Trolley Parts – 1/8 to 5 Ton ................................................................................................... 62

8.2 TF2 Geared Trolley Parts – 1/8 to 5 Ton ................................................................................................ 64

8.3 TS2 Push Trolley Parts – 1/8 to 5 Ton ................................................................................................... 66

8.4 TS2 Geared Troll e y Parts – 1/8 to 5 Ton ............................................................................................... 68

Section 8 to 20 Ton

8.5 TF/TS Push/Geared Trolley Parts for CB Hoist – 8 to 10 Ton ............................................................... 70

8.6 TF/TS Push/Geared Trolley Parts for ER2 Hoist – 8 to 10 Ton ............................................................. 72

8.7 TF/TS Geared Trolley Parts for CB Hoist – 15 to 20 Ton ...................................................................... 74

8.8 TF/TS Geared Trolley Parts for ER2 Hoist – 15 to 20 Ton .................................................................... 78

In the column "Parts Per Trolley" a designator is used for parts that apply only to a particular model or option.
Refer to Section 2 for TF2/TS2 Trolley model numbers and additional descriptions.
The designators are:

Push = Push TF or TS model only
Geared = Geared TF or TS model only
Std. = Standard Flange Range
Wide = Optional Wide Flange Range
TS = TS model only

61

8.1 TF2 Push Trolley Parts – 1/8 to 5 Ton

TF2 Push Trolley 1/2 to 3 Ton

Figure 8-1 TF2 Push Trolley

Push Trolley 5 Ton

62

8.1 TF2 Push Trolley Parts – 1/8 to 5 Ton

Parts

Trolley

1

Side Plate S Assembly

2

T6G5112005

T6G5112010

T6G5112020

T6G5112030

T3P110050

2

Name plate B

1

T6G800005P

T6G800010P

T6G800020P

T6G800030P

T3P800050

3

Track wheel S Assembly

4

T6G5102005

T6G5102010

T6G5102020

T6G5102030

T3P1102050

4

Slotted nut

4

L3183008

6

Track wheel washer

4 MS104010

MS104020

MS104030

MS104050

7

Snap ring 4

9047115

9047120

9047125

9047135

assembly Standard

9

Thick spacer (qty)

X

T7G116005(4)

T7G116010(6)

T7G116020(6)

T7G116030(9)

MSF116050(3)

10

Thin spacer (qty)

X

T7G117005(10)

T7G117010(9)

T7G117020(8)

T7G117030(11)

T6G120050(8)

12

Shaft stopper pin

2*

T6G156005

T6G156010

T6G156020

MS164020

MS164030

13

Split pin

2*

9009423

9009432

(T7GCO04025)**

16

Suspender H

1

T6G019005

T6G019010

T6G019020

T6G019030

60403

6040201

18

Bolt Assembly

1

T3P153050

19

Split pin 1 9009423

T7PD136005

{8.01 to 12.00”}

T7GD136010

{8.01 to 12.00”}

T7PA0059136

{8.01 to 12.00”}

T7GA0109136

{8.01 to 12.00”}

23

Thin Spacer

X

T7G117005 (10)

T7G117010 (10)

T7G117020 (10)

T7G117030 (10)

T6G120050 (8)

{8.01 to 12.0 0” } -(7)

25

Bolt Assembly

1

T3P153050

26

Slotted Nut 1

T3P154050

27

Split Pin 1 9009423

28

Shaft Stopper Pin

*2

T6G156005

T6G156010

T6G156020

MS164020

MS164030

30

Thin Spacer L

2

T6G119050

T7PA0059137

T7GA0109137

32

Balancing Collar

2

T3GA0509137

Figure

No.

5 Split pin 4 9009413

8a

8 Suspension shaft 1 T7G115005 T7G115010 T7G115020 T7G115030 T6G115050

11 Thin Spacer L 2 T6G119050

14 Suspender C 1 T7GC004005 T7GC004010 T7GC004020
15 Suspender E & G 1 T7GB004005 T7GB004010 T7GB004020 T7GB004030

17 TCR Suspender 1 6040204

Part Name

Suspension shaft

Per

1 T7G1115005 T7G1115010 T7G1115020 T7G1115030 T6G1115050

1/2 Ton 1 Ton 2 Ton 3 Ton 5 Ton

T7GC004030

(1 Fall Chain)

(2 Fall Chain)

6040403 TF26K531030S

20 Slotted nut 1 T3P154050

Suspension Shaft

21

Assembly Extended

22 Suspension Shaft 1

24 Thick Spacer X T7G116005 (7)

29 Split pin *2 9009423 9009432

31 Fixing spacer 2

* Quantity is 1 for 5 Ton.
** Suspender for use with model CB025, 2 ½ Ton.

1

{4.01 to 8.00”}

T7PD181005

{4.01 to 8.00”}
T7PA0059181

{4.01 to 8.00”}
T7PA0059182

{8.01 to 12.00”}

{5.01 to 8.00”}
T7GD181010

{5.01 to 8.00”}

T7GA0109181

T7G116010

{5.01 to 8.00”} -(5)

{5.01 to 8.00”}

T7GA0109182

{8.01 to 12.00”}

T7GD181020

{6.03 to 12.00”}

T7GA0209181

{6.03 to 12.00”}

T7G116020 (11) T7G116030 (11) MSF116050 (11)

T7GA0209182 T7GA0309182

T7GD181030

{6.03 to 12.00”}

T7GA0309181

{6.03 to 12.00”}

T6GD181050

{7.03 to 12.00”}

T6GA0509181

{7.03 to 12.00”}

63

8.2 TF2 Geared Trolley Parts – 1/8 to 5 Ton

TF2 Geared Trolley 1/2 to 3 Ton

Figure 8-2

TF2 Geared Trolley 5 Ton

64

8.2 TF2 Geared Trol ley Parts – 1/8 to 5 Ton

1

Sideplate S Assembly

1

T6G5112010

T6G5112020

T6G5112030

T3P110050

2

Name plate B

1

T6G800010G

T6G800020G

T6G800030G

T3G800050

3

Track wheel S Assembly

2

T6G5102010

T6G5102020

T6G5102030

T3P1102050

4

Track wheel washer

4

MS104010

MS104020

MS104030

MS104050

5

Snap ring 4 9047115

9047120

9047125

9047135

6

Track wheel G Assembly

2

T6G5101010

T6G5101020

T6G5101030

T3G1101050

7

Sideplate G Assembly

1

T6G5111010

T6G5111020

T6G5111030

T3G5111050

8

Pinion 1 T7GC121010

T7GB121020

T3G121020

9

Hand wheel

1

T6G123010

T3G123010

10

Washer

1

9012515

11

Split pin

1

9009423

12

Lever nut

1

L4082090

T3G259010

13

Bolt Assembly

1 T3P153050

14

Split pin

1 9009423

15

Slotted nut

1 T3P154050

16

Thin Spacer L

2 T6G119050

Suspension shaft assembly
Standard

17

Suspension shaft

1

T7G115010

T7G115020

T7G115030

T6G115050

18

Thick spacer (qty)

X

T7G116010(6)

T7G116020(6)

T7G116030(9)

MSF116050(3)

19

Thin spacer (qty)

X

T7G117010(9)

T7G117020(8)

T7G117030(11)

T6G120050(8)

20

Shaft stopper pin

2

T6G156010

T6G156020

MS164020

MS164030

21

Split pin 2 9009423

9009432

22

Hand chain

1

HCCF005

23

Hand chain guide Assembly 1 T6G5121010

(T7GCO04025)**

25

Suspender E

1

T7GB004010

T7GB004020

T7GB004030

26

Suspender H

1

T6G019010

T6G019020

T6G019030

60403 (1 Fall Chain)

6040201(2 Fall C hain)

T7GD136010 {5.01 to

{8.01 to 12.00”}

30

Thin Spacer

X

T7G117010 (10)

T7G117020 (10)

T7G117030 (10)

T6G120050 (8)

T7G116010

32

Bolt

1

T3P153050

33

Nut

1

T3P154050

34

Split Pin 1

9009423

35

Shaft Stopper Pin

*2

T6G156010

T6G156020

MS164020

MS164030

36

Split Pin

*2

9009423

9009432

37

Thin Spacer L 2

T6G119050

T7GA0109137

39

Balancing Collar 2

T3GA0509137

Figure

No.

17a

Part Name

Parts

Per

Trolley

1 T7G1115010 T7G1115020 T7G1115030 T6G1115050

1 Ton 2 Ton 3 Ton 5 Ton

24 Suspend er C 1 T7GC004010 T7GC004020

27 TCR Suspender 1

Suspension Shaft Assembly

28

Extended

29 Suspension Shaft 1

31 Thick Spacer X

38 Fixing Spacer 2

1

T7GD181010 {8.01 to

T7GA0109136
{5.01 to 8.00”}
T7GA0109181

{5.01 to 8.00”}

{8.01 to 12.00”}

{5.01 to 8.00”}
T7GA0109182

{8.01 to 12.00”}

8.00”}

12.00”}

-(5)

-(7)

6040403 TF26K531030S

T7GD181020

{6.03 to 12.00”}

T7GA0209181
{6.03 to 12.00”}

T7G116020 (11) T7G116030 (1 1) MSF116050 (11)

T7GA0209182 T7GA0309182

T7GC004030

T7GD181030

{6.03 to 12.00”}

T7GA0309181

{6.03 to 12.00”}

T6GD181050

{7.03 to 12.00”}

T6GA0509181

{7.03 to 12.00”}

* Quantity is 1 for 5 Ton.
** Suspender for use with model CB025, 2 ½ Ton.

65

8.3 TS2 Push Trolley Parts – 1/8 to 5 Ton

TS2 Push Trolley 1/2 to 3 Ton

Figure 8-3

TS2 Push Tr olley 5 Ton

66

8.3 TS2 Push Trolley Parts – 1/8 to 5 Ton

Parts

Trolley

2

Name plate B

1

T6G800005P

T6G800010P

T6G800020P

T6G800030P

T3P800050

3

Track wheel S Assembly

4

T6G5102005

T6G5102010

T6G5102020

T6G5102030

T3P1102050

4

Slotted nut

4

L3183008

6

Track wheel washer

4 MS104010

MS104020

MS104030

MS104050

7

Snap ring 4

9047115

9047120

9047125

9047135

Standard

9

Thick spacer (qty)

X

T7G116005(4)

T7G116010(6)

T7G116020(6)

T7G116030(9)

MSF116050(5)

10

Thin spacer (qty)

X

T7G117005(10)

T7G117010(9)

T7G117020(8)

T7G117030(11)

MSF117050(8)

13

Split pin 2 9009423

9009432

14

Suspender E & G

1

T7GB004005

T7GB004010

T7GB004020

T7GB004030

M7S004050

15

Suspender C

1

T7GC004005

T7GC004010

T7GC004020

T7GC004030

M3004050

16

Suspender H

1

T6G019005

T6G019010

T6G019020

T6G019030

60403

6040201

18

Bolt Assembly

1

T3P153050

19

Split pin 1 9009423

20

Slotted nut 1

T3P154050

T7PD136005

{8.01 to 12.00”}

T7GD136010

{8.01 to 12.00”}

T7PA0059136

{8.01 to 12.00”}

T7GA0109136

{8.01 to 12.00”}

23

Bolt 1

T3P153050

24

Nut 1

T3P154050

25

Split Pin 1 9009423

T7PA0059137

{8.01 to 12.00”}

T7GA0109137

{8.01 to 12.00”}

27

Shaft Stopper Pin

*2

T6G156005

T6G156010

T6G156020

MS164020

MS164050

28

Split Pin

*2

9009423

9009432

29

Thin Spacer

X

T7G117005 (10)

T7G117010 (10)

T7G117020 (10)

T7G117030 (10)

MSF117050 (8)

{8.01 to 12.00”}-(7)

Figure

No.

1 Side Plate S Assembly 2 T7PA0055112 T7GA0105112 T7GA0205112 T7GA0305112

5 Split pin 4 9009413

Suspension shaft assembly

8a

8 Suspension shaft 1 T7G115005 T7G115010 T7G115020 T7G115030 T7GA0509115

12 Shaft stopper pin 2 T6G156005 T6G156010 T6G156020 MS164020 MS164050

17 TCR Suspender 1 6040204

Part Name

Per

1 T7G1115005 T7G1115010 T7G1115020 T7G1115030 T7G1115050

1/2 Ton 1 Ton 2 Ton 3 Ton 5 Ton

T5GA0505112

(1 Fall Chain)

(2 Fall Chain)

6040403 TF26K531030S

Suspension Shaft Assembly

21

Extended

22 Suspension Shaft 1

26 Fixing Spacer 2

30 Thick Spacer X T7G116005 (7)

 Quantity is 1 for 5 Ton.

1

{4.01 to 8.00”}

T7PD181005

{4.01 to 8.00”}

T7PA0059181

{4.01 to 8.00”}

T7PA0059182

{5.01 to 8.00”}

T7GD181010

{5.01 to 8.00”}

T7GA0109181

{5.01 to 8.00”}

T7GA0109182

T7G116010

{5.01 to 8.00”}-(5)

T7GD181020

{6.03 to 12.00”}

T7GA0209181

{6.03 to 12.00”}

T7GA0209182 T7GA0309182 T7GA0509182

T7G116020 (11) T7G116030 (11) MSF116050 (11)

T7GD181030

{6.03 to 12.00”}

T7GA0309181

{6.03 to 12.00”}

T7GD181050

{7.03 to 12.00”}

T7GA0509181

{7.03 to 12.00”}

67

8.4 TS2 Geared Trolley Parts – 1/8 to 5 Ton

TS2 Geared Trolley 1/2 to 3 Ton

Figure 8-4

TS2 Geared Trolley 5 Ton

68

Parts

Trolley

1

Sideplate S Assembly

1

T7GA0105112

T7GA0205112

T7GA0305112

T5GA0505112

3

Track wheel S Assembly

2

T6G5102010

T6G5102020

T6G5102030

T3P1102050

4

Track wheel washer

4

MS104010

MS104020

MS104030

MS104050

6

Track wheel G Assembly

2

T6G5101010

T6G5101020

T6G5101030

T3G1101050

7

Sideplate G Assembly

1

T7GB0105111

T7GA0205111

T7GA0305111

T5GA0505111

8

Hand chain guide Assembly 1 T6G5121010

9

Hand wheel

T6G123010

T7GA0509123

10

Washer

1

9012515

11

Split pin

1

9009423

13

Pinion 1 T7GC121010

T7GB121020

T4GB0109121

14

Hand chain

1

HCCF005

Suspension shaft assembly
Standard

16

Shaft stopper pin

2

T6G156010

T6G156020

MS164020

MS164030

17

Split pin 2 9009423

9009432

19

Thin spacer (qty)

X

T7G117010(9)

T7G117020(8)

T7G117030(11)

MSF117050(8)

20

Bolt Assembly

1 T3P153050

21

Slotted nut

1 T3P154050

22

Split pin

1 9009423

23

Suspender E

1

T7GB004010

T7GB004020

T7GB004030

M7S004050

24

Suspender C

1

T7GC004010

T7GC004020

T7GC004030

M3004050

6040201

60403

(2 Fall Chain)

T7GD136010

{8.01 to 12.00”}

T7GA0109136

{8.01 to 12.00”}

29

Bolt 1

T3P153050

30

Nut

1

T3P154050

T7GA0109137

{8.01 to 12.00”}

33

Shaft Stopper pin

*2

T6G156010

T6G156020

MS164020

MS164050

34

Split Pin

*2

9009423

9009432

35

Thin Spacer

X

T7G117010 (10)

T7G117020 (10)

T7G117030 (10)

MSF117050 (8)

{8.01 to 12.00”}-(7)

8.4 TS2 Geared Trolley Parts – 1/8 to 5 Ton

Figure

No.

Part Name

2 Name plate B 1 T6G800010G T6G800020G T6G800030G T3G800050

5 Snap ring 4 9047115 9047120 9047125 9047135

12 Lever nut 1 L4082090 T3P154050

Per

1 Ton 2 Ton 3 Ton 5 Ton

15a

1 T7G1115010 T7G1115020 T7G1115030 T7G1115050

15 Suspension shaft 1 T7G115010 T7G115020 T7G115030 T7GA0509115

18 Thick spacer (qty) X T7G116010(6) T7G116020(6) T7G116030(9) MSF116050(5)

25 Suspender H 1 T6G019010 T6G019020 T6G019030

26 TCR Suspender 1

Suspension Shaft Assembly

27

Extended

28 Suspension Shaft 1

1

(1 Fall Chain)

{5.01 to 8.00”}
T7GD181010

{5.01 to 8.00”}

T7GA0109181

6040403 TF26K531030S

T7GD181020

{6.03 to 12.00”}

T7GA0209181

{6.03 to 12.00”}

T7GD181030

{6.03 to 12.00”}

T7GA0309181

{6.03 to 12.00”}

T7GD181050

{7.03 to 12.00”}

T7GA0509181

{7.03 to 12.00”}

31 Split Pin 1 9009423

32 Fixing Spacer 2

36 Thick Spacer X

* Quantity is 1 for 5 Ton.

{5.01 to 8.00”}

T7GA0109182

T7G116010

{5.01 to 8.00”}-(5)

69

T7GA0209182 T7GA0309182 T7GA0509182

T7G116020 (11) T7G116030 (11) MSF116050 (11)

8.5 TF/TS Push/Geared Trolley Parts for CB Hoist – 8 to 10 Ton

TF/TS Trolley for CB Hoist, 8 to 10 Ton

TF/TS Additional Geared Trolley Parts for CB Hoist, 8 to 10 Ton

70

8.5 TF/TS Push/Geared Trolley Parts for CB Hoist – 8 to 10 Ton

Parts

Per Trolley

1

Hand wheel Assembly

1

T3G123AM075

2

Slotted nut 1 T3P154050

3

Washer 1 9012515

5

Split Pin 1 9009423

6

Snap ring 2 9047130

7

Ball bearing 2 9000506

8

Pinion 1 T3G127100

9

Socket bolt 4 9091272

10

Spring washer 4 9012711

11

Hand chain guide

2

T3G125075

12

Socket bolt 4 9091295

13

Spring washer 4 9012712

15

Ball bearing 2 9000506

16

Snap ring 2 9047130

17

Hand chain 1 HCCF005

18

Side plate G Assembly

1

T3G5111075

19

Track wheel G Assembly

2

T3G1101075

20

Washer 4 MS104075

21

Snap ring 4 9047140

22

Snap ring 4 9047140

23

Washer 4 MS104075

25

Side plate S assembl y

1

T3G5110075

Push

T3P800080

T3P800100

Geared

T3G800080

T3G801100

Std. 1 MS115075

Wide

MSF181075

28

Thick spacer* 8 MS117075

Std.

8

Wide

9

30

Fixing spacer

Wide 2 M6SE100S9182

32

Shaft stopper pin

1

MS164075

33

Slotted nut 1 T3G154075

34

Split pin 1 9009436

35

Split pin 1 9009436

50

Nut

TS

bumpers)

8

9093439

51

Spring washer 8 9012715

52

Drop Stop 4 T5AB0759141

55

Nut

8

9093439

56

Spring washer 8 9012715

58

Socket bolt 8 9093196

59

Nut

4

9093424

60

Spring washer 4 9012711

61

Bumper 4 MR1FS9631

Figure No.

4 Hand wheel 1 T3G123075

14 Pinion holder 1 T3G128100

24 Track wheel S ass embly 2 T3G1102075

Part Name

8 Ton 10 Ton

Geared

26 Nam e plate B

27 Suspension Shaft

29 Thin s pacer*

31 Bolt 1 MS161100

(Not

compatibl

53 Socket bolt 8 90912156
54 Bumper Kit

57 Drop Stop 4 60818

*See owner’s manual for placement of thick and thin spacers.

e with

Optional

for TF or

TS

1

MS116075

4 6078501

71

8.6 TF/TS Push/Geared Trolley Parts for ER2 Hoist – 8 to 10 Ton

 Trolley Fixing Shaft is shown in front of Suspension Shaft for clarity. Actual location is behind the suspension shaft

TF/TS Trolley for ER 2 Hoist, 8 to 1 0 Ton

TF/TS Additional Geared Trolley Parts for ER2 Hoist, 8 to 10 Ton

72

8.6 TF/TS Push/Geared Trolley Parts for ER2 Hoist – 8 to 10 Ton

Parts

Per Trolley

1

Hand wheel Assembly

1

T3G123ASM075

2

Slotted nut 1 T3P154050

4

Hand wheel 1 T3G123ASM075

5

Split Pin 1 9009423

9047130

7

Ball bearing 2 9000506

8

Pinion 1 T3GB1009121

9

Socket bolt 4 9091272

10

Spring washer 4 9012711

11

Hand chain guide 2 T3G125075

12

Socket bolt 4 9091295

13

Spring washer 4 9012712

14

Pinion holder 1 T3B1009122

15

Ball bearing 2 9000506

9047130

17

Hand chain 1 HCCF005

18

Side plate G Assembly

1

T3G5111075

19

Track wheel G Assembly

2

T3G1101075

20

Washer 4 MS104075

21

Snap ring 4 9047140

22

Snap ring 4 9047140

23

Washer 4 MS104075

24

Track wheel S assembly

2

T3G1102075

25

Side plate S assembly

1

T3G5110075

Push 1 T3P800080

T3P800100

Geared

T3G800080

T3G801100

Std.

MS115075

Wide

MSF181075

28

Thick spacer* 8 MS117075

Std.

8

Wide 9 30

Fixing spacer

Wide 2 M6SE100S9182

31

Bolt

1

MS161100

32

Shaft stopper pin 1 MS164075

33

Slotted nut 1 T3G154075

34

Split pin

1

9009436

35

Split pin

1

9009436

36

Split pin, Trolley Fixing Shaft**

2

38

Hoist Suspension Plates** 2

50

Nut

TS

bumpers) 8 9093439

51

Spring washer 8 9012715

52

Drop Stop 4 T5AB0759141

54

Bumper kit

4

6078501

55

Nut

4

9093439

56

Spring washer 8 9012715

57

Drop Stop 8 60818

58

Socket bolt 4 9093196

59

Nut

8

9093424

60

Spring washer 4 9012711

61

Bumper 4 MR1FS9631

Figure No.

3 Washer 1 9012515

6 Snap ring 2

16 Snap ring 2

26 Name plate B

Part Name

Geared

8 Ton 10 Ton

27 Suspension Shaft

29 Thin spacer*

37 Trolley Fixing Shaft** 1

(Not

compatibl

53 Socket bolt 8 90912156

*See owner’s manual for placement of thick and thin spacers.
**These parts come with the hoist and are not included with the trolley

e with

Optional
for TF or

1

MS116075

TS

73

8.7 TF/TS Geared Trolley Parts for CB Hoist – 15 to 20 Ton

TF/TS Trolley for CB Hoist, 15 to 20 Ton

74

8.7 TF/TS Geared Trolley Parts for CB Hoist – 15 to 20 Ton

Figure

No.

Parts Per

Trolley

1

Hand wheel Assembly

2

T3G123AM075

2

Slotted nut 2 T3G154050

3

Washer 2 9012515

4

Hand wheel

2

T3G123075

5

Split Pin 2 9009423

6

Snap ring 4 9047130

7

Ball bearing 4 9000506

8

Pinion 2 T3G127100

9

Socket bolt 8 9091272

10

Spring washer

8

9012711

11

Hand chain guide

4

T3G125075

12

Socket bolt 8 9091295

13

Spring washer

8

9012712

14

Pinion holder

2

T3G128100

15

Ball bearing 4 9000506

16

Snap ring 4 9047130

17

Hand chain 2 HCCF005

18

Side plate G Assembly

2

T3G5111075

19

Track wheel G Assembly

4

T3G1101075

20

Washer 8 MS104075

21

Snap ring 8 9047140

22

Snap ring 8 9047140

23

Washer 8 MS104075

24

Track wheel S assembly

4

T3G1102075

25

Side plate S assembly

2

T3G5110075

26

Name plate B

2

T3G801150

T3G801200

Std. 2 MS115075

Wide

MSF181075

Std.

6

Wide

22

Std.

20**

Wide

16

31

Bolt 2 MS161100

32

Shaft stopper pin

2

MS164075

33

Slotted nut

2

T3G154075

34

Split pin 2 9009436

35

Split pin 2 9009436

16

15

Part Name

Geared

15 Ton 20 Ton

27 Suspension Shaft

28 Thick spacer*

29 Thin spacer*

*See owner’s manual for p lace ment of thi ck an d th in spac ers.
**For flange widths between 5 ½ to 5 , six (6) additional thin spacers are required (for a total of 26 thin

spacers).

75

MS117075

MS116075

8.7 TF/TS Geared Trolley Parts for CB Hoist – 15 to 20 Ton

Figure

No.

Parts Per

Trolley

36

Bolt 4 MS106150

37

Connection plate

2

MS105150

38

Spring washer

4

9012713

39

nut

4

9093433

40

Bolt 1 9093327

41

Spring washer

1

9012711

42

Key plate 1 T3G145150

43

Nut 8 9093445

44

Spring washer

8

9012717

45

Suspension shaft

1

T3G144150

46

Stay bolt 4 T3G143150

47

Suspension plate A

1

T3G141200

48

Suspension plate B

1

T3G142150

50

Nut

TS

bumpers) 8 9093439

51

Spring washer

8

9012715

52

Drop Stop

4

T5AB0759141

54

Bumper Kit

Optional for

4

6078501

55

Nut 4 9093439

56

Spring washer

4

9012715

57

Drop Stop 8 60818

58

Socket bolt 8 9093196

59

Nut 4 9093424

60

Spring washer

8

9012711

61

Bumper 4 MR1FS9631

Part Name

15 Ton 20 Ton

(Not

compatible

with

53 Socket bolt 8 90912156

TF or TS

76

This Page Intentionally Left Blank

77

8.8 TF/TS Geared Trolley Parts for ER2 Hoist – 15 to 20 Ton

TF/TS Trolley for ER2 Hoist 15 to 20 Ton

78

Figure

1

Hand wheel Assembly

2

T3G123ASM075

2

Slotted nut 2 T3G154050

3

Washer

2

9012515

4

Hand wheel 2 T3G123075

5

Split Pin 2 9009423

6

Snap ring 4 9047130

7

Ball bearing 4 9000506

8

Pinion 2 T3GB1009121

9

Socket bolt 8 9091272

10

Spring washer 8 9012711

11

Hand chain guide 4 T3G125075

12

Pinion holder 2 T3GB1009122

13

Socket bolt 8 9091295

14

Spring washer 8 9012712

15

Ball bearing 4 9000506

16

Snap ring 4 9047130

17

Hand chain 2 HCCF005

18

Side plate G Assembly

2

T3G5111

19

Track wheel G Assembly

4

T3G1101075

20

Washer 8 MS104075

21

Snap ring 8 9047140

22

Snap ring 8 9047140

23

Washer 8 MS104075

24

Track wheel S assembly

4

T3G1102075

25

Side plate S assembly

2

T3G5110075

26

Name plate B

2

T3G801150

T3G801200

Std. 2 MS115075

Wide

MSF181075

Std.

6

Wide

22

Wide

16

31

Bolt

2

MS161100

32

Shaft stopper pin 2 MS164075

33

Slotted nut 2 T3G154075

34

Split pin

2

9009436

35

Split pin

2

9009436

36

Bolt

4

MS106150

37

Connection plate 2 MS105150

38

Spring washer 4 9012713

39

Nut

4

9093433

41

Nut

TS

8

9093439

42

Spring washer 8 9012715

43

Bumper 4 T5AB0759141

46

Hoist Suspension Plates†

54

Bumper Kit

4

6078501

55

Nut

4

9093439

56

Spring washer 4 9012715

57

Drop Stop 8 60818

58

Socket bolt 8 9093196

59

Nut

4

9093424

60

Spring washer 8 9012711

61

Bumper 4 MR1FS9631

16

15

No.

8.8 TF/TS Geared Trolley Parts for ER2 Hoist – 15 to 20 Ton

Part Name

Parts

Per Trolley

15 Ton 20 Ton

27 Suspension Shaft

28 Thick spacer*

29 Thin spacer*

Geared

Std. 20**

MS117075

MS116075

(Not

compatible

44 Socket bolt 8 90912156

with

bumpers)

Optional for

TF or TS

*See owner’s manual for placement of thick and thin spacers.
**For flange widths between 5 ½ to 5 , six (6) additional thin spacers are required (for a total of 26 thin spacers).

†

Hoist Suspension Plates come with the hoist and are not included with the trolley.

79

www.harringtonhoists.com

Harrington Hoists, Inc. Harrington Hoists – Western Division
401 West End Avenue 2341 Pomona Rd. #103
Manheim, PA 17 54 5-1703 Corona, CA 928 80-6973
Phone: [phone] Phone: [phone]
Toll Free: 800-233-3010 Toll Free: 800-317-7111
Fax: [phone] Fax: [phone]

TF2TS2OM