Harrington Hoists and Cranes ED 1050 User Manual

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
EFFECTIVE: April 5, 2011

This equipment should not be installed, operated or
injury or deat h, and/or p ropert y d amag e.
ELECTRIC
CHAIN HOIST
ED SERIES
ED1050
1050 Lb. Capacity
maintained by any person who has not read and understood all the contents of this manual. Failure to read and comply with the contents of this manual can result in serious bodily
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IMPORT ANT INFORMATION ON HOW TO USE THIS MANUAL

This OWNER’S MANUAL SUPPL EMENT is intended f or use in combination with the “Ow ner’s Manual fo r Electric Chain Hoist ED Series 125 through 525 Lb. Capacity”. Refer to the Table of Contents below to determine the
location(s) of information pertaining to your hoist. References to the “Owner’s Manual for Electric Chain Hoist ED Series 125 through 525 Lb. Capacity” will be designated by the use of the acronym “EDOM”.

Table of Contents

Section Page Number

1.0 Important Information and Warnings…… …………………… ………………… ………… …………EDOM

1.1 Terms and Summary EDOM
1.2 Warning Tags and Labels EDOM
2.0 Technical Information…………………………………………………………………………….…………. 4
2.1 Specifications 4
2.2 Dimensions 5
2.3 Part Names 7
3.0 Pre-operational Procedu res……… ………… ……… ……………… …… ……… ………. .8 and ED OM13
3.1 Fill Gear Box with Oil EDOM
3.2 Chain 8
3.3 Load Chain Lubrication EDOM
3.4 Chain Container EDOM
3.5 Mounting Location EDOM
3.6 Mounting the Hoist 9
3.7 Electrical Connections EDOM
3.8 Pre-operational Checks and Trial Operation EDOM
4.0 Operation……………………………………………………………………………………………….EDOM
4.1 Introduction EDOM
4.2 Shall’s and Shall Not’s for Operation EDOM
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Section Page Number
4.3 Hoist Controls EDOM
4.4 Electric Chain Hoist with Trolley EDOM
5.0 Inspection ……………………… …………… …… ………… ……… ………… … …………. .10 and EDOM
5.1 General EDOM
5.2 Inspection Classification EDOM
5.3 Frequent Inspection EDOM
5.4 Periodic Inspection EDOM
5.5 Occasionally Used Hoists EDOM
5.6 Inspection Records EDOM
5.7 Inspection Methods and Criteria 10 and EDOM

6.0 Maintenance & Handling ……………… ……………………………………………………………..EDOM

6.1 Lubrication EDOM
6.2 Load Chain EDOM
6.3 Mechanical Load Brake with Friction Cl utch EDOM
6.4 Fuses EDOM
6.5 Storage EDOM
6.6 Outdoor Installation EDOM

7.0 Troubleshooting ………………………… …………… ……………… ……………………………….EDOM

8.0 Warranty ………………………… …………… …… ………… ……… ………… … ……………… ….ED OM

9.0 Parts List ………………………………… …………… ……………… …………… …………12 and ED OM

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2.0 T ec hnical Inf ormation

2.1 Specifications
2.1.1 Product Code
2.1.2 Features and General Specifications Push Button Pendant Control – Standard
Double Braking System – A Weston style load brake and a regenerative brake
Upper Limit Switch –
Over-Travel Protection – Friction clutch integrated with load brake and engineered to
Smooth Operation – Gears are immersed in an oil bath and have deep groove ball
Corrosion Resistant Load Chain – Nickel-plated, heat treated alloy chain for long life
Weight/Size – Light weight and compact size, easy to install, move, or store
Low Headroom –
Chain Container – Standard
Die cast aluminum body provides low headroom, perfect for tight quarters
Standard
protect the hoist from overwinding
and needle bearings to support rotating components
2.1.3 Operating Conditions and Environment
Temperature range: -4° to +104°F (-20° to +40°C)
Humidity: 85% or less
Enclosure Rating: Hoist Body IP54
Push Button Pendant IP65
Supply Voltage: Standard 120V-1-60
ASME Duty Classification: H2
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Cap.
Net Weight
Foot of Lift
Single Spe ed
Speed
Standard Lift
Push Button Cord
L
i
Figure 2-1 Hoist Dimension for S and DS Models
(lbs.)
1050 ED1050S ED1050DS 0.8 10 30 180 15 10
Cap. (lbs.)
S Model
1050 ED1050DS ED1050DS 22 22/6 4.0 x 2 5 46 47 0.49 0.52
2.2 Dimensions

Headroom

Cap. (lbs)
1050 20.5 10 8 16.9 8.1 8.8 9.0 0.9 6.1 2.9 1.0 17.9
C
(in)
S & DS
Model
Table 2-1 Hoist Motor Rating
Product Code
Single Speed
S Model
Dual
Speed
DS Model
Table 2-2 Hoist Specifications
Lifting Speed
(ft/min)
S
Model
Product Code
Dual
DS Model
Table 2-3 Hoist Di mensions
L
(ft)
S & DS Model S & DS Model
(ft)
Output
(Hp)
DS &
DA
Model
Motor
Rated Current at 115V (Amps)
Diameter
(mm) x
Chain Fall
a
(in)
Load
Chain
Wire
Lines
Intermittent Duty
Duty
Rating
% ED
d
(in)
Rating
Load
Sheave
Pockets
e
(in)
Max. Start
Freq.
(Times/Hr)
Model
f
(in)
Short
Time Duty
Rating
(min)
(lbs.)
S
g
(in)
DS
Model
(in)
Rated Current at 120V
(amps)
Additional One
Model
h
Weight for
(lbs.)
S
Model
(in)
DS
j
(in)
k
(in)
(See Table 2-3)
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Table 2-4 Hoist with Push or Geared Trolley Specifications
Cord
L
Radius
S & DS
Capacity
Headroom
C
a
b
e
g
h
i
j
k
m
n
r
t
Capacity
Headroom
C
E
a
b
e
g
h
i
j
k
k'
m
n
r
t
u
LS
DELS
Push
Capacity
(lbs)
1050
Product Code
Model
with
PTS2005
S & DS
Model S Model
with
GTS2010
DS
Model
Standard
S & DS
Model
Lifting Speed
(ft/min)
22 22/6 10
Button Lift (ft)
S & DS
Model
FIGURES IN PARENTHESIS ARE DATA FOR GEARED TR OL L EY.
Table 2-5 Single Speed or Dual Speed Hoist with Push Trolley Dimensions
Product Code
(lbs)
Hoist Trolley
ED1050 PTS2005 20.5 8.0 7.2 1.8 0.9 3.2 2.36 0.7 3.0 1.9 3.3 1.5 0.87
1050
(in)
(in)
(in)
(in)
Table 2-6 Single Speed or Dual Speed Hoist with Geared Trolley Dimensions
Product Code
(lbs)
Hoist Trolley
ED1050 GTS2010 21.0 7.5 13.6 9.3 6.0 0.9 4.2 2.80 1.1 3.7 4.2 2.2 4.4 2.0 0.98 7.2
1050
(in)
(ft)
(in)
(in)
(in)
Motor
Output
(ft)
8 0.8
(in)
(in)
(in)
(HP)
Intermittent Duty Rating
Duty
Rating
% ED
30 180 15
(in)
(in)
(in)
(in)
Max. Start
Freq.
(Times/Hr)
(in)
(in)
(in)
Short
Time Duty
Rating
(min)
(in)
(in)
(in)
Rated Current at 120V
(amps)
10
(in)
(in)
Adjustable
Beam Width
(in.)
2.28 – 4.00
(2.28 – 5.00)
(in)
(in)
(in)
Curve
(51.2)
(in)
Min.
for (in)
43.3
Net Wt.
(lbs)
55
(75)
(in)
FIGURE 2-2 PUSH TROL LE Y D IMEN SION FOR S AND DS MOD E
(SEE TABLE 2-5)
FIGURE 2-3 GEARED T ROL LEY D I MENSI ON FOR S AN D DS MO
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(SEE TABLE 2-6)
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Table 2-7 ED1050 Hook Dimensions*
Capacity
a
b
c
d
e
f
g
(lbs.)
1050
*See Table 5-5 for discard dimensions.
2.3 Part Names
Hook
Top 1.1 0.7 0.9 0.7 1.4 1.2 1.1
Bottom 1.1 0.7 0.9 0.7 1.4 1.4 0.9
(in)
(in)
(in)
(in)
(in)
(in)
(in)
7
Figure 2-4 ED1050 Single and Dual Speed Part Names
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3.0 Pre-operational Procedures

3.2.1 Chain
3.2.1 The quantity and location of the chain components including Cushion Rubbers, Washers and Stopper Assemblies is shown in Table 3-2, and Figure 3-2. Ensure that all chain components are in the correct location and properly installed. Never operate the hoist with incorrect, missing or damaged chain components.
Table 3-2 Chain Stopper Placement
Capacity Code Load Side No Load Side
S & DS Adjacent to bottom yoke Last link
Figure 3-2 Chain Component Arrangement for the ED1050
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3.6 Mounting the Hoist

3.6.1 Manual Trolley - Follow instructions in Owner's Manual provided with the trolley.
3.6.2 Hook Mounted to a Fixed Location - Attach the hoist’s top hook to the fixed suspension point.
3.6.3 the hook’s latch is engaged.
Ensure that the fixed suspension point rests on the center of the hook’s saddle and
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5.0 Inspection


The information listed in this section is intended to supplement Section 5.7 of the EDOM.
Table 5-3 Hoist Inspection Methods and Criteria
Use this table in conjunction with Table 5-3 of the EDOM. The entries in this table replace in their
entirety the corresponding entri es in Table 5-3 of the EROM.
Item Method Criteria Action
Hooks - Idle Sheave and Axle (Bottom Hook on Double Fall Hoist)
Load Chain ­Reeving
Cushion Rubber Visual Should be free of significant deformation. Replace. Chain Springs Visual Chain springs should not be deformed or
Visual, Function Pockets of Idle Sheave should be free of
significant wear. Idle Sheave surfaces should be free of nicks, gouges, dirt and grime. Bearing parts and surfaces of Idle Sheave and Axle should not show significant wear. Idle Sheave should rotate freely with no roughness or significant free play.
Visual Chain should be reeved properly through Load
Sheave (and Idle Sheave for double fall hoist) ­refer to Section 6.4. Chain, Chain Spring, Cushion Rubbers, and Stoppers should be installed properly - refer to Section 3.2.
compressed.
Clean/lubricate, or replace as required.
Reeve/Install chain properly.
Replace.
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Table 5-5 Top Hook & Bottom Hook Dimens ions
“k” Measured When New: Top: _________________________
Bottom: ______________________
Capacity
(lbs)
1050 1.65(42) 0.93(23.5) 0.83(21) 0.69(17.5) 0.63(16)
*Nominal "k"
Dimension
inch (mm)
"u" Dimension
inch (mm)
Standard Discard Standard Discard
"t" Dimension
inch (mm)
* These values are nominal since the dimension is not controlled to a tolerance. The "k" dimension should be measured when the hook is new - this becomes a reference
measurement. Subsequent measurements are compared to this reference to make determinations about hook deformation/stretch. See EDOM Section 5.7, “Hooks - Stretch”.
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9.0 Parts List

When ordering Parts, please provide the Hoist code number, lot number and serial number located on the Hoist nameplate (see fig. below).
Reminder: Per sections 1.1 and 3.9.4 to aid in ordering Parts and Product Support, record the Hoist code number, lot number and serial number in the space provided on the cover of this manual.
ED1050 Nameplate
The parts list is arranged into the following sections:
Section Page
9.1 ED1050 Additional Parts…….…….…………………………… ……… ……… ………………………...14 A designator is used to distinguish parts that apply only to a particular model or option. Refer to Section 2 for
hoist model numbers and additional descriptions. The designators are: S = Single Speed DS = Dual Speed
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9.1 ED1050 ADDITIONAL PARTS
FIGURE 9-1 ED1050 ADDITIONAL PARTS
14
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9.1 ED1050 ADDITIONAL PARTS

17
J1AG25003535
Truss head machine screw
1
18
9012510
Washer
1
19
9098503
U nut
1
20
E2D041125
Chain pin
1
22
9009402
Split pin
1
23
E3DHX48S1480
Bottom hook complete set
1
24
E3DBX48S2480
Bottom yoke assembly
1
26
E3DBX48S2485
Bottom yoke assembly
1
28
9093307
Bolt
2
29
9012709
Spring lock washer
2
31
E3DBX48S6489
Bottom shaft assembly
1
32
E3DBX48S6487
Idle sheave assembly
1
33
ES026003
Thrust collar A
1
34
ES027003
Hook stopper
2
35
ES022003
Thrust bearing
1
37
E3DBX48S9590
Chain spring
1
38
E3DBX489591
Washer
1
Fig. No. Part Number Part Name
5 E3DBX48S1470 Connection yoke complete set 1
6 E3DBX48S6460 Top hook assembly 1 7 CF071005 Hook Latch assembly 1 8 E3DBX48S9470 Connection yoke 1 9 ES006005L Top Pin, L 1 10 L3183008 Slotted nut 1 11 9009403 Split pin 1 15 E3DBX48S9580 Joint yoke 1 16 E3DBX48S9592 Protection pad 1
21 E2D049125 Slotted nut 1
Qty Per
Hoist
25 ER1BS9002 Hook latch assembly 1
27 E3DBX48S9485 Bottom yoke 2
30 9093420 Nut 2
36 E3DBX48S9597 Name plate C 1
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9.1 ED1050 ADDITIONAL PARTS
Qty Per
Hoist
43
E2D1835125
Chain container
1
44
E2D854125
Socket bolt BP
1
45
E2D853125
U nut
1
46
9009402
Split pin
1
E3DHX48S9801
Name plate B, Single Speed
1
E3DHX48R9801
Name plate B, Dual Speed
1
49
E3DBX48S9599
Warning Seal E (Finger protection)
1
50
E3DHX48S9802
Nameplate M (Motor Nameplate)
1
Fig. No. Part Number Part Name
47
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www.harringtonhoists.com

Harrington Hoist s, Inc. Harrington Hoi sts – Western Division 401 West End Avenue 2341 Pomona Rincon R d. #103 Manheim, PA 17 54 5-1703 Corona, CA 928 80-6973 Phone: 717-665-2000 Phone: 951-279-7100 Toll Free: 800-233-3010 Toll Free: 800-317-7111 Fax: 717-665-2861 Fax: 951-279-7500

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