Harrington Hoists NER2, ER2 User Manual 2


Code, Lot and Serial Number

This equipment should not be installed, operated, or maintained by any person who has not read and understood all the contents of this manual. Failure to read and comply with the contents of this manual can result in serious bodily injury or death, and/or property damage.
ELECTRIC
CHAIN HOIST
ER2 and NER2
SERIES
1/8 Ton through 5 Ton Capacity
9.0 Parts List
ER2/NER2 Series Nameplate
When ordering Parts, please provide the Hoist code number, lot number and serial number located on the Hoist nameplate (see fig. below).
Reminder: Per sections 1.1 and 3.7.4 to aid in ordering Parts and Product Support, record the Hoist code number, lot number and serial number in the space provided on the cover of this manual.
The parts list is arranged into the following sections: Section Page
9.1 Housing and Motor Parts……………………………………………….……………………………………………….. 52
9.2 Gearing Parts…………………………………………………………………………………………........................... 56
9.3 Hook and Chain Parts………………………………………………………………….………………………………….. 60
9.4 Electric Parts (Single Speed)…………………………………………………………….……………………………... 78
9.5 Electric Parts (Dual Speed)…………………………………………………………….……………………………..... 84
9.6 Power Supply and Pendant Parts……………………………………...……………………………………………. 90
In the column "Parts Per Hoist" a designator is used for parts that apply only to a particular model or option. Refer to Section 2 for hoist model numbers and additional descriptions. The designators are:
S = Single Speed D = Dual Speed F = NER Models M = ER Models 2V = 208/230 Volt Models 4V = 460 Volt Models
51
9.1 Housing and Motor Parts
Figure 9-1-1 Housing and Motor Parts
52
9.1 Housing and Motor Parts
Figure
No.
Part Name
Parts Per
Hoist
001H
003S
003H
005S
005L
010S
010L
020C
1
Fan Cover
1 ER2BS9107
ER2CS9107
ER2CL9107
ER2DS9107
ER2CS9107
2
Fan 1
ER2BS9108
ER2CS9108
ER2CL9108
ER2DS9108
ER2CS9108
3
Snap Ring
1
9047113
9047116
9047113
4
Brake Cover
F
1
ER2BS9115
ER2CL9115
ER2CS9115
ER2CL9115
ER2DS9115
ER2CS9115
M
ER2CL9149
ER2CL9149
ER2DL9149
5
Packing B
1 ER2BS9119
ER2CS9119
ER2CL9119
ER2DS9119
ER2CS9119
6
Set Pin S
2
ES120003
7
Socket Bolt
4
9091234
8
Electromagnetic Brake Assembly
1 MBABB0ENA
MBABB09NA
MBABB0ENA
MBABB18NA
MBABB09NA
9
Key B 1
ER2CL9360
ER2CS9360
ER2CL9360
ER2DS9360
ER2CS9360
10
Snap Ring
2 9047119
9047124
9047116
9047124
11
Socket Bolt
3
9091254
12
Spring Lock Washer
3
9012709
13
V Ring 1
ER2CS9210
ER2DS9210
ER2CS9210
14
Motor Shaft With Rotor
1 ER2BS5502
ER2CS5502
ER2CL5502
ER2DS5502
ER2DL5502
15
Ball Bearing
1 9000904
9000905
9000904
9000905
16
Ball Bearing
1 9001003
9000904
9000922
17
Motor Frame With Stator
1 ER2BKV03S5A1
ER2BKV05S5A1
ER2BKV05L5A1
ER2BKV10S5A1
ER2BKV10L5A1
18
Packing M
1 ER2BS9118
ER2CS9118
ER2DS9118
19
Set Pin S
2 ES120003
ES120010S
ER1DS9138
20
Socket Bolt
4 9091252
9091275
9091296
21
Body B Assembly
F 1 ER2BS6101
ER2CS6101
ER2DS6101
Body C Assembly
M
ER2BS6099
ER2CS6099
ER2DS6099
22
Oil Plug
1
E3S111003
23
Plug Packing
1
E3S112003
24
Snap Ring
1 9047255
9047262
9047268
25
Gear Case
F, S 1 ER2BS6103
ER2CS6103
ER2DS6103
F, D
ER2BI6103
M
ER2BS6102
ER2CS6102
ER2DS6102
26
Oil Plug
1
E3S111003
27
Plug Packing
1
E3S112003
28
Spring Pin
1 9148128
E3S129005S
29
Packing G
F
1
ER2BS9116
ER2CS9116
ER2DS9116
M
2
30
Set Pin S
F
2
ES120003
M
4
31
Socket Bolt
F
4
9091256
M
4
9091262
32
Toothed Lock Washer
4
9679709
33
Oil Fill Plug
1
ER1BS9135
34
Eyebolt Packing
1
ES127005S
35
Name Plate Load Side E
1
ER1BS9960
36
Oil Full Tag
1
ER1BS9953
37
Warning Sticker E (Disconnect Power)
1
ER2CS9936
38
Name Plate OF (Correct Oil Required)
F
1
ER2CS9845
Name Plate OM (Correct Oil Required)
M
ER2CS9846
39
Name Plate AA (With Mechanical Brake)
M
1
ER1BS9893
40
Name Plate AD (Speed Letter)
1
ER1BH
9868
ER1BS
9868
ER1BH9868
ER1BS
9868
ER1BL9868
ER1BS9868
ER1BL
9868
ER1DR
9868
41
Warning Sticker HW (Hot Surface)
D
1
ER2CI9806
42
Spacer M
M 1 ER2BS9296
ER2CS9296
ER2DS9296
43
Check Voltage Label
S,2V
1
ECP99NVVB
S,4V
ECP99NVVA
D,2V
ECP99NVWB
D,4V
ECP99NVWA
53
9.1 Housing and Motor Parts
Figure 9-1-2 Housing and Motor Parts
54
9.1 Housing and Motor Parts
Figure
No.
Part Name
Parts Per
Hoist
015S
020L
020S
030C
025S
050L
1
Fan Cover
1
ER2DS9107
ER2ES9107
2
Fan 1
ER2DS9108
ER2ES9108
3
Snap Ring
1
9047116
9047122
4
Brake Cover
F
1
ER2DS9115
ER2ES9115
M
ER2EL9149
5
Packing B
1
ER2DS9119
ER2ES9119
6
Set Pin S
2 ES120003
7
Socket Bolt
4
9091234
9091255
8
Electromagnetic Brake Assembly
1
MBABB18NA
MBABB35NA
9
Key B 1
ER2DS9360
ER2ES9360
10
Snap Ring
1
9047130
2
9047124
11
Socket Bolt
3
9091254
9091278
12
Spring Lock Washer
3
9012709
9012711
13
V Ring 1
ER2DS9210
ER2ES9210
14
Motor Shaft With Rotor
1
ER2EL5502
ER2ES5502
ER2FS5502
15
Ball Bearing
1
9000905
9000907
16
Ball Bearing
1
9000906
17
Motor Frame With Stator
1
ER2BKV20L5A1
ER2BKV20S5A1
ER2BKV25S5A1
18
Packing M
1
ER2ES9118
ER2FS9118
19
Set Pin S
2
ER2ES9138
20
Socket Bolt
4
90912116
21
Body B Assembly
F
1
ER2ES6101
ER2FS6101
Body C Assembly M ER2EL6099
ER2ES6099
ER2FS6099
22
Oil Plug 1 E3S111003
23
Plug Packing
1 E3S112003
24
Snap Ring
1
9047280
25
Gear Case
F
1
ER2EL6103
ER2ES6103
ER2FS6103
M
ER2EL6102
ER2ES6102
ER2FS6102
26
Oil Plug 1
E3S111003
27
Plug Packing
1
E3S112003
28
Spring Pin
1
E3S129005S
29
Packing G
F
1
ER2ES9116
ER2FS9116
M
2
30
Set Pin S
F
2
ES120010S
M
4
31
Socket Bolt
F
4 (5)
9091280
9091286
9091280
9091286
M
4 (5)
90912147
90912155
32
Toothed Lock Washer
4 (5)
9679711
33
Oil Fill Plug
1
ER1BS9135
34
Eyebolt Packing
1
ES127005S
35
Name Plate Load Side E
1
ER1BS9960
36
Oil Full Tag
1
ER1BS9953
37
Warning Sticker E (Disconnect Power)
1
ER2CS9936
38
Name Plate OF (Correct Oil Required)
F
1
ER2CS9845
Name Plate OM (Correct Oil Required)
M
ER2CS9846
39
Name Plate AA (With Mechanical Brake)
M
1
ER1BS9893
40
Name Plate AD (Speed Letter)
1 ER1BS9868
ER1BL9868
ER1BS9868
ER1BC9868
ER1BS9868
ER1BL9868
41
Warning Sticker HW (Hot Surface)
D
1
ER2CI9806
42
Spacer M
M
1
ER2EL9296
ER2ES9296
ER2FS9296
43
Check Voltage Label
S,2V
1
ECP99NVVB
S,4V
ECP99NVVA
D,2V
ECP99NVWB
D,4V
ECP99NVWA
*Quantities in “( )” are for 025 and 050 hoists.
55
9.2 Gearing Parts
Figure 9-2-1 Gearing Parts
56
9.2 Gearing Parts
Figure
No.
Part Name
Parts
Per
Hoist
001H
003S
003H
005S
005L
010S
010L/020C
1
Load Sheave Assembly
1
ER2BS6241
ER2CS6241
ER2DS6241
2
Load Sheave
1
ER2BS9241
ER2CS9241
ER2DS9241
3
Oil Seal
1
ER2BS9221
ER2CS9221
ES221010S
4
Ball Bearing
1
9000506
9000508
9000509
5
Ball Bearing
1
9000202
9000104
9000302
9000104
9000304
6
Load Gear
F
1
ER2BH9240
ER2BS9240
ER2CH9240
ER2CS9240
ER2CL9240
ER2DS9240
M
ER2CS9240
7
Snap Ring
1
9047130
9047135
8
Ball Bearing
1
9000106
9000107
9000108
9
Oil Seal
1
ER2BS9244
ES232005S
10
Ball Bearing
1
9000200
9000201
11
Oil Seal
F
1
E6F235003S
12
Pinion Assembly
F 1 ER2BS5220
ER2CS5220
ER2DS5220
M 1 ER2BS5304
ER2CS5304
ER2CS5304
13
Socket Bolt
3
90912149
14
Friction Clutch Complete Assembly
F 1 ER2BH1223
ER2BS1223
ER2CH1223
ER2CS1223
ER2CL1223
ER2DS1223
ER2DL1223
Friction Clutch With Mechanical Brake Complete Assembly
M 1 ER2BH1274
ER2BS1274
ER2CH1274
ER2CS1274
ER2CL1274
ER2DS1274
ER2DL1274
15
Wave Washer
F
1
E1DBX20S9311
16
Nut Cover
F
1
ER1CS9235
17
Name Plate FP (Adjustment Of Friction Clutch Prohibited)
F
1
ER1BS9892
18
Gear B Assembly
F
1
ER2DL5262
M ER2CL5306
ER2DL5306
19
Gear Holder Plate Assembly
F
1 ER2DL6261 M ER1CL6261
20
Gear Holder Plate
F
1 ER2DL9261 M ER1CL9261
21
Ball Bearing
F
1 9000101 M 9000100
22
Ball Bearing
F
1 9000100 M 9000100
23
Set Pin S
F
2 ES120003 M ES120003
24
Socket Bolt
F
3 9091252 M 9091252
25
Spring Lock Washer
F
3 9012709 M 9012709
27
Vent Cap
M
1
ER1BS1175
28
Snap Ring
M
1
9047111
29
Pawl M 1
L4155015
30
Pawl Spring
M
1
ER1BS9290
31
Pawl Shaft
M
1
ER2CS9289
32
Pawl Shaft Washer
M
1
ER2CS9294
33
Ball Bearing
M
1
9000300
9000202
57
9.2 Gearing Parts
Figure 9-2-2 Gearing Parts
58
9.2 Gearing Parts
Figure
No.
Part Name
Parts
Per
Hoist
015S
020L
020S
030C
025S
050L
1
Load Sheave Assembly
1
ER2ES6241
ER2FS6241
2
Load Sheave
1
ER2ES9241
ER2FS9241
3
Oil Seal
1
ER2ES9221
4
Ball Bearing
1
9000609
9000610
5
Ball Bearing
1
9000405
6
Load Gear
1 ER2EM9240
ER2EL9240
ER2ES9240
ER2ER9240
ER2FS9240
7
Snap Ring
1
9047150
8
Ball Bearing
1
9000110
9
Oil Seal
1
ER2ES9244
10
Ball Bearing
1
9000303
11
Oil Seal 22
F
1
ER1DS9233
12
Pinion Assembly
F
1
ER2EL5220
ER2ES5220
ER2FS5220
M
1
ER2EL5304
ER2ES5304
ER2FS5304
13
Socket Bolt
3
90912149
14 Friction Clutch Complete Assembly
F 1 ER2EM1223
ER2EL1223
ER2ES1223
ER2ER1223
ER2FS1223
ER2FR1223
Friction Clutch With Mechanical Brake Complete Assembly
M 1 ER2EM1274
ER2EL1274
ER2ES1274
ER2ER1274
ER2FS1274
ER2FR1274
15
Wave Washer
F
1
ER1DS9234
ER2ES9234
16
Nut Cover
F
1
ER1DS9235
ER2ES9235
17
Name Plate FP (Adjustment Of Friction Clutch Prohibited)
F
1
ER1BS9892
18
Gear B Assembly
F 1 ER2EM5262
ER2EL5262 ER2FS5262
M
ER2EM5306
ER2EL5306 ER2FS5306
19
Gear Holder Plate Assembly
1
ER2EL6261
ER2FS6261
20
Gear Holder Plate
1
ER2EL9261
ER2FS9261
21
Ball Bearing
1
9000202
9000203
22
Ball Bearing
1
9000201
9000202
23
Set Pin S
2
ES120010S
ES120010S
24
Socket Bolt
3
9091275
9091275
25
Spring Lock Washer
3
9012711
9012711
27
Vent Cap
M
1
ER1BS1175
28
Snap Ring
M
1
9047116
29
Pawl M 1
ER2FS9288
30
Pawl Spring
M
1
ER2FS9290
31
Pawl Shaft
M
1
ER2FS9289
32
Pawl Shaft Washer
M
1
ER2CS9294
33
Ball Bearing
M
1
9000303
9000304
59
9.3 Hook and Chain Parts
Figure 9-3-1 Hook and Chain Parts
60
9.3 Hook and Chain Parts
Figure
No.
Part Name
Parts
Per
Hoist
001H
003S
003H
005S
005L
1
Top Hook Assembly
1
ER2CS1001
2 Hook Latch
1
ER2CS1002
3
Suspender E (For Manual Trolley) 1 T7GB004010
5
Connection Yoke P (For Push Trolley)
1
ER2CS9027
6
Connection Yoke G (For Geared Trolley)
1
ER2CS9029
7
Yoke Bolt
1
ER1CS9032
8
Slotted Nut
1
L3183008
9
Split Pin
1
9009414-5
10
Suspender T (For Motorized Trolley)
1
ER2DS9031
11
Top Pin
2
ER2CS9121
12
Plate A
1
ER2CS9123
13
Socket Bolt With Spring Washer 1 J1BG10601212
14
Shaft Clip
1
ER2CS9186
15
Chain Guide A 1 ER2BS9331
ER2CS9331
16
Chain Guide B 1 ER2BS9332
ER2CS9332
17
Socket Bolt
4
9091251
18
Spring Lock Washer
4
9012709
19
Limit Lever 1 ER2BS9337
ER2CS9337
20
Limit Lever Pin
1
ER2BS9338
ER2CS9338
21
Limit Lever Spring
1
ER2CS9357
22
Cushion Rubber
2
ER2BS9053
ER1CS9053
23
Stopper Assembly
1
ES1045003
ER2CS1041
24
Bottom Hook Complete Assembly
1
ER2BH1011
ER2BS1011
ER2CH1011
ER2CS1011
25
Hook Latch
1
ER2CS1002
26
Plastic Chain Container Assembly (Max. Lifting Height 20ft)
1
PBK2-B
PBK2-C
27
Plastic Chain Container
1
ER2BS1401
ER2CS1401
28
Plastic Container Spring Assembly
1
ER2BS1416
ER2CS1416
29
Canvas Chain Container Assembly (Max. Lift Height 50ft)
1
BK2C1
BK2C2
30
Canvas Chain Container
1
ER2CS5403
ER2CS5405
31
Socket Bolt
1
9091283
32
Lever Nut
1
ES857005S
33
Socket Bolt
1
ER419001
34
Lever Nut
1
ES855003
35
NP Load Chain
1
LCER2003NP
LCER2005NP
36
End Suspender Kit
1
ENDS2B
ENDS2C
37
End Suspender
1
ER2BS9408
ER2CS9408
38
Socket Bolt 1 9091281
9091283
39
Lever Nut
1
ES857005S
40
Socket Bolt 1 90912150
90912151
41
Flat Washer 2 9012510
9012511
42
Lever Nut 1 E2D853125
ES855003
61
9.3 Hook and Chain Parts
Figure 9-3-2 Hook and Chain Parts
62
9.3 Hook and Chain Parts
Figure
No.
Part Name
Parts
Per
Hoist
010S
010L
1
Top Hook Assembly
1
ER2DS1001
2 Hook Latch
1
ER2DS1002
3
Suspender E (For Manual Trolley)
1
T7GB004010
4
Connection Yoke P (For Push Trolley)
1
ER2CS9027
5
Connection Yoke G (For Geared Trolley)
1
ER2CS9029
6
Yoke Bolt
1
ER1CS9032
7
Slotted Nut
1
L3183008
8
Split Pin 1 9009414-5
9
Suspender T (For Motorized Trolley)
1
ER2DS9031
10
Top Pin 2 ER2CS9121
11
Plate A 1 ER2CS9123
12
Socket Bolt With Spring Washer
1
J1BG10601212
13
Shaft Clip
1
ER2CS9186
14
Chain Guide A
1
ER2DS9331
15
Chain Guide B
1
ER2DS9332
16
Socket Bolt
4
9091274
17
Spring Lock Washer
4
9012711
18
Machine Screw With Spring Washer
4
M6F554010
19
Guide Roller
1
ER2DS9333
20
Roller Pin
1
ER1CS9334
21
Limit Lever
1
ER2DS9337
22
Limit Lever Pin
1
ER2DS9338
23
Limit Lever Spring
1
ER2CS9357
24
Cushion Rubber
2
ER1DS9053
25
Stopper Assembly
1
ER1DS1041
26
Bottom Hook Complete Assembly
1
ER2DS1011
27
Hook Latch
1
ER2DS1002
28
Plastic Chain Container Assembly (Max. Lifting Height 20ft)
1
PBK2-D
29
Plastic Chain Container
1
ER2DS1401
30
Plastic Container Spring Assembly
1
ER2DS1416
31
Canvas Chain Container Assembly (Max. Lifting Height 50ft)
1
BK2D2
32
Canvas Chain Container
1
ER2DS5405
33
Socket Bolt
1
9091286
34
Lever Nut
1
ES857005S
35
Socket Bolt
1
ER419001
36
Lever Nut
1
ES855003
37
NP Load Chain
1
LCER2010NP
38
End Suspender Kit
1
ENDS2D
39
End Suspender
1
ER2CS9408
40
Socket Bolt
1
90912153
41
Lever Nut
2
ES857005S
42
Socket Bolt
1
90912152
63
9.3 Hook and Chain Parts
Figure 9-3-3 Hook and Chain Parts
64
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