Harrington Hoists NER2 User Manual

EFFECTIVE: May 3, 2011

jury

Owner’s Manual

SUPPLEMENT

ELECTRIC

CHAIN HOIST

ER2 and NER2

SERIES

8 Ton through 20 Ton Capacity

Code, Lot and Serial Number

WARNING

This equipment should not be installed, operated or
maintained by any person who has not read and understood
all the contents of this manual. Failure to read and comply
with the contents of this manual can result in serious bodily

or death, and/or property damage.

in

IMPORTANT INFORMATION ON HOW TO USE THIS MANUAL

This OWNER’S MANUAL SUPPLEMENT is intended for use in combination with the “Owner’s Manual for Electric
Chain Hoist ER2 and NER2 Series 1/8 through 5 Ton Capacity”. Refer to the Table of Contents below to determine

the location(s) of information pertaining to your hoist. References to the “Owner’s Manual for Electric Chain Hoist ER2
and NER2 Series 1/8 through 5 Ton Capacity” will be designated by the use of the a cronym “ER2OM”.

Table of Contents

Section Page Number/Location

1.0 Important Information and Warnings…...………………...………………………………………. ER2OM

1.1 Terms and Summary ER2OM

1.2 Warning Tags and Labels ER2OM

2.0 Technical Information………………………………………………………………………….…..………... 4

2.1 Specifications 4

2.2 Dimensions 5

3.0 Preoperational Procedures ………………………………………………………………………………… 7

3.1 Fill Gear Box with Oil 7

3.2 Chain 8

3.3 Mounting Location 9

3.4 Mounting the Hoist 9

3.5 Electrical Connections 10

3.6 Preoperational Checks and Trial Operation 14

4.0 Operation………………………………………………………………………………………..….. ER2OM

4.1 Introduction ER2OM

4.2 Shall’s and Shall Not’s for Operation ER2OM

4.3 Hoist Controls ER2OM

2

Section Page Number/Location

5.0 Inspection…………………………….………………………………….…………..…….. 15 and ER2OM

5.1 General ER2OM

5.2 Inspection Classification ER2OM

5.3 Frequent Inspection ER2OM

5.4 Periodic Inspection ER2OM

5.5 Occasionally Used Hoists ER2OM

5.6 Inspection Records ER2OM

5.7 Inspection Methods and Criteria 15 and ER2OM

6.0 Maintenance & Handling…………………………………………………….……………. 18 and ER2OM

6.1 Count/Hour Meter ER2OM

6.2 Lubrication 18 and ER2OM

6.3 Motor Brake 18 and ER2OM

6.4 Load Chain 19 and ER2OM

6.5 Friction Clutch and Mechanical Load Brake with Friction Clutch ER2OM

6.6 Storage ER2OM

6.7 Outdoor Installation ER2OM

7.0 Troubleshooting……………………………………………………………………………….…… ER2OM

8.0 Warranty……………………………………………………………………………………………... ER2OM

9.0 Parts List……………………………………………………………………………………………………. 23

3

2.0 Technical Information

2.1 Specifications

2.1.1 Product Code

2.1.2 Operating Conditions and Environment
Temperature range: -4° to +104°F (-20° to +40°C)

Relative Humidity: 85% or less

Noise Level: 85 dB or less (A scale: measured 1 meter away from electric chai n hoist

Enclosure Rating: Hoist Meets IP 55, Pendant Meets IP65

Supply Voltage:

Single Speed Standard: Reconnectable 208/230 & 460V-3-60
Single Speed Optional: 575V-3-60 or Special Volta ges/Frequenci es Available
Dual Speed Standard: 208/230V-3-6 0 or 460V-3-6 0

Dual Speed Optional: 575V-3-60 or Voltages/Frequencie s Voltages Available

Single Speed Dual Speed

Hoist Duty Rating: ISO M4; FEM 2M; ASME H4

Intermittent Duty Rating:

60% ED

360 starts per hour

40/20% ED

120/240 starts per hour

Short Time Duty Rating: 60 min. 30/10 min.

4

(mm)

Cap.

(Tons)

Product

Code

Lifting
Speed

(ft/min)

Table 2-1 Hoist Specifications

Motor Load

Rated Current

(amps)

Output

(Hp)

208V -

230V

460V NER2 ER2

Chain

Diameter

x

Chain Fall

Load

Sheave

Pockets

Lines

8 (N)ER2080S* 7.5
10 (N)ER2100L
10 (N)ER2100L-LG 5 573 571 7.4
10 (N)ER2100S 11 4.7 x 2 16.4 x 2 7.9 x 2 11.2 x 4 5 668 666 7.4

Single Speed

15 (N)ER2150S 7.5 4.7 x 2 16.4 x 2 7.9 x 2 11.2 x 6 5 891 886 11.4
20 (N)ER2200S 5.5 4.7 x 2 16.4 x 2 7.9 x 2 11.2 x 8 5 1049 1045 14.8

8 (N)ER2080SD* 7.5/2.5 4.7 17.3 8.3 11.2 x 3 5 358 366 5.5
10 (N)ER2100LD 5.5/2 4.7 17.3 8.3 11.2 x 4 5 609 622 7.4
10 (N)ER2100LD-LG 5.5/2 4.7 17.3 8.3 11.2 x 4 5 569 578 7.4
10 (N)ER2100SD 11/3.5 4.7 x 2 17.3 x 2 8.3 x 2 11.2 x 4 5 650 677 7.4

Dual Speed

15 (N)ER2150SD 7.5/2.5 4.7 x 2 17.3 x 2 8.3 x 2 11.2 x 6 5 873 899 11.4
20 (N)ER2200SD 5.5/2 4.7 x 2 17.3 x 2 8.3 x 2 11.2 x 8 5 1032 1058 14.8

*Available lug mount only. Push button cord dimension (L) is to center of lug ho le.
**Although both 208/230 & 460 Volts are shown together, the dual speed hoist motors are NOT reconnectable.

5.5 11.2 x 4

4.7 16.4 7.9

11.2 x 3 5 362 359 5.5
5 617 615 7.4

Net Weight

(lbs)

Weight for

Addnl.

One Foot

of Lift

(lbs)

2.2 Dimensions

Cap.

(Tons)

10 (N)ER2100L 53.9 29.0 32.5 38.3 13.3 16.8 15.7 16.8 3.2 13.3 20.0
10 (N)ER2100L-LG 40.9 29.0 32.5 26.9 13.3 16.8 15.7 16.8 3.2 13.3 8.5
10 (N)ER2100S 53.9 31.4 33.6 33.4 15.7 16.8 15.7 16.8 3.2 - -

Single Speed

15 (N)ER2150S 62.8 31.4 33.6 40.2 15.7 16.8 15.7 16.8 3.4 - ­20 (N)ER2200S 67.3 31.4 33.6 47.2 15.7 16.8 15.7 16.8 4.0 - -

10 (N)ER2100LD 53.9 31.5 32.5 38.3 15.8 16.8 15.7 15.7 3.2 13.3 20.0
10 (N)ER2100LD-LG 40.9 31.5 32.5 26.9 15.8 16.8 15.7 15.7 3.2 13.3 8.5
10 (N)ER2100SD 53.9 31.5 33.6 33.4 15.8 16.8 15.8 16.8 3.2 - -

Dual Speed

15 (N)ER2150SD 62.8 31.5 33.6 40.2 15.8 16.8 15.8 16.8 3.4 - ­20 (N)ER2200SD 67.3 31.5 33.6 47.2 15.8 16.8 15.8 16.8 4.0 - -

Product Code

8 (N)ER2080S 40.3 29.0 32.5 23.2 13.3 16.8 15.7 16.8 2.4 11.1 7.1

8 (N)ER2080SD 40.3 31.5 32.5 23.2 15.8 16.8 15.7 15.7 2.4 11.1 7.1

Headroom

C

(in)

Table 2-2 Hoist Dimensions

a

(in)

NER2 ER2 NER2 ER2 NER2 ER2

b

(in)

d

(in)

e

(in)

g

(in) h (in) i (in)

5

Figure 2-1 – NER2080S Figure 2-2 – NER2080SD

Figure 2-3 – NER2100S Figure 2-4 – NER2100SD

Table 2-3 Hook Dimensions*

Capacity Code

Hook a b c d e g

080S

100L, 100S T & B

T = Top Hook
B = Bottom Hook
Units = in.(mm)

*Refer to ER2OM Section 5.7 for inspection dimensions and limits.

150S

200S

B

T & B

T & B

6

3.3

(83.5)

3.3

(83.5)

4.1

(104)

4.6

(118)

2.2

(55.0)

2.2

(55.0)

2.8

(70.0)

3.3

(83.0)

2.9

(73.0)

2.9

(73.0)

3.4

87.0)

3.9

(99.5)

1.9

(48.0)

1.9

(48.0)

2.4

(60.0)

2.8

(70.0)

3.3

(85.0)

3.3

(85.0)

3.9

(100.0)

4.3

(110.0)

2.4

(62.0)

2.4

(62.0)

3.1

(79.0)

3.4

(86.0)

3.0 Preoperational Procedures

3.1 Gear Box

3.1.1 The gearbox is filled with the correct amount of oil at the time of shipment. The oil level must be verified
prior to operation. The ER2 and NER2 hoists hav e different checki ng procedu res. Refer to Sectio n 6.3
of the ER2OM for specific checking procedures. Use the 050L Capacity Co de to determine the correct
“Check Distance” for the ER2 Large Capacity hoist.

3.1.2 Refer to Section 6.3 of the ER2OM when repl acing the gear oil. Use the 050L Capa city Code to
determine the correct amount of gear oil.

3.1.3 All ER2, mechanical load brake installed, hoist s are shipped with a separate air vent ed oil cap. This
vented oil cap must be installed prior to use . To install, remove an existing oi l cap and replac e with the
vented oil cap (refer to Figure 3-1).

3.1.4 There are two oil fill holes located in the top of the gear case on the ER2 hoist. For ER2 coupled to
MR2 trolley, there are some flange widths that make it necessary to relocate the oil cap assembly to the
other oil fill hole. This will prevent interference with trolley side plate. Refer to Figure 3-1.

Figure 3-1 Vented Oil Cap Installation

7

3.2 Chain

3.2.1 The quantity and location of the chain com ponents inclu ding chain springs and st oppers depe nds on
the hoist model and capacity. Never ope rate the hoist with in correct, missing or damaged ch ain
components. Refer to the hoist' s nameplate, Table 3-2, and Figure 3-2 and ensure that all chain
components are in the correct location and properly i nstalled.

3.2.2 When the hoist is used without a chain co ntainer, the free end of the chain is atta ched to the hoi st body
as shown in Figure 3-2. Connect the “no load” en d of the chain to Chai n Guide A and t he pre-install ed
socket bolt and lock nut. Make sure the chain remains free of t wists and the chain Stopper is i nstalled
on the correct link. Refer to Table 3-2 for proper placement of Stopper.

Figure 3-2 Chain Component Arrangement

Table 3-2 Chain Stopper Placement

Capacity Code Without Chain Container With Chain Container

080S, 100L, 100S,

150S, 200S

*Tightening torque for the Stopper Bolt: 10 N-m (7 lb-ft)

3.2.3 When the optional canvas chain container(s) i s used, unfold it fully a nd install it on the hoi st body(i es)
as shown in Figure 3-3. In this case the free en d of the chain is not att ached to the ho ist body and the
chain stopper is installed on the third link from the free end. To place the chain into the ch ain
container(s), feed the chain into the chain contai ner(s) beginnin g with the free end. T ake care to avoi d
twisting or tangling the chain. NEVER put all the chain into the container(s) at once. Lumped or
twisted chain may activate the down limit switch and stop the hoi st during lowering.

3.2.4

CAUTION

stored in the container. The amount of chain the container must hold i s equal to the lift on th e hoist.
DO NOT use a chain container with a storage capacity less than the lif t length on the hoi st. If all of the
chain can not be stored in the container, the limit switch will not operate properly.

Each chain container indicates the maximum lengt h of the load chain that can be

th

15

link from the free end 3rd link from the free end

8

(N)ER2080S to (N)ER2100 L

3.2.5 When using an optional steel chain container, refer to the instructions and/or assembly drawing(s)
provided with the container for correct assembly and attachment.

3.2.6

3.2.7 Lubricate the entire length of the load chain wit h the supplied tub e(s) of grease pe r the instructions in

WARNING

Make sure the bottom hook is not capsized. See Figure 3-4. Correct all chain irregularities before
conducting the first hoist operation.

Section 6.2.1.

3.3 Mounting Location

(N)ER2100S to (N)ER2200 L

Figure 3-3 Installation of Chain Container

Verify that the load chain is not twisted or tangled prior to operating the hoist.

Figure 3-4 Capsized Hook and Chain

3.3.1

3.3.2

WARNING

structure are adequate to support the hoist and its loads. If necessary consult a p rofessional that is
qualified to evaluate the adequacy of the suspen sion location and its supp orting structu re.

NOTICE

3.4 Mounting the Hoist

3.4.1 Manual Trolley - Follow instructions in Owner’s Ma nual provided with t he trolley.

3.4.2 Motorized Trolley - Follow instructions in O wner’s Manual provided with the trolley.

3.4.3 Hook Mounted to a Fixed Location - Attach the hoist’s top hook to the fixed suspension point.

Prior to mounting the hoist ensure that the suspensio n and the supporti ng

See Section 6.8 of the ER2OM for outdoor installation considerations.

9

3.4.4 Lug Mounted ER2080S and ER2100L-LG – To m aintain proper bala nce when the h oist is not loaded,
it is necessary to install a stabilizing shaft to prevent the hoist from pivoting on the main support shaft.
Refer to Figure 2-1 and Figure 2-2 for the size and location of the main support and stablizing holes in
the hoist’s top suspension plates.

3.4.5

WARNING

that the hook’s latch is engaged.

3.5 Electrical Connections

3.5.1

3.5.2

3.5.3

3.5.4

3.5.5

3.5.6

CAUTION

CAUTION

NER2 hoist. Use of such devices may cause the motor brake and other electrical compo nents to
malfunction. Variable frequency drives MAY be used with the single speed E R2/NER2 hoi sts, contact
Harrington Hoists, Inc. for more information.

DANGER

been de-energized (disconnected). Lock out and tag out in a ccordance with ANSI Z 244.1 “Personnel
Protection -Lockout/Tagout of Energy Sources”.

DANGER

maintenance on the dual speed ( VFD con trol) trolley or hoi st within 5 minute s of de-energizing
(disconnecting) the trolley or hoist. This time allows the internal VFD capacitor to safely discharge.

DANGER

operation.

CAUTION

and low lifting speeds. The speeds come preset from the factory (Se e Table 3-6, ER2OM ). Speed
(frequency) can be customized. Refe r to Section 3.6.10 of ER2OM, fo r hoist specific spee d ranges and
instructions.

Ensure that the fixed suspension point rests on the center of the hook’s saddle and

Ensure that the voltage of the electric power supply is prope r for the hoist or trolley.
Do NOT apply electronic soft-start control or voltage varying controls to the ER2 or

Before proceeding, ensure that the electrical supply for t he hoist or trolley has

To avoid a shock hazard, DO NOT perform ANY mechanical or elect rical

Do NOT remove power to the dual speed (VFD control) hoi st or trolley during

All dual speed hoists are equiped with a VFD. The VFD is used to control the high

3.5.7 The following instructions apply when the hoist is hook mount ed to a fixed su spension point or install ed
on a manual trolley. The hoist is controlled by a pendant with two push butto ns – one for lifting a nd one
for lowering. Refer to the appropriate trolley Owner’ s Manual if the ho ist is installed o n a motorized
trolley. Special wiring considerations must be taken if th e trolley is used with a troll ey other than an
MR2 model.

Pendant Cord

The Pendant Cord connects to the hoist via an 8-pin (8P) Plu g and Socket. Make this con nection
as follows:

 Refer to Figure 3-5 or 3-6 depending on the Product Code.
 For ER2080S and ER2100L - In sert the 8P Plug into the 8P Socket on the hoist body and

hand tighten the Lock Ring. Install the stra in relief cable to the botto m of the hoist bo dy.

 For ER2100S, ER2150S and ER2200S - Insert the 8P Plug i nto the 8P Socket on the switch

box and hand tighten the Lock Ring. Install the strain relief cable ont o the cord strain reli ef
stopper located at the 8P socket.

10

Power Supply Cable - Hoist Connec tion

The Power Supply Cable connects to the hoi st via a 4-pin (4P) plug and socket or a direct fitting
depending on the product code. Make this connection as follows:

 Refer to Figure 3-5 or 3-6 depending on the product code.
 For ER2080S and ER2100L inse rt the 4P plug of the Power Su pply Cable into the 4P Socket

on the hoist and hand tighten the Lock Ring.

 For ER2100S, ER2150S, and ER2200S – The power supply cable sh ould be pre-in stalled to

the switch box and properly connected.

 Install the Cable Support Arm (pre-install ed on the Powe r Supply Cable) on to the Socket

Holder or Switch Box depending on the p roduct code. Use the pre-in stalled Machine Scre ws
and Lock Washers.

 Use care to avoid twistin g or kinking the Powe r Supply Cable.
 Insert the 4P Plug into the 4P Socket on the hoi st and hand-tighte n the Lock Ring.

Figure 3-5 Pendant and Power Supply Cable Conne ctions

for ER2080S and ER2100L

11

Figure 3-6 Pendant and Power Supply Cable Conne ctions

for ER2100S, ER2150S and ER2200S

Figure 3-7 Power Supply Cable Festooning and Guide Wire Location

12

Power Supply Cable - Installation

If the hoist is hook mounted to a fixed support ensure that the Power Supply Cable is properly
installed and supported between the hoi st and the electri cal power sup ply.

If the hoist is installed on a manual trolley, then th e Power Supply Cable mu st be installed al ong
the beam that the trolley runs on. For curved beams a specia l cable suspension sy stem will be
needed, and this instruction does not appl y. For straight beams in stall the Power Su pply Cable as
follows:

 Refer to Figure 3-7.
 Install the Cable Hangers on to the Power Supply Cable spacing them every 5 feet.
 Install a Guide Wire syst em parallel to th e Bridge Beam. Pass the Guide Wire th rough the

Cable Hangers and the Wire Guide.

 Make sure the Guide Wire is prope rly tensioned and th e Power Supply Cable is not t wisted or

kinked.

3.5.8 Connection to Electrical Power Source - The red, blue, and black wires of the Power Supply Cable
should be connected to an Electric Power Disconnect Switch or Circuit Breaker. This connection
should be made so that the hoist is phased properly. Refer t o Section 3.6.11 for instructions on how to
check for correct power supply phase connection.

3.5.9 Fuse/Breaker Capacity -The hoist's power supply should be equipped with ove rcurrent protection such
as fuses, which should be selected for 110% to 120% of total listed full load am perage, and sho uld be
dual element time-delay fuses. Refer to the motor nameplate(s) for the full load amperage draw.

3.5.10

DANGER

shock hazard when touching any part of the hoi st or trolley. In the Power Sup ply Cable the ground wire
will be either Green with Yellow stripe or solid Green. It should always be connect ed to a suitable
ground connection. Do not paint the trolley wheel ru nning surfa ces of the beam as this can affect
grounding.

Grounding - An improper or insufficient gr ound connecti on creates an electrical

13

3.6 Preoperational Checks and Trial Operation

3.6.1 Refer to the hoist’s nameplate and record t he hoist's Code, Lot a nd Serial Numbe r in the space
provided on the cover of this manual.

3.6.2

3.6.3

3.6.4 Measure and record the “k” dimension of all hooks on hoist. See Ta ble 5-4 under Section 5

3.6.5 Ensure that the hoist is properly installed to either a fixe d point, or trolley, whichev er applies.

3.6.6 If hoist is installed on a trolley, ensure th at

3.6.7 Ensure that all nuts, bolts and split pins (cotter pins) are suffici ently fastened.

3.6.8 Pull down on the Pendant and ensure that the Cord Strain Relief Cable takes t he force, not the

3.6.9

3.6.10 Confirm proper operation.

WARNING

other lifting attachments before use. Inspect all load suspension m embers for da mage prior to us e and
replace or repair all damaged parts.

WARNING

Section 3.2 of this manual.

“Inspection”, of this manual.

 trolley is properly installed on the b eam, and
 stops for the trolley are correctly positi oned and securely i nstalled on the bea m.

Pendant Cord.

CAUTION

the rated value, electrical devices may not function normally.

Confirm the adequacy of the rated capacity for all slings, chain s, wire ropes and all

Verify and correct all chain irregularities prior to op erating the hoist. Ref er to

Check supply voltage before everyday use. If the voltage vari es more than 10% of

 Before operating read and become familiar with Section 4 – Operation in the ER2OM.
 Before operating ensure that the hoist (and trolley) m eets the Inspection, Testi ng and Maint enance

requirements of ANSI/ASME B30.16.

 Before operating ensure that nothing will interfere with the full range of the hoist’s (and troll ey’s)

operation.

3.6.11 Proceed with trial operation to confirm proper operation.
 Verify that the controls agree with hoist direction. Make sure that depression of the up button lifts

the load chain and depression of the down butto n lowers the load chain hook. If the l oad chain
does not move in the correct direction when the push but tons are pushed, th e power supply is
phased incorrectly. In this case, turn off the power source or breaker switch
the three wires at the power source. The hook will then move in accordance with the directions of
the push button.

 Perform inspections per Section 5.2, “Frequent Inspections” in the ER2OM.

then reverse any two of

14

5.0 Inspection

NOTICE

Use this table in conjunction with Table 5-3 of th e ER2OM. The entries in this table replace in their entirety

Item Method Criteria Action

The information listed in this section is intended t o supplement Sectio n 5.7 of the ER2OM.

Table 5-3 Hoist Inspection Methods and Criteria

the corresponding entries in Table 5-3 of the ER2OM.

Hooks - Fretting
wear

Hooks - Stretch Measure The "k" dimension shoul d not be greate r than 1.15

Load Chain - Pitch
and Wire Diameter

Load Chain –
Reeving and
Evening

Measure The "u" and "t" dimensions should not be less

than discard value listed in Table 5-4

times that measured and recorded at the time of
purchase (See Section 3.6). If recorded "k"
values are not available for hooks when new, use
nominal "k" values from Table 5-4.

Measure The "P" dimension should no t be greater than

maximum value listed in Table 5-5. The "d"
dimension should not be less than minimum value
listed in Table 5-5.

Visual Chain should be reeved properly through Load

and Idle Sheaves - refer to Section 6.4. Chain,
Chain Springs, Stoppers, and Chain Pin should be
installed properly - refer to Section 3.2. For
double body hoists, chain should be evenly
distributed – equal length of chain in e ach chain
container or equal lengths of chain on no -load
side of each hoist body.

Replace.

Replace.

Replace. Inspect
Load and Idle
Sheaves.

Reeve/Install chain
properly.

Lower hook until
lower limit switch is
activated on both
hoist bodies.

Chain springs should not be deformed or

Chain Springs Visual

compressed. Refer to Table 5-6 for Chai n Spring
dimensions.

15

Replace.

Table 5-4 Top Hook & Bottom Hook Dimensions

“k” Measured When New:

Top: _________________________

Bottom: ______________________

Capacity Code

080S

100L, 100S

150S
200S

Nominal "k"

Dimension*

inch (mm)

4.76(121) 2.86(72.6) 2.72(69) 1.89(48) 1.8(45.6)

5.16(131) 3.43(87) 3.26(82.7) 2.36(60) 2.24(57)

5..6(142) 3.91(99.4) 3.72(94.5) 2.76(70) 2.62(66.5)

7.13(181) 4.4(112) 4.19(106.4) 2.8(71) 2.66(67.5)

"u" Dimension

inch (mm)

Standard Discard Standard Discard

"t" Dimension

inch (mm)

* These values are nominal since the dime nsion is not co ntrolled to a toleran ce. The "k"

dimension should be measured when the hook is new - this becomes a reference measurement.
Subsequent measurements are compared to this reference to m ake determination s about hook
deformation/stretch. See Section 5.7 of ER2OM, “Hooks - Stretch”.

Table 5-5 Chain Wear Dimensions

Capacity Code

080S, 100L, 100S,
150S, 200S

“P” Dimension

inch (mm)

Standard Discard Standard Discard

6.18 (157.0) 6.37 (161.7) 0.44 (11.2) 0.42 (10.6)

“d” Dimension

inch (mm)

16

Table 5-6 Chain Spring Length Dimensions

Capacity Code

080S, 100L, 100S, 0150S, 200S

“Length” - inch (mm)

Standard Discard

6.3 (160) 6.0 (152)

17

6.0 Maintenance and Handling

6.2 Lubrication

6.2.1 Load Chain
 Refer to 6.2.1 of the ER2OM .

6.2.2 Hooks and Suspension Components:
 Refer to 6.2.2 of the ER2OM .

6.2.3 Gear Box:
 Refer to 6.3 of the ER2OM exce pt use the followi ng table for che cking oil level.

Table 6-1 ER2 (Mechanical Load brake Equipp ed) Gear Oil Ch eck Distances

Capacity Code

080S, 100L, 100S, 0150S, 200S 5.12 130

Check Distance

(inches)

Check Distance

(millimeters)

6.3 Motor Brake - Use the table below in conjunction with Section 6.4 of the ER2OM.

Table 6-2 Motor Brake Wear/Gap Dimensions

Capacity Code

080S, 100L, 100S, 150S, 200S

"Gap" Discard Dimension - inch (mm)

0.043 (1.1)

18

6.4 Load Chain

6.4.1 Lubrication and Cleaning – refer to Section 6.2 of ER2OM.

6.4.2 Load Chain Replacement for ER2080S and ER2100L:

1)

2)

3)

4) For hoists without a chain container, remov e the socket b olt, lock nut, and att ach the no-load si de of the

5) Remove the Stopper and Chain Sp ring from the n o-load side of th e chain for re use on the new ch ain.

6) Using an open link, attach the new chain to the end li nk of the ol d chain on the no-l oad side. The e nd

7) Operate the hoist down to move the ne w chain though th e hoist body. Stop when a sufficient amount

8) Complete reeving as follows:

9) Remove the Snap Ring and Ch ain Pin that attach the old chain to the chai n holder for use on the n ew

10) Connect the end link of the new chain to the chai n holder with the Cha in Pin and Snap Ri ng. Ensure

CAUTION

following procedures.

WARNING

size, grade and construction as the o riginal chain. T he new load chain must hav e an odd number of
links so that both its end links have the same orientation. If the load chain is being replace d due to
damage or wear out, destroy the old chain to preve nt its reuse.

CAUTION

Chain Guides and Idle Sheaves, and replace part s if necessary.

chain to Chain Guide A.

Inspect and replace any damaged or worn parts.

link of the new load chain should be connected so that the weld ed portions of the lo ad chain's stan ding
links are oriented to the outside as they pass over the Load Sh eave. Refer to Figu re 6-3.

of new chain is accumulated on the loa d side.

• For ER2080S pull down on Part

sheaves. Secure the new chain at Part
the new chain from running back through the idl e sheaves. Remove the open link attachi ng the
new chain to the old chain.

• For ER2100L pull up on Part

sheaves. Secure the new chain at Part
chain from running back through the idle sh eaves. Remove the o pen link attaching the new chain
to the old chain.

chain. Inspect and replace any damaged o r worn parts.

that the chain remains free of twists. Attach the remaining chain components to the chain referring to

Section 3.2 for the proper locations. For hoists without a ch ain container, atta ch the no-load sid e of the

chain to Chain Guide A with the socket bolt, and lock nut. See Figure 3-2.

The hoist must be properly powered and operational in orde r to perform the

Be certain that the replacement chain is obtained from Harrington and is the exa ct

When replacing load chain, check for wear on mati ng parts, i.e. Load S heave,

d until new chain is fe d through the uppe r and lower idle

d directly below the upper su spension plat es to prevent

d until the new chain is fed throu gh the upper an d lower idle

d directly above the lower idle sh eave to prevent the new

11)

12) After installation has been completed, perform steps outlined in Section 3.6 "Preoperational Checks

WARNING

3.2.

and Trial Operation".

Make sure the Stopper and Chain Spri ngs are properly inst alled. Refer to S ection

19

Figure 6-3 Chain Replacement for 080S and 100 L

6.4.3 Load Chain Replacement for ER2100S, ER2150S and ER2200S:

1)

CAUTION

The hoist must be properly powered and operational in orde r to perform the

following procedures.

2)

WARNING

Be certain that the replacement chain is obtained from Harrington and is the exa ct
size, grade and construction as the o riginal chain. T he new load chain must hav e an odd number of
links so that both its end links have the same orientation. If the load chain is being replace d due to
damage or wear out, destroy the old chain to preve nt its reuse.

3)

CAUTION

When replacing load chain, check for wear on mati ng parts, i.e. Load S heave,
Chain Guides and Idle Sheaves, and replace part s if necessary.

4) For hoists without chain containers, rem ove the socket b olts, lock nuts, and attach the en d links of the

chain to Chain Guide A on both hoist bodies.

5) Remove the Stopper and Chain Sp ring from on e end of the old chain. Inspect and replace any

damaged or worn parts.

6) Using an open link, attach the new chain to the end li nk of the ol d chain where the Sto pper and Chai n

Spring were removed. The end link of the new lo ad chain should be connected so that th e welded
portions of the load chain's standing lin ks are orient ed to the outside as they pass over the Load
Sheave. Refer to Figure 6-4.

7) Install the Stopper and Chain Sprin g to the free end of the ne w chain. Ref er to Section 3. 2 in this

supplement for the correct location.

8) Disable Hoist Body B by unplugging it s 8P plug. Opera te Hoist Body A in the down direction to m ove

the new chain through the hoist until a sufficient qua ntity of chain has a ccumulated between th e hoist
bodies. Re-enable Hoist Body B by re-inserting its 8P plug.

9) Disable Hoist Body A by unplugging it s 8P plug. Opera te Hoist Body B in the up direction to mov e the

new chain through the hoist until a sufficient quantity of new chain has passed through Hoi st Body B.
Re-enable Hoist Body A by re-inserting its 8P plug.

10) Remove the open link attaching the new chain to the ol d chain.

20

11) Remove the remaining Stopper and Chain Spring from the ol d chain. Inspe ct and replace any

damaged or worn parts. Install the Stopper and Ch ain Spring to the en d of the new chain. Refer to

Section 3.2 in this supplement for correct location.

12) For hoists without a chain container, atta ch the ends of the chain to Chain Guid e A on each body wit h

the socket bolt, and lock nut (see Figure 3-2). Ensure that all ch ain parts remain f ree of twists and
correct any if found.

13) Even out the chain by operating the hoist down until the down Limit Swit ch on both hoi st bodies is

activated.

14)

15) After installation has been completed, perform steps outlined in Section 3.6 "Preoperational Checks

WARNING

3.2 in this supplement.

and Trial Operation".

Make sure the Stopper and Chain Spri ngs are properly inst alled. Refer to S ection

Figure 6-4 Chain Replacement for 100S, 150S, 200S

21

This Page Intentionally Left Blank

22

9.0 Parts List

WhenorderingParts,pleaseprovidetheHoistcodenumber,lotnumberandserialnumberlocatedontheHoist
nameplate(seefig.below).

Reminder:Persections1.1and3.7.4toaidinorderingPartsandProductSupport,recordtheHoistcodenumber,
lotnumberandserialnumberinthespaceprovidedon



ER2/NER2SeriesNameplate



Thepartslistisarrangedintothefollowingsections:
SectionPage

9.1HousingandMotorParts……………………………………………….……………………………………………….. 24

9.2GearingParts…………………………………………………………………………………………........................... 26

9.3ChainParts………………………………………………………………….………………………………………………….. 28

9.4BottomHookParts………………………………………………………………………………………………………….. 30

9.5ElectricParts(SingleSpeed)…………………………………………………………….……………………………... 34

9.6ElectricParts(DualSpeed)…………………………………………………………….……………………………..... 36

9.7PowerSupplyandPendantParts……………………………………...……………………………………………. 38

9.8TopSuspensionPlateParts……………………………………...……………….……………………………………. 40

9.9TopHookParts……………………………………...............................……………………………………………. 44

9.10ControlStationParts(PlateSuspensionType)………………...……………………………………………. 50

9.11ControlStationParts(TopHookType).…………………………...……………………………………………. 52

9.12ChainContainerParts………………..…………………………………...……………………………………………. 54



Inthecolumn"PartsPerHoist"adesignatorisusedforpartsthatapplyonlytoa
toSection2forhoistmodelnumbersandadditionaldescriptions.Thedesignatorsare:



S=SingleSpeed
D=DualSpeed
F=NER2Models
M=ER2Models
2V=208/230VoltModels
4V=460VoltModels

thecoverofthismanual.





particularmodeloroption.Refer

23



9.1 Housing and Motor Parts

Figure 9-1-1 Housing and Motor Parts

24



9.1 Housing and Motor Parts

Figure

No.

1 Fan Cover 1 (2) ER2ES9107
2 Fan 1 (2) ER2ES9108
3 Snap Ring 1 (2) 9047122
4 Brake Cover 1 (2) ER2ES9115
5 Packing B 1 (2) ER2ES9119
6 Set Pin S 2 (4) ES120003
7 Socket Bolt 4 (8) 9091255
8 Electromagnetic Brake Assembly 1 (2) MBABB35NA

9 Key B 1 (2) ER2ES9360
10 Snap Ring 1 (2) 9047130
11 Socket Bolt 3 (6) 9091278
12 Spring Lock Washer 3 (6) 9012712
13 V Ring 1 (2) ER2ES9210
14 Motor Shaft With Rotor 1 (2) ER2FS5502
15 Ball Bearing 1 (2) 9000907
16 Ball Bearing 1 (2) 9000906
17 Motor Frame With Stator 1 (2) ER2BKV25S5A1
18 Packing M 1 (2) E R2FS9118
19 Set Pin S 2 (4) ER2ES9138
20 Socket Bolt 4 (8) 90912116

Body B F

21

22 Oil Plug 1 (2) E3S111003
23 Plug Packing 1 (2) E3S112003
24 Snap Ring 1 (2) 9047280

26 Oil Plug 1 (2) E3S111003
27 Plug Packing 1 (2) E3S112003

Body C M ER2FS6099

25 Gear Case

28 Spring Pin 1 (2) E3S129005S
29 Packing G

30 Set Pin S

31 Socket Bolt
32 Toothed Lock Washer 5 (10) 9679711

33 Oil Fill Plug 1 (2) ER1BS9135
34 Eyebolt Packing 1 (2) ES127005S
35 Name Plate Load Side 1 (2) ER1BS9960
36 Oil Full Tag 1 (2) ER1BS9953
37 Warning Sticker E (Disconnect Power) 1 (2) ER2CS9936

Name Plate OF (Correct Oil Required) F

38

Name Plate OM (Correct Oil Required) M ER2CS9846
40 Name Plate AD (Speed Lette r) 1 (2) ER1BS9868 ER1BL9868 ER1BS9868
41 Connection Shaft Assembly 1 (2) ER2FS6121
42 Top Pin Plug Assembly 1 (2) ER2FS6 128
43 O Ring 2 (4) 9013317
44 Fixing Shaft Assembly 1 (2) ER 2FS6122
45 Fixing Shaft Plug Assembly 1 (2) ER2FS6 131
46 O Ring 2 (4) 9013307
47 Connection Shaft Plate A 1 (2) ER1ES9123
48 Socket Bolt With Spring Washer 2 (4) J1BG10601616
49 Plate A 1 (2) ER1BS9123
50 Machine Screw With Spring Washer 2 (4) M6F554010

51 Check Voltage Label

52 Name Plate AA (With Mechanical Brake) M 1 ER1BS9893
53 Warning Sticker HW (Hot Surface) D 1 ER2CI9806

Part Name

*Quantities in “( )” are for dual-body hoists.

Parts Per

Hoist

1 (2)

F

1 (2)

M ER2FS6102

F 1 (2)

M 2 (4)

F 2 (4)

M 4 (8)

F

5 (10)

M 90912155

1 (2)

S,2V
S,4V ECP99NVVA
D,2V ECP99NVWB
D,4V ECP99NVWA

1

080S 100L 100S 150S 200S

ER2FS6101

ER2FS6103

ER2FS9116

ES120010S

9091286

ER2CS9845

ECP99NVVB

25



9.2 Gearing Parts

Figure 9-2-1 Gearing Parts

26



Figure

No.

1 Load Sheave A ssembly 1 (2) ER2FS6241
2 Load She a v e 1 (2) ER2FS9241
3 Oil Seal 1 (2) ER2ES9221
4 Ball Bearing 1 (2) 9000610

5 Ball Bearing 1 (2) 9000405

6 Load Gear 1 (2) ER2FS9240

7 Snap Ring 1 (2) 9047150

8 Ball Bearing 1 (2) 9000110

9 Oil Seal 1 (2) ER2ES9244

10 Ball Bearing 1 (2) 9000303
11 Oil Seal 1 (2) ER1DS9233

12 Pinion Assembly
13 Socket Bolt 3 (6) 9091249

Friction Clutch Complete A ssembly F

14

Friction Clutch With Mechanical

Brake Complete Assembly
15 Wave Washer 1 (2) ER2ES9234
16 Nut Cover 1 (2) ER2ES9235

Name Plate FP (Adjustment Of
17

Friction Clutch Prohibited)
18 Gear B Assembly
19 Gear Holder Plate Assemb ly 1 (2) ER2FS6261

20 Gear Holder Plate 1 (2) ER2FS9261
21 Ball Bearing 1 (2) 9000203

22 Ball Bearing 1 (2) 9000202
23 Set Pin S 2 (4) ES120010S
24 Socket Bolt 3 (6) 9091275
25 Spring Lock Washer 3 (6) 9012711
27 Vent Cap M 1 (2) E R1BS1175
28 Snap Ring M 1 (2) 9047111
29 Pawl M 1 (2) L4155015
30 Pawl Spring M 1 (2) ER1BS9290
31 Pawl Shaft M 1 (2) ER2CS9289
32 Pawl Shaft Washer M 1 (2) ER2CS9294

Part Name

Parts Per

Hoist

F

1 (2)

M ER2FS5304

1 (2)

M ER2FS1274

1 (2) ER1BS9892

F

1 (2)

M ER2FS5306

080S 100L 100S 150S 200S

ER2FS5220

ER2HS1223 ER2IL1223 ER2FR1223 ER2HS1223 ER2IL1223

ER2FS5262

*Quantities in “( )” are for dual-body hoists.

9.2 Gearing Parts

27



9.3 Chain Parts

Figure 9-3-1 Chain Parts

28



Figure

No.

1 Chain Guide A 1 (2) ER2FS9331
2 Chain Guide B 1 (2) ER2FS9332
3 Socket Bolt 4 (8) 9091274
4 Spring Lock Washer 4 (8) 9012711
5 Machine Screw With Spring Washer 4 (8) E6F151003
6 Guide Roller 1 (2) ER1EM9333
7 Roller Pin 1 (2) ER 2FS9334
8 Limit Lever 1 (2) ER2FS9337

9 Limit Lever Pin 1 (2) ER2FS9338
10 Limit Lever Spring 1 (2) ER2CS9357
21 End Suspender Kit 1 (2) ENDS2F2

22 Socket Bolt 1 (2) 90912140
23 Lever Nut 1 (2) ES066075

Part Name

Parts

Per

Hoist

080S 100L 100S 150S 200S

*Quantities in “( )” are for dual-body hoists.

9.3 Chain Parts

29



9.4 Bottom Hook Parts

Figure 9-4-1 Bottom Hook Parts

30



Parts

Figure No. Part Name

1

2 Bottom Sus pension Plate A 1 ER2HS903 4 E R2IS9034
3 Bottom Cross Guide 1 (2) E6S067075
4 Snap Ring 1 9047221
5 Chain Pin 1 E6S041075
6 Chain Holder 1 E6S039075
7 Chain Holder Pin 1 E6S040075
8 Bottom Stay Bolt 3 E6S038075

9
10 Bottom Collar 2 E6S065075

11 B ottom Suspension Plate B 1 ER2HS9035 ER2IS9035
12 Spring Washer 6 9012717
13 Nut 6 9093445
14 N a m e Plate A 1 ER1HS9069 ER1IS9069
15 Bottom Chain Guide 1 (2) E6S066075

16
17 Thrust Needle Bearing 2 (4) ER1HS9182

18 Bottom Shaft Assembly 1 (2) E6S5054075
19 Bottom Hook Assembly 1 ER2HS2121 ER2IS21 21
20 Bottom Hook 1 ER2HS9121 ER2IS9121
21 Thrust Bearing 1 ES022100
22 Bearing Cover 1 E6S023100
23 Hook Nut 1 ES024100
24 Bottom Yoke 1 E6S030100
25 Safety Latch Assembly 1 M2071100 C2BA1501071
26 Stopper Screw A 1 J1TB01110016
27 Stopper Screw B 1 J1TB01110008

Bottom Hook Complete
Assembly

Guide Roller 2 E6S062075
Bottom Guide Roller 1 E6S063100

Bottom Idle Sheave
Assembly

Per

Hoist

1 ER2HS1121 ER2IS1121

1 (2) ER2HS5052

080S 100L 100S

*Quantities in “( )” are for 10 ton hoists.

9.4 Bottom Hook Parts

31



9.4 Bottom Hook Parts

Figure 9-4-2 Bottom Hook Parts

32



Figure

No.

1 Bottom Hook Complete Assembly 1 ER2JS1121 ER2KS1121
2 Bottom Suspension Plate B Assembly 1 ER2JS5035 ER2KS5035
3 Bottom Chain Guide 2 E6S066150
4 Thrust Needle Bearing 6 (8) ER1HS9182
5 Bottom Idle Sheave Assembly 3 (4) ER2HS5052
6 Bottom Shaft Assembly 3 (4) E6S5054075
7 Bottom Cross Guide 4 (6) E6S067150
8 Bottom Collar 4 (6) E6S065150
9 Guide Roller 4 (6) E6S062075
10 Bottom Stay Bolt 4 (7) E6S038150
11 Bottom Suspension Plate A Assembly 1 ER2JS5034 ER2KS5034
12 Spring Washer 8 (14) 9012717
13 Nut 8 (14) 9093445
14 Name Plate A 1 ER1JS9069 ER1KS9069
15 Bottom Hook Assembly 1 ER2JS2121 ER2KS2121
16 Bottom Hook 1 ER2JS9121 ER2KS9121
17 Thrust Bearing 1 ES022150 ES022200
18 Bearing Cover 1 E6S023150 E6S023200
19 Hook Nut 1 E6S024150 E6S024200
20 Bottom Yoke 1 E6S030150 E6S030200
21 Safety Latch Assembly 1 M2071200 C2BA3001071
22 Stopper Screw A 1 J1TB01110016
23 Stopper Screw B 1 J1TB01110010

Part Name

Parts

Per

Hoist

150S 200S

*Quantities in “( )” are for 20 ton hoists.

9.4 Bottom Hook Parts

33



9.5 Electric Parts (Single Speed)

Figure 9-5-1 Electric Parts (Single Speed)

34



9.5 Electric Parts (Single Speed)

Figure

No.

1
2 Socket Bolt 3 (6) 9091247

3 Spring Lock Washer 3 (6) 9012709

4 Plate Assembly 1 (2) ER2GHM20S5A2
5 Plate 1 (2) ER2ES9441
6 Plate Screw 3 (6) ER1BS9445
7 Transformer 1 (2) TRF73V611
8 Electromagnetic Contactor 1 (2) MGC23406B
9 E-Stop Contactor 1 (2) MGC13306H
10 Terminal Block 3P 1 (2) ECP1303AB
11 Lead Wire 1 (2) ER2GHM020S9A2
12 CH Meter 1 (2) ECP91CHAE
13 CH Meter Support 1 (2) ECP99BKBA
14 Rectifier 1 (2) ECP94DIAA
15 Fuse 1 (2) 9006275
16 Fuse Holder 1 (2) ECP92FZAA
17 Name Plate CH 1 (2) ECP99CHAA
18 Terminal Block 6P 1 (2) ECP1306AF
19 Terminal Block Holder 1 (2) ER2ES9466
20 Flat Head Machine Screw 2 (4) 9096528
21 Machine Screw 2 (4) 9798512

22 Fulcrum Pin 1 (2) ER2CS9449
23 Cover Suspender 1 (2) ER2CS9456
24 Cover Belt 1 (2) ER2CS9457
25 Socket Bolt 1 (2) 9091249
26 Plain Washer 1 (2) ER1BS9436
27 Spring Lock Washer 1 (2) 9012709
28 Packing C 1 (2) ER2FS9117
29 Balancer 1 (2) ER2FS9109
30 Socket Bolt 3 (6) 9091273
31 Spring Lock Washer 3 (6) 9012711

32 Controller Cover
33 Name Plate B 1 (2) ER2BHM25S9A5

34 Pan Head Machine Screw 2 (4) 9798534
35 Machine Screw Socket Bolt 4 (8) J1BG10504022

Part Name

Limit Switch Complete
Assembly

*Quantities in “( )” are for dual-body hoists.

Parts

Per

Hoist

1 (2) ER2CI1060

F

1 (2)

M ER2FS2302

080S 100L 100S 150S 200S

ER2FS9104

35



9.6 Electric Parts (Dual Speed)

Figure 9-6-1 Electric Parts (Dual Speed)

36



Figure

No.

1
2 Socket Bolt 3 (6) 9091247

3 Spring Lock Washer 3 (6) 9012709
4 LS Harness 1 (2) ER2CI9554

Part Name

Limit Switch
Complete Assembly

Parts Per

Hoist

1 (2) ER2CI1060

M, 2V 1 (2) ER2LHE20I5A2

080SD 100LD 100SD 150SD 200SD

9.6 Electric Parts (Dual Speed)

5 Plate Assembly

6 Plate 1 (2) ER2EI9441
7 Plate S crew 3 (6) ER1BS9445
8 Bushing 1 (2) ECP99JBAC

9 Inverter Assembly

10 Interface Board 1 (2) ECP91KB02
11 Board Support 1 (2) ECP99BKAA

12 Transformer
13 Rectifier 1 (2) ECP94DIAA

14 Terminal Block 6P 1 (2) ECP1306AF
15

16
17 Machine Screw 2 (4) 9798512

18 Fulcrum Pin 1 (2) ER2CS9449

19 Cover Suspender 1 (2) ER2CS9456

20 Cover Belt 1 (2) ER2CS9457

21 Socket Bolt 1 (2) 9091249

22 Plain Washer 1 (2) ER1BS9436

23 Spring Lock Washer 1 (2) 9012709

24 Packing C 1 (2 ) ER2F S 9117

25
26 Controller Cover 1 (2) ER2FI9104

27 Resistor Cover 1 (2) ER2EI9185
28 Braking Resistor

29 Name Plate B 1 (2) ER2BHM20I9A5

30

31 Socket Bolt 4 (8) 9091254

32

Terminal Block
Holder

Flat Head Machine
Screw

Controller Cover
Assembly

Pan Head Machine
Screw

Toothed Lock
Washer

F, 2V 1 (2) ER2BHE20I5A2

M, 4V 1 (2) ER2LHN20I5A2

F, 4V 1 (2) ER2BHN20I5A2

M, 2V

F, 2V INV637E21

M, 4V INV637N24

1 (2)

F, 4V INV637N21

2V

1 (2)

4V TRF32N612

1 (2) ER2ES9466

2 (4) 9096528

2V

1 (2)

4V ER2FI1104

2V

1 (2)

4V INV735Y16

2 (4) 9798534

4 (8) 9679709

INV637E24

TRF32C612

ER2FI2104

INV735E16

*Quantities in “( )” are for dual-body hoists.

37



9.7 Power Supply and Pendant Parts

Figure 9-7-1 Power Supply and Pendant Parts (Plug Connection)

38



Figure

No.

1 Cord Support (Wire Stop) 1 ER1BS9535

2 Machine Screw With Spring Washer 2 M6F554010

3 Sock et Frame Complete Assembly
4 Socket Frame 1 ER2CS9511
5 Socket 4P Assembly
6 Tapping Flat Head Machine Screw 8 ES558003
8 Socket 8P Assembly
9 Machine Screw With Spring Washer 6 MS561010

10 Socket Frame Packing 1 ER2CS9512
11 Machine Screw With Spring Washer 2 ES650005S

12 Power Supply Cable 4C Assembly 1 ZBZA12AH1000
13 Power Supply Cable 4C 1 14/4
14 Plug 4P 1 ECP2304AF
15 Cable Support Arm 1 ER1BS9541

16 Cable Support 14 Assembly 1 MS1724010

18 Cable Hanger 14 Assembly A/R ES1527003

Pendant W/Cord Complete

19

Assembly

20 Pendant Cord

21 Pendent Assembly

22 Plug 8P
23 Warning Tag PB 1 WTAG7

24 Tag Holder 1 E3S787003
25 Machine Screw 1 J1AP24002608
26 Nut 1 9093414

Figure

No.

Pendant W/Cord Complete

31

Assembly
32 Pendant Cord
33 Warning Tag PB 1 WTAG7

34 Tag Holder 1 E3S787003
35 Machine Screw With Spring Washer 1 J1AP24002608
36 Nut 1 9093414

37 Plug 8P

38 Pendent Assembly

39 Cord Cover Packing 1 MS527010
40 Socket 8P Complete Assembly

41 Socket 8P Assembly
42 Tapping Flat Head Machine Screw 4 E3S658015

43 Cord Holder Support 1 MS529010
44 Cord Support (Wire Stop) 1 M6F530010
45 Machine Screw With Spring Washer 2 MS554010
46 Machine Screw With Spring Washer 4 MS554010

Part Name

Part Name

Parts

Per

Hoist

S

1

D ER2EI4511

S

1

D ER2EI2523

S

1

D ER2EI2564

S

1

D ZB20025I1000
S

ft

D 16/6P
S

1

D SWD2200AAH
S

1

D ECP2108AB

Parts

Per

Hoist

S

1

D ZB20025I1000
S

ft

D 16/6P

S

1

D ECP2108AB
S

1

D SWD2200AAH

S

1

D ER2EI2564
S

1

D ER2EI2564

080S 100L

ER2ES4511

ER2ES2523

ER2CS2564

ZB10025H1000

16/4P

SWD1100AAH

ECP2108AA

100S 150S 200S

ZB10025H1000

16/4P

ECP2108AA

SWD1100AAH

ER2CS2564

ER2CS2564

9.7 Power Supply and Pendant Parts

39



9.8 Top Suspension Plate Parts

Figure 9-8-1 Top Suspension Plate Parts

40



Figure

No.

1 Top Suspen s ion Plate Assembly 1 ER2HS1003 ER2IS1003
2 Top Suspension Plate A Assemb ly 1 ER2HS5003 ER2IS500 3
5 Top Suspension Plate B Assemb ly 1 ER2HS5004 ER2IS5004
8 Top Stay Bolt 3 (4) E6S007075
9 Suspension Shaft 2 (4) E6S008075
10 Top Idle Sheave Assembly 1 ER2HS5051
11 Thrust Needle Bearing 2 ER1HS9182
12 Top Shaft 1 E6S053075
13 Shaft Stopper A 2 (3) ER1HS9056
14 Guide Roller 4 E6S062075
15 Nut 6 (8) 9093445
16 Spring Washer 6 (8) 9012717
17 Socket Bolt 4 (6) 9091271
18 Spring Washer 4 (6) 9012711

19
20 Split Pin 2 9009448

21 Chain Holder 1 ER1IL9017
22 Chain Pin 1 E6S041075
23 Snap Ring 1 9047221

24 Connection Yoke Assembly 1 ER2HS500 5

Stopper Shaft 1 E6SE075S9010
Stopper Shaft (300) 1 E7SE075S9019

Part Name

Parts

Per

Hoist

080S 100L 100S

ER2IS5005

(2 Required)

*Quantities in “( )” are for 10 ton hoists.

9.8 Top Suspension Plate Parts

41



9.8 Top Suspension Plate Parts

Figure 9-8-2 Top Suspension Plate Parts

42



Figure

No.

1 Top Suspension Plate Assembly 1 ER2JS1003 ER2KS1003
2 Connection Yoke Assembly 2 ER2IS5005
3 Connection Yoke A 2 ER2IS9005
4 Connection Yoke B 2 ER2IS9006
5 Connection Yoke Pin 4 ER2HS9016
6 Top Suspension Plate A Assembly 1 ER2JS5003 ER2KS5003
9 Top Suspension Plate B Assembly 1 ER2JS5004 ER2KS5004
12 Top Stay Bolt 6 (7) E6S007075
13 Suspension Shaft 4 E6S008075
14 Top Idle Sheave Assembly 2 (3) ER2HS5051
15 Thrust Needle Bearing 4 (6) ER1HS9182
16 Top Shaft 2 (3) E6S053075
17 Shaft Stopper A 4 (5) ER1HS9056
18 Guide Roller 6 (8) E6S062075
19 Nut 12(14) 9093445
20 Spring Washer 12 (14) 9012717
21 Socket Bolt 8 (10) 9091271
22 Spring Washer 8 (10) 9012711

Part Name

Parts

Per

Hoist

150S 200S

*Quantities in “( )” are for 20 ton hoists.

9.8 Top Suspension Plate Parts

43



9.9 Top Hook Parts

Figure 9-9-1 Top Hook Parts

44



Figure

No.

1 Top Hook Complete Assembly 1 ER2IS1011
2 Top Suspensio n Plate A Assembly 1 ER2IS5011
3 Top Suspensio n Plate B Assembly 1 ER2IS5012
4 Suspender Shaft B 4 E6S013100
5 Bottom Hook Assembly 1 ER2IS2121
6 Bottom Hook 1 ER2IS9121
7 Thrust Bearing 1 ES022100
8 Bearing Cover 1 E6S023100
9 Hook Nut 1 ES024100
10 Bottom Yoke 1 E6S030100
11 Safety Latch Assembly 1 C2BA1501071
12 Stopper Screw A 1 J1TB01110016
13 Stopper Screw B 1 J1TB01110008
14 Bottom Stay Bolt 4 E6S038075
15 Bottom Idle Sheave Assembly 1 ER2HS5052
16 Thrust Needle Bearing 2 ER1HS9182
17 Shaft Stopper A 3 ER1IS9056
18 Top Shaft B 1 E6S057100
20 Guide Roller 4 E6S062075
21 Bottom Collar 4 E6S065075
22 Nut 8 9093445
23 Spring Washer 8 9012717
24 Socket Bolt 6 9091271
25 Spring Washer 6 9012711

26 Connection Yoke Assembly 2 ER2IS5005
27 Connection Yoke Assembly 1 ER2IL5155
28 Yoke Bolt 1 ER1ES9032
29 Slotted Nut 1 ES088020L
30 Split Pin 1 9009436
31 Chain Pin 1 ES041050
32 Slotted Nut 1 M2049030
33 Split Pin 1 9009424
34 Chain Holder 1 ER1IL9171
35 Chain Pin 1 E6S041075
36 Snap Ring 1 9047221
37 Balance Weight Assembly 1 7021002

Part Name

Parts

Per

Hoist

100L 100S

9.9 Top Hook Parts

45



9.9 Top Hook Parts

Figure 9-9-2 Top Hook Parts

46



Figure

No.

1 Top Hook Complete Assembly 1 ER2JS1011
2 Top Suspensio n Plate A Assembly 1 ER2JS5011
3 Top Suspensio n Plate B Assembly 1 ER2JS5012
4 Suspender Shaft B 4 E6S013150
5 Bottom Hook Assembly 1 ER2JS2121
6 Bottom Hook 1 ER2JS9121
7 Thrust Bearing 1 ES022150
8 Bearing Cover 1 E6S023150
9 Hook Nut 1 E6S024150
10 Bottom Yoke 1 E6S030150
11 Safety Latch Assembly 1 M2071200
12 Stopper Screw A 1 J1TB01110016
13 Stopper Screw B 1 J1TB01110010
14 Bottom Stay Bolt 7 E6S038150
15 Bottom Idle Sheave Assembly 2 ER2HS5052
16 Thrust Needle Bearing 4 ER1HS9182
17 Shaft Stopper A 2 ER1IS9056
18 Top Shaft B 2 E6S057150
19 Shaft Stopper B 2 ER1JS9060
20 Guide Roller 6 E6S062075
21 Bottom Collar 6 E6S065150
22 Nut 14 9093445
23 Spring Washer 14 9012717
24 Socket Bolt 8 9091271
25 Spring Washer 8 9012711

26 Connection Yoke Assembly 2 ER2IS5005

Part Name

Parts

Per

Hoist

150S

9.9 Top Hook Parts

47



9.9 Top Hook Parts

Figure 9-9-3 Top Hook Parts

48



Figure

No.

1 Top Hook Complete Assembly 1 ER2KS1011
2 Top Suspensio n Plate A Assembly 1 ER2KS5011
3 Top Suspensio n Plate B Assembly 1 ER2KS5012
4 Suspender Shaft B 4 E6S013150
5 Bottom Hook Assembly 1 ER2KS2121
6 Bottom Hook 1 ER2KS9121
7 Thrust Bearing 1 E6S038150
8 Bearing Cover 1 E6S023200
9 Hook Nut 1 E6S024200
10 Bottom Yoke 1 E6S030200
11 Safety Latch Assembly 1 C2BA3001071
12 Stopper Screw A 1
13 Stopper Screw B 1
14 Bottom Stay Bolt 8 E6S038150
15 Bottom Idle Sheave Assembly 3
16 Thrust Needle Bearing 6
17 Shaft Stopper A 2
18 Top Shaft B 3
19 Shaft Stopper B 3 ER1JS9060
20 Guide Roller 8 E6S062075
21 Bottom Collar 8
22 Nut 16
23 Spring Washer 16
24 Socket Bolt 10
25 Spring Washer 10 9012711

26 Connection Yoke Assembly 2 ER2IS5005

Part Name

Parts

Per

Hoist

200S

J1TB01110016
J1TB01110010

ER2HS5052
ER1HS9182

ER1IS9056

E6S067150

E6S065150

9093445
9012717
9091271

9.9 Top Hook Parts

49



9.10 Control Station Parts (Plate Supension Type)

Figure 9-10-1 Control Station Parts (Plate Suspension Type)

50



Figure No. Part Name Parts Per Hoist 100S 150S 200S

1 Connection Box Complete Assembly

2 Holder A 1 ECP5924AA
3 Holder B 1 ECP5924AB
4 Packing 2 ECP5924AC
5 Holder Nut 2 ECP5924AD
6 Holder Cover 1 ECP5924AE
7 Cord Cover 1 ER1IS9347
8 Machine Screw With Spring Washer 4 MS554010
9 Connection Box 1 MR1IS9401
10 Connection Box Holder 1 MR1HS9405
11 Connection Box Cover 1 MR1DS9411
12 Connection Box Packing 1 MR1DS9421
13 Spacer 4 MS517010
14 Machine Screw With Spring Washer 4 J1AP28001414
15 Toothed Lock Washer 4 9679708
16 Machine Screw With Spring Washer 2 E6F151003

17 Plate Complete Assembly
18 Plate Assembly 1 MR2IS5445

19 Machine Screw With Spring Washer 1 MS554010
20 Machine Screw With Spring Washer 3 MS555010
21 Machine Screw With Spring Washer 2 MS554010
22 Machine Screw With Spring Washer 2 MS555010
23 Machine Screw With Spring Washer 6 J1AW23000808
24 Terminal 16P 1 ECP1610AA

26 Relay
27 Transformer 1 TRF32K611

28 Fuse Holder 1 ECP92FZAA
29 Fuse 1 ECP91FZ01
30 Machine Screw With Spring Washer 1 E2D667125
31 Machine Screw With Spring Washer 4 MS554010
32 Cord Cover Packing 1 MS527010
33 Machine Screw With Spring Washer 4 MS554010
34 Cable 4C Assembly 2 MR2IS1759 MR2JS1759
35 Holder A 2 ECP5924AA
36 Holder B 2 ECP5924AB
37 Packing 2 ECP5924AC
38 Holder Nut 2 ECP5924AD
39 Cable Packing 2 ECP6916AA
40 Cable 4C ft 14/4
41 Plug 4P 2 ECP2304AF

42
43 Holder A 2 ECP5924AA

44 Holder B 2 ECP5924AB
45 Packing 2 ECP5924AC
46 Holder Nut 2 ECP5924AD
47 Cable Packing 2 ECP6916AA

48
49 Plug 4P 2 ECP2108AC
50 Wiring Diagram
51 Warning Seal E (Electric Shock) 2 ER2CS9936

52 Name Plate B 2 ER2BHM20I9A5
53 Name Plate D 2 ER2BHM1QI9A6 ER2BHM1PI9A6 ER2BHM2QI9A6

54 Power Supply Cable 4C Assembly 2 ZBZC12BH2000
55 Cable Packing 2 ECP6918AA
56 Cable Support 19 Assembly 2 ECP5900CA
57 Power Supply Cable 4C ft 10/4

58 Cable Hanger 15/17 Assembly A/R MS1733020

59 Cable Support Bar Complete Assembly 1 MR1DS1491
60 Cable Support Bar 1 MR1DS9491
61 Cable Support Arm 1 MR1DS9492
62 Bolt 2 9093328
63 Spring Lock Washer 2 9012711
64 Nut 2 9093424
65 Wire Guide Assembly 1 MR1DS1493
66 Support Bar Holder (Plate) 1 MR1DS9501
67 Bolt 2 9093329
68 Spring Lock Washer 2 9012711
Note: A/R = As required, one every 5 ft. of Power Supply Cable.

Cable 4C Assembly S
Cable 5C Assembly D MR2IS3768 MR2JS3768

Cable 4C S
Cable 5C D 16/6P

S
D 7015701 7015702

S
D ER2GHM1QI1A8

S 3
D 4

S
D EWG3E00H21

1

1

2

ft

1

7015601 7015602

ER2GHM1QS1A8

MGC42C26A

MR2IS1768 MR2JS1768

16/4P

EWG3200H21

9.10 Control Station Parts (Plate Supension Type)

51



9.11 Control Station Parts (Top Hook Type)

Figure 9-11-1 Control Station Parts (Top Hook Type)

52



Figure No. Part Name Parts Per Hoist 100S 150S 200S

1 Connection Box Complete Assembly

2 Holder A 1 ECP5924AA
3 Holder B 1 ECP5924AB
4 Packing 2 ECP5924AC
5 Holder Nut 2 ECP5924AD
6 Holder Cap 1 ECP5924AE
7 Cord Cover 1 ER1IS9347
8 Machine Screw With Spring Washer 4 MS554010
9 Connection Box 1 MR1IS9401
10 Connection Box Hold er 1 MR1HS9405
11 Connection Box Cover 1 MR1DS9411
12 Connection Box Packing 1 MR1DS9421
13 Spacer 4 MS517010
14 Machine Scre w With Spring Washer 4 J1AP28001414
15 Toothed Lock Washer 4 9679708
16 Machine Scre w With Spring Washer 2 E6F151003

17 Plate Complete Assembly
18 Plate Assembly 1 MR2IS5445

19 Machine Screw With Spring Washer 1 MS554010
20 Machine Screw With Spring Washer 3 MS555010
21 Machine Screw With Spring Washer 2 MS554010
22 Machine Screw With Spring Washer 2 MS555010
23 Machine Screw With Spring Washer 6 J1AW23000808
24 Terminal 16P 1 ECP1610AA

26 Relay
27 Transformer 1 TRF32K611

28 Fuse Holder 1 ECP92FZAA
29 Fuse 1 ECP91FZ01
30 Machine Screw With Spring Washer 1 E2D667125
31 Machine Scre w With Spring Washer 4 MS554010
32 Cord Cover Packing 1 MS527010
33 Machine Scre w With Spring Washer 4 MS554010
34 Cable 4C Assembly 2 MR2IS1759 MR2JS1759
35 Holder A 2 ECP5924AA
36 Holder B 2 ECP5924AB
37 Packing 2 ECP5924AC
38 Holder Nut 2 ECP5924AD
39 Cable Packing 2 ECP6916AA
40 Relay Cable 4C ft 14/4
41 Plug 4P 2 ECP2304AF

42
43 Holder A 2 ECP5924AA

44 Holder B 2 ECP5924AB
45 Packing 2 ECP5924AC
46 Holder Nut 2 ECP5924AD
47 Cable Packing 2 ECP6916AA

48
49 Plug 4P 2 ECP2108AC
50 Wiring Diagram
51 Warning Seal E (Electric Shock) 2 ER2CS9936

52 Name Plate B 2 ER2BHM20I9A5
53 Name Plate D 2 ER2BHM1QI9A6 ER2BHM1PI9A6 ER2BHM2QI9A6

54 Power Supply Cable 4C Assembly 2 ZBZC12BH2000
55 Cable Packing 2 ECP6918AA
56 Cable Support 19 Assembly 2 ECP5900CA
57 Power Supply Cable 4C ft 10/4

58 Cable Hanger 15/17 Assembly A/R MS1733020

59 Cable Support Bar Complete Assembly 1 MR1D S1491
60 Cable Support Bar 1 MR1DS9491
61 Cable Support Arm 1 MR1DS9492
62 Bolt 2 9093328
63 Spring Lock Washer 2 9012711
64 Nut 2 9093424
65 Wire Guide Assembly 1 MR1DS1493
66 Support Bar Holder (Plate) 1 MR1DS9501
67 Bolt 2 9093329
68 Spring Lock Washer 2 9012711
Note: A/R = As required, one every 5 ft. of Power Supply Cable.

Cable 4C Assembly S
Cable 5C Assembly D MR2IS3768 MR2JS3768

Cable 4C S
Cable 5C D 16/6P

S

D 7015701 7015702

S

D ER2GHM1QI1A8

S 3

D 4

S

D EWG3E00H21

1

1

2

ft

1

7015601 7015602

ER2GHM1QS1A8

MGC42C26A

MR2IS1768 MR2JS1768

16/4P

EWG3200H21

9.11 Control Station Parts (Top Hook Type)

53



9.12 Chain Container Parts

Figure 9-12-1 Chain Container Parts

54



Figure

No.

1 Chain Container Kit 1 BK2075H2
2 Socket Bolt 1 9091274
3 Lever Nut 1 ES857005S
4 Washer 1 ES247005S
5 Container Chain 2 ES875075
6 Socket Bolt 2 9091272
7 Lever Nut 2 ES857005S
8 Washer 2 ES247005S
9 Chain container (H2) Assembly 1 ER2HS5931

10 NP Load Chain 1 LCER2025NP
11 Cushion Rubber 1 ER1EM9053
12 Stopper 2 ER1ES1041
13 Socket Bolt 2 9091273
14 Spring Washer 2 9012711
15 Chain Spring 1 ES047D025
16 Limiting Plate 1 ER1FH9054

Part Name

Parts

Per

Hoist

080S 100L

9.12 Chain Container Parts

55



9.12 Chain Container Parts

Figure 9-12-2 Chain Container Parts (Plate Suspension Type)

56



Figure

No.

1 Chain Container Kit 2 BK2100H2
2 Socket Bolt 2 9091281
3 Lever Nut 2 ES857005S
4 Container Chain 4 ES875100
5 Socket Bolt 4 9091272
6 Lever Nut 4 ES857005S
7 Washer 4 ES247005S
8 Chain container (H2) Assembly 2 ER2HS5931

9 Cushion Rubber 2 ER1EM9053

10
11 Stopper 4 ER1ES1041
12 Socket Bolt 4 9091273
13 Washer 4 9012711
14 Chain Spring 2 ES047D025
15 Limiting Plate 2 ER1FH9054

Part Name

NP Load Chain 1 LCER2025NP

Parts

Per

Hoist

100S 150S 200S

9.12 Chain Container Parts

57



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58

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59

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www.harringtonhoists.com

Harrington Hoists, Inc. Harrington Hoists – Western Division
401 West End Avenue 2341 Pomona Rd. #103
Manheim, PA 17545 Corona, CA 92880-6973
Phone: [phone] Phone: [phone]
Toll Free: 800-233-3010 Toll Free: 800-317-7111
Fax: [phone] Fax: [phone]

ER2LCOMSup