Harrington Hoists M3 User Manual

Page 1
Code, Lot and Serial Number
EFFECTIVE: February 3, 2011

This equipment should not be installed, operated or
with the contents of this manual can result in serious bodily injury or deat h, and/or p ropert y d amag e.

MANUAL
CHAIN HOIST
CB SERIES
MODEL M3
1/2 Ton through 20 Ton Capacity
maintained by any person who has not read and understood all the contents of this manual. Failure to read and comply
Page 2

Table of Contents

Section Pag e Number

1.0 Important Information and Warnings ………………… ……… …………… …… ………… ……… ……… 4

1.1 Terms and Summary
1.2 Warning Tags and Labels
2.0 Technical Information…………………… …………… ……………… …………… …………… .…………. 7
2.1 Specifications
2.2 Dimensions
2.3 Optional Equipment
3.0 Preoperational Procedures ……………………………………………………………………………… 11
3.1 Chain
3.2 Attachment Points
3.3 Mounting the Hoist
3.4 Preoperational Checks and Trial Operation
4.0 Operation ……………………… …………………………………………………………………………... 13
4.1 Introduction
4.2 Shall’s and Shall Not’s for Operation
4.3 Operation
4.4 Principal and Operation of the Slip Clutch
5.0 Inspection ……………………… ………………………………………………………………………….. 16
5.1 General
5.2 Inspection Classification
5.3 Frequent Inspection
5.4 Periodic Inspection
5.5 Occasionally Used Hoists
5.6 Inspection Records
5.7 Inspection Methods and Criteria
2
Page 3
Section Pag e Number

6.0 Maintenance & Handling …………………………………………………………………………………. 26

6.1 Lubrication
6.2 Disassembly, Assembly and Ad justment
6.3 Hoist Disassembly
6.4 Hoist Assembly
6.5 Storage
6.6 Outdoor Installation

7.0 Troubleshooting ………………………… …………… ……………… …………… ……………… ……… 36

8.0 Warranty …………………………………………………………………………………………………… 39

9.0 Parts List ………………………………… …………… ……………… …………… …………………… … 41

3
Page 4






1.0 Important Information and Warnings

1.1 Terms and Summary
This manual provides impor tant infor mation for personnel involved with the installation, operation and
maintenance of this product. Although you may be familiar with this or similar equipment, it is strongly recommended that you read this manual before installing, operating, or maintaining the product.
Danger, Warning, Caution, and Notice
Throughout this manual there are steps and procedures that can present hazardous situations. The following signal words are used to identify the degree or level of hazard seriousness.
Danger indicates an imminently hazardous situation which, if not avoided, will result in
death or serious inj ury, and property damage.
Warning indicates an imminently hazardous situation which, if not avoided, could result in
death or serious inj ury, and property damage.
Caution indicates a potentially hazardous situation which, if not avoided, may result in
minor or moder ate injur y or property damage.
Notice is used to notify people of installation, operation, or maintenance information which
is important but not directly hazard-related.
These general instructions deal with the normal installation, operation, and maintenance situations encountered with the equipment described herein. The instructions should not be interpreted to anticipate every possible contingency or to anticipate the final system, crane, or configuration that uses this equipment. For systems using the equipment covered by this manual, the supplier and owner of the system are responsible for the system’s compliance with all applicable industry standards, and with all applicable federal, state, and local regulations/codes.
This manual includes instructions and parts information for a variety of hoist types. Therefore, all instructions and parts information may not apply to any one type or size of specific hoist. Disregard those portions of the instructions that do not apply.
Record your hoist’s Code, Lot and Serial Number (see Section 9) on the front cover of this manual for identification and future reference to avoid referring to the wrong manual for information or instructions on installation, operation, inspection, maintenance, or parts.
Use only Harrington authorized replacement parts in the service and maintenance of this hoist.
4
Page 5


Equipment described herein is not designed for and people, or for lifting or supporting loads over people.
Equipment described herein should not be used in conjunction with other equipment unless necessary and/or required safety devices applicable to the system, crane, or application are installed by the system designer, system manufacturer, crane manufacturer, installer, or user.
Modifications to upgrade, rerate, or otherwise alter this equipment shall be authorized only by the original equipment manufacturer.
If a below-the-hook lifting device or sling is used with a hoist, refer to ANSI/ASME B30.9, “Safety Standard for Slings” or ANSI/ASME B30.20, “Safety Standard for Below-the-Hook Lifting Devices”.
Hoists used to handle hot molten material may require additional equipment or devices. Refer to ANSI Z241.2, “Safety Requirements for Melting and Pouring of Metals in the Metalcasting Industry”.
Failure to read and comply with any one of the limitations noted herein can result in serious bodily injury or death, and/or property damage.
MUST NOT be used for lifting, supporting, or transporting
It is the responsibility of the owner/user to install, inspect, test, maintain, and operate a hoist in accordance with ANSI/ASME B30.16, “Overhead Hoists (Underhung)” and OSHA Regulations. If the hoist is installed as part of a total lifting system, such as an overhead crane or monorail, it is also the responsibility of the owner/user to comply with the applicable ANSI/ASME B30 volume that addresses that type of equipment.
It is the responsibility of the owner/user to have all personnel that will install, inspect, test, maintain, and operate a hoist read the contents of this manual and applicable portions of ANSI/ASME B30.16, “Overhead Hoists (Underhung)” and OSHA Regulations.
If the hoist owner/user requires additional information, or if any information in the manual is not clear, contact Harrington or the distributor of the hoist. Do not install, inspect, test, maintain, or operate this hoist unless this information is fully understood.
A regular schedule of inspection of the hoist in accordance with the requirements of ANSI/ASME B30.16 should be established and records maintained.
5
Page 6
1.2 Warning Tags and Labels
The warning tag illustrated below in Figure 1-1 is supplied with each hoist shipped from the factory. If the tag is not attached to your hoist’s no-load side of the load chain, order a tag from your dealer and install it. Read and obey all warnings attached to this hoist. Tag is not shown actual size.
Front Back
Figure 1-1 Warning Tag Attached to Hoist (shown larger for legibility)
6
Page 7

2.0 T echni cal Informati on

2.1 Specifications
2.1.1 Product Code
2.1.2 Operating Conditions and Environment Temperature range: -4° to +140°F (-20° to +60°C)
Humidity: 100% or less (Not an Underwater Device)
Table 2-1 Hoist Speci ficat ion s
Load Chain
Diameter
(mm) x
Chain Fall
Lines
Overhaul
Ratio
Net
Weight
(lbs)
Lift
(ft)
8
12
Pull to
Lift
Load
(lbs)
48 5.0x1 25 22 23 1.0
72 9.0x4 396 186 203 5.5
Cap.
(Tons)
CB015 70 7.1x1 57 32 33 1.4
2 ½ CB025 66 9.0x1 99 56 58 1.8
10 CB100 15 CB150 74 9.0x6 594 346 368 7.9 20 CB200 72x2 9.0x8 396x2 524 678 10.9
Product
Code
½ CB005
1 CB010 58 6.3x1 43 25 26 1.2
2 CB020 72 8.0x1 70 41 43 1.6
3 CB030 72 7.1x2 114 49 53 2.1 5 CB050 68 9.0x2 198 85 89 3.0 8 CB080 75 9.0x3 297 124 131 4.2
Std.
Shipping
Weight
Approx.
(lbs)
Weight for Additional
One Foot
of Lift (lbs)
*NOTE: Any lift of chain is available on request. Simply specify the length of chain desired when ordering. Because Harrington chains are specially heat treated, only authentic Harrington chains should be used on your hoist. NEVER attempt to lengthen the chain by attaching additional chain links to it or by any other means.
7
Page 8
CB005 to CB025
CB030 to CB050
CB080
Figure 2-1
Figure 2-2
Figure 2-3
CB100 to CB150
CB200
Figure 2-4
Figure 2-5
2.2 Dimensions
Cap.
(Tons)
1/2 CB005 11.2 6.2 6.3 8.0 2.7 3.9 1.1 3.5
1 CB010 11.6 6.4 6.3 8.0 2.8 3.9 1.1 4.0
1 1/2 CB015 13.8 6.7 7.2 8.0 3.1 4.4 1.3 4.7
2 CB020 14.8 7.2 8.0 8.0 3.4 4.9 1.4 4.9
2 1/2 CB025 16.5 7.6 9.2 8.0 3.6 5.6 1.6 5.4
3 CB030 20.1 6.7 9.3 8.3 3.1 6.4 1.7 5.8 5 CB050 23.6 7.6 11.1 10.0 3.6 7.6 1.8 6.8
8 CB080 30.3 7.6 14.7 10.3 3.6 10.0 2.9 10.8 10 CB100 29.9 7.6 17.2 14.9 4.4 12.1 2.9 11.6 15 CB150 40.2 10.6 19.4 15.9 4.7 13.3 3.1 12.6 20 CB200 46.5 14.7 29.4 16.3 7.4 14.7 3.2 13.8
Product
Code
Table 2-2 Hoist Di mension s
Headroom
c
(in)
a
(in) b (in) d (ft) e (in) f (in) g (in) x (in)
8
Page 9
Table 2-3 Hook D imen sion*
T = Top Hook
B = Bottom Hook
Units = inch
Cap.
(Tons)
2 ½ CB025 1.6 1.0 1.3 1.0 2.1 1.6
*Refer to Section 5.7 for in specti on dimension s and limits.
Product
Code
1/2 CB005
1 CB010 1.0 0.6 0.9 0.6 1.7 1.1
CB015 1.2 0.8 1.0 0.8 1.9 1.3
2 CB020 1.4 0.9 1.2 0.9 2.0 1.4
3 CB030 1.8 1.1 1.5 1.1 2.2 1.7 5 CB050 2.2 1.4 1.9 1.4 2.5 1.8
8 CB080 3.0 1.9 2.5 1.9 3.3 2.9 10 CB100 3.0 1.9 2.5 1.9 3.3 2.9 15 CB150 3.7 2.4 3.1 2.4 3.9 3.1 20 CB200 4.2 2.6 3.5 2.6 4.3 3.2
Hook a b c d e g
0.8 0.5 0.7 0.5 1.4 1.1
T & B
2.3 Optional Equipment
2.3.1 Optional Latch Lock Hooks
The Bullard hook has a conventional hook shape with a special, heavy-duty, rotating, spring-
loaded, locking latch. The latch remains locked until it is released by the operator. Refer to Figure 2-6.
The Shur-Loc hook is a special design hook where the latch remains fixed and the hook swings
to unlock. The hook cannot be opened while a load is applied.
Installation of these hooks may change the headroom. See Section 9.4, Parts List for a complete Latch Lock Hook part listing.
Figure 2-6 Latch Lock Hooks
9
Page 10
2.3.2 Optional Inspection Hooks
The Inspection Hook is designed to facilitate the inspection of the internal surfaces of the hook
yoke and shank portion of the hook itself. The Inspection Hook is suitable for applications where inspection of the internal parts of the hook set is required. The inspection hook uses the standard Harrington hook set and is assembled with high-strength locking fasteners instead of rivets. Inspection hooks are available in top and bottom versions. Refer to Figure 2-7.
Disassembly and re-assembly involves removal and reinstallation of the yoke fasteners of the
Inspection Hook Set Assembly followed by testing of the hoist prior to returning it to service.
The Inspection Hook is available for CB005 through CB025 hoists. See Section 9.4, Parts List for a complete Inspection Hook part listing.
Figure 2-7 Inspection Hooks
2.3.3 Optional Chain Containers
Chain containers are sized based on the capacity and lift of the hoist. The containers are
constructed from vinyl coated canvas with a steel frame on top. The containers are prepared differently depending on the host model. See Harrington document EDOC0154 for sizing information.
Figure 2-8 CB Chain Container
10
Page 11


3.0 Preoperational Procedu res

3.1 Chain
3.1.1
Verify that the load chain is not twisted or tangled prior to operating the hoist.
Make sure the bottom hook on the 3 (CB030) through the 20 (CB200) Ton multiple fall hoists is not capsized. See Figures 3-1 and 3-2. Correct all chain irregularities before conducting the first hoist operation.
Figure 3-1 Twist in Load Chain – Double Fall Model
Figure 3-2 Capsized Hook and Chain – Double Fall Model
11
Page 12





3.2 Attachment Points
3.2.1 components and supporting structure are adequate to support the hoist and its load. If necessary consult a professional that is qualified to evaluate the adequacy of the suspension location and its supporting structure.
3.2.2
Prior to attaching the hoist ensure that all attachment points, suspension
See Section 6.6 for outdoor installation considerations.
3.3 Mounting the Hoist
3.3.1 Hook Mounted to a Fixed Location - Attach the hoist’s top hook to the fixed suspension point.
3.3.2 that the hook’s latch is engaged.
Ensure that the fixed suspension point rests on the center of the hook’s saddle and
3.4 Preoperation al Ch ecks an d T ria l Op eratio n
3.4.1 other lifting attachments before use. Inspect all load suspension members for damage prior to use and replace or repair all damaged parts.
3.4.2 Section 3.1.
3.4.3 Measure and record the “k” dimension of all hooks on hoist. See Table 5-4 under Section 5, “Inspection”.
3.4.4 Record the hoist's Code, Lot and Serial Number (from the name plate on the hoist; see Section 9) in the space provided on the cover of this manual.
Confirm the adequacy of the rated capacity for all slings, chains, wire ropes and all
Verify and correct all chain irregularities prior to operating the hoist. Refer to
3.4.5 Ensure that the hoist is properly installed to a fixed point.
3.4.6 Ensure that all nuts, bolts and split pins (cotter pins) are sufficiently fastened.
3.4.7 Confirm proper operation.
Before operating read and become familiar with Section 4 - Operation. Before operating ensure that the hoist meets the Inspection, Testing and Maintenance
requirements of ANSI/ASME B30.16.
Before operating ensure that nothing will interfere with the full range of the hoist’s operation.
12
Page 13


O SEIZURES, LOSS OF

• Read ANSI/ASME B30.16 and ANSI/ASME B30.10.

4.0 Operation

4.1 Introduction
DO
NOT WALK UNDER A SUSPENDED LOAD
HOIST OPERAT ORS SHALL BE REQUIRED TO READ THE OPER ATION SECTION O F THIS MANUAL, THE WARNINGS CONTAINED IN THIS MANUAL, INSTRUCTION AND WARNING LABELS ON THE HOIST OR LIFTING SYSTEM , AND THE OPERATION SECTIONS OF ANSI/ASM E B30.16 and ANSI /ASME B30.10. THE OPERATOR SHALL ALSO BE REQUIRED TO BE FAMILIAR WITH THE HOIST AND HOIST CONTROLS BEFORE BEING AUTHORIZED TO OPERATE THE HOIST OR LIFTING SYSTEM.
HOIST OPERATORS SHOULD BE TRAINED IN PROPER RIGGING PROCEDU RES FOR THE AT TACHMENT OF LOADS TO THE HOIST HOOK .
HOIST OPERATORS SHOULD BE TRAINED TO BE AWARE OF POTENTIAL MALFUNCTIONS OF THE EQUIPMENT T HAT REQUIRE ADJUST MENT OR REP AIR, AND TO BE IN STRUCTED TO STOP OPERAT ION IF SUCH MALFUNCTIONS OCCUR, AND T O IMMEDIATELY ADVIS E THEIR SUPERVI SOR SO CORRECT IVE ACTION CAN BE TAKEN.
HOIST OPERAT ORS SHOULD HAVE NORMAL DEPTH PER CEPTION, FIELD OF VISION, REACTIO N TIME, MANUAL DEXTERITY, AND COORDINATION.
HOIST OPERATORS SHOULD PHYSICAL CONTROL, PHYSICAL DEFECTS, OR EMOTIONAL INSTABILITY THAT COULD RESULT IN ACTIONS OF THE OPERATOR BEING A HAZARD TO THE OPERATOR OR TO OTHERS.
HOIST OPERATORS SHOULD NOT INFLUENCE OF ALCOHOL, DRUGS, OR MEDICATION.
NOT HAVE A HISTORY OF OR BE PRONE T
OPERATE A HOIST OR LIFTING SYSTEM WHEN UNDER THE
• Read the hoist manufacturer’s Operating and Maintenance Instructions.
• Read all labels attached to equipment.
The operation of a hoist involves more than activating the hoist’s c ontr ols. Per the AN SI/A SME B 30 sta ndar ds , th e us e of a hoist is subject to certain hazards that cannot be m itigated by engineered features, but onl y by the exercise of intelligence, care, common sense, and experience in anticipating the effects and results of activating the hoist’s controls. Use this guidance in conjunction with other warnings, cautions, and notices in this manual to govern the operat ion and use of your hoist.
13
Page 14

4.2 Shall’s and Shall Not’s for Operation
Improper operation of a hoist can create a poten tially haz ardous
situation which, if not avoided, could result in
and substantial property damage. To avoi d such a poten tially
hazardous situation THE OPERATOR SHALL:
NOT
lift more than rated load for the hoist. use damaged hoist or hoist that is not working
NOT
properly.
use hoist with twisted, kinked, damaged, or
NOT
worn chain.
use hoist if the bottom hook is capsized
NOT
(multiple fall hoists - see Section 3.1).
death or serious injury ,
leave load s upported b y the hois t unattended
NOT
unless specific precautions have been taken.
allow the chain, or hook to be used as an
NOT
electrical or welding ground.
allow the chain, or ho ok to be touched by a
NOT
live welding electrode.
NOT
remove or obscure the warnings on the hoist.
use the hoist to lift, support, or transport
NOT
people.
lift loads over people.
NOT NOT
apply load unless load chain is properly seated in the load sheave (and idle sheave for hoist with multiple chain falls).
use the hoist in such a way that could result in
NOT
shock or impact loads being applied to the hoist.
attempt to lengthen the load chain or repair
NOT
damaged load chain.
NOT
operate hoist when it is restricted from forming a straight line from hook to hook in the direc tion of loading.
use load chain as a s ling or wrap load chain
NOT
around load.
apply load if binding prevents equal loading
NOT
on all load-supporting chains.
operate beyond the limits of the load chain
NOT
travel.
support load on hook tip unless hook is
NOT
designed for tip loading.
use in a way that causes either hook to be
NOT
side-loaded.
NOT
operate a hoist on which the safety placards
or decals are missing or illegible.
Be familiar with operating controls, procedures, and warnings.
Make sure the unit is securely attached to a suitable support before applying load.
Make sure load slings or other approved single attachments are properl y sized, rigged, and seate d in the hook saddle.
Take up slack carefully - make sure load is balanced and load-holding action is secure bef ore continuing.
Make sure all persons stay clear of the supported load.
Protect the hoist’s load chain from weld splatter or other damaging contaminants.
Report Malfunctions or unusual performances (including unusual noises) of the hois t and remove the hoist from service until the malfunction or unusual performance is resolved.
Warn personnel before lifting or moving a load.
Warn personnel of an approaching load.
14
Page 15



Improper operation of a hoist can create a poten tially haz ardous situation which, if not avoided, could result in
injury
, or property damage. To avoid such a potentiall y haz ardous
situation THE OPERATOR SHALL:
minor or moderate
Maintain a firm footing or be otherwise secured when operating the hoist.
Check brake function by tensioning the hoist prior to each lift operation.
Use hook latches. Latches are to retain slings, chains, etc. under slack conditions only.
Make sure the hook latches are closed and not supporting any parts of the load.
Make sure the load is free to move and will clear all obstructions.
Av oid swinging the load or hook.
Make sure hook travel is in the same direction as shown on controls.
Inspect the hoist regularly, replace damaged or
4.3 Operation
1) Face the hand chain wheel side of the hoist.
2) To raise the load, pull hand chain clockwise.
3) To lower the load, pull hand chain counterclockwise.
worn parts, and keep appropriate records of maintenance.
Use the hoist manufacturer’s recommended parts when repairing the unit.
Lubricate load chain per hoist manufacturer’s recommendations.
use the hoist load limiting or warning device to
NOT
• measure load.
allow your attention to be diverted from
NOT
operating the hoist.
NOT
allow the hoist to be subjected to sharp contact with other hoists, structures, or objects through misuse.
adjust or repair the hoist unless qualified to
NOT
perform such adjustments or repair.
NOTE: The clicking sound of the pawl when a load is being raised indicates normal operation.
4.4 Principle and Operation of the Slip Clutch
: IMPROPER chain hoist use could result in death or serious injury. To avoid these hazards: : NEVER disassemble or attempt to adjust the slip clutch assemby. Any attempt to do so will void
the warranty. Contact your closest Harrington Distributor if service is required. The standard slip clutch device prevents the hoist from being used to lift damaging loads beyond the rated capacity of
the manual chain hoist. When an applied load exceeds the preset value, the hand chain wheel rotates idly. The mechanism is a friction clutch system located between the hand chain wheel and the mechanical brake.
15
Page 16

5.0 Inspection

5.1 General
5.1.1 The inspection procedure herein is based on ANSI/ASME B30.16. The following definitions are from ANSI/ASME B30.16 and pertain to the inspection procedure below.
Designated Person
duties to which he/she is assigned.
Qualified Person  – a person who, by possession of a recognized degree or certificate of professional standing, or who, by extensive knowledge, training, and experience, has successfully demonstrated the ability to solve or resolve problems relating to the subject matter and work.
Normal Service – that distributed service which involves operation with randomly distributed loads within the rated load limit, or uniform loads less than 65% of rated load for not more than 15% of the time.
Heavy Service – that service which involves operation within the rated load limit which exceeds normal service.
Severe Service
– that service which involves normal or heavy service with abnormal operating
conditions.
5.2 Inspection Classification
5.2.1 Initial Inspection – prior to initial use, all new, altered, or modified hoists shall be inspected by a designated person to ensure compliance with the applicable provisions of this manual.
5.2.2 Inspection Classification – the inspection procedure for hoists in regular service is divided into two general classifications based upon the intervals at which inspection should be performed. The intervals in turn are dependent upon the nature of the critical components of the hoist and the degree of their exposure to wear, deterioration, or malfunction. The two general classifications are herein designated as FREQUENT and PERIODIC, with respective intervals between inspections as defined below.
5.2.3 FREQUENT Inspection – visual examinations by the operator or other designated personnel with intervals per the following criteria:
– a person selected or assigned as being competent to perform the specific
Normal service – monthly Heavy service – weekly to monthly Severe service – daily to weekly Special or infrequent service – as recommended by a qualified person before and after each
occurrence.
5.2.4 PERIODIC Inspection – visual inspection by a designated person with intervals per the following criteria:
Normal service – yearly Heavy service – semiannually Severe service – quarterly Special or infrequent service – as recommended by a qualified person before the first such
occurrence and as directed by the qualified person for any subsequent occurrences.
16
Page 17
5.3 Frequent Inspection
5.3.1 Inspections should be made on a FREQUENT basis in accordance with Table 5-1, “Frequent
Inspection.” Included in these FREQUENT Inspections are observations made during operation for any defects or damage that might appear between Periodic Inspections. Evaluation and resolution of the results of FREQUENT Inspections shall be made by a designated person such that the hoist is maintained in safe working condition.
All functional operating mechanisms for proper operation and adjustment, maladjustment and unusual sounds.
Hoist braking system for proper operation Hooks and latches in accordance with ANSI/ASME B30.10 Hook latch operation Load chain in accordance with Section 5.7 Load chain reeving for compliance with Section 3.1 and 6.4 Hoist support for damage
Table 5-1 Frequent Inspection
5.4 Periodic Inspect ion
5.4.1 Inspections should be made on a PERIODIC basis in accordance with Table 5-2, “Periodic Inspection.”
Evaluation and resolution of the results of PERIODIC Inspections shall be made by a designated person such that the hoist is maintained in safe working condition.
5.4.2 For inspections where load suspension parts of the hoist are disassembled, a load test per ANSI/ASME
B30.16 must be performed on the hoist after it is re-assembled and prior to its return to service.
Requirements of frequent inspection. Evidence of loose bolts, nuts, or rivets. Evidence of worn, corroded, cracked, or distorted parts such as load blocks, suspension housing,
chain attachments, clevises, yokes, suspension bolts, shafts, gears, bearings, pins, rollers and locking and clamping devices.
Evidence of damage to hook retaining nuts or collars and pins, and welds or rivets used to secure the retaining members.
Evidence of damage or excessive wear of load and idler sheaves. Evidence of worn, glazed or oil contaminated friction disks; worn pawls, cams or ratchet; corroded,
stretched, or broken pawl springs in brake mechanism. Evidence of damage to supporting structure.
Table 5-2 Periodic Inspection
Function label on hoist for legibility. Warning label properly attached to the hoist and legible (see Section 1.2). End connection of load chain.
17
Page 18
5.5 Occasionally U sed Hoi sts
5.5.1 Hoists that are used infrequently shall be inspected as follows prior to placing in service:
Hoist Idle More Than 1 Month, Less Than 1 Year
Section 5.3.
Hoist Idle More Than 1 Year
5.6 Inspection Records
5.6.1 Dated inspection reports and records should be maintained at time intervals corresponding to those that apply for the hoist’s PERIODIC interval per Section 5.2.4. These records should be stored where they are available to personnel involved with the inspection, maintenance, or operation of the hoist.
5.6.2 A long range chain inspection program should be established and should include records of examination of chains removed from service so a relationship can be established between visual observation and actual condition of the chain.
5.7 Inspection Methods and Criteria
5.7.1 This section covers the inspection of specific items. The list of items in this section is based on those listed in ANSI/ASME B30.16 for the Frequent and Periodic Inspection.
5.7.2 Frequent Inspection - Not intended to involve disassembly of the hoist. Disassembly for further inspection would be required only if frequent inspection results so indicate. Disassembly and further inspection should only be performed by a qualified person trained in the disassembly and re-assembly of the hoist.
5.7.3 Periodic Inspection - Disassembly of the hoist is required. Disassambly should only be performed by a qualified person trained in the disassembly and re-assembly of the hoist.
Table 5-3 Hoist Inspection Methods and C riter ia
: Inspect per FREQUENT Inspection criteria in
: Inspect per PERIODIC Inspection criteria in Section 5.4.
Item Method Discard Limit/Criteria Action
Functional operating mechanisms.
Visual, Auditory Mechanisms should be properly adjusted and
should not produce unusual sounds when operated. Components should not be deformed, scarred, or show significant wear. Refer to Figures 5-2, 5-3 and 5-4.
Hooks – Stretch Measure The "k" dimension should not be greater than 1.05
times that measured and recorded at the time of purchase (See Section 3.4). If recorded "k" values are not available for hooks when new, use nominal "k" values from Table 5-4.
Hooks – Fretting wear
Hooks – Surface Condition
Hooks – Deformation
Hooks – Bent Shank or Neck
Measure The "u" and "t" dimensions should not be less than
discard value listed in Table 5-4.
Visual Should be free of gouges, deep nicks, dents, weld
splatter, and significant corrosion.
Visual Should be free of twists and deformations. See
Figure 5-1.
Visual Shank and neck portions of hook should be free of
deformations.
Hooks – Swivel Visual, Function Bearing parts and surfaces should not show
significant wear, and should be free of dirt, grime, and deformations. Hook should rotate freely with no roughness. See Figure 5-1.
Repair or replace as required.
Replace.
Replace.
Replace.
Replace.
Replace.
Clean/lubricate, or replace as required.
18
Page 19
Table 5-3 Hoist Inspection Methods and C riter ia
Item Method Discard Limit/Criteria Action
Hooks – Yoke Assembly
Hooks – Idle Sheave and Shaft (Multiple Fall Hoist)
Hooks – Hook Latches
Yoke – Top Pin Hole Deformation
Top Pin – Deformation
Yoke – Chain Pin Hole Deformation
Visual Should be free of significant rust, weld splatter,
nicks, and gouges. Holes should not be elongated, fasteners should not be loose, and there should be no gap between mating parts.
Visual, Function Pockets of Idle Sheave should be free of significant
wear. Idle Sheave surfaces should be free of nicks, gouges, dirt, and grime. Bearing parts and surfaces of Idle Sheave and Axle should not show significant wear. Idle Sheave should rotate freely with no roughness or significant free play.
Visual, Function Latch should not be deformed. Attachment of latch
to hook should not be loose. Latch spring should not be missing and should not be weak. Latch movement should not be stiff - when depressed and released latch should snap smartly to its closed position.
Visual, Measure The "d" dimension of the top pin hole should not be
greater than the discard value listed in Table 5-5.
Visual, Measure The pin should be free of scars or significant
deformation. The “d" dimension should not be less than discard value listed in Table 5-6.
Measure The "d" dimension of the chain pin hole should not
be greater than the discard value listed in Table 5-5.
Tighten or replace as required.
Clean/lubricate, or replace as required.
Replace.
Replace Hook Set
Replace
Replace Hook Set or yoke.
Chain Pin – Deformation
Load Chain – Pitch and Wire Diameter
Load Chain – Surface Condition
Load Chain – Lubrication
Load Chain – Reeving
Lifting System – Components
Visual, Measure The pin should be free of scars or significant
deformation. The “d" dimension should not be less than discard value listed in Table 5-7.
Measure The "P" dimension should not be greater than
discard value listed in Table 5-8. The "d" dimension should not be less than discard value listed in Table 5-8.
Visual Should be free of gouges, nicks, dents, weld
splatter, and corrosion. Links should not be deformed, and should not show signs of abrasion. Surfaces where links bear on one another should be free of significant wear.
Visual, Auditory Entire surface of each chain link should be coated
with lubricant and should be free of dirt and grime. Chain should not emit cracking noise when hoisting a load.
Visual Chain should be reeved properly through Load
Sheave. On multiple fall hoists chain should be installed properly and free of twists. Refer to Section 3.1.
Visual, Function Components should not be deformed, scarred, or
show significant wear.
Replace
Replace. Inspect Load Sheave (and Idle Sheave for multiple fall hoists).
Replace.
Clean/lubricate (see Section 6.0).
Reeve/Install chain properly.
Replace.
19
Page 20
Table 5-3 Hoist Inspection Methods and C riter ia
Item Method Discard Limit/Criteria Action
Braking System – Components
Brake – Damage to Brake Surface
Braking System – Friction Disc
Braking System – Friction Plate
Braking System – Bushing
Braking System – Bushing
Braking System – Ratchet Disc
Visual Brake Pawl, Pawl Pin, and Pawl Spring should not
be deformed, scarred, or show significant wear. Refer to Figure 5-2 (34 & 33).
Visual Damage due to scratching or gouging by foreign
matter. Refer to Figure 5-2 (37, 38, & 40).
Visual The surface of the friction plate should be free of
scars, gouges, and wear. Refer to Figure 5-2 (36).
Visual, Measure The surface of the friction plate should be free of
grease, oil, scars, gouges and wear and have uniform thickness. The outer thickness should not be thinner than the inner thickness. The thickness should not be less than the discard value listed in Table 5-9.
Measure The bushing should have uniform thickness. The “t”
dimension should not be less than the discard value listed in Table 5-10.
Visual When slightly heated, the bushing should be so
lubricated that lubricant oozes off the surface. Refer to Figure 5-2 (39). Type of oil to be used: ISO VG68 or equivalent.
Measure The “D” dimension should not be less than the
discard value listed in Table 5-11.
Replace.
Replace.
Replace.
Replace.
Replace.
Soak bushing in machine oil for one day.
Replace.
Refer to Figure 5-2 (38).
Load Sheave Visual Pockets of Load Sheave should be clean and free
Replace.
of significant wear. Refer to Figure 5-3 (14).
Load Gear Visual Teeth have excessive wear or damage. Refer to
Replace.
Figure 5-4 (25).
Hand Wheel Visual Large wear or deformation on the surface of hand
Replace.
wheel. The hand wheel touches the cover.
Frame and Mechanical Components
Visual, Auditory, Function
Hoist components including load blocks, suspension frame, chain attachments, clevises, yokes, suspension bolts, shafts, gears, bearings,
Replace.
stripper, pins, and rollers should be free of cracks, distortion, significant wear, and corrosion. Evidence of same can be detected visually or via detection of unusual sounds during operation. Refer to Figures
5-4 & 5-5. Chain Guide Visual Excessive wear or press mark. Replace. Bolts, Nuts and
Rivets Warning Labels Visual Warning Labels should be affixed to the hoist (see
Visual, Check with Proper Tool
Bolts, nuts, and rivets should not be loose,
deformed, or corroded.
Tighten or replace as required.
Replace.
Section 1.2) and they should be legible. Hoist Capacity Label Visual The label that indicates the capacity of the hoist
Replace.
should be legible and securely attached to the hoist.
20
Page 21
Figure 5-1 Top & Bottom Hook Checks
Table 5-4 Top Hook & Bottom Hook Dimens ions
Standard
Discard
Standard
Discard
Twisted Hook
Hook Swivel
“k” Measured When New: Top: _________________________ Bottom: ______________________
Nominal "k"
Product Code
CB005 1.76 (44 .6) 0.67 (17.0) 0.60 (15.3) 0.48 (12.1) 0.43 (10.9) CB010 1.92 (48 .8) 0.86 (21.8) 0.77 (19.6) 0.63 (16.0) 0.57 (14.4) CB015 2.22 (56 .3) 1.04 (26.5) 0.94 (23.9) 0.77 (19.5) 0.69 (17.6) CB020 2.36 (59 .9) 1.18 (30.0) 1.06 (27.0) 0.86 (21.8) 0.77 (19.6) CB025 2.52 (64.1) 1.32 (33.5) 1.19 (30.2) 0.96 (24.3) 0.86 (21.9) CB030 2.72 (69 .1) 1.48 (37.5) 1.33 (33.8) 1.07 (27.2) 0.97 (24.5) CB050 3.06 (77 .8) 1.87 (47.5) 1.69 (42.8) 1.36 (34.5) 1.22 (31.1) CB080 4.56 (115.9) 2.48 (63.0) 2.23 (56.7) 1.87 (47.5) 1.69 (42.8) CB100 4.56 (115.9) 2.48 (63.0) 2.23 (56.7) 1.87 (47.5) 1.69 (42.8) CB150 5.52 (140.2) 3.15 (80.0) 2.84 (72.0) 1.97 (50.0) 1.77 (45.0) CB200 5.62 (142.8) 3.54 (90.0) 3.19 (81.0) 2.21 (56.0) 2.09 (53.1)
Dimension*
inch (mm)
"u" Dimension
inch (mm)
"t" Dimension
inch (mm)
*These values are nominal since the dimension is not controlled to a tolerance. The "k" dimension should be measured when the hook is new - this becomes a reference measurement. Subsequent measurements are compared to this reference to make determinations about hook deformation/stretch. See Section 5.7, “Hooks - Stretch”.
21
Page 22
Table 5-5 Chain Pin Hole and Top Pin Hol e Wear D imensions
Table 5-7 Chain Pin Wear Dimensions
Hole Diameter (d)
Product Code
CB005 0.252 (6.4) 0.272 (6.9) 0.480 (12.2) 0.500 (12.7) CB010 0.319 (8.1) 0.339 (8.6) 0.480 (12.2) 0.500 (12.7) CB015 0.350 (8.9) 0.370 (9.4) 0.638 (16.2) 0.658 (16.7) CB020 0.394 (10.0) 0.413 (10.5) 0.638 (16.2) 0.658 (16.7 ) CB025 0.445 (11.3) 0.465 (11.8) 0.638 (16.2) 0.658 (16.7) CB030 0.350 (8.9) 0.370 (9.4) 0.646 ( 16.4 ) 0.665 (16.9)
CB050, CB080,
CB100 CB150 0.445 (11.3 ) 0.465 (11.8) 0.638 (16.2) 0.658 (16.7) CB200 N/A N/A 0.638 (1 6.2) 0.658 (16.7)
Chain Pin Hole
inch (mm)
Standard Discard Standard Discard
0.445 (11.3) 0.465 (11.8) 0.646 (16.4) 0.665 (16.9)
Top Pin Hole
inch (mm)
Table 5-6 Body Top Pin Wear Di mensions
Product Code
CB005, CB010
CB015, C B020, CB025, CB030, CB050, C B080, CB100, CB150,
CB200
“d” Dimension
inch (mm)
Standard Discard
0.472 (12) 0.433 (11)
0.630 (16) 0.591 (15)
Product Code
CB005 0.244 (6.2) 0.23 2 (5 .9)
CB010 0.311 (7.9) 0.29 5 (7 .5)
CB015, C B030 0.343 (8.7) 0.327 (8 .3)
CB020 0.386 (9.8) 0.370 (9.4)
CB025, CB050, CB080, CB100,
CB150
“d” Dimension
inch (mm)
Standard Discard
0.437
(11.1)
0.417 (10.6)
22
Page 23
Table 5-8 Chain Wear Dimens ions
Product Code
CB005 2.97 (75.5) 3.06 (77.7) 0.20 (5.0) 0.18 (4.5) CB010 3.76 (95.5) 3.87 (98.3) 0.25 (6.3) 0.22 (5.7)
CB015, CB030 4.17 (106.0) 4.30 (109.1) 0.28 (7.1) 0.25 (6.4)
CB020 4.76 (121.0) 4.91 (124.6) 0.32 (8.0) 0.28 (7.2)
CB025, CB050, CB080, CB100,
CB150, CB200
“P” Dimension
inch (mm)
Standard Discard Standard Discard
5.35 (136.0) 5.51 (140.0) 0.35 (9.0) 0.32 (8.1)
“d” Dimension
inch (mm)
Figure 5-2 Brake Assembly
23
Page 24
Thickness
Standard
Discard
inch (mm)
inch (mm)
Table 5-9 Friction Plate Wear Dimensions
Product Code
All
0.118 (3.0) 0.098 (2.5)
inch (mm)
Table 5-10 Brake Bushing Wear Dimensions
A Dimension
Product Code
CB005, C B010,
CB015, CB030
CB020, CB025, CB050, CB080, CB100, CB15 0,
CB200
Standard Discard
0.118 (3.0) 0.07 9 (2 .0)
0.157 (4.0) 0.118 (3.0)
Table 5-11 Brake Ratchet Disc Wear Dimensions
D Dimension
Product Code
CB005, C B010,
CB015, CB030
CB020
CB025, CB050, CB080, CB100,
CB150, CB200
Standard Discard
2.71 (69) 2.60 (66)
3.23 (82) 3.11 (79)
4.65 (118) 4.53 (115)
24
Page 25
Figure 5-3 Pocket Wheel
Figure 5-4 Load Gear Assembly
Figure 5-5 Top Hook Assembly
25
Page 26

6.0 Maintenance and H andling

6.1 Lubrication
6.1.1 Load Chain
For longer life, the load chain should be lubricated. The load chain lubrication should be accomplished after cleaning the load chain with an acid free
cleaning solution.
Apply Harrington lubricating grease (Part No. ER1BS1951) or an equivalent to industrial general
lithium grease, NLGI No. 0, to the bearing surfaces of the load chain links as indicated by the shaded areas in Figure 6-1. Also apply the grease to the areas of the load chain (shaded areas in Figure 6-1) that contact the load sheave. Insure that the grease is applied to the contact areas in the load sheave pockets.
Machine or gear oil (grade ISO VG 46 or 68 oil or equivalent) may be used as an alternative
lubricant but must be applied more frequently.
Figure 6-1 Chain Grease Application
The chain should be lubricated every 3 months (more frequently for heavier usage or severe
conditions).
For dusty environments, it is acceptable to substitute a dry lubricant.
6.1.2 Hooks and Suspension Components:
Hooks – Bearings should be cleaned and lubricated at least once per year for normal usage.
Clean and lubricate more frequently for heavier usage or severe conditions.
Hook Yokes and Latches – Lubricate the hook yokes and hook latches at least twice per year for
normal usage; more frequently for heavier usage or severe conditions.
Suspension Pins - Lubricate the chain pin and the top pin at least twice per year for normal usage;
more frequently for heavier usage or severe conditions.
6.1.3 Applying Grease to Gears:
Remove gear case as instructed in Section 6.3. Remove old grease and replace the new grease (NLGI No. 3), at annual inspection. Temperature range of standard grease is -20˚C (-4˚F) to + 60˚C (140˚F). If the hoist is used at
temperatures below -20˚C (-4˚F) or above 60˚C (140˚F), consult the manufacturer or dealer since some parts should be changed.
Table 6-1 General Lubrication
Parts to be Lubricat ed Name of Oil
Mechanical Brake P arts: Ratchet Disc, P aw l Pin,
Screw parts of Pini on
Machine or Gear Oil
Amount of Lubrication
and Lubricating Method
Wipe off oil with w aste cloth after applying proper amount of oil.
Frequency of
Lubrication
When the hand pull becomes extremely heavy in lowering operat ions.
26
Page 27

Table 6-2 Tools Required fo r Hoist D isassem bly
6.2 Disassembly , Assembly and Adjustment
6.2.1
1) Perform proper disassembly or assembly in accordance with this manual.
2) The hoist utilizes dry friction plates; they are not to be lubricated.
3) Do not extend the load chain.
4) Remove old grease on the disassembled parts.
5) Replace components with Harrington Hoist approved parts.
6) To reassemble, apply new grease, and use a new split pin and snap ring.
6.2.2 Tools – The following tools are required to disassemble/reassemble the hoist.
No. Tool Operation
1 Snap ring pliers Opening a snap ring 2 Metric socket wrenches Slotted nuts 3 Metric hex keys (Allen wrenches) Socket head cap screws 4 Metric wrenches Bolts and nuts 5 Phillips screwdriver Machine screws 6 Pliers (Needle Nose) Split pins 7 Soft-face (Dead blow) hammer 8 Wooden Blocks Elevate hoist
6.3 Hoist Disassemb ly
Proceed as follows (Note: Figures in brackets are Figure Numbers in Parts List):
1) Orient a hoist with wheel cover side up.
2) Unscrew three nuts [45] (with the spring washers [46]) fixing the wheel cover [44] and remove the
wheel cover from the side plate A [11].
3) Remove the hand chain [48] from the hand wheel [40].
4) Pull out the split pin [43] from the wheel stopper pin [42] and remove the wheel stopper pin and the
wheel stopper [41] from the pinion [17].
*NOTE: If the hoist has an over load limiter, instead of step 4, remove the left hand threaded nut from the pinion.
5) Remove the hand wheel [40] from the pinion [17] by turning the hand wheel counterclockwise. *NOTE: If the hand wheel is too tight to turn by hand, put the hand chain back on the hand wheel and
pull it down hard. It will release the brake.
6) Remove two friction plates [37], the ratchet disc [38] and the bushing [39] from the friction disc [36].
7) Unscrew the friction disc [36] from the pinion [17] by turning counterclockwise holding the end of
the pinion with your fingers.
8) Remove the snap ring [35] from the pawl pin (on the side plate A) and then remove the pawl [34] and pawl spring A [33] and B [33].
27
Page 28


9) For 8 ton capacity and under: Pull the split pin [24] out from the stopper pin [23] and remove the load chain [47] and the stopper
pin from the stopper [22].
10) For 10 ton capacity and above: Pull the split pin [52] out from the end pin [51] and remove the load chain [47] and the end pin.
Unscrew two socket bolts (with the spring washers) fixing the stoppers [114] and remove the stoppers.
11) Remove the load chain [47] from the load sheave [14] by pulling the load chain toward the bottom hook.
12) Remove the split pin [5] from the top pin [4], then remove the top pin and the top hook [1] from the side Plate A [11] and B [13].
13) Place hoist with gear case side (or nameplate side) up.
14) Unscrew three nuts [31] (with the spring washers [32]) fixing the gear case [29], remove the gear
case from the side plate B [13], and remove the ball bearing [28] from the gear case.
15) Remove two pairs of the gear #2 [27] (1/2T has one pair) from the side plate B [13].
16) Remove the snap ring [26] from the load sheave [14], then the load gear [25] from the load
sheave.
17) Remove the side plate B [13] from the side plate A [11] and then take the ball bearing [16] out from the side plate B.
18) Remove the guide rollers [20], load sheave (attached to the pinion [17]), stripper [21] and the anchorage (stopper) [22] (for 10 Ton capacity and above: cross guide [53]) from the side plate A [11], then remove the ball bearing [15] from the side plate A.
19) Remove the snap ring [19] in the load sheave [14].
20) Remove the pinion [17] and the roller bearing [18] from the load sheave [14].
*NOTE: Hold the load sheave by hand and remove the bearing by tapping the pinion with a rubber mallet.
21) Pull the split pin [10] out from the slotted nut [9] and remove the slotted nut and chain pin from the bottom hook [6].
6.4 Hoist Assembly
6.4.1
Inspect and replace any worn or damaged parts per Table 5-3. Secure all nuts, bolts and split pins firmly. Replace all split pins and retaining rings.
6.4.2 Assembly
1) Apply grease t o the rollers of the roller bearin g [18] and ins ert the pinion [17] ( from t he side of the
brake screw) into the ro ller bearing and inser t them together into t he load sheave [ 14]. Fix them with a snap ring [19].
*NOTE: The arrow* on the outer side of the roller bearing should face the gear side. When inserting, use a screwdriver on the bearing and tap it with a rubber mallet. See Fig. 6-1.
: Always make sure that the snap ring is correctly seated.
28
Page 29
Figure 6-1 Load S heave/P inion As sembly
2) Grease the bal ls of the ball bearing [15]. Or ient side pla te A [11] with br ake cover s ide down and insert the ball bearing [15] (with a snap ring side up) into the side A.
3) Insert the load shea ve [14] w ith a part of s pline side (pini o n gear side) up into the ba ll bear ing [15]. The stripper [21] must be inserted as well. See Figure 6-2.
Figure 6-2 Side Plate / Load Sheave Assembly
4) For 8 ton capacity and below:
Put the guide rollers [20] and the anchorage (stopper) [22] in the side plate A [11]. For 10 ton and larger capacities: Put the guide rollers [20] and the cross guide [53] in the side plate A [11]. *NOTE: Put the cross guide so that the longer are fits to the side plate A.
5) Grease the bal ls of the ball bearing [16]. Ins ert it with the snap ring sid e down to the shaft of the load sheave [14]. See figure 6-3.
*NOTE: Make sure the snap ring side of the ball bearing is oriented toward the load sheave.
29
Page 30

Figure 6-3 Side Plate Assembly
6) Join the side plate B [13] to the side plate A [11]. *NO TE: In case it is diff icult to join the two, tap it with a rubber mallet. Be caref ul not to let the
stripper, guide roller or stopper fall down.
7) Mesh the load gear [25] with the splines of the load sheave [14] and fix it with a snap ring [26].
: Always make sure the snap ring is completely seated at the bottom of the
groove.
8) Grease the two pa irs of the gear #2 [27], the load gear [25], and the gear of the pinion [17]. Put them in the gear plain bearing (bearing A) of the side plate B [13]. Letters “O” and “V” on the gears must face each other as sho wn in figure 6-4 belo w. Do not for get to appl y grease to the bos s on the both sides of the gear #2.
*NOTE: It is not necessary to adjust the letters in case of the 1/2T model, for it has only one pair of the gear #2.
Figure 6-4 Gear Train Assembly
9) Grease the bal ls of the ball bearing [28] and i nsert it with the snap ring down into th e end of the pinion [17] shaft.
10) Join the gear case [29] to the side plate A [11] and fix them with the three spring washers [32] and
nuts [31].
30
Page 31


11) Place the top hook [1] between side plates A [11] and B [13]. Then insert top pin [4] and fix it with the split pin [5].
12) Place the hand wheel [40] side upward.
13) Reeve the load chain [47] turning the pinion clockwise through the space between the left (bottom
hook side) guide roller [20] and the load sheave [14]. See figure 6-6.
load sheave. Pull it out between the right guide roller (no load side) and the load sheave.
: Always bend the split pin securely after inserting it into the top pin.
Figure 6-5 Gear Train Assembly
: Put the welded part of the vertical chain link outward and reeve it through the
For 10 ton capacities and above, pass the no load end of the chain through the cross guide [53]. *NOTE: It is recomm ended for this process to position the unit s o that the side plate A [11] faces left
and the side plate B [13] faces right.
31
Page 32
Figure 6-6 Reeving Assembly

14) For 8 ton capacity and below: Pull the end of the load chain [47] out between the right guide roller [20] and the loa d sheave [14]
(no load side) and insert it to the anchorage (stopper) [22]. Insert the stopper pin [23] and fix it with a split pin [24].
: Make sure the load chain is not twisted and the split pin in the stopper pin is bent
securely.
Figure 6-7 8 Ton & Below Anchorage Assembly
32
Page 33


For 10 ton capacity and above: Connect the no load end of the load chain [47] to the end pin [51] which is to be inserted from gear
case [29] side. Use a split pin [52] to secure the end pin. Assemble stoppers [114] to the ninth link from the no load end of the load chain by socket bolts and spring washers.
*NOTE: Threaded hole of one stopper shall face to non-threaded hole of the other stopper. Socket bolt shall be inserted from the non-threaded side.
Figure 6-8 10 Ton & Above Anchorage Assembly
15) Apply m achine oil to the pawl pin (in s ide plate A [11]) and j oin the pawl spring A [33], and B [33] and the pawl [34] respectively to it. Fix them with a snap ring [35]. See figure 6-9.
seated at the bottom of the groove.
16) Attach the friction disc [36] to the pinion [17] shaft (while turning the pawl [34] counterclockwise).
17) Wipe out any dirt on the friction disc [36], friction plates [37] and both sides of the ratchet disc [38]
and check if the oil of the bushing [39] (bushing with o il in it) is adequate. T hen place the f rict ion plate, bushing, ratchet disc and f ric tion plate res pec tively on the friction disc. (Mak e sure that the ratchet disc and the pawl mesh properly). See figure 6-9.
and dirt on the brake. The gear of the ratchet disc should point at the pawl. Otherwise, the hand wheel cannot be assembled later. In case the bushing does not have oil inside, soak it in turbine oil for a day. Install it without wiping the oil.
: Make sure the pawl spring is touching the pa wl and the snap ring is com pletely
: Since the brake is a “dry system ” , NEVER apply oil. Wipe out thoroughly an y oil
33
Page 34

Figure 6-9 Pawl & Brake Assembly
18) Wipe out any dirt on the brake surface of the hand wheel [40] and apply machine oil to the threaded part of it. Screw it on the pinion [17] shaft all the way down.
19) Place the wheel stopper [4 1] on the h ead of the pi nion [17], inser t the wheel s topper pin [42] and fix it with a split pin [43].
: Never forget to bend the split pin after inserting into the wheel stopper pin.
20) Put the hand chain [48] around the hand wheel [40]. See figure 6-10.
Figure 6-10 Hand Wheel Assembly
34
Page 35


21) Assem ble the wheel cover [44] to the s ide plate A [11] and f ix them with the spring washer [46] and the nut [45].
22) Insert the oth er end of the load c hain [47] to the bottom hook [6] and fix them with the chain pin [8], slotted nut [9] and split pin [10]. See figure 6-11.
: Always bend the split pin securely.
Figure 6-11 Bottom H ook A ssembly
6.5 Storage
6.5.1 hazards:
ALWAYS store the hoist in a no load condition. ALWAYS wipe off all dirt and water. ALWAYS oil the chain, hook pins and hook latches. ALWAYS hang in a dry place. ALWAYS check the hoist for abnormalities (according to the regular inspection procedures) when
using the hoist after a period of non-use (Refer to section 5.5).
: IMPROPER chain hoist use could result in death or serious injury. To avoid these
6.6 Outdoor Installation
6.6.1 For hoist installations that are outdoors, the hoist should be covered or brought inside when not in use.
6.6.2 Possibility of corrosion on components of the hoist increases for installations where salt air and high humidity are present. Make frequent and regular inspections of the hoist’s condition and operation
35
Page 36

Pawl shaft
Pawl


7.0 Troubleshooting

Read and comply with instructions in this manual and use the hoist properly. Checking the sounds from the hoist in operation is a critical inspection. Note hoist sounds during operation. If a defect is found in the hoist, stop using it immediately and check the cause of the defect. Only Trained and competent personnel should inspect and repair the hoist.
Table 7-1 Troubleshooting Guide
Note on proper operation:
When lifting, the hoist should make clicking sounds when moving the hand wheel. When lowering, the hoist should not make clicking sounds when moving the hand wheel.
Symptom Cause Remedy
Hoist will not lift – Slight clicking
Hoist will not lift – Not Clicking
Hoist will not lift – Hand wheel will not
operate
Improper assembly of ratchet disc, disc installed backwards, and making incorrect contact with the pawl.
Reassemble the pawl and ratchet disc properly. Ensure that clicking sounds are heard before reuse.
Clean and lubricate pawl and pawl shaft.
Pawl not engaging ratchet disc:
Dirt or corrosion between pawl and pawl
shaft.
Faulty pawl spring Replace pawl spring Loose selector pawl spring Perform hoist maintenance.
Reassemble gears properly and ensure smooth operation before reuse.
Ensure the ‘0’ & “V” marks of gear #2 are aligned properly, as shown.
Gear #2 improperly timed
36
Page 37
Twisted Chain
Capsized Hook and Chain
Double Fall Models
Symptom Cause Remedy
Hoist will lift intermittently –
Slight or irregular clicking
During operation, hoist idles or load drifts
Poor pawl movement caused by faulty pawl spring. The spring is loose or damaged.
Mis-assembly of pawl spring
Poor contact of load sheave and load chain caused by improper chain-reeving.
Perform maintenance and/or repair.
Reassemble it properly and ensure to check click sound of the pawl before reuse.
Reassemble properly and ensure proper lifting before reuse.
Reset the capsized hook.
Hoist will not lift all the way (multiple fall hoists)
Hoist does not lift load smoothly.
Capsized hook
Improper assembly of gear OR bearing broken.
Disassemble and reassemble gear train and/or replace bearing.
37
Page 38

Improper braking may cause improper load lowering. The hoist utilizes dry friction discs; do not
apply oil to friction surfaces.
Table 7-1 Troubleshooting Guide
Symptom Cause Remedy
Over tightened brake
Pull down hard (possibly with 2 people) on the hand chain to loosen brake.
Replace the rusty components and perform hoist maintenance.
Remove the object and clean the surfaces. Replace if the friction surface is scarred.
Replace the rusty component and perform hoist maintenance.
Reassemble properly as shown and ensure hoist functions properly before reuse.
Load will not go down
The hoist left under load for a long period Shock loaded during operation
Brake rusted tight
A foreign object between friction surfaces.
Brake slip caused by significant rust
Mis-assembly of friction plates, i.e. friction plates missing or at one side as shown.
Load drifts or slips when lowering
Cracked friction plate caused by overload
Replace the friction plate and use the hoist properly within rated capacity.
Friction plate wear caused by very frequent and long term use.
38
Perform hoist maintenance.
Page 39

8.0 Warranty

All products sold by Har ring ton Hoists , Inc. are warr anted to be free fro m defects in material and workmanship from date of shi pment by Harring ton for the foll ow ing periods:
Manual Hoists, Trolleys, & B eam C lamp s - 2 y ears
NER/ER Hoists En han ced Feat ur es Mod els – 3 years
Electric Hoists, Air Hoists & Trolleys, Crane Components - 1 year
Spare / Replace ment Par ts - 1 year
NER/ER “The Guardian” Electromagn eti c Sm art Te chn ology Brake – 10 years
The product mus t be us ed i n acc ord ance w i th ma nufact ur er’s r ec ommend atio ns and must not hav e been subject t o ab use, l ack o f mai nte nance , misuse, neg li gence, or unaut horiz ed repairs or alterations.
Should any de fect i n m aterial or w orkma nshi p occ ur during t he ab ove t ime peri od i n a ny pr odu ct, as determined by H arri ng ton Hoi st ’s ins pec tion of the pro duc t, H arri ngton H oi sts, Inc . agr ees , at i ts discretion, eit her to r epl ace ( not incl udi ng i nstal l atio n) or r epai r the p art or pr oduc t free of c harg e and deliver s aid it em F .O.B . H arri ngton Hoi sts , Inc . pl ace o f busin ess to c ust omer.
Customer must obtai n a Retur n G oods Aut hori zat ion as di rec ted by Har r ing ton or Harrington’s published repai r c ent er pr ior to shi ppi ng prod uct for w arr anty eval uati on. An expl anati on of the complaint mus t acc omp any th e pr odu ct. Pro duct m ust be r etur ned frei g ht pre paid . U pon r epai r, the product w ill be cov er ed for the r em ain der of the original war ranty per iod. Replace ment p arts installed aft er th e or ig inal w arr anty perio d w il l only be eli gi ble for r epla c ement (no t incl udi ng installation) for a period of one year from the ins tallati on date. If it is determined there is no defect, or that the de fect r es ult ed fr om ca uses not w i thi n the s cop e of Harr ing ton’ s w arrant y, t he cust omer will be respons ible for th e cos ts of re turni ng the prod uct.
Harrington Hoi sts, Inc . d iscl aims any a nd al l o ther w arrant ies of any ki nd ex pres sed or i mpli ed as t o the product’s merch ant ability or fitness for a parti cular appli catio n. Harri ngton wi ll not be liabl e for death, injuri es t o per son s or pr op erty or for i nci dent al, c onti ng ent, s peci al or c ons eque ntial damages, loss or expen se ari sing in co nnecti on w ith the use or in abil ity w hatev er , reg ardles s o f whether damage, los s o r ex pens e res ults fr om a ny ac t or failur e t o act by Har ring ton, w heth er negligent or w il lful, or from any o th er reas on
39
Page 40
This Page Intentionally Left Blank
40
Page 41
9.0 Parts List
When ordering Parts, please provide the Hoist model number, lot number, and serial number located on the Hoist nameplate (see Figure 9-1 below).
Reminder: Per Sections 1.1 and 3.4.4 to aid in ordering parts and product support, record the hoist Code, Lot and Serial Number in the space provided on the cover of this manual.
Figure 9-1 - M3CB Nameplate
The parts list is arranged into the following sections:
Section Page
9.1 1/2 to 20 Ton Parts………………….…………………………………………………...……….……...42
9.2 3 to 20 Ton Parts………………….…………………………………………………...……….……......46
9.3 CB Slip Clutch Device………………………………………………………………….….…….……… 50
9.4 Optional Hooks……………………..……………….………………………………….….…….……… 51
9.5 Optional Chain Containers…………………………………………………………….….…….……… 53
41
Page 42
9.1 1/2 to 20 Ton Parts
Figure 9-2 – ½ to 20 Ton Parts
42
Page 43
9.1 1/2 to 20 Ton Parts
Fig.
No.
Part Name
Qty per
Hoist
1/2 1 1½ & 3 2
Capacity (T)
2½ - 5 - 8 10 - 15 - 20
*1 Top Hook Set 1 CF001005 CF001010 *CF001015 M3001A020 *M3001A025
*2 Latch Assembly 1 CF071005 CF071010 *CF071015 CF071020 CF071050
*3
Suspender G 1 M3003010
Suspender 1 M3004015 M3004020 M3004025 4 Top Pin 1 M3163005 M3163010 M3163015 M3163020 M3163025 5 Split Pin 1 9009423 9009424
*6 Bottom Hook Set 1
M3021A005 M3021A010 *M3021A015 M3021A020 *M3021A025
*7 Latch Assembly 1 CF071005 CF071010 *CF071015 CF071020 *CF071030
*8 Chain Pin 1 M3041005 M3041010 *M3041015 M3041020 *M3041025 *9 Slotted Nut 1 M3049005 M2049010 *M2049010 *M2049020
*10 Split Pin 1 9009402 *9009411 *9009412
Side Plate A Ass’y 1 M3101005 M3101010 M3101015 M3101020 M3101025
11
Side Plate A Ass’y
(M3B Model)
1
M3B101025
12 Nameplate F 1 C3BA0059806
Side Plate B Ass’y 1 M3102005 M3102010 M3102015 M3102020 M3102025
13
Side Plate B Ass’y
(M3B Model)
1
M3B102025
14 Load Sheave 1 M3116005 M3116010 M3116015 M3116020 M3116025 15 Ball Bearing 1 M3140005 M3140020 16 Ball Bearing 1 M3145005 M3140005 M3140020
Pinion 1 M3111005 M3111010 M3111015 M3111020 M3111025
17
Pinion
(M3B Model)
1
M3B111025
18 Roller Bearing 1 M3130005 M3130020 19 Snap Ring 1 M3118005 M3118020 20 Guide Roller 2 M3161005 M3161010 M3161015 M3161020 M3161025 21 Stripper 1 M3162005 M3162010 M3162015 M3162020 M3162025 22 Anchorage 1 M3176005 M3176010 M3176015 M3176020 M3176025 23 Stopper Pin 1 M3177005 M3177010 M3177015 M3177020 M3177025 24 Split Pin 1 9009412 9009415-5 25 Load Gear 1 M3114005 M3114010 M3114015 M3114020 M3114025 26 Snap Ring 1 9047123 9047128 9047132
27
Gear No. 2 Ass’y
Gear No. 2 Ass’y
(M3B Model)
1 M3112005
M3112010 M3112015 M3112020 M3112025
2
M3B112025
28 Ball Bearing 1 M3135005 M3135020 29 Gear Case Ass’y 1 M3103005 M3103010 M3103015 M3103020 M3103025
30
Nameplate B w/
Rivets
Nameplate B w/
Rivets (M3B
M3800005 M3800010 *M3800015 M3800020
1
*M3800025
Model)
31 Nut 3 9093424 9093427 9093433
*Part number applies to 1½ or 2½ Ton capacities only. See additional parts list for 3, 5, and 8 Ton capacities.
43
Page 44
9.1 1/2 to 20 Ton Parts
Fig. No.
Part Name
Qty per
Hoist
1/2 1 1½ & 3 2
Capacity (T)
2½ - 5 - 8 10 - 15 - 20
32 Spring Washer 3 9012711 9012712 9012713
33
Pawl Springs Assembly
1 C3BA0055179
34 Pawl 1 M3155005 35 Snap Ring 1 9047110
36
37
38
39
40
Friction Disc Friction Disc
(M3B Model) Friction Plate Friction Plate
(M3B Model) Ratchet Disc Ratchet Disc
(M3B Model) Bushing Bushing (M3B
Model) Hand Wheel Hand Wheel
(M3B Model)
1
2
1
1
M3115005 M3115015 M3115020 M3115025
1
M3153005 M3153020
M3B153025
M3151005 M3151020
M3B151025
M3152005 M3152020
M3B152025
M3154005 M3154020
M3B154025
M3B115025
41 Wheel Stopper 1 CF159005 CF159010
Wheel Stopper
42
Pin
1 M2167005
43 Split Pin 1 9009410
Wheel Cover
44
Ass’y
1 M3171005 M3171015 M3171020 M3171025
45 Nut 3 9093424 46 Spring Washer 3 9012711 47 Load Chain 1@ ft. LCCF005 LCCF010 LCCF015 LCC3020 LCC3025 48 Hand Chain 1@ ft. HCCF005 49 Warning Tag 1 WTAG9
50
Chain Stopper Link
1 L4045030
115 Slip Clutch Label 1 C3YU0059802 C3YU0209802 116 Harrington Label 1 M3700005 M3700015 M3700020 M3700025
*Part number applies to 1½ or 2½ Ton capacities only. See additional parts list for 3, 5, and 8 Ton capacities.
44
Page 45
This Page Intentionally Left Blank
45
Page 46
9.2 3 to 20 Ton Parts
Figure 9-3 - 3 to 20 Ton Parts
46
Page 47
9.2 3 to 20 Ton Parts
Fig. No.
51 End Pin 1 M3B164100 52 Split Pin 1 9009415-5 53 Cross Guide 1 M3B176100
54 Top Hook Set
55
Top Hook Ass’y 1 L42001090 56 Latch Assembly 1 CF071030 M3072050 L41071090 M3072150 M3072200
2 M31051150
57 3 M31051150 58 Shaft Assembly 1 M3053050 59A Top Yoke A 1 M3011075 M3011100 M3016150 59B Top Yoke B 1 M3012075 M3012100 M3017150
60 Socket Bolt 1 90912116
61 Lever Nut 1 L4082090
- Socket Bolt 2 M3086100
- U-Nut 2 9098516 62 Top Susp. Shaft 2 M3010150 M3010200 63 Top Yoke 2 M3011200
64 2 M35012200
- Top Plate B 1 M3014150
65 Guide 6 M3018150
66 Stay Bolt 2 M3019150 M3019200
- Top Plate 1 M3043150 67 Top Shaft 1 M3053150 M3053200 68 Key Plate 2 M2056150
- Collar 2 M3066150 70 Socket Bolt 4 9091270 71 Nut 4 9093458 72 Nut 4 9093445 73 Spring Washer 4 9012711 74 Spring Washer 4 9012717 75 Spring Washer 4 9012721
Part Name
Top Hook 1 M3001150 M3001200
Idle Sheave Ass’y
Top Plate A Assembly
Qty per
Hoist
1 M3001A030 M3001A050 M3001A075 M3001A100 M3001A150 2 M3001A200
1 M3051050
3 90912116
3 L4082090
1 M35012150
4 M3018150
3 5 8 10 15 20
Capacity (T)
47
Page 48
9.2 3 to 20 Ton Parts
Fig. No.
77
78
80 Latch Assembly 1 CF071030 M3072050 L41071090 M3072150 M3072200
2 M3051050
81
3 M31051150 4 M31051150
82
83
84 Socket Bolt
3 9091296
3 L4082060
85
U-Nut 2 9098516
86 Guide
8 M3018150 87 Hook Support 2 M3026150 M3026200 88 Bottom Yoke 1 M3030150 M3030200
89 Bottom Plate A
2 M3034200 90 Bottom Plate B 1 M3035150 M3035200 91 Bottom Plate C 1 M3036200 92 Stay Bolt 4 M3038150 M3038200 93 Collar A 2 M3039200 94 Collar B 4 M3040200 95 Bottom Shaft 1 M3054150 M3054200 96 Key Plate 2 M2056150 97 Washer A 2 M3058200 98 Collar 4 M3066200
99
100 Socket Bolt 4 9091270 101 Nut 8 9093445 102 Spring Washer 4 9012711 103 Spring Washer 8 9012717
104
105 Bolt 4 9093350
Part Name
Bottom Hook Set
Bottom Hook 1 M3021150 M3021200 Bottom Hook
Assembly
Idle Sheave Assembly
Shaft Assembly 1 CF053030 M3053050 Bottom Shaft
Assembly Bottom Yoke
Assembly
Lever Nut
Nameplate A w/ Rivets
Tongued Washer
Qty
per
Hoist
1 M3021A030 M3021A050 M3021A075 M3021A100 M3021A150 M3021A200
1 M3021030 M3021050 L42001090
1 CF051030 M3051050
1
1 M3031030 M3031050 M3031075 M3031100
2 9091296 90912116 M3088100
2 L4082060
6 M3018150
1 M3034150
1 M3069150 M3069200
4 M3091150
3 5 8 10 15 20
M3054100
L4082090
Capacity (T)
48
Page 49
9.2 3 to 20 Ton Parts
Fig. No.
106 Chain Pin 1 M3041030 M3041075 107 Slotted Nut 1 M2049010 M2049020 108 Split Pin 1 9009411 9009412
109
110 Load Chain 1@ ft. LCCF015 LCC3025
111 Hand Chain
112 Warning Tag
113
114
Part Name
Nameplate B w/ Rivets
Nameplate B w/ Rivets (M3B Model)
Chain Stopper Link
Stopper Assembly
Qty
per
Hoist
1 M3800030 M3800080 M3800030
1
2 M3B800200
1@ ft. HCCF005 2@ ft. HCCF005
1 WTAG9 2 WTAG9 1 L4045030 2 L4045030 1 2 M3045100
3 5 8 10 15 20
M3800050 M3B800100 M3B800150
M3045100
Capacity (T)
49
Page 50
9.3 CB Slip Clutch Device
50
Figure 9-4 Slip Clutch
FIG NO. PART NAME QTY
1 OLL ASSEMBLY
2 PINION
M3B C3BYA111025
3 HAND WHEEL
M3B C3BYA1115025
4 WASHER
M3B C3YA208020
5 NUT (left hand thread)
M3B C3YA209020
6 Split Pin
M3B 9009417
M3
M3
M3
M3
M3
M3
1
1
1
1
1
1
M3B M3B025OD
1/2 T 1 T 1 1/2 & 3 T 2 T 2 1/2-5 T 8-10-15-20 T*
M3CB005OD M3CB010OD M3CB015OD M3CB020OD M3CB025OD
C3YA111005 C3YA111010 C3YA111015 C3YA111020 C3YA111025
C3YA1115005 C3YA1115010 C3YA1115015 C3YA1115020 C3YA1115025
C3YA208005 C3YA208020
C3YA209005 C3YA209020
9009415 9009417
CAPACITY
*20 Ton capacity requires Quantities of 2.
Page 51
9.4 Optional Hooks
Figure 9-5 Bullard
Bullard
*Hoist with Bullard® Hook(s) must have WTAG6 and WTAG9 installed. (See page 6 for WTAG9).
®
Hooks
Fig. No. Name
®
Top Hook
Bullard
1
Complete Set
2 Bullard® Hook Assembly 1 60160 60162 60164 60165 60166
3 Top Yoke Kit 1 TYKITCB005 TYKITCB010 TYKITCB015 TYKITCB020 TYKITCB025
4 Button Head Screw 2 9012601 9012602
5 Flexloc® Nut 2 9012603 9012604
6 Warning Tag 1 WTAG6*
7
8 Bullard® Hook Assembly 1 60160 60162 60164 60165 60166 60168 60169
9 Bottom Yoke Kit 1 BYKITCB005 BYKITCB010 BYKITCB015 BYKITCB020 BYKITCB025
10 Button Head Screw 4 9012601 9012602
11 Flexloc® Nut 4 9012603 9012604
12 Warning Tag* 1 WTAG6*
®
Bottom Hook
Bullard Complete Set
Parts
Per
Hoist
1 6027601 6027602 6027603 6027604 6027605
1 6027801 6027802 6027803 6027804 6027806 6027807 6027808
½ T 1T 1½T 2T 2½T 3T 5T
®
, Shur-Loc® and Inspection Hooks
51
Page 52
9.4 Optional Hooks
Shur-Loc
Fig. No. Name
2
3 Top Yoke Kit 1 TYKITCB005 TYKITCB010 TYKITCB015 TYKITCB020 TYKITCB025
4 Button Head Screw 2 9012601 9012602
5 Flexloc® Nut 2 9012603 9012604
6 Warning Tag 1 WTAG6*
8
9 Bottom Yoke Kit 1 BYKITCB005 BYKITCB010 BYKITCB015 BYKITCB020 BYKITCB025
10 Button Head Screw 4 9012601 9012602
11 Flexloc® Nut 4 9012603 9012604
12 Warning Tag 1 WTAG6*
*Hoist with Shur-Loc® Hook(s) must have WTAG6 and WTAG9 installed. (See page 6 for WTAG9).
Inspection Hooks
Fig. No. Name
1
2 Hook W/Latch & Yoke 1 M3001A005IH M3001A010IH M3001A015IH M3001A020IH M3001A025IH
3 Button Head Screw 2 9012601 9012602
4 Flexloc® Nut 2 9012603 9012604
6
7 Hook W/Latch & Yoke 1 M3021A005IH M3021A010IH M3021A015IH M3021A020IH M3021A025IH
8 Button Head Screw 2 9012601 9012602
9 Flexloc® Nut 2 9012603 9012604
®
Hooks
Shur-Loc
1
Complete Set
Shur-Loc Assembly
Shur-Loc
7
Complete Set
Shur-Loc Assembly
Top Hook Complete Set
Bottom Hook Complete Set
®
®
®
®
Top Hook
Hook
Bottom Hook
Hook
Parts
Per
Hoist
1 6030201 6030202 6030203 6030204 6030205
1 60140 60142 60144 60145 60146
1 6030101 6030102 6030103 6030104 6030106
1 60140 60142 60144 60145 60146
Parts
Per
Hoist
1 M3001A005IK M3001A010IK M3001A015IK M3001A020IK M3001A025IK
1 M3021A005IK M3021A010IK M3021A015IK M3021A020IK M3021A025IK
½T 1T 1½T 2T 2½T
½ T 1T 1½T 2T 2½T
52
Page 53
9.5 Optional Chain Containers
Figure 9-6 M3CB Optional Chain Container
CF4 OPTIONAL CHAIN CONTAINERS
Fig. No. Name
“05” Chain Container (BKC1) Assembly
1 Chain Container 1 50545 50545 50545 50545
2 Front Hanger Ass’y 1 5048305 5048305 5048305 5048305
3 Back Hanger 1 5048304 50940 5048304 50940
4 Washer 2 9012513 9012513 9012513 9012513
5 Nut 1 9093424 9093424 9093424 9093424
6 Lock Washer 1 9005310 9005310 9005310 9005310
7 Hex Head Bolt 1 9093327 9093327 9093327 9093327
8 Lock-Nut 1 9098506 9098506 9098506 9098506
9 Spacer 1 5048301 5048301
“10” Chain Container (BKD1) Assembly
1 Chain Container 1 30090 30090 30090 30090
2 Front Hanger Ass’y 1 5048305 5048305 5048305 5048305
3 Back Hanger 1 5048304 50940 5048304 50940
4 Washer 2 9012513 9012513 9012513 9012513
5 Nut 1 9093424 9093424 9093424 9093424
6 Lock Washer 1 9005310 9005310 9005310 9005310
7 Hex Head Bolt 1 9093327 9093327 9093327 9093327
8 Lock-Nut 1 9098506 9098506 9098506 9098506
9 Spacer 1 5048301 5048301
Parts
Per
Hoist
1 60461 60463 60461 60463
1 60462 60464 60462 60464
½T 1T 1½T 2T 2½T 3T 5T
53
Page 54
NOTES
54
Page 55
NOTES
55
Page 56
www.harringtonhoists.com
Harrington Hoists, Inc. Harrington Hoists – Western Division 401 West End Avenue 2341 Pomona Rd. #103 Manheim, PA 17 54 5-1703 Corona, CA 928 80-6973 Phone: 717-665-2000 Phone: 951-279-7100 Toll Free: 800-233-3010 Toll Free: 800-317-7111 Fax: 717-665-2861 Fax: 951-279-7500
M3CBOM
Loading...