Harrington Hoists ER2 User Manual


Code, Lot and Serial Number
EFFECTIVE: February 4, 2014
This equipment should not be installed, operated or
with the contents of this manual can result in serious bodily injury or deat h, and/or p ropert y d amag e.

ELECTRIC
CHAIN HOIST
ER2 and NER2
SERIES
8 Ton through 20 Ton Capacity
maintained by any person who has not read and understood all the contents of this manual. Failure to read and comply
9.0 P arts List
When ordering Parts, please provide the Hoist code number, lot number and serial number located on the Hoist nameplate (see fig. below).
Reminder: Per sections 1.1 and 3.7.4 to aid in ordering Parts and Product Support, record the Hoist code number, lot number and serial number in the space provided on the cover of this manual.
ER2/NER2 Series Nameplate
The parts list is arranged into the following sections: Section Page
9.1 Housing and Motor Parts……………………………………………….……………………………………………….. 24
9.2 Gearing Parts…………………………………………………………………………………………........................... 26
9.3 Chain Parts………………………………………………………………….………………………………………………….. 28
9.4 Bottom Hook Parts………………………………………………………………………………………………………….. 30
9.5 Electric Parts (Single Speed)…………………………………………………………….……………………………... 34
9.6 Electric Parts (Dual Speed)…………………………………………………………….……………………………..... 36
9.7 Power Supply and Pendant Parts……………………………………...……………………………………………. 38
9.8 Top Suspension Plate Parts……………………………………...……………….……………………………………. 40
9.9 Top Hook Parts……………………………………...............................……………………………………………. 44
9.10 Control Station Parts (Plate Suspension Type)………………...……………………………………………. 50
9.11 Control Station Parts (Top Hook Type).…………………………...……………………………………………. 52
9.12 Chain Container Parts………………..…………………………………...……………………………………………. 54
In the column "Parts Per Hoist" a designator is used for parts that apply only to a particular model or option. Refer to Section 2 for hoist model numbers and additional descriptions. The designators are:
S = Single Speed D = Dual Speed F = NER2 Models M = ER2 Models 2V = 208/230 Volt Models 4V = 460 Volt Models
23
9.1 Housing and Motor Parts
Figure 9-1-1 Housing and Motor Parts
24
Figure
No.
Parts Per
1
Fan Cover
1 (2)
ER2ES9107
2
Fan 1 (2)
ER2ES9108
3
Snap Ring
1 (2)
9047122
4
Brake Cover
1 (2)
ER2ES9115
5
Packing B
1 (2)
ER2ES9119
6
Set Pin S
2 (4)
ES120003
7
Socket Bolt
4 (8)
9091255
8
Electromagnetic Brake Assembly
1 (2)
MBABB35NA
9
Key B 1 (2)
ER2ES9360
10
Snap Ring
1 (2)
9047130
17
Motor Frame With Stator
1 (2)
ER2BKV25S5A1
18
Packing M
1 (2)
ER2FS9118
19
Set Pin S
2 (4)
ER2ES9138
20
Socket Bolt
4 (8)
90912116
Body B
F
ER2FS6101
Body C
M
ER2FS6099
22
Oil Plug
1 (2)
E3S111003
23
Plug Packing
1 (2)
E3S112003
24
Snap Ring
1 (2)
9047280
F
ER2FS6103
M
ER2FS6102
26
Oil Plug
1 (2)
E3S111003
27
Plug Packing
1 (2)
E3S112003
M
90912155
32
Toothed Lock Washer
5 (10)
9679711
33
Oil Fill Plug
1 (2)
ER1BS9135
34
Eyebolt Packing
1 (2)
ES127005S
35
Name Plate Load Side
1 (2)
ER1BS9960
36
Oil Full Tag
1 (2)
ER1BS9953
37
Warning Sticker E (Disconnect Power)
1 (2)
ER2CS9936
Name Plate OF (Correct Oil Required)
F
ER2CS9845
Name Plate OM (Correct Oil Required) M ER2CS9846
40
Name Plate AD (Speed Letter)
1 (2)
ER1BS9868
ER1BL9868
ER1BS9868
41
Connection Shaft Assembly
1 (2)
ER2FS6121
42
Top Pin Plug Assembly
1 (2)
ER2FS6128
43
O Ring
2 (4)
9013317
44
Fixing Shaft Assembly
1 (2)
ER2FS6122
45
Fixing Shaft Plug Assembly
1 (2)
ER2FS6131
50
Machine Screw Wi th Spring Washer
2 (4)
M6F554010
S,2V
ECP99NVVB
S,4V
ECP99NVVA
D,2V
ECP99NVWB
D,4V
ECP99NVWA
52
Name Plate AA (With Mechanical Brake)
M
1
ER1BS9893
53
Warning Sticker HW (Hot Surface)
D
1
ER2CI9806
11 Socket Bolt 3 (6) 9091278 12 Spring Lock Washer 3 (6) 9012712 13 V Ring 1 (2) ER2ES9210 14 Motor Shaft With Rotor 1 (2) ER2FS5502 15 Ball Bearing 1 (2) 9000907 16 Ball Bearing 1 (2) 9000906
Part Name
Hoist
080S 100L 100S 150S 200S
9.1 Housing and Motor Parts
21
25 Gear Case
28 Spring Pin 1 (2) E3S129005S 29 Packing G
30 Set Pin S
31 Socket Bolt
38
1 (2)
1 (2)
F 1 (2)
M 2 (4)
F 2 (4)
M 4 (8)
F
5 (10)
1 (2)
ER2FS9116
ES120010S
9091286
46 O Ring 2 (4) 9013307 47 Connection Shaft Plate A 1 (2) ER1ES9123 48 Socket Bolt With Spring Washer 2 (4) J1BG10601616 49 Plate A 1 (2) ER1BS9123
51 Check Voltage Label
*Quantities in “( )” are for dual-body hoists.
1
25
9.2 Gearing Parts
Figure 9-2-1 Gearing Parts
26
Figure
No.
Parts Per
1
Load Sheave Assembly
1 (2)
ER2FS6241
2 Load Sheave
1 (2)
ER2FS9241
3 Oil Seal
1 (2)
ER2ES9221
4 Ball Bearing
1 (2)
9000610
5
Ball Bearing
1 (2)
9000405
6
Load Gear
1 (2)
ER2FS9240
7
Snap Ring
1 (2)
9047150
8
Ball Bearing
1 (2)
9000110
9
Oil Seal
1 (2)
ER2ES9244
10
Ball Bearing
1 (2)
9000303
15
Wave Washer
1 (2)
ER2ES9234
16
Nut Cover
1 (2)
ER2ES9235
Name Plate FP (Adjustment Of
21
Ball Bearing
1 (2)
9000203
22
Ball Bearing
1 (2)
9000202
23
Set Pin S
2 (4)
ES120010S
24
Socket Bolt
3 (6)
9091275
25
Spring Lock Washer
3 (6)
9012711
27
Vent Cap
M
1 (2)
ER1BS1175
28
Snap Ring
M
1 (2)
9047111
29
Pawl M 1 (2)
L4155015
30
Pawl Spring
M
1 (2)
ER1BS9290
31
Pawl Shaft
M
1 (2)
ER2CS9289
32
Pawl Shaft Washer
M
1 (2)
ER2CS9294
Part Name
Hoist
9.2 Gearing Parts
080S 100L 100S 150S 200S
11 Oil Seal 1 (2) ER1DS9233 12 Pinion Assembly 13 Socket Bolt 3 (6) 9091249
Friction Clutch Complete Assembly F
14
Friction Clutch With Mechanical Brake Complete Assembly
17
Friction Clutch Prohibited) 18 Gear B Assembly 19 Gear Holder Plate Assembly 1 (2) ER2FS6261
20 Gear Holder Plate 1 (2) ER2FS9261
F
1 (2)
M ER2FS5304
1 (2)
M ER2FS1274
1 (2) ER1BS9892
F
1 (2)
M ER2FS5306
ER2HS1223 ER2IL1223 ER2FR1223 ER2HS1223 ER2IL1223
ER2FS5220
ER2FS5262
*Quantities in “( )” are for dual-body hoists.
27
9.3 Chain Parts
Figure 9-3-1 Chain Parts
28
Figure
1
Chain Guide A
1 (2)
ER2FS9331
2
Chain Guide B
1 (2)
ER2FS9332
3
Socket Bolt
4 (8)
9091274
4
Spring Lock Washer
4 (8)
9012711
5
Machine Screw With Spring Washer
4 (8)
E6F151003
6
Guide Roller
1 (2)
ER1EM9333
7
Roller Pin
1 (2)
ER2FS9334
8
Limit Lever
1 (2)
ER2FS9337
9
Limit Lever Pin
1 (2)
ER2FS9338
No.
10 Limit Lever Spring 1 (2) ER2CS9357 21 End Suspender Kit 1 (2) ENDS2F2
22 Socket Bolt 1 (2) 90912140 23 Lever Nut 1 (2) ES066075
Part Name
Parts
Per
Hoist
080S 100L 100S 150S 200S
*Quantities in “( )” are for dual-body hoists.
9.3 Chain Parts
29
9.4 Bottom Hook Parts
Figure 9-4-1 Bottom Hook Parts
30
9.4 Bottom Hook Parts
Parts
Assembly
2 Bottom Suspension Plate A
1
ER2HS9034
ER2IS9034
3 Bottom Cross Guide
1 (2)
E6S067075
4 Snap Ring
1
9047221
5 Chain Pin
1
E6S041075
6 Chain Holder
1
E6S039075
7 Chain Holder Pin
1
E6S040075
14
Name Plate A
1
80053
ER1IS9069
15
Bottom Chain Guide
1 (2)
E6S066075
Bottom Idle Sheave
22
Bearing Cover
1
E6S023100
23
Hook Nut
1
ES024100
24
Bottom Yoke
1
E6S030100
25
Safety Latch Assembly
1
M2071100
C2BA1501071
26
Stopper Screw A 1 J1TB01110016
27
Stopper Screw B 1 J1TB01110008
Figure No. Part Name
1
8 Bottom Stay Bolt 3 E6S038075 9 10 Bottom Collar 2 E6S065075
11 Bottom Suspension Plate B 1 ER2HS9035 ER2IS9035 12 Spring Washer 6 9012717 13 Nut 6 9093445
16 17 Thrust Needle Bearing 2 (4) ER1HS9182
18 Bottom Shaft Assembly 1 (2) E6S5054075 19 Top/Bottom Hook Assembly 1 ER2IS2121 21 Thrust Bearing 1 ES022100
Bottom Hook Complete
Guide Roller 2 E6S062075 Bottom Guide Roller 1 E6S063100
Assembly
Per
Hoist
1 ER2HS1121 ER2IS1121
1 (2) ER2HS5052
080S 100L 100S
*Quantities in “( )” are for 10 ton hoists.
31
9.4 Bottom Hook Parts
Figure 9-4-2 Bottom Hook Parts
32
Figure
Parts
Top/Bottom Hook Complete Assembly
Top/Bottom Suspension Plate B Assembly
3 Bottom Chain Guide 2 E6S066150
4 Thrust Needle Bearing
6 (8)
ER1HS9182
5 Bottom Idle Sheave Assembly
3 (4)
ER2HS5052
6 Bottom Shaft Assembly
3 (4)
E6S5054075
7 Bottom Cross Guide
4 (6)
E6S067150
8 Bottom Collar
4 (6)
E6S065150
9 Guide Roller
4 (6)
E6S062075
10
Bottom Stay Bolt
4 (7)
E6S038150
11
Bottom Suspension Plate A Assembly
1
ER2JS5034
ER2KS5034
12
Spring Washer
8 (14)
9012717
13
Nut
8 (14)
9093445
14
Name Plate A
1
ER1JS9069
ER1KS9069
15
Bottom Hook Assembly
1
ER2JS2121
ER2KS2121
16
Bottom Hook
1
ER2JS9121
ER2KS9121
17
Thrust Bearing
1
ES022150
ES022200
18
Bearing Cover
1
E6S023150
E6S023200
19
Hook Nut 1 E6S024150
E6S024200
20
Bottom Yoke
1
E6S030150
E6S030200
21
Safety Latch Assembly
1
M2071200
C2BA3001071
22
Stopper Screw A 1 J1TB01110016
23
Stopper Screw B 1 J1TB01110010
No.
1
Part Name
Per
Hoist
1 ER2JS1121 ER2KS1121
150S 200S
9.4 Bottom Hook Parts
2
*Quantities in “( )” are for 20 ton hoists.
1 ER2JS5035 ER2KS5035
33
9.5 Electric Parts (Single Speed)
Figure 9-5-1 Electric Parts (Single Speed)
34
Figure
Parts
Assembly
2
Socket Bolt
3 (6)
9091247
3
Spring Lock Washer
3 (6)
9012709
4
Plate Assembly
1 (2)
ER2GHM20S5A2
5 Plate 1 (2)
ER2ES9441
6 Plate Screw
3 (6)
ER1BS9445
7 Transformer
1 (2)
TRF73V611
15
Fuse 1 (2)
9006275
16
Fuse Holder
1 (2)
ECP92FZAA
17
Name Plate CH
1 (2)
ECP99CHAA
18
Terminal Block 6P
1 (2)
ECP1306AF
19
Terminal Block Holder
1 (2)
ER2ES9466
20
Flat Head Machine Screw
2 (4)
9096528
21
Machine Screw
2 (4)
9798512
22
Fulcrum Pin
1 (2)
ER2CS9449
23
Cover Suspender
1 (2)
ER2CS9456
24
Cover Belt
1 (2)
ER2CS9457
25
Socket Bolt
1 (2)
9091249
26
Plain Washer
1 (2)
ER1BS9436
33
Name Plate B
1 (2)
ER2BHM25S9A5
34
Pan Head Machine Screw
2 (4)
9798534
35
Machine Screw So ck e t Bolt
4 (8)
J1BG10504022
36
Nameplate D
1 (2)
ER2BHM75S9A6
ER2BHM1QS9A6
ER2BHM1PS9A6
ER2BHM2QS9A6
No.
1
8 Electromagnetic Contactor 1 (2) MGC23406B 9 E-Stop Contactor 1 (2) MGC13306H 10 Terminal Block 3P 1 (2) ECP1303AB 11 Lead Wire 1 (2) ER2GHM020S9A2 12 CH Meter 1 (2) ECP91CHAE 13 CH Meter Support 1 (2) ECP99BKBA 14 Rectifier 1 (2) ECP94DIAA
Part Name
Limit Switch Complete
Per
Hoist
1 (2) ER2CI1060
080S 100L 100S 150S 200S
9.5 Electric Parts (Single Speed)
27 Spring Lock Washer 1 (2) 9012709 28 Packing C 1 (2) ER2FS9117 29 Balancer 1 (2) ER2FS9109 30 Socket Bolt 3 (6) 9091273 31 Spring Lock Washer 3 (6) 9012711
32 Controller Cover
F
1 (2)
M ER2FS2302
ER2FS9104
*Quantities in “( )” are for dual-body hoists.
35
9.6 Electric Parts (Dual Speed)
Figure 9-6-1 Electric Parts (Dual Speed)
36
Figure
Limit Switch
2
Socket Bolt
3 (6)
9091247
3
Spring Lock Washer
3 (6)
9012709
4
LS Harness
1 (2)
ER2CI9554
6 Plate 1 (2)
ER2EI9441
7 Plate Screw
3 (6)
ER1BS9445
8 Bushing
1 (2)
ECP99JBAC
M, 2V
INV637E24
F, 2V
INV637E21
M, 4V
INV637N24
F, 4V
INV637N21
Terminal Block Holder
Flat Head Machine Screw
17
Machine Screw
2 (4)
9798512
18
Fulcrum Pin
1 (2)
ER2CS9449
19
Cover Suspender
1 (2)
ER2CS9456
20
Cover Belt
1 (2)
ER2CS9457
21
Socket Bolt
1 (2)
9091249
22
Plain Washer
1 (2)
ER1BS9436
23
Spring Lock Washer
1 (2)
9012709
24
Packing C
1 (2)
ER2FS9117
2V
ER2FI2104
4V
ER2FI1104
26
Controller Cover
1 (2)
ER2FI9104
27
Resistor Cover
1 (2)
ER2EI9185
Pan Head Machine Screw
31
Socket Bolt
4 (8)
9091254
Toothed Lock
33
Nameplate D
1 (2)
ER2BHM75I9A6
ER2BHM1QI9A6
ER2BHM1PI9A6
ER2BHM2QI9A6
No.
Part Name
Parts Per
Hoist
9.6 Electric Parts (Dual Speed)
080SD 100LD 100SD 150SD 200SD
1
Complete Assembly
5 Plate Assembly
9 Inverter Assembly
10 Interface Board 1 (2) ECP91KB02 11 Board Support 1 (2) ECP99BKAA
12 Transformer 13 Rectifier 1 (2) ECP94DIAA
14 Terminal Block 6P 1 (2) ECP1306AF 15
16
1 (2) ER2CI1060
M, 2V 1 (2) ER2LHE20I5A2
F, 2V 1 (2) ER2BHE20I5A2
M, 4V 1 (2) ER2LHN20I5A2
F, 4V 1 (2) ER2BHN20I5A2
1 (2)
2V
1 (2)
4V TRF32N612
1 (2) ER2ES9466
2 (4) 9096528
TRF32C612
Controller Cover
25
Assembly
28 Braking Resistor
29 Name Plate B 1 (2) ER2BHM20I9A5 30
32
Washer
1 (2)
2V
1 (2)
4V INV735Y16
2 (4) 9798534
4 (8) 9679709
INV735E16
*Quantities in “( )” are for dual-body hoists.
37
9.7 Power Supply and Pendant Parts
Figure 9-7-1 Power Supply and Pendant Parts (Plug Connection)
38
Figure
Parts
4 Socket Frame
1
ER2CS9511
S
ER2ES2523
D
ER2EI2523
6 Tapping Flat Head Machine Screw
8
ES558003
S
ER2CS2564
D
ER2EI2564
9 Machine Screw Wi th Spring Washer
6
MS561010
10
Socket Frame Packing
1
ER2CS9512
11
Machine Screw Wi th Spring Washer
2
ES650005S
12
Power Supply Cable 4C Assembly
1
ZBZA12AH1000
13
Power Supply Cable 4C
1
14/4
14
Plug 4P
1
ECP2304AF
15
Cable Support Arm
1
ER1BS9541
16
Cable Support
1
M3ES0101724
18
Cable Hanger 14 Assembly
A/R
ES1527003
Pendant W/Cord Complete
S
ZB10025H1000
S
SWD1100AA
D
SWD2200AA
22
Machine Screw
1
J1AP24002608
23
Nut 1
J1NA00410040
S
ECP2108AA
D
ECP2108AB
25
Warning Tag PB
1
WTAG7
26
Tag Holder
1
E3S787003
Parts Hoist
S
ZB10025H1000
D
ZB20025I1000
S
16/4P
S
SWD1100AA
D
SWD2200AA
Machine Screw Wi th Spring Washer
38
Nut 1
J1NA00410040
39
Cord Cover Packing
1
MS527010
42
Tapping Flat Head Machine Screw
4
E3S658015
43
Cord Holder Support
1
MS529010
44
Cord Support (Wire Stop )
1
M6F530010
Machine Screw Wi th Spring Washer
No.
1 Cord Support (Wire Sto p) 1 ER1BS9535 2 Machine Screw Wi th Spring Washer 2 M6F554010
3 Socket Frame Complete Assembly
Part Name
Per
Hoist
S
1
D ER2EI4511
080S 100L
ER2ES4511
9.7 Power Supply and Pendant Parts
5 Socket 4P Assembly
8 Socket 8P Assembly
19
20 Pendant Cord
21 Pendent Assembly
24 Plug 8P
Figure
No.
31
32 Pendant Cord 33 Warning Tag PB 1 WTAG7
34 Tag Holder 1 E3S787003 35 Plug 8P
Assembly
Part Name
Pendant W/Cord Complete Assembly
36 Pendent Assembly
37
1
1
1
D ZB20025I1000
S
ft
D 16/6P
1
1
Per
1
ft
D 16/6P
S
1
D ECP2108AB
1
1 J1AP24002608
100S 150S 200S
16/4P
ECP2108AA
40 Socket 8P Complete Assembly
41 Socket 8P Assembly
45
46
Washer Machine Screw Wi th Spring
S
1
D ER2EI2564 S
1
D ER2EI2564
2 MS554010
4 MS554010
ER2CS2564
ER2CS2564
39
9.7 Power Supply and Pendant Parts
Figure 9-7-2 Power Supply and Pendant Parts (Direct Connection)
40
Figure
Parts
1
Cord Support (Wire Stop)
1
ER1BS9535
5 Holder C
2
ECP5924AL
6 Tapping Flat Head Machine Screw
8
ER1BS9517
7 Holder Packing
2
ECP5924AM
8
Socket Frame Packing
1
ER2CS9512
9
Machine Screw With Spring Washer
6
ES650005S
10
Power Supply Cable 4C Assembly
1
ZBZA12AH1000DW
11
Power Supply Cable 4C
1
14/4
12
Holder A
1
ECP5924AA
13
Cable Packing
1
ECP6914AA
14
Cable Support 14 Assembly
1
M3ES0101724
15
Cable Support Arm
1
ER1BS9541
16
Cable Hanger 14 Assembly
A/R
ES1527003
S 1 ZB10025H1000DW
D
ZB20025I1000DW
S
16/4P
D
16/6P
21
Nut 1
J1NA00410040
22
Warning Tag PB
1
WTAG7
23
Tag Holder
1
E3S787003
24
Holder A
1
ECP5924AA
25
Cable packing
1
ECP6912AA
43
Machine Screw With Spring Washer
2
ES650005S
Parts Hoist
S
ZB10025H1000
D
ZB20025I1000
S
16/4P
S
ECP2108AA
D
ECP2108AB
S
SWD1100AA
D
SWD2200AA
32
Machine Screw With Spring Washer
1
J1AP24002608
33
Nut 1
J1NA00410040
34
Cord Cover Packing
1
MS527010
S
ER2CS2564
D
ER2EI2564
S
ER2CS2564
D
ER2EI2564
37
Tapping Flat Head Machine Screw
4
E3S658015
38
Cord Holder Support
1
MS529010
39
Cord Support (Wire Stop)
1
M6F530010
40
Machine Screw With Spring Washer
2
MS554010
41
Machine Screw With Spring Washer
4
MS554010
No.
2 Machine Screw With Spring Washer 2 M6F554010 3 Socket Frame Complete Assembly 1 ER2CS2511
4 Socket Frame 1 ER2CS9511
Pendant W/Cord Complete
17
Assembly
18 Pendant Cord
19 Pendent Assembly
20 Machine Screw 1 J1AP24002608
Part Name
Per
Hoist
ft
S
1
D SWD2200AA
080S 100L
SWD2100AA
9.7 Power Supply and Pendant Parts
Figure
No.
Pendant W/Cord Complete
26
Assembly 27 Pendant Cord 28 Warning Tag PB 1 WTAG7
29 Tag Holder 1 E3S787003 30 Plug 8P
31 Pendent Assembly
35 Socket 8P Complete Assembly
36 Socket 8P Assembly
42 Socket cover 4P 1 E0YS005-9973
Part Name
Per
1
ft
D 16/6P
1
1
1
1
100S 150S 200S
41
9.8 Top Suspension Plate Parts
Figure 9-8-1 Top Suspension Plate Parts
42
Figure
Parts
9 Suspension Shaft
2 (4)
E6S008075
10
Top Idle Sheave Assembl y 1 ER2HS5051
11
Thrust Needle Bearing 2 ER1HS9182
12
Top Shaft
1
E6S053075
13
Shaft Stopper A
2 (3)
ER1HS9056
14
Guide Roller
4
E6S062075
15
Nut
6 (8)
9093445
16
Spring Washer
6 (8)
9012717
17
Socket Bolt
4 (6)
9091271
18
Spring Washer
4 (6)
9012711
Stopper Shaft
1
E6SE075S9010
Stopper Shaft (300) 1 E7SE075S9019
20
Split Pin
2
9009448
21
Chain Holder 1
ER1IL9017
22
Chain Pin 1
E6S041075
23
Snap Ring 1
9047221
No.
1 Top Suspension Plate Assembly 1 ER2HS1003 ER2IS1003 2 Top Suspension Plate A Assembly 1 ER2HS5003 ER2IS5003 5 Top Suspension Plate B Assembly 1 ER2HS5004 ER2IS5004 8 Top Stay Bolt 3 (4) E6S007075
19
Part Name
Per
Hoist
080S 100L 100S
9.8 Top Suspension Plate Parts
24 Connection Yoke Assembly 1 ER2HS5005
*Quantities in “( )” are for 10 ton hoists.
ER2IS5005
(2 Required)
43
9.8 Top Suspension Plate Parts
Figure 9-8-2 Top Suspension Plate Parts
44
Figure
Parts
1
Top Suspension Plate Assembly
1
ER2JS1003
ER2KS1003
2 Connection Yoke Assembly
2
ER2IS5005
3
Connection Yoke A 2 ER2IS9005
4
Connection Yoke B 2 ER2IS9006
5
Connection Yoke Pin
4
ER2HS9016
6 Top Suspension Plate A Assembly
1
ER2JS5003
ER2KS5003
9 Top Suspension Plate B Assembly
1
ER2JS5004
ER2KS5004
12
Top Stay Bolt
6 (7)
E6S007075
13
Suspension Shaft 4 E6S008075
14
Top Idle Sheave Assembl y
2 (3)
ER2HS5051
15
Thrust Needle Bearing
4 (6)
ER1HS9182
16
Top Shaft
2 (3)
E6S053075
17
Shaft Stopper A
4 (5)
ER1HS9056
18
Guide Roller
6 (8)
E6S062075
19
Nut
12(14)
9093445
20
Spring Washer
12 (14)
9012717
21
Socket Bolt
8 (10)
9091271
22
Spring Washer
8 (10)
9012711
No.
Part Name
*Quantities in “( )” are for 20 ton hoists.
Per
Hoist
9.8 Top Suspension Plate Parts
150S 200S
45
9.9 Top Hook Parts
Figure 9-9-1 Top Hook Parts
46
Figure
Parts
1
Top Hook Complete Assembly
1
ER2IS1011
2 Top Suspension Plate A Assembly
1
ER2IS5011
3 Top Suspension Plate B Assembly
1
ER2IS5012
4 Suspender Shaft B
4
E6S013100
5 Top/Bottom Hook Assembly
1
ER2IS2121
7
Thrust Bearing 1 ES022100
8
Bearing Cover 1 E6S023100
9
Hook Nut 1 ES024100
10
Bottom Yoke 1 E6S030100
11
Safety Latch Assembly
1
C2BA1501071
12
Stopper Screw A
1
J1TB01110016
13
Stopper Screw B
1
J1TB01110008
14
Bottom Stay Bolt 4 E6S038075
15
Bottom Idle Sheave Assembly
1
ER2HS5052
16
Thrust Needle Bearing
2
ER1HS9182
17
Shaft Stopper A 3 ER1IS9056
18
Top Shaft B 1 E6S057100
20
Guide Roller 4 E6S062075
21
Bottom Collar 4 E6S065075
22
Nut
8
9093445
23
Spring Washer 8 9012717
24
Socket Bolt 6 9091271
25
Spring Washer 6 9012711
26
Connection Yoke Assembly
2 ER2IS5005
27
Connection Yoke Assembly
1
ER2IL5155
28
Yoke Bolt
1
ER1ES9032
29
Slotted Nut
1
ES088020L
30
Split Pin 1 9009436
31
Chain Pin
1
ES041050
32
Slotted Nut
1
M2049030
33
Split Pin 1 9009424
34
Chain Holder
1
ER1IL9171
35
Chain Pin
1
E6S041075
36
Snap Ring
1
9047221
37
Balance Weight Assembly
1
7021002
No.
Part Name
Per
Hoist
100L
9.9 Top Hook Parts
100S
47
9.9 Top Hook Parts
Figure 9-9-2 Top Hook Parts
48
Figure
Parts
1
Top Hook Complete Assembly
1
ER2JS1011
2 Top Suspension Plate A Assembly
1
ER2JS5011
3 Top Suspension Plate B Assembly
1
ER2JS5012
4 Suspender Shaft B
4
E6S013150
5 Top/Bottom Hook Assembly
1
ER2JS2121
7
Thrust Bearing
1
ES022150
8
Bearing Cover
1
E6S023150
9
Hook Nut
1
E6S024150
10
Bottom Yoke
1
E6S030150
11
Safety Latch Assembly
1
M2071200
12
Stopper Screw A
1
J1TB01110016
13
Stopper Screw B
1
J1TB01110010
14
Bottom Stay Bolt
7
E6S038150
15
Bottom Idle Sheave Assembly
2
ER2HS5052
16
Thrust Needle Bearing
4
ER1HS9182
17
Shaft Stopper A
2
ER1IS9056
18
Top Shaft B
2
E6S057150
19
Shaft Stopper B
2
ER1JS9060
20
Guide Roller
6
E6S062075
21
Bottom Collar
6
E6S065150
22
Nut
14
9093445
23
Spring Washer
14
9012717
24
Socket Bolt
8
9091271
25
Spring Washer
8
9012711
26
Connection Yoke Assembly
2
ER2IS5005
No.
Part Name
Per
Hoist
9.9 Top Hook Parts
150S
49
9.9 Top Hook Parts
Figure 9-9-3 Top Hook Parts
50
Figure
Parts
5 Top/Bottom Hook Assembly
1
ER2KS2121
7
Thrust Bearing
1
E6S038150
8
Bearing Cover
1
E6S023200
9
Hook Nut 1 E6S024200
10
Bottom Yoke
1
E6S030200
11
Safety Latch Assembly
1
C2BA3001071
12
Stopper Screw A
1
J1TB01110016
13
Stopper Screw B
1
J1TB01110010
14
Bottom Stay Bolt
8
E6S038150
15
Bottom Idle Sheave Assembly
3
ER2HS5052
16
Thrust Needle Bearing
6
ER1HS9182
17
Shaft Stopper A
2
ER1IS9056
18
Top Shaft B
3
E6S067150
19
Shaft Stopper B
3
ER1JS9060
20
Guide Roller
8
E6S062075
21
Bottom Collar
8
E6S065150
25
Spring Washer
10
9012711
26
Connection Yoke Assembly
2
ER2IS5005
No.
1 Top Hook Complete Assembly 1 ER2KS1011 2 Top Suspension Plate A Assembly 1 ER2KS5011 3 Top Suspension Plate B Assembly 1 ER2KS5012 4 Suspender Shaft B 4 E6S013150
22 Nut 16 9093445 23 Spring Washer 16 24 Socket Bolt 10
Part Name
Per
Hoist
200S
9012717 9091271
9.9 Top Hook Parts
51
9.10 Control Station Parts (Plate Supension Type)
Figure 9-10-1 Control Station Parts (Plate Suspension Type)
52
Figure No.
Part Name
Parts Per Hoist
100S
150S
200S
1 Connection Box Complete Assembly
S 1 7015601
7015602
D
7015701
7015702
2 Holder A 1
ECP5924AA
3 Holder B 1
ECP5924AB
4 Packing 2
ECP5924AC
5 Holder Nut
2
ECP5924AD
6 Holder Cover
1
ECP5924AE
7 Cord Cover
1
ER1IS9347
8 Machine Screw With Spring Washer
4
MS554010
9 Connection Box
1
MR1IS9401
10
Connection Box Holder
1
MR1HS9405
11
Connection Box Cover
1
MR1DS9411
12
Connection Box Packing
1
MR1DS9421
13
Spacer 4
MS517010
14
Machine Screw With Spring Washer
4
J1AP28001414
15
Toothed Lock Washer
4
9679708
16
Machine Screw With Spring Washer
2
E6F151003
S
ER2GHM1QS1A8
D
ER2GHM1QI1A8
18
Plate Assembly
1
MR2IS5445
19
Machine Screw With Spring Washer
1
MS554010
20
Machine Screw With Spring Washer
3
MS555010
21
Machine Screw With Spring Wash er
2
MS554010
22
Machine Screw With Spring Washer
2
MS555010
23
Machine Screw With Spring Washer
6
J1AW23000808
24
Terminal 16P
1
ECP1610AA
S
3
D 4 27
Transformer
1
TRF32K611
28
Fuse Holder
1
ECP92FZAA
29
Fuse 1
ECP91FZ01
30
Machine Screw With Spring Washer
1
E2D667125
31
Machine Screw With Spring Washer
4
MS554010
32
Cord Cover Pac king
1
MS527010
33
Machine Screw With Spring Washer
4
MS554010
34
Cable 4C Assembly
2 MR2IS1759
MR2JS1759
35
Holder A 2
ECP5924AA
36
Holder B 2
ECP5924AB
37
Packing 2
ECP5924AC
38
Holder Nut
2
ECP5924AD
39
Cable Packing
2
ECP6916AA
40
Cable 4C ft
14/4
41
Plug 4P 2
ECP2304AF
Cable 4C Assembly
S 2 MR2IS1768
MR2JS1768
Cable 5C Assembly
D
MR2IS3768
MR2JS3768
43
Holder A 2
ECP5924AA
44
Holder B 2
ECP5924AB
45
Packing 2
ECP5924AC
46
Holder Nut
2
ECP5924AD
47
Cable Packing
2
ECP6916AA
Cable 4C
S
16/4P
Cable 5C
D
16/6P
49
Plug 4P 2
ECP2108AC
S
EWG3200H21
D
EWG3E00H21
51
Warning Seal E (Electric Shock)
2
ER2CS9936
52
Name Plate B
2
ER2BHM20I9A5
53
Name Plate D
2 ER2BHM1QI9A6
ER2BHM1PI9A6
ER2BHM2QI9A6
54
Power Supply Cabl e 4C Assembly
2
ZBZC12BH2000
55
Cable Packing
2
ECP6918AA
56
Cable Support 19 Assembly
2
ECP5900CA
57
Power Supply Cable 4C
ft
10/4
58
Cable Hanger 15/17 Assembly
A/R
MS1733020
59
Cable Support B ar Complete Assembly
1
MR1DS1491
60
Cable Support Bar
1
MR1DS9491
61
Cable Support Arm
1
MR1DS9492
62
Bolt 2
9093328
63
Spring Lock Washer
2
9012711
64
Nut 2
9093424
65
Wire Guide Assembly
1
MR1DS1493
66
Support Bar Holder (Plate)
1
MR1DS9501
67
Bolt 2
9093329
68
Spring Lock Washer
2
9012711
9.10 Control Station Par t s (Pl ate Su pens ion Type)
17 Plate Complete Assembly
26 Relay
42
48
1
MGC42C26A
ft
50 Wiring Diagram
Note: A/R = As req uired, one every 5 ft. of Power Supply Cable.
1
53
9.11 Control Station Parts (Top Hook Type)
Figure 9-11-1 Control Station Parts (Top Hook Type)
54
Figure No.
Part Name
Parts Per Hoist
100S
150S
200S
1 Connection Box Complete Assembly
S 1 7015601
7015602
D
7015701
7015702
2 Holder A 1
ECP5924AA
3 Holder B 1
ECP5924AB
4 Packing 2
ECP5924AC
5 Holder Nut
2
ECP5924AD
6 Holder Cap
1
ECP5924AE
7 Cord Cover
1
ER1IS9347
8 Machine Screw With Spring Washer
4
MS554010
9 Connection Box
1
MR1IS9401
10
Connection Box Holder
1
MR1HS9405
11
Connection Box Cover
1
MR1DS9411
12
Connection Box Packing
1
MR1DS9421
13
Spacer 4
MS517010
14
Machine Screw With Spring Washer
4
J1AP28001414
15
Toothed Lock Washer
4
9679708
16
Machine Screw With Spring Washer
2
E6F151003
S
ER2GHM1QS1A8
D
ER2GHM1QI1A8
18
Plate Assembly
1
MR2IS5445
19
Machine Screw With Spring Washer
1
MS554010
20
Machine Screw With Spring Washer
3
MS555010
21
Machine Screw With Spring Washer
2
MS554010
22
Machine Screw With Spring Washer
2
MS555010
23
Machine Screw With Spring Washer
6
J1AW23000808
24
Terminal 16P
1
ECP1610AA
S
3
D 4 27
Transformer
1
TRF32K611
28
Fuse Holder
1
ECP92FZAA
29
Fuse 1
ECP91FZ01
30
Machine Screw With Spring Washer
1
E2D667125
31
Machine Screw With Spring Washer
4
MS554010
32
Cord Cover Pac king
1
MS527010
33
Machine Screw With Spring Washer
4
MS554010
34
Cable 4C Assembly
2 MR2IS1759
MR2JS1759
35
Holder A 2
ECP5924AA
36
Holder B 2
ECP5924AB
37
Packing 2
ECP5924AC
38
Holder Nut
2
ECP5924AD
39
Cable Packing
2
ECP6916AA
40
Relay Cable 4C
ft
14/4
41
Plug 4P 2
ECP2304AF
Cable 4C Assembly
S 2 MR2IS1768
MR2JS1768
Cable 5C Assembly
D
MR2IS3768
MR2JS3768
43
Holder A 2
ECP5924AA
44
Holder B 2
ECP5924AB
45
Packing 2
ECP5924AC
46
Holder Nut
2
ECP5924AD
47
Cable Packing
2
ECP6916AA
Cable 4C
S
16/4P
Cable 5C
D
16/6P
49
Plug 4P 2
ECP2108AC
S
EWG3200H21
D
EWG3E00H21
51
Warning Seal E (Electric Shock)
2
ER2CS9936
52
Name Plate B
2
ER2BHM20I9A5
53
Name Plate D
2 ER2BHM1QI9A6
ER2BHM1PI9A6
ER2BHM2QI9A6
54
Power Supply Cabl e 4C Assembly
2
ZBZC12BH2000
55
Cable Packing
2
ECP6918AA
56
Cable Support 19 Assembly
2
ECP5900CA
57
Power Supply Cable 4C
ft
10/4
58
Cable Hanger 15/17 Assembly
A/R
MS1733020
59
Cable Support B ar Complete Assembly
1
MR1DS1491
60
Cable Support Bar
1
MR1DS9491
61
Cable Support Arm
1
MR1DS9492
62
Bolt 2
9093328
63
Spring Lock Washer
2
9012711
64
Nut 2
9093424
65
Wire Guide Assembly
1
MR1DS1493
66
Support Bar Holder (Plate)
1
MR1DS9501
67
Bolt 2
9093329
68
Spring Lock Washer
2
9012711
9.11 Control Station Parts (Top Hook Type)
17 Plate Complete Assembly
26 Relay
42
48
1
MGC42C26A
ft
50 Wiring Diagram
Note: A/R = As required, one every 5 ft. of Power Supply Cable.
1
55
9.12 Chain Container Parts
Figure 9-12-1 Chain Container Parts
56
Figure
Parts
1
Chain Container Kit 1 BK2075H2
2 Socket Bolt 2 9091274
3 Lever Nut 2 ES857005S
4 Washer 2 ES247005S
5 Container Chain 2 ES875075
6 Socket Bolt 2 9091272
7 Lever Nut 2 ES857005S
8 Washer 2 ES247005S
9 Chain container (H2) Assembly
1
ER2HS5931
10
NP Load Chain 1 LCER2025NP
11
Cushion Rubber 1 ER1EM9053
12
Stopper 2 ER1ES1041
13
Socket Bolt 2 9091273
14
Spring Washer 2 9012711
15
Chain Spring 1 ES047D025
16
Limiting Plate 1 ER1FH9054
No.
Part Name
Per
Hoist
9.12 Chain Container Parts
080S 100L
57
9.12 Chain Container Parts
Figure 9-12-2 Chain Container Parts (Plate Suspension Type)
58
Figure
Parts
5 Socket Bolt
4
9091272
6 Lever Nut
4
ES857005S
7 Washer
4
ES247005S
8 Chain container (H2) Assembly
2
ER2HS5931
9
Cushion Rubber 2 ER1EM9053
10
NP Load Chain
1
LCER2025NP
11
Stopper
4
ER1ES1041
12
Socket Bolt
4
9091273
13
Washer
4
9012711
14
Chain Spring
2
ES047D025
15
Limiting Plate
2
ER1FH9054
No.
1 Chain Container Kit 2 BK2100H2 2 Socket Bolt 2 9091281 3 Lever Nut 2 ES857005S 4 Container Chain 4 ES875100
Part Name
Per
Hoist
100S 150S 200S
9.12 Chain Container Parts
59
www.harringtonhoists.com
Harrington Hoists, Inc. Harrington Hoists – Western Division 401 West End Avenue 2341 Pomona R d. #103 Manheim, PA 17 54 5 Corona, CA 92880-6973 Phone: 717-665-2000 Phone: 909-279-7100 Toll Free: 800-233-3010 Toll Free: 800-317-7111 Fax: 717-665-2861 Fax: 909-279-7500
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