Harper Turbo Vac 40RH Operator's & Parts Manual

Turbo Vac 40RH

OPERATOR’S & PARTS

TV 40

3-2017

MANUAL

TV 40 TV 40

Thank you for purchasing a Harper Turbo Vac.

As with all Harper products, the Harper Turbo Vac has been developed through tough design and
testing procedures to produce a machine that can be relied on. This manual gives assembly, oper­ating, and service information for Model TV40 Turbo Vacs. Please read and understand all instruc­tional material included with the Turbo Vac or its components before assembling and operating the
equipment.

A Turbo Vac can present hazards to an operator who follows unsafe procedures in either the
operation or maintenance of the unit. Therefore, SAFETY WARNINGS are presented at certain
locations in the text.

THIS SYMBOL: SAFETY WARNING!
MEANING: Failure to understand and obey this warning may result in injury to you or others.

Whenever this symbol is used, please pay very close attention to the information presented, and
make sure you fully understand. If you do not, contact your dealer or Harper Industries, Inc. for

clarication.

SAFETY WARNING!

ALL SHIELDS AND GUARDS MUST BE IN PLACE FOR PROPER AND SAFE OPERATION
OF THIS EQUIPMENT. WHERE THEY ARE SHOWN REMOVED IN THIS MANUAL, IT IS FOR
PURPOSES OF ILLUSTRATION AND INSTRUCTION ONLY. DO NOT OPERATE THIS
EQUIPMENT UNLESS ALL SHIELDS AND GUARDS ARE IN PLACE.

Harper Industries, Inc. is continually striving to improve the design and performance of its

products. We reserve the right to make changes in specications and design without thereby

incurring any obligation relative to previously manufactured products.

© 2017 Harper Industries, Inc.

The and Harper name is a registered trademark of Harper Industries, Inc. All other brand and

product names are trademarks or registered trademarks of their respective companies.

1

TV 40 TV 40

LIMITED WARRANTY

The Harper Turbo Vac is warranted against defects in workmanship and materials
for a period of TWELVE MONTHS from the original date of retail purchase to the
original purchaser.

Harper Industries will repair or replace, at our option, any part which our examina­tion shows to be defective. Warranty is limited to parts, labor and ground freight
delivery of replacement parts. The user will pay freight charges for parts submitted
under this warranty.

No product or part may be returned for warranty consideration without
prior approval from Harper Industries.

This warranty does not apply to parts subjected to misuse, abuse, alteration, im­proper or inadequate maintenance, or normal wear (including belts and broom).

Gasoline engines are not covered under this warranty. Refer to manufacturer’s
warranty for specic warranty information. Harper Industries, its agents or repre­sentatives, make or imply no other warranties.

Evaporative Emissions Control System Warranty

The evaporative emission control system is warranted for two (2) years. If any
evaporative emission-related part on your equipment is defective in material or
workmanship, the part will be repaired or replaced by Harper Industries Inc..

Your evaporative emission control system may include parts such as: fuel tanks,

fuel lines, fuel line ttings, fuel caps, carbon canisters, canister mounting brack­ets, carburetor purge port connection, lters, vapor hoses, clamps, control valves,

control solenoids, electronic controls, vacuum control diaphrams, purge valves,
liquid/vapor separator and other associated components.

Date of Purchase ________ / ________ / ________

Dealer’s Name _____________________________

Dealer’s Phone _____________________________

Table of Contents

OPERATOR SECTION

To the Owner or Operator............................................

Warranty Statement......................................................

Table of Contents..........................................................

Specications................................................................

Control Identication

TV40RH

Hopper..............................................................

Broom Motor....................................................

Air Return.........................................................

Hydraulic Reservoir..........................................

Hydraulic Pump................................................

Oil Cooler..........................................................

Safety Guidelines

Gasoline............................................................

Guards & Shields..............................................

Safety Decals....................................................

Battery...............................................................

Equipment Controls..........................................

Towing..............................................................

Hydraulics.........................................................

Before Operation..............................................

During Operation..............................................

Operations

Starting Operation.............................................

Stopping Operation...........................................

Unloading..........................................................

Adjustments

Broom Height....................................................

Hopper Door Latch...........................................

Height Adjustment............................................

Belt Tension......................................................

Hose Option......................................................

Stopping Operation...........................................

Flap Adjustment................................................

Edge Brush Option...........................................

Service & Maintenance

Blower Liner......................................................

Screens............................................................

Hydraulics........................................................

Grease Location.................................................

Service Schedule..........................................................

Troubleshooting............................................................

PARTS SECTION
Table of Contents
Electrical

TV 40H Electrical Schematic............................

Blower

Air Return.........................................................

Fan & Liner.......................................................

Blower Housing................................................

Broom

Hydraulic Res. Valve and Drive........................

Broom Wheels..................................................

Broom...............................................................

Finger Reel.......................................................

Hopper

Hopper & Return Screen..................................

Hopper Door & Latch........................................

Door Seal Assembly.........................................

Frame and Decals

Frame...............................................................

TV 40 Decals....................................................

Optional Equipment

Remote Hose Option - TV 40...........................

Edge Brush Option - TV 40..............................

1
2
3
4

5
5
5
5
5
5

6
6
6
7
7
7
7
8
8

9
10
10

10
11
11
11
12
12
12
13

14
14
15
16

117

18

1.1

2.1

2.2

2.3

3.1

3.2

3.3

3.4

4.1

4.2

4.3

5.1

5.2

6.1

6.2

2 3

Serial Number Machine ________________________

Serial Number Engine _________________________

RECORDS

TV 40 TV 40

Specications

Control Identication

4 5

HOPPER

HYDRAULIC
RESERVOIR

BROOM MOTOR

AIR RETURN

OIL COOLER

HYDRAULIC
PUMP

Hopper* – The hopper stores up to 4 yards of
material.

Broom Motor* – The broom motor turns the
broom clock-wise, throwing material forward
and upward into the air stream.

Air Return* – Allows air to be put into the
‘recirculating’ effect which is common feature
among all Turbo Vacs.

Hydraulic Reservoir – The hydraulic reser­voir on a TV40RH has a 20 gallon capacity.

Hydraulic Pump – The hydraulic pump on
the TV40RH is directly attached to the tractor
PTO.

Blower Housing* – Surrounds the fan and is
covered on the inside by a plastic liner.

Dump Cable* – Releases the hopper door.

Oil Cooler – The oil cooler prevents the

hydraulic oil from over-heating. Always keep

the ns free of debris.

Debris Flap* – Helps to keep vacuum
concentrated to the ground and to direct the
material from the broom into the suction.

Broom (optional)* – Assists material from
the turf into the suction of the blower.

Jack Stand* – Supports the front of the Tur­bo Vac when it is not connected to a tractor.
During operation, the jack stand must be up,
with the wheel removed and in the transport
location.

* Denotes common features of both the TV40RE and TV40RH

DEBRIS

FLAP

BLOWER

HOUSING

JACK

STAND

BROOM

DUMP

CABLE

(TO TOW VEHICLE)

Safety Features Minimal dust generated, quiet operation - 90 dB
Blower Drive Hydraulic motor powered by PTO pump
Blower Fan 25” diameter abrasion resistant steel with replaceable poly-liner

1 1/2” shaft with self-aligned bearings

Blower Discharge Access plate for inspection and easy liner replacement
Airow Re-circulated air system

Brush Drive Hydraulic motor direct drive
Engine PTO, gearbox pump
Hydraulics PTO driven
Hydraulic Oil Crown AW 46; ISO 46 Hydraulic Oil

See service schedule

Main Frame 11 gauge welded and reinforced steel tubing

Bearings Greaseable bearing and sealed bearings
Hopper Capacity 4 cubic yards
Wheels/Tires 4-bolt wheels, 18 5 x 9.5 tires
Controls Blower & brush controls on machine
Sweeper 52” single sweeping head that follows the terrain with side mount-

ed gauge wheels,rises to transport position, and lowers to oper-

ating position by handle located on the side; Brush and Rubber

Fingers

Options Curb brush and remote hose attachments.
Discharge Mechanical trip and latch system
Tongue and Hitch Adjustable tongue functions as pick-up height controller
Paint Durable 2-part polyurethane
Dimensions 135” L x 64” W x 82” H
Weight 1600 lbs. - 730 kg

NOTE: Following publication of this manual, certain changes in standard equipment and/or options may

have occurred which would not be included in these pages. Your Harper dealer is the best source for up-to­date information.

TV 40 TV 40

76

• Use genuine factory parts or parts with
equivalent characteristics, including
type, strength and material. Failure to
do so may result in product
malfunction and possible injury to the
operator and/or others.

• If hardware is not secure, or if some of
the hardware is over-tightened,
equipment failure may result, posing
possible safety hazards.

• To prevent possible eye injury, always
wear SAFETY GLASSES while
operating equipment.

• Replace locknuts and locking screws if
you can tighten them without feeling
considerable resistance for several
turns before they are completely tight.
Replace them with factory authorized
parts or their equivalent.

Guards & Shields

• Keep all safety devices in place.

• Replace all worn, damaged, unusable,
missing or lost safety shields and
guards before operating the
equipment.

• Keep the equipment in good operating
condition.

Safety Decals

• If safety related or instructional decals
become illegible or are removed,
replace them immediately. New
decals may be obtained from your
local Harper Dealer.

• If you replace parts that have such
decals attached to them, make sure
the decals are replaced with current
versions, and are on the replacement
parts before the machine is operated
again.

Equipment & Controls

• Read and understand this manual.

• Altering this equipment in any manner
which adversely affects its operation,
performance, durability, or use will
void the warranty and may cause
hazardous conditions.

• Know the location and function of all
controls and how to stop this
equipment quickly in an emergency
before you operate the equipment.

• Keep all nuts, bolts and screws tight to
help ensure safe operation of this
equipment.

Towing

• If towing on the highway, tail lights and
turn signals must be attached before
towing.

• Use a safety chain when towing.

• Make sure jack stand is up.

• Tire pressure should be 30-32 psi.

• Make sure lug nuts are tight.

• Broom should be locked up so that it
does not rub on the ground.

Safety Guidelines

Broom is locked up when the lift handle is
in the vertical position and the latch is in
place.

Hydraulics

SAFETY WARNING!

Escaping uid under pressure can

penetrate skin causing serious injury.
To prevent serious injury or death:

• Relieve pressure on system before
repairing, adjusting or disconnecting.

• Wear proper hand and eye protection
when searching for leaks.

• Use wood or cardboard instead of
hands when looking for leaks.

• Keep all components in good repair.

• Do not use any type of heat, (welding,
soldering, cutting torch, etc) near
pressurized lines.

Before Operation

• Before operating this equipment, read
and understand the Owner’s Manual.

• Do not allow children to operate this
machine.

• Tire pressure should be 30-32 psi.
Make sure both tires have equal
pressure.

• Wear approved eye and ear protection
and other appropriate safety
equipment while operating the
machine.

• Make sure bolts holding tongue are
secure and the jack is in the transport
position. Use a safety chain.

• Any change can damage moving parts
and void the warranty.

• Before starting the machine, visually
inspect all nuts, bolts and other
fasteners to see that they are properly
secured. Nuts, bolts and other
fasteners should be checked every 8
to 10 hours of operation for proper
alignment and tightness.

• Replace damaged or missing safety
decals.

• Replace locknuts and locking screws if
you can tighten them without feeling
considerable resistance for several
turns before they are completely tight.
Replace them with factory authorized
parts or their equivalent.

• Make sure that all bearings or hinging
parts are greased and or oiled
properly. (See Service & Maintenance
Section for more information)

TV 40 TV 40

8 9

During Operation

• Always keep a re extinguisher near

the Turbo Vac during operation.

• Keep clothing and all body parts away
from rotating parts.

• When sweeping material into the
machine, make certain there are no
foreign materials such as rocks, cans,
bottles or other hard materials
included. Sweeping hard materials will
reduce the life of the plastic liner in the
blower housing.

• If a foreign object should strike the
broom or blower mechanism and
cause an unusual noise or vibration,
shut the engine off immediately and
allow it to come to a complete stop.

Do the following:

1. Inspect for damage.

2. Repair or replace any damaged parts.

3. Check for and tighten any loose bolts,
nuts, fasteners or parts.

• Keep all safety shields and guards in
place and in good working condition.

• If the Turbo Vac should become
clogged, shut off the engine and allow
it to come to a complete stop.

• Hydraulic system operates under high
pressure. Disable system prior to
service.

1. Obtain and wear safety goggles before
operating.

2. Attach the Turbo Vac to the tow
vehicle. Be sure that the Turbo Vac
is adjusted to the correct height.
(Refer to adjustment section for
information on setting the height.)

3. Run the dump cable to the tow vehicle
to allow for convenient dumping.
Attach with the pin provided to allow
cable to break away from tow vehicle if
it is not removed when unit is
disconnected. This will help prevent
any damage if the cable is forgotten.

4. Make sure that the blower and broom
are disengaged.

5. Move the blower switch to the “on”
position.

6. If the unit has a broom, lower it and
slowly engage broom lever.

7. Begin normal operation.

Stopping Operation

SAFETY WARNING!

Do not leave machine unattended, or
attempt any service or inspection unless
the machine has come to a complete stop.

1. Shut off tow vehicle and set the park
brake.

2. Turn off the blower switch and
disengage the broom lever.

3. Allow the machine to come to a
complete stop.

Unloading

SAFETY WARNING!

To reduce the risk of injury, do not
stand near the back of the Turbo Vac
while unloading.

1. Find a suitable place to dump the
collected material.

2. Pull dump cable. Hopper door will
open and material will slide out.

3. Drive forward to allow all the collected
material to escape hopper.

4. Door will swing shut and latch when it
clears the collected material.

Operations

TV 40 TV 40

10 11

Broom height

The broom height needs to be adjusted so
that the broom is touching the top of the
grass.

The broom height is determined by the
caster wheels that it rides on. The caster
wheel is attached with bolts located in
slotted adjustment holes.

To adjust:

• Remove caster wheel mounting bolts.

• Adjust caster wheel to achieve desired
broom height and tighten bolts.

Note: Brooms are originally 12” in
diameter. When the broom wears to 10”
the adjustment will not lower the broom
enough for it to perform adequately and
needs to be replaced. Part # 973001

Hopper Door Latch

Adjustment of the hopper door latch
should never be necessary. If the hopper
door won’t latch or the hopper door does
not seal against the hopper there are
adjustments that can be made. There are
shims that bolt on with the strike plate that
can adjust the depth of the latch. It is
possible to add or remove shims to make
the door close properly.

Height Adjustment

For best performance the Turbo Vac must
be operating at the correct height. At the

correct height the debris ap touches the

top of the grass.

Adjustments

Hose Option (900217)

1. Open the Hose Door by loosening the
wing nut and swiveling the door down
to the next notch.

2. Close the Flap. This blocks off air
intake from underneath and creates
suction in the hose.

3. Begin using hose.

The height can be easily adjusted up or
down by using the ratchet jack.

TV 40 TV 40

12 13

Stopping Operation

1. Move the ap lever to the open

position.

2. Close the hose door.

3. Store hose in cavity between hopper
and frame.

Flap Adjustment

• If there is not adequate suction at the

hose make sure the ap is closing

completely (a small gap will work be­ cause the vacuum will suck it shut). If

there is a big gap, the ap may need

adjusted. Loosening the adjustment

nut will shorten the ap lever causing
the ap to close tighter.

Edge Brush Option (900216)

• Follow instructions in Parts Section for
installation of Edge Brush Option.

• The edge brush kit is used for cleaning
areas along fences and curbs, etc.,

that are difcult to reach with the Turbo

Vac broom.

• The edge brush can be adjusted verti­ cally and horizontally, as well as
rotated at an angle, so that debris
is thrown into the Turbo Vac broom.
For best results, angle the front edge
of the brush downward.

• The stop chain is used to adjust the
height of the brush during operation
and to hold it up during transport.

• Never allow the brush to rest com ­ pletely on the ground during operation.

SAFETY WARNING!

The Turbo Vac should never be
transported with the edge brush in
operating position. Always use the stop
chain to suspend the brush during
transport.

Contact your Harper Dealer for more infor­mation about optional equipment, or see

the Harper Industries website at:

www.harperindustries.com

SAFETY WARNING!

• Before servicing or inspecting the
Turbo Vac, make sure the power
source is shut off and all moving
parts have stopped.

• Always wear safety glasses and
protective gloves when servicing
the Turbo Vac.

Blower Liner

IMPORTANT!

Regularly check the BLOWER LINER in
the blower housing for wear. Failure to
maintain blower liner may result in
damage to the blower housing.

To check Blower Liner:

Remove access panel.

Check white plastic liner located around the
inside walls of the blower housing around the
blower fan.

If liner is damaged or worn through; replace
to avoid damage to blower housing.
Part # 972009 or 972021 for a heavy duty
urethane liner.

NOTE: Blower liner is a wear item and is not
covered under warranty. Sandy conditions
may shorten the life of the blower liner.

Screens

Periodically check the return air screens
located in the hopper for excess buildup.
Excess buildup can reduce performance and
or negate the return air system causing an
increase of dust.

To Clean Main Screen: Remove the two
pins holding it in place. The screen will then
swing down and can easily be cleaned out.

Service & Maintenance

TV 40 TV 40

14 15

Hydraulic System

• The hydraulic system of the TV40RE

is lled at the factory with Crown AW

46 hydraulic oil that has an ISO of 46.

• The TV40RE has a 10 micron, beta
rated hydraulic oil filter designed for
long life.

The following list of hydraulic fluids are com­patible and can be mixed with Terresolve hy­draulic fluid. However, mixing these hydraulic
oils could reduce the biodegradability of the
oil in the system. For warm environments,
it is suggested that a fluid with a viscosity
of ISO 68 be used. MIXING OTHER OILS
THAT ARE NOT INCLUDED ON THIS LIST
COULD CAUSE GELLING AND DAMAGE
TO THE HYDRAULIC COMPONENTS. If
another type of oil is desired, then the system
must be completely drained and flushed first.

Appropriate replacements:
ISO 46: Recommend for running in ambient

air temperatures of 32°F-110°F, and it con­tains a kinematic viscosity rating around 46
cSt at 40°C. (1cSt = 1mm²/s)

• Mobil DTE 25

• Mobil DTE 15M

• Amoco Rykon Premium Oil ISO 46

• Chevron Rykon Premium Oil ISO 46

• Conoco Hydroclear AW MV 46

• Exxon Univis N 46

• Pennzoil AWX MV 46

• Shell Tellus T 46

• Texaco Rando HDZ 46

3. Broom Bearings, Pivot Arms & Wheel

The grease zerks located on the ends of
the broom shaft, the pivot arms and the
caster wheel should be greased every 10
hours. The pivot arm grease zerks are
accessed through a hole in the frame.

4. Ratchet Jack

There are two grease zerks on the ratchet
jack that should be greased annually.

Service & Maintenance.

Grease Locations

1. Hopper Door Latch Mechanism

The two latches and three shoulder bolts
should be periodically oiled to prevent
rusting and ensure proper operation.

2. Blower Shaft

The two grease zerks located on the shaft
bearings should be greased every 10
hours. To access these bearings the front
safety shield must be removed.

TV 40 TV 40

16

Service Schedule

Daily or Before Starting Engine

Check hydraulic oil level…………..………………. Crown AW 46 or appropriate replacement

- oil has shelf life of two years

Check Oil Cooler shield.................…..………….. Clean if necessary

Visually inspect machine………………..………… Check for loose bolts, tting and hoses

Grease……………………………………...……….. Refer to service section
Check tire pressure………………………...……… 30-32 PSI

25 Hour Service (including previous items)
Check plastic liner………………………………….. Replace if necessary
Part # 972009

50 Hour Break-in Service (perform after rst 50 hours of use)
Change hydraulic lter…………………………….. DewEze part # 220559

100 Hour Service (including previous items)
Clean cooling areas by removing cooling shrouds

250 Hour or Annually Service (including previous items)

Change hydraulic lter……………………….…… DewEze part # 220559

500 Hour or Annually Service (including previous items)
Change hydraulic oil……………………….… 5 gallons - Crown AW 46 or appropriate replacement

Vacuum:

Troubleshooting

Problem: What to Check:

Turbo Vac won’t sweep up material • Hopper may be full

• Turbo Vac may not be close enough to the ground

• Air screens in hopper may be plugged

• Nozzle may be plugged

• Door for hose option may be closed

40

Parts Section

TV 40 TV 40

Table of Contents

PARTS SECTION
Table of Contents
Electrical

TV 40H Electrical Schematic............................

Blower

Air Return.........................................................

Fan & Liner.......................................................

Blower Housing................................................

Broom

Hydraulic Res. Valve and Drive........................

Broom Wheels..................................................

Broom...............................................................

Finger Reel.......................................................

Hopper

Hopper & Return Screen..................................

Hopper Door & Latch........................................

Door Seal Assembly.........................................

Frame and Decals

Frame...............................................................

TV 40 Decals....................................................

Optional Equipment

Remote Hose Option - TV 40...........................

Edge Brush Option - TV 40..............................

1.1

2.1

2.2

2.3

3.1

3.2

3.3

3.4

4.1

4.2

4.3

5.1

5.2

6.1

6.2

TV 40 TV 40

1.1

TV 40 TV 40

2.1

Parts List

DESCRIPTIONQTYPART #

SEAL8 FT100613

NUT, 5/16-18 U-TYPE .75L17110319

BOLT, 5/16-18 X 0.75, WIZ FLANGE

25110444

BOLT, 1/4-20 X 1.09110464

NUT, 1/4-20 LOCK (NYLON INSERT)9110630

CLAMP, ADEL .75WX.5IDx.406 HOLE2110726

AIR RETURN, LEFT1970646

AIR RETURN, RIGHT

1970647

DEBRIS FLAP REAR1970684

AIR RETURN, BACK

1970688

CLAMP BAR, DEBRIS FLAP1970723

10/9/2012

110444

110726

110319

110444

970647

100613

970688

110444

110319

110444

970684

110319

970723

110464

970646

110319

110444

100613

110630

AIR RETURN

2.2

Parts List

PART # QUANTITY DESCRIPTION

110001 6 BOLT, 1/2-13 X 1.25, WIZ FLANGE

110093 4

SetScrew, 3/8-16 X 1.25

110319 2 NUT, 5/16-18 U-TYPE .75L

110326 12 Bolt, 1/4-20 X 1 in Carriage

110379 4 BOLT, 1/2-13 X 2.0

110419 4

BOLT, 1/2-13 X 1.75

110444 4 BOLT, 5/16-18 X 0.75, WIZ FLANGE

110588 6 NUT, 1/2-13 WIZ-FLANGE

110630 12 NUT, 1/4-20 LOCK (NYLON INSERT)

110826

4

NUT, 3/8-16 GR 5

410851 2 BEARING, 4FNG 1 1/2"

540304 1 SHEAVE, 1A5.6/B6.0 QD-SDS

Parts List

PART # QUANTITY DESCRIPTION

940041 1 BLOWER SHAFT

940113 2

KEY, 3/8 X 5

942053 1 BELT, POWERBAND 2B70

942067 1 BUSHING, SK 1 1/2

942152 1 SHEAVE, 2A8.2/B8.6 QD-SK

942180 1

BUSHING, QD 1-1/2" SDS

970161 2 BLOWER LINER RETAINER

970162 2 BLOWER LINER RETAINER

972009 1 BLOWER LINER. .187 STD UHMW

975001 1 FAN ASSY WLDMNT

975618 1 BLOWER SUPPORT WLDMNT

FAN & LINER

972009

110419

110666

410851

942067

942152

110379

110666

410851

940041

940113

110444

110001

110319

110001

110588

110588

940113

975001

110093

110826

110326

970162

970161

110630

942053

975618

540304

942180

SHAFT (940041) EXTENDS THROUGH

WELDMENT 6.25"

10/5/2012

ALIGN BOTH BEARINGS SO GREASE

ZERKS ARE FACING UPWARDS

TOP VIEW

3.50"

TV 40 TV 40

2.3

Parts List

PART # QUANTITY DESCRIPTION

100613 18 FT. SEAL

110001 7

BOLT, 1/2-13 X 1.25, WIZ FLANGE

110049 2 WASHER, 5/16 X 1.50 FENDER

110319 34 NUT, 5/16-18 U-TYPE .75L

110327 2 NUT, 5/16-18 WING

110423 4

BOLT, 5/16-18 X 1.0

110440 22 BOLT, 3/8-16 X 1, WIZ FLANGE

110444 24 BOLT, 5/16-18 X 0.75, WIZ FLANGE

110588

7

NUT, 1/2-13 WIZ FLANGE

110603 2 NUT, 5/16-18 LOCK (NYLON)

110630 11 NUT, 1/4-20 LOCK (NYLON INSERT)

110645 22 NUT, 3/8-16 WIZ FLANGE

110673 4 WASHER, 1/4" FLAT STANDARD

302060 1 SWIVEL, GARDEN HOSE-TO-PIPE

302061 1

LOCKNUT, 3/4 NPT

302062 1 PLUG, GARDEN HOSE

970205 1 NOZZLE ACCESS COVER

970657 1 PANEL, BLOWER FILLER

970685 1

MAIN DEBRIS FLAP

970697 1 DOOR, REMOVABLE

970723 1 CLAMP BAR, DEBRIS FLAP

970773 1 PLATE, HOSE OPTION COVER

970832 1

PANEL, FAN ACCESS

975602 1 BLOWER HOUSING WLDMNT

BLOWER HOUSING

110444

970697

100613

110319

100613

100613

110673

110464

110049

110673

110630

970723

970657

110444

110444

100613

110440

110645

110327

110423

110319

970205

970773

110588

975602

970685

110630

10/9/2012

110001

110319

302062

302060

302061

970832

100613

TV 40 TV 40

PART

NUMBER

QTY.

DESCRIPTION

100426 1

CHAIN CONNECTOR 5/16 THREADED

110410 2

BOLT, 1/4-20 X 2.5

110423 8

BOLT, 5/16-18 X 1.0

110429 2

BOLT, 1/2-13 X 1.5

110435 4

BOLT, 3/8-16 X 1.5

110442 1

BOLT, 1/2-13 x 1.25

110603 8

NUT, 5/16-18 NYLOCK

110612 4

NUT, 3/8-16

110630 2

NUT, 1/4-20 NYLOCK

110665 8

WASHER, 5/16 FLAT

110666 3

WASHER, 1/2 LOCK

110672 4

WASHER, 3/8 LOCK

110674 8

WASHER, 5/16 LOCK

110676 4

WASHER, 3/8 FLAT

120138 1

ADAPTER, 10MJ-12MP

120144 2

ADAPTER, 6MJ-10MB

120210 2

ADAPTER, 4MJ-4MP

120244 3

ADAPTER, 12MJ-12MP

120254 3

ADAPTER, 12MJ-12MB

120256 1

ADAPTER, 12MJ-16MB

120259 1

ADAPTER, 12MF-12MB-12MJ

120312 1

ADAPTER, 20MJ-20MB

120370 1

ADAPTER, SWIVEL

120436 1

FLANGE KIT, SAE SPLIT-20

120571 1

ADAPTER, 12MB-12FJX

120572 1

ADAPTER, 12MJ-12MJ-12MP

120573 2

ADAPTER, 12FJ-6MJ

120575 1

FLANGE KIT, SAE SPLIT -16

122007 1

O-RING 2-155

220080 1

VALVE, RELIEF CROSS

420127 1

MOTOR, EATON 101-1009

720077 1

FITTING, NIPPLE 3/4 X 1.375

820025 4

MOUNT, OIL COOLER KIT

820160 1

OIL COOLER

822003 1

DIP STICK

823004 1

FILTER ASSY

830005 1

OIL COOLER FAN ASSY

910386 1

OIL COOLER BRACKET

PART

NUMBER

QTY.

DESCRIPTION

915234 1

GEARBOX PUMP MNT

915235 1

FAN SHIELD WLDMNT

922050 1

VALVE, FLOW CONTROL, 30GPM

922108 1

PUMP 38cc X 7/8, BUCHER AP300

922109 1

HOSE 1.25 X 73", 20-20FJX90M-20-20FL90

922110 1

HOSE, 3/4 X 46", 12-12FJX-12-16FL90M

922111 1

HOSE, 3/4 X 24", 12-12FJX-12-12FJX90M

922112 1

HOSE, 3/4 X 42", 12-12FJX-12-12FJX90M

922113 1

HOSE, 3/4 X 42", 12-12FJX-12-12FJX

922114 1

HOSE, 3/4 X 20", 12-12FJX-12-12FJX90M

922115 1

HOSE, 3/4 X 32", 12-12FJX-12-12FJX90M

922115 1

HOSE, 3/4 X 32", 12-12FJX-12-12FJX90M

922116 1

HOSE, 3/8 X 60", 6-6FJX90M-6-6FJX90M

922117 1

HOSE, 3/8 X 62", 6-6FJX-6-6FJX90M

922118 1

HOSE, 1/4 X 26", 4-4FJX90M-4-4FJX90M

923004 1

MOTOR, 1.71CI, FAN DRIVE

923015 1

VALVE, HYD NO 12V-12 PORTS

943043 2

GEARBBOX PTO PUMP DRIVE

952024 1

HOSE SLEEVE

970304 1

PUMP STOP CHAIN

975114 1

HYD TANK WELDMENT

HYD RES VALVE & DRIVE TV40H

3.1

922110

970304

100426

110666

110442

943043

120575

110429

915234

122007

922108

120436

915235

110423

110665

110674

922116

922117

420127

120144

820025

922112

830005

820160

910386

110423

110665

110674

120254

120573

120572

120244

923015

120572

120573

110410

120244

120244

220080

120370

72077

120254

923004

822003

823004

120256

975114

120312

922118

110435

120210

110676

110672

110612

120571

110630

922114

922050

922115

ii 3.1

TV 40 TV 40

3.2 3.3

Parts List

PART # QTY DESCRIPTION

102005 2 GROMMET, RUBBER .875 OD X .625 ID

110126 4

BOLT, 3/8-16 X .75 FLT HD SKT HD

110219 1 NUT, 7/16-14 LOCK NYLON INSERT

110340 1 KEY, 1/4 X 1/4 X 3.25

110534 1 BOLT, 7/16-14 X 4.75

110535 4

BOLT, 7/16-14 X 1.5

110641 4 NUT, 7/16-14

110670 6 WASHER, 7/16" FLAT STANDARD

110671 4 WASHER, 7/16" LOCK

120144 2 ADAPTER, 6MJ-10MB

420127 1 MOTOR, EATON 101-1009

500231 2 GREASE ZERK, 1/4-28 45deg

910044 1 COVER, VINYL .25 X 1.5 X 4 GRIP

940124 1 SHAFT, BROOM

942064 1

COUPLER, 1" SHAFT

942080 1 BEARING, 1" 2 BOLT FLANGE

Parts List

PART # QTY DESCRIPTION

970147 1 BROOM MOTOR PLATE

970230 2

BROOM MOTOR SPACER

973001 1 BROOM, PARALUX TJ-16

973002 3 FLANGE, 2 1/8 X 1, TJ-16

975614 1 LEFT BROOM ARM WLDMNT`

975615 1

BROOM LIFT WLDMNT

975616 1 RIGHT BROOM ARM WLDMNT

BRUSH ROTOR

PART NUMBER: 900229

973001

110219

910044

110641

942080

110535

973002

975616

975615

975614

942064

110126

420127

110641

110671

110670

110340

110670

940124

MOUNT BROOM 2.0"

FROM END OF SHAFT

110535

10/21/2013

975623

970147

500231

500231

GREASE ZERKS

BOTH SIDES

ROTOR DIRECTION

FORWARD

120144

970230

102005

110534

PRESSURE

RETURN

110671

110670

Parts List

DESCRIPTIONPART #ITEM

BOLT, 1/2-13 X 4.51100041

WASHER, 3/8" FLAT SAE1101552

BOLT, 3/8-16 X .75

1104333

NUT, 1/2-13 HEX JAM GR 21106424

WASHER, 3/8" LOCK1106725

CASTER WHEEL ASSY9400436

Bushing, Side9422937

Weldment, TV40 Caster Wheel Bracket

9751888

940043 Parts List

DESCRIPTIONPART #ITEM

CASTER WHEEL 6"942071A

RETAINING SEAL942115B

ROLLER BEARING

942116

C

SPANNER BUSHING, .75X.5X2.437942164D

08/21/2018

3

5

2

1

7

8

7

4

BROOM WHEELS

B

A

C

D

B

6

TV 40 TV 40

3.4 4.1

Parts List

PART # QTY DESCRIPTION

102005 3 GROMMET, RUBBER .875 OD X .625 ID

110219 1 NUT, 7/16-14 LOCK NYLON INSERT

110415 5

BOLT, 1/4-28 X .625

110435 1 BOLT, 3/8-16 X 1.5

110534 1 BOLT, 7/16-14 X 4.75

110535 4 BOLT, 7/16-14 X 1.5

110618 1

NUT, 3/8-16 LOCK NYLON INSERT

110641 4 NUT, 7/16-14

110667 5 WASHER, 1/4" LOCK

110670 6 WASHER, 7/16" FLAT STANDARD

110671

4

WASHER, 7/16" LOCK

110676 2 WASHER, 3/8" FLAT STANDARD

120319 2 ADAPTER, 6MJ-6MB

410928 1 BEARING, SLAT DRIVE 1.25 SHAFT

500231 2 GREASE ZERK, 1/4-28 45deg

510254 2

SetScrew, 5/16-18 X 0.5

Parts List

PART # QTY DESCRIPTION

910044 1 COVER, VINYL .25 X 1.5 X 4 GRIP

914011 1 ROTOR - RUBBER FINGER, TV40

923009 1

MOTOR - 1.29 CID, ROTOR DRIVE

942080 1 BEARING, 1" 2 BOLT FLANGE

970230 1 BROOM MOTOR SPACER

970821 1 ARM - TORQUE, ROTOR, TV40

975614 1

LEFT BROOM ARM WLDMNT`

975615 1 BROOM LIFT WLDMNT

975616 1 RIGHT BROOM ARM WLDMNT

975623 1 BROOM LATCH WLDMNT

PARTS LIST

DESCRIPTIONPART #QTYITEM

NUT, 5/16-18 LOCK (NYLON)110603401

FINGER - RUBBER

302042802

CLAMP - RUBBER FINGER970819203

ROTOR - FINGER, RUBBER, WELDMENT97563414

FINGER ROTOR

PART NUMBER: 900225

10/21/2013

110219

975623

910044

110534

110641

110671

110535

500231

942080

975616

975615

914011

510254

110641

110671

110670

410928

110676

110435

110535

110415

110667

102005

110676

110618

923009

970821

975614

GREASE ZERKS

ON BOTH SIDES

ROTOR DIRECTION

FRONT

120319

PRESSURE

RETURN

970230

110670

Parts List

DESCRIPTIONQUANTITYPART #

SEAL

9 FT.100623

Bolt, 5/16-18 X 0.75 in Carriage

12110020

Pin, Lynch 7/16 x 1 3/42110305

BOLT, 5/16-18 X 1.04110423

BOLT, 3/8-16 X 1, WIZ FLANGE

8110440

NUT, 5/16-18 LOCK (NYLON)

4110603

NUT, 5/16-18 WIZ FLANGE12110606

NUT, 3/8-16 WIZ FLANGE

6110645

WASHER, 1/4" FLAT STANDARD

8110673

SIGHT GLASS, HOPPER2311691

Backing Plate, Sight Glass2311692

SCREW, 1/4 X 1 TEK SELF-TAP

8710586

PIN, STABILIZER

2942161

LATCH SHIM6970678

DEBRIS FLAP-RETURN SCREEN

1970729

STRIKE PLATE

2970733

HOPPER1975600

RETURN SCREEN WLDMNT1975606

HOPPER & RETURN

SCREEN

975600

975606

970729

710586

110673

110305

942161

110645

110440

110645

110423

970678

110603

100623

970733

110440

4/21/2014

311692

311691

110020

110606

MOUNT SIGHT GLASS

TO INSIDE OF HOPPER

TV 40 TV 40

4.2

1 4 11009 0 WAS HE R , #10 FL AT S TA NDAR D

2 4 11029 8 WAS HE R , 1/4" F LA T S AE

3 1 97074 4 ZCH ANN E L, DOO R S E AL

4 1 97201 7 DOO R SE A L

5 1 97074 5 BAC K ING P LAT E , D OO R SE A L

6 13 110561 B OL T, 1/4-2 0 X .75

7 13 110630 NU T , 1/4- 20 L OC K ( NY LO N IN S ER T )

Pa rts L ist

ITE M QT Y PA R T # DE S CR IP TI ON

2

1

5

4

3

6

7

E XIS T ING DO OR

LAT CH N UT CA N B E

EI THE R 1 /4-20 O R 10 -24

R ET AIN S E AL CH ANN EL

US ING T OP T WO B OLT S O F

BO TH DOO R L AT CH ES

Instructions:

1) Remove nuts from

top two bolts of each

latch.

2) Use top two bolts

of each latch to hold

"Z" shaped seal

assembly.

3) Set seal in center

of slot initially.

Adjust as needed.

The seal should have

good contact with

hopper floor.

Instruction Sheet 975629

975629 - TV40 DOOR SEAL ASSEMBLY

4.3

Parts List

DESCRIPTIONQUANTITYPART #

THIMBLE, WIRE ROPE 1/8"1100621

CLIP, WIRE ROPE 1/8"

4100622

WASHER, 3/8" FLAT SAE5110155

BOLT, 10-24 X 1.25 SHCS8110357

BOLT, 3/8 X 3/8 SHOULDER SHCS3110439

BOLT, 5/8-11 X 1.5 GR 5

2110576

NUT, 10-24 LOCK NYLON INSERT8110631

NUT, 5/8-11, UNITORQUE LOCK2110639

BOLT, 5/16-18 X 2 EYE2110743

SPRING, 4.50" X .625"OD EXTENSION2111114

CLIP, HAIRPIN1210326

ENGAGING CHANNEL CLIP2910046

DOOR LATCH2950002

LEVER, LEFT DOOR LATCH1970622

LATCH CABLE TV40

1970715

LATCH SPACER2970725

HANDLE, CABLE1970727

HOPPER DOOR WLDMNT1975603

LEVER WLDMNT, RIGHT DOOR LATCH

1975613

100622

970715

110639

110576

970727

100621

110439

970622

975603

910046

975613

950002

970725

HOPPER DOOR & LATCH

210326

110631

APPLY ANTISEIZE GREASE AND BLUE LOCTITE

TO SHOULDER BOLTS (110439)

110743

8/29/2016

110357

(26 FT)

110155

111114

111114

TV 40 TV 40

5.1 5.2

Parts List

DESCRIPTIONQTYPART #

NUT, 7/16-14 LOCK NYLON INSERT9110219

PIN, LOCK 3/8 X 2.5 SQ1110304

NUT, 5/16-18 U-TYPE .75L

58110319

BOLT, 1-8 X 5.52110361

BOLT, 1/2-13 X 3.02110428

BOLT, 5/16-18 X 0.75, WIZ FLANGE56110444

BOLT, 7/16-14 X 1.06110528

NUT, 1-8 LOCK NYLON INSERT

2110602

NUT, CASTLE 3/4-162110613

NUT, 1/2-13, UNITORQUE LOCK

4110615

WASHER, 3/4 FLAT SAE2110678

COTTER PIN, 1/8 X 1.252510463

GRIP, HANDLE 7/8" RND X 4.56"1902175

BALL COUPLER, 2"1912100

RATCHET JACK

1942160

TIRE & WHEEL ASSY, 9.5-8 x 18 TURF2943051

MOUNT, BELT GUARD1970722

HITCH ASSY WLDMNT1975601

BELT GUARD1975604

FRAME ASSY

1975607

JACK STAND WLDMNT1975610

HUB ASSEMBLY

2510235

HUB ASSEMBLY (510235) PARTS

DESCRIPTIONQTYPART #

NUT, 1/2-20 LUG4110617

BEARING CUP, 1.98 X .422510465

BEARING CONE, TAPER 1.0 X .58

2510466

SEAL, CR 124071510467

DUST CAP1510469

HUB 1511073

110444

975604

110444

110319

110219110528

970722

902175

942160

110615

912100

110428

975601

110602

975610

110602

110361

110361

110304

975607

943051

510235

510463

110613

110678

510235

FRAME

3/4/2014

(TIRE & WHEEL ASSY

PRIOR TO S/N 14A01: 943025)

R

902195

902095

R

902195

R

902195

902204

THIS MACHINE

CONTAINS ISO 46

HYDRAULIC OIL

902204

TV 40 TV 40

6.1 ii 6.1

REMOTE HOSE OPTION

4/28/2017

Installation Instructions:

1. Remove bolts and plate covering hole in TV40 frame cut for hose option.

2. Thread 5/16” x 2 ½” bolts (4) into fasteners from inside out.

3. Lay slide door onto rear bolts and place hose adapter on top.

4. Use a spring, flat washer and wing nut on each bolt (4).

PARTS LIST

Part Number

Qty Description

102022 1

COVER, VINYL 5/8" X 4 3/4"

110069 6

WASHER, 5/16" FLAT SAE

110311 2

CLAMP, HOSE #912 8.00"

110319 1

NUT, 5/16-18, U-TYPE

110327 5

NUT, 5/16 WING

110427 4

BOLT, 5/16-18 X 2.5 TAP

110437

1

BOLT, 3/8-16 .75 WIZ FLNG ZINC

110451 4

BOLT, 1/4-20 X .5, MACHINE HEAD

110539

2

BOLT, 7/16-14 X 1.25

110561 16

BOLT, 1/4-20 X .75 HHCS ZINC

110561 6

BOLT, 1/4-20 X .75

110623

1

NUT, 5/16-24

110630 16

NUT, 1/4-20, LOCK NYLON

110645 6

NUT, 3/8-16, WIZ FLNG

110667 4

WASHER, 1/4 LOCK

110673 8

WASHER, 1/4" FLAT STANDARD

110731 1

KEY, 1/8 X 1/8 X 1

211132 2

BUSHING, .625 X .5

510176 1

COTTER PIN, 1/8 X 1

510460 1

SET SCREW, 1/4-20

550046 1

CLEVIS YOKE, 5/16-24

550048 1

CLEVIS PIN, 5/16

550050 1

COTTER PIN, 3/32 X 1

902010 1

HOSE, 8 INCH

902113 1

CLAMP, NOZZLE SWIVEL

902114 1

ADAPTOR, HOSE SWIVEL

910044 1

COVER, VINYL .25 X 1.5 X 4 GRIP

970628 2 FLAP PIVOT BLOCK

970765 1

BRACKET, NOZZLE SUPPORT

970768 1

CRADLE, REAR HOSE

970769 1

HANGER, NOZZLE HANDLE

970770 2

RING, HOSE HANGER

970774 1

SLIDE, HOSE OPTION

970775 2 HANGER STRAP

970779 1 NOZZLE TUBE

972018 4

SPRING, COMPRESSION

975132 1 FRONT HOSE CRADLE WELDMENT

975133

1

SIDE HOSE ADAPTER WELDMENT

975134

1

NOZZLE HANDLE WELDMENT

975608

1 FLAP WELDMENT

975609

1 FLAP ARM WELDMENT

975612

1 FLAP HANDLE WELDMENT

9.0"

21.0"

NOTE: NOZZLE HANDLE

HANGER PLACEMENT

4/28/2017

970768

NOTE: REAR HOSE

HANGER PLACEMENT

POSITION BRKT

BETWEEN SIGHT

GLASS WINDOWS

5. Locate nozzle hangers and hose cradles as indicated.

FRONT HOSE CRADLE

NOZZLE SUPPORT

NOZZLE HANDLE HANGER

6. Install hose and nozzle as indicated.

7. Remove knock-outs from right and

left side of blower housing.

8. Install flap and flap handle as indicated.

KNOCK-OUTS FLAP HANDLE

902114

110311

970765

910044

970779

110451

110311

970774

110427

972018

110069

970769

110630

970770

110561

110673

975132

975133

975134

102022

902113

REMOVE FOAM

GASKET

970768

970770

110561

510176

110561

110630

970775

970775

110600

110174

110561

110673

110630

110673

110561

902010

211132

110561

110667

970628

110731

510460

550048

110327

550046

110623

110069

975608

975609

975612

110673

550050

110561

TV 40 TV 40

6.2

NOTES

Harper Industries, Inc.
151 E. Highway 160
Harper, KS 67058

Website: www.harperindustries.com

Telephone: [phone]

Toll-Free: 800-835-1042
Fax: [phone]

E-mail: [e-mail]

B

EDGE BRUSH OPTION - TV40

BRUSH HANGER INSTALLATION

(DRILL FROM BOTH SIDE S 3/8")

110400

110676

902112

110474

110667

970763

975128

110672

110612

970764

110420

970748

110435

120144

110639

110676

110672

110612

110610

975125

110553

110385

975127

110464

910044

110298

110630

100430

975130

110495

975131

110618

110672

110603

970759

110378

975129

110672

420128

FROM PUMP

110429

110588

TO BROOM MOTOR

922089

.250

9.250

9/16/2015

922073 INSTALLED

ON MACHINE

NOTE: MOUNT 975130 TO BLOWING HOUSING

REPLACE 110001 WITH PROVIDED 1 10429