Harper Straw Blower 1800 Operator's Manual

Straw Blower 1800
OPERATOR’S
Straw Blower
5-2016
MANUAL
Straw Blower
Thank you for purchasing a Harper Straw Blower.
A Straw Blower can present hazards to an operator who follows unsafe procedures in either the operation or maintenance of the unit. Therefore, SAFETY WARNINGS are presented at certain locations in the text.
THIS SYMBOL: SAFETY WARNING!
MEANING: Failure to understand and obey this warning may result in injury to you or others. Whenever this symbol is used, please pay very close attention to the information presented, and make sure you fully understand. If you do not, contact your dealer or Harper Industries, Inc. for
clarication.
SAFETY WARNING!
ALL SHIELDS AND GUARDS MUST BE IN PLACE FOR PROPER AND SAFE OPERATION OF THIS EQUIPMENT. WHERE THEY ARE SHOWN REMOVED IN THIS MANUAL, IT IS FOR PURPOSES OF ILLUSTRATION AND INSTRUCTION ONLY. DO NOT OPERATE THIS EQUIPMENT UNLESS ALL SHIELDS AND GUARDS ARE IN PLACE.
Harper Industries, Inc. is continually striving to improve the design and performance of its
products. We reserve the right to make changes in specications and design without thereby
incurring any obligation relative to previously manufactured products.
The Harper name is a registered trademark of Harper Industries, Inc. All other brand and product
names are trademarks or registered trademarks of their respective companies.
Straw Blower
© 2016 Harper Industries, Inc.
1
LIMITED WARRANTY
The Harper SB 1800 Straw Blower is warranted against defects in workmanship and materials for a period of TWELVE MONTHS from the original date of retail pur­chase to the original purchaser.
Harper Industries will repair or replace, at our option, any part which our examina­tion shows to be defective. Warranty is limited to parts, labor and ground freight delivery of replacement parts. The user will pay freight charges for parts submitted under this warranty.
No product or part may be returned for warranty consideration without prior approval from Harper Industries.
This warranty does not apply to parts subjected to misuse, abuse, alteration, im­proper or inadequate maintenance, or normal wear (including belts and broom).
Gasoline engines are not covered under this warranty. Refer to manufacturer’s warranty for specic warranty information. Harper Industries, its agents or repre­sentatives, make or imply no other warranties.
Evaporative Emissions Control System Warranty
The evaporative emission control system is warranted for two (2) years. If any evaporative emission-related part on your equipment is defective in material or workmanship, the part will be repaired or replaced by Harper Industries Inc..
Your evaporative emission control system may include parts such as: fuel tanks,
fuel lines, fuel line ttings, fuel caps, carbon canisters, canister mounting brack­ets, carburetor purge port connection, lters, vapor hoses, clamps, control valves,
control solenoids, electronic controls, vacuum control diaphrams, purge valves, liquid/vapor separator and other associated components.
RECORDS
Date of Purchase ________ / ________ / ________
Dealer’s Name _____________________________
Serial Number Machine ________________________
Serial Number Engine _________________________
Dealer’s Phone _____________________________
2
Straw Blower
Table of Contents
OPERATOR SECTION
To the Owner or Operator............................................
Warranty Statement......................................................
Table of Contents..........................................................
Specications................................................................
Control Identication
Tub....................................................................
Tub Engagement Lever....................................
Engine..............................................................
Safety Door.......................................................
Hose Adapter (option).......................................
Cutting Knife Engagement Lever......................
Retractable Bale Rack......................................
Safety Guidelines
Gasoline...........................................................
Guards & Shields..............................................
Safety Decals...................................................
Assembly
Tub Cover Shield..............................................
Super-Flex Hose Installation............................
Directional Spout Installation............................
Battery...............................................................
Fuel Tank..........................................................
Operation
To Begin Operation...........................................
To Stop Operation.............................................
Adjustments
Belt Tension......................................................
Cutting Depth....................................................
Knife Replacement...........................................
Service & Maintenance...................................................
Troubleshooting..............................................................
Standard Torque Chart....................................................
10
11 11
12 13 13 14 15 16
Parts
Blower Through Assembly...............................................
Blower Through & Bale Tub Base Installation.................
Engaging Handle Arm Assembly.....................................
Engaging Handle Stop Assembly....................................
1 2 3 4
5 5 5 5 5 5 5
7 7 7
8 8 8 9
Gear Box Assembly.........................................................
Tub Shift Assembly..........................................................
Main Frame Components................................................
Bale Tub Assembly..........................................................
Electrical Assembly.........................................................
Engine Screen Assembly................................................
Final Assembly................................................................
Decal Placement.............................................................
Hose Adapter Assembly..................................................
Directional Spout Assembly............................................
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
Straw Blower
3
Specications
Engine Kohler gasoline powered
Horsepower Rating 14 hp
Dimensions Width - 31” Height - 51” Length - 55” Weight 490 lbs (shipping weight 565 lbs) Cutting Device 4 blade impeller - 16.5” diameter Knives 32 Discharge 6” x 30’ Super-ex hose or directional
spout
Harper Industries, Inc. is continually striving to improve the design and performance of its products. We reserve the
right to make changes in specications and design without thereby incurring any obligation relative to previously
manufactured products.
The Harper Straw Blower chops and applies straw for erosion control, bedding and mulching. The depth of the cut is easily adjustable while in operation to handle a variety of materials* and condi­tions. The standard 30’ hose provides even layering and pinpoint placement. The hose is pliable down to 20° F. Temperatures below 20° may cause polyurethane to crack when stretched. A 360° directional spout is available for broadcast operations.
*NOTE: Do not shred cardboard with a Harper Straw Blower. The density of cardboard will cause damage to the cutting knives and the rotor.
4
Straw Blower
Control Identication
Tub – the tub secures the bale as it rotates and gravity pulls the bale down into the cutting knives.
Tub Engagement Lever – engages the rotation of the tub.
Engine – powers the Straw Blower.
Safety Door – the door on the tub is spring
loaded to prevent objects from falling into the cutting knives, and debris from
ying out of hopper when no bale is
present.
Hose Adapter (option) – feeds the straw into
the Super-ex hose. The direction
spout may also be mounted in the
same location.
Cutting Knife Engagement Lever
engages the cutting knives and
controls belt tension.
Retractable Bale Rack – pulls out to hold an
extra bale.
Straw Blower
5
6
Straw Blower
Safety Guidelines
Use genuine factory parts or parts with equivalent characteristics, includ­ ing type, strength and material. Fail­ ure to do so may result in product mal­ function and possible injury to the op­ erator and/or others.
If hardware is not secure, or if some of the hardware is over-tightened, equip­ ment failure may result, posing poss­ ible safety hazards.
To prevent possible eye injury, always wear SAFETY GLASSES while oper­ ating equipment.
Replace locknuts and locking screws if you can tighten them without feeling considerable resistance for several turns before they are completely tight. Replace them with factory authorized parts or their equivalent.
Gasoline
arrestor and pressure relief valve in
pour spout).
Gasoline fumes are heavy and will
sink to the lowest point, collecting and
becoming more and more hazardous.
1 part gasoline in 20 parts air will ex-
plode easily and violently.
Never store the equipment with gaso-
line in the tank inside a building where
fumes may reach an open ame or
spark. Allow the engine to cool before
storing in any enclosure.
Be certain to provide adequate ventila-
tion if an engine must be run indoors -
exhaust fumes are dangerous.
Guards & Shields
Keep all safety devices in place.
Replace all worn, damaged, unusable,
missing or lost safety shields and
guards before operating the equip-
ment.
Keep the equipment in good operating
condition.
SAFETY WARNING!
Gasoline is extremely ammable and can
be highly explosive.
Always use an approved container for gasoline.
Do not allow open ames or sparks
while performing maintenance or refu­ eling.
Never remove the fuel tank cap or add gasoline when the engine is running or while it is hot.
Never ll the fuel tank indoors (fumes
can collect).
Wipe up spilled gasoline immediately and completely.
Do not store gasoline in a room with an appliance that has a pilot light to where electrical appliances or switch­ es may cause sparks.
Always store gasoline outside, in a
safety can (a can which has a ame
Safety Decals
If safety related or instructional decals
become illegible or are removed, re-
place them immediately. New decals
may be obtained from your local Harp-
er Dealer.
If you replace parts that have such
decals attached to them, make sure
the decals are replaced with current
versions, and are on the replacement
parts before the machine is operated
again.
Straw Blower
7
Assembly
TUB COVER SAFETY SHIELD
Using the Hardware supplied:
1. Install the eyebolt through the top hole in
the rear tub wall with a at washer,
lock washer and nut on each side of the wall.
2. Mount the tub to the tub base with the truss-head bolts, lock washers and nuts provided. Put the bolt heads ins­ ide the tub to provide a smooth inside surface.
SUPER-FLEX HOSE INSTALLATION
Using the hardware supplied:
1. Mount the hose adapter to the Straw Blower.
3. Insert a 5/16” nut just past the rst thread
of each bolt. Put the front lip of the safety shield (lid) down inside the tub and screw one bolt into each coupler on the lid. Center the shield in the opening, and then lock it into position by tightening the 5/16” nuts against the edges of the shield.
4. Connect the tensioning spring from the eyebolt to the hole in the rear of the safety shield.
2. Attach the hose to the hose adapter with a 6” hose clamp, and secure the hose handle to the other end of the hose with two 6” hose clamps.
DIRECTIONAL SPOUT INSTALLATION
Using the hardware supplied:
1. Follow the instructions given in the Parts Section of this manual for the Direc­ tional Spout Assembly.
2. Mount the directional spout to the Straw Blower in the same location as the hose adapter.
8
Straw Blower
Engine Powered Models
BATTERY
The battery is shipped without electrolyte. Therefore, the battery must be lled with sul­furic acid electrolyte before the Straw Blower can be used.
SAFETY WARNING!
Battery electrolyte can cause se­ vere burns if handled improperly.
Observe all poison/ danger warn­ ings on electrolyte cartons and on the battery.
Wear splash-proof goggles and protective clothing when adding electrolyte to batteries.
Avoid contact of electrolyte with the skin, eyes, or clothing.
KEEP BATTERIES AND ELECTRO­ LYTE OUT OF REACH OF CHIL- DREN.
If electrolyte is spilled or splashed on the body, IMMEDIATELY FLUSH WITH WATER.
If electrolyte comes into contact with the eyes, FLUSH WITH WA­ TER FOR 15 MINUTES AND GET PROMPT MEDICAL ATTENTION.
If electrolyte is taken internally, DRINK LARGE QUANTITIES OF WA­ TER OR MILK, FOLLOWED WITH MILK OF MAGNESIA, BEATEN EGGS, OR VEGETABLE OIL.
To ll the battery with electrolyte:
1. Place the battery on a level surface and remove the vent caps. If the battery has thin plastic shields in the cell openings, remove and discard them.
2. Fill the battery with battery grade sulfuric acids to just above the separators. DO NOT OVERFILL.
3. Reinstall the vent caps, and charge the
battery as instructed below. AFTER
charging, check the acid level, and ll
to the bottom of the vent well open-
ings. DO NOT OVERFILL.
Charging the battery:
SAFETY WARNING!
The battery can produce explosive
gasses.
Ventilate when charging or using in
an en-closed space.
DO NOT produce sparks from cable
clamps, tools, or other sources; and
DO NOT allow ames or smoking in
the vicinity of the battery.
Shield eyes when working near the
battery.
Always keep the vent caps tight and
level.
1. Make sure the vent caps included with the
battery are installed.
2. Connect the battery to the charger accord-
ing to the manufacturer’s instructions
and charge at 10 amperes for 50 min-
utes, or 2-9 amperes for 2 hours (de-
pending on capabilities of charger).
Installing the battery:
1. Make sure the cable terminals and any
hard hold-down wires are clean. If the
battery is a replacement and the
connectors and hold-down have been
used before, clean them with a wire
brush.
2. Place the battery in the tray, located at the
right rear of the machine, and secure
the battery in position with the hold-
down provided.
Straw Blower
9
3. Connect the cables to the proper terminals, connecting the UNGROUNDED cable
rst. Do not over tighten. Apply a
commercial battery anti-corrosion material or petroleum jelly to the termi­ nals, to minimize corrosion.
FUEL TANK
SAFETY WARNING!
Gasoline is extremely ammable and can
be highly explosive.
• Make sure the vent valve on the gas cap is open. (If the cap is closed the engine will vapor lock and will not run.)
10
Straw Blower
Operation
SAFETY WARNING!
Wear approved eye and ear protec­ tion while operating the machine.
Keep all guards in place during operation. Never operate machine with the tub removed.
Before operating the machine, check to ensure that all the belt guides and snubbers are in place, to prevent belts from slipping off the pulleys and systems from being accidentally engaged.
Check the bale tub for children, pets and foreign objects before op­ erating.
Never push material onto the cut­ ters with your hands or feet.
Periodically clean chopped material away from engines to lessen the
possibility of re.
Always keep the re extinguisher
near the Straw Blower during opera­ tion.
To stop operation:
1. Stop the tub rotation.
2. Disengage the rotor mechanism.
To begin operation:
1. Make sure tub and cutting rotor are NOT engaged.
2. Fill fuel tank with gas.
3. Make sure the vent on the fuel tank is open at least a quarter turn. (If it is closed the engine will vapor lock and will not run). 1300 model has no man­ ual vent.
4. Start the engine. Refer to engine manual for more information.
5. Engage the cutting rotor by pushing the rotor engagement lever down.
6. Place a bale into the tub.
7. Engage the tub rotation by moving the tub engagement lever towards the engine.
8. Add another bale when there is about 1/3 bale left in the tub.
Straw Blower
11
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