HARMSCO WaterBetter WBC 170SC-2, WaterBetter WBC 90SC-2, WaterBetter WBC 40SC-2 Installation & Operation Manual

HARMSCO® WBC Filters
Installation & Operation Manual
Harmsco® WaterBetter® Band Clamp filters provide clamp band closure convenience.
Features
304 stainless steel filter housings
Electropolished for superior finish Resistant coatings available
Band clamp closure to simplify maintenance
Drill in place legs CPVC standpipe for up-flow design
World’s largest selection of filter cartridges
HOW THEY WORK
WBC 170SC-2
WBC 90SC-2
Up-flow Design
Air is automatically purged due to principle of up-flow filtration. Filtered liquid exits the filter at the highest point. A secure lifting handle prevents cross contamination of filtered and unfiltered liquid. This patented up-flow design allows Harmsco® to utilize 100% of cartridge surface area, providing efficient filtration. Filter efficiencies are dramatically improved to provide longer filter runs and reduced filtration costs. Harmsco® Hurricane® filter cartridges for the WBC filters are available in a wide range of micron ratings and may be cleaned and re-used in most applications and micron ratings.
Models & Specifications
Three WBC Filter models are available for a wide range of applications.
SPECIFICATION WBC 40SC-2 WBC 90SC-2 WBC 170SC-2
Flow rate (GPM) Up to 50 Up to 100 Up to 150
Recommended flow rate (GPM) 35 70 105
Filter area (pleated)* 40 sq. ft. 90 sq. ft. 170 sq. ft.
Pipe sizes, inlet & outlet 2” NPT 2” NPT 2” NPT
Pipe size, drain 1/2” NPT 1/2” NPT 1/2” NPT
Filter height 25-1/8” 35” 46-1/4”
Filter diameter 12” 12” 12”
Service height clearance 38” 58” 79”
Shipping weight (approx.) 36 lbs. 42 lbs. 48 lbs.
Temperature rating** 140° (60°C) 140° (60°C) 140° (60°C)
WBC 40SC-2
* Specific cartridge models have various square footage. ** Varies based on pressure and time under load.
Maximum Flow Rate Recommended Flow Rate Model Pleated Filter Area
Up to 50 GPM 35 GPM WBC 40SC-2 40 sq. ft.
Up to 100 GPM 70 GPM WBC 90SC-2 90 sq. ft.
Up to 150 GPM 105 GPM WBC 170SC-2 170 sq. ft.
Up to 300 GPM 210 GPM WBC 170SC-2 (two filters*) 340 sq. ft. (two filters*)
Up to 450 GPM 315 GPM WBC 170SC-2 (three filters*) 510 sq. ft. (three filters*)
Up to 600 GPM 420 GPM WBC 170SC-2 (four filters*) 680 sq. ft. (four filters*)
Up to 750 GPM 525 GPM WBC 170SC-2 (five filters*) 850 sq. ft. (five filters*)
Filter Model Cartridg e
Product Code
Nominal
Micron Rating
Cartridge Dimensions
L x OD x ID
Ship Wt./Ctn.
(One Cartridge)
WBC 40SC-2
HC/40-0.35 0.35 9-5/8” 7-3/4” 3” FPT 4 lbs.
HC/40-1 1 9-5/8” 7-3/4” 3” FPT 4 lbs.
HC/40-5 5 9-5/8” 7-3/4” 3” FPT 4 lbs.
HC/40-10 10 9-5/8” 7-3/4” 3” FPT 4 lbs.
HC/40-20 20 9-5/8” 7-3/4” 3” FPT 4 lbs.
HC/40-50 50 9-5/8” 7-3/4” 3” FPT 4 lbs.
HC/40-100 100 9-5/8” 7-3/4” 3” FPT 4 lbs.
HC/40-150 150 9-5/8” 7-3/4” 3” FPT 4 lbs.
HC/40-EZ-CLEAN NR* 9-5/8” 7-3/4” 3” FPT 4 lbs.
WBC 90SC-2
HC/90-0.35 0.35 19-1/2” 7-3/4” 3” FPT 7 lbs.
HC/90-1 1 19-1/2” 7-3/4” 3” FPT 7 lbs.
HC/90-5 5 19-1/2” 7-3/4” 3” FPT 7 lbs.
HC/90-10 10 19-1/2” 7-3/4” 3” FPT 7 lbs.
HC/90-20 20 19-1/2” 7-3/4” 3” FPT 7 lbs.
HC/90-50 50 19-1/2” 7-3/4” 3” FPT 7 lbs.
HC/90-100 100 19-1/2” 7-3/4” 3” FPT 7 lbs.
HC/90-150 150 19-1/2” 7-3/4” 3” FPT 7 lbs.
HC/90-EZ-CLEAN NR* 19-1/2” 7-3/4” 3” FPT 7 lbs.
WBC 170SC-2
HC/170-0.35 0.35 30-3/4” 7-3/4” 3” FPT 10 lbs.
HC/170-1 1 30-3/4” 7-3/4” 3” FPT 10 lbs.
HC/170-5 5 30-3/4” 7-3/4” 3” FPT 10 lbs.
HC/170-10 10 30-3/4” 7-3/4” 3” FPT 10 lbs.
HC/170-20 20 30-3/4” 7-3/4” 3” FPT 10 lbs.
HC/170-50 50 30-3/4” 7-3/4” 3” FPT 10 lbs.
HC/170-100 100 30-3/4” 7-3/4” 3” FPT 10 lbs.
HC/170-150 150 30-3/4” 7-3/4” 3” FPT 10 lbs.
HC/170-EZ-CLEAN NR* 30-3/4” 7-3/4” 3” FPT 10 lbs.
Model A Height Inlet Outlet Drain
WBC 40SC-2
25-1/8” 2” MNPT 2” MNPT 1/2” FNPT
WBC 90SC-2
35” 2” MNPT 2” MNPT 1/2” FNPT
WBC 170SC-2
46-1/4” 2” MNPT 2” MNPT 1/2” FNPT
WBC Filters are rated for pressures to 150 psi and temperatures to 140°F.
Hurricane
®
Replacement Cartridges
Sizing
Use the chart shown below to size WBC Filters for your application:
*Parallel installation with valves to isolate filters for service while other filters are operational. Note: Lower flow rates and pressures result in longer cartridge life. Designing to 70-80% of maximum flow will increase overall performance.
Pressure Drop
The total head loss data shown below was developed by NSF International and indicates pressure drop with
Waterbetter
®
Filter and one micron filter cartridge in clean water.
WBC Filter Housings Utilize Hurricane
®
Filter Cartridges
Temperature & Pressure Ratings
Hurricane® replacement cartridges are available in a wide range of nominal ratings, shown right.
Cartridges are rated for temperatures to 140˚F and may be used to separate solids in liquids with a pH of 3 to 11.
Packaged one cartridge per carton.
Activated carbon and Poly-Pleat Hurricane® cartridges available. Please see catalog. * NR - not rated
Cartridge Cleaning Instructions
Hurricane® cartridges are made of Polyester Plus™, a proprietary blend of polyester fibers which can be cleaned in most applications and micron ratings to make Waterbetter
®
filter elements reusable! For best
results, follow the directions described below:
When Cartridge Cleaning is Possible
Clean cartridge when pressure differential is 12 psi above startup differential.
Non-cleanable Applications
Replace cartridge when pressure differential is 30 psi above start-up differential or when flow has diminished to an unacceptable level, indicating cartridge is at capacity.
Cartridge Removal
To remove filter cartridge, drain filter housing. Remove lid. Hold lifting handle and pull upward to remove filter cartridge from filter housing. Follow cleaning instructions described herein.
Lid Replacement
Clean o-ring and contacting surfaces of tank and lid. Reposition o-ring, lid and clamp band making sure that clamp covers housing flange and lid flange. Tighten clamp band slowly insuring proper engagement of clamp to flanges. Continue tightening clamp closure bolt and, if necessary, strike the clamp with a mallet in an inward radial direction and all around its circumfer­ence to prevent sticking between clamp and flanges.
When Cartridge Cleaning is Not Possible
For best results, clean cartridges with pressure nozzle using standard hose. Direct spray at an angle to remove particulate (see photo). Follow these directions to remove oils, organic matter, algae and mineral deposits.
OILS: Soak cartridge in a solution of tri-sodium phosphate or similar strong detergent (2 lbs. to 10 gallons of water). Soak up to 12 hours for best results. Rinse after bath.
ORGANIC MATTER, ALGAE: Use tri-sodium phosphate solution as described above, plus 1 pint of liquid chlorine to kill organic matter and algae. Soak cartridge one hour or longer until surface is no longer “slippery.” Rinse after bath.
CALCIUM MINERAL DEPOSITS: Follow directions for “oils” described above. Soak cartridge for approximately ten minutes in a solution of one part of muriatic acid to twenty parts of water. Rinse cartridge thoroughly with water.
Generally, it is not possible to clean Hurricane
®
filter cartridges when filtering petroleum-base liquids, toxic substances, and one and below micron applications.
Note: Pressure gauges are recommended to indicate when cartridge cleaning or replacement is necessary.
Cartridge Care
Cartridge Cleaning in Aqueous Applications
Caution: Do not rinse cartridges with acid until oils and organic matter are removed. Use detergent first and follow with acid bath for mineral removal. Flush cartridges with water after muriatic or tri-sodium phosphate baths.
0
10
20 30
40 50
1.2
1.0
0.8
0.6
0.4
0.2
Flow Rate (GPM)
Pressure drop WBC 40SC-2
Total Head Loss (P.S.I.)
0 20 40 60 80 100
3.0
2.5
2.0
1.5
1.0
0.5
Flow Rate (GPM)
Pressure drop WBC 90SC-2
Total Head Loss (P.S.I.)
0 40 80 120 160 200
12.0
10.0
8.0
6.0
4.0
2.0
Flow Rate (GPM)
Pressure drop WBC 170SC-2
Total Head Loss (P.S.I.)
Clamp Band #1616
Lifting Handle #362-S
Housing Seal #1626-B
Lid #1602-C
Filter Cartridge
Filter Housing
WBC 90SC-2
(shown)
Cartridge Sub-assembly
Prior to installing cartridge, thread on lifting handle securely for proper seal.
Standpipe
4" OUTLET 2" MNPT
10
1 2
"
5
5 8
"
DRAIN 1/2" FNPT
A
11
1 2
"
REF
10"
INLET 2" MNPT
1/4" FNPT GAUGE PORT
4
1
16
"
3
1 2
"
30°
11
1 2
"
15°
120° TYP
B
INLET 2" MNPT
OUTLET 2" MNPT
DRAIN
1/2" FNPT
3 8
"
TYP
3 4
"
TYP
LEG SLOT
DETAIL B, (2X)
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