Harman Twilight II Quick Start Manual

Installation Manual
Installation and Appliance Setup
INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference.
NOTICE: DO NOT discard this manual!
Model:
TWILIGHT-II-MOD
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
DO NOT store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency, or the gas supplier.
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280 in the United States, or the Standard for Installation in Mobile Homes, CAN/CSA Z240 MH Series, in Canada.
This appliance is only for use with the type(s) of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
Outdoor Lifestyles by Hearth & Home Technologies • Installation Manual TWILIGHT-II-MOD • 2290-970 Rev. F • 11/13
WARNING
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed.
In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.
See Table of Contents for location of additional Commonwealth of Massachusetts requirements.
1
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
Installer Standard Work Checklist . . . . . . . . . . . . . . . . . . . . . . 3
1 Product Specifi c and Important Safety Information
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. Thermal Performance Data . . . . . . . . . . . . . . . . . . . . . . . . 4
D. Air Infi ltration, Water Resistance and Structural Tests . . . 4
E. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
F. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 5
G. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 5
H. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 5
I. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
J. Requirements for the Commonwealth of Massachusetts . . 6
2 Getting Started
A. Design and Installation Considerations . . . . . . . . . . . . . . . 7
B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 7
C. Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 7
3 Framing and Clearances
A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . . 8
B. Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . 9
4 Termination Location and Vent Information
A. Chimney Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8 Finishing
A. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
B. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 24
C. Door Dimensions for Finishing . . . . . . . . . . . . . . . . . . . . . 24
9 Appliance Setup
A. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 26
C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
D. Glass Refractory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
E. Glass Rock Media Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
F. Appliance Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
G. Install Trim and/or Surround . . . . . . . . . . . . . . . . . . . . . . . 27
10 Reference Materials
A. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5 Appliance Preparation
A. Removing Non-combustible Facing Material Assembly . . 12
B. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 12
C. Installing Non-combustible Facing Material
(Outdoor Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6 Electrical Information
A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
B. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7 Gas Information
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 21
E. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Outdoor Lifestyles by Hearth & Home Technologies • Installation Manual TWILIGHT-II-MOD • 2290-970 Rev. F • 11/13 2
= Contains updated information.
Installer Standard Work Checklist
Attention Installer: Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual.
Customer: Lot/Address:
Model (circle one): Twilight-II-MOD
Date Installed: Location of Fireplace: Installer: Dealer/Distributor Phone #
Serial #:
WARNING! Risk of Fire or Explosion! Failure to install appliance according to these instructions can lead to a fi re or explosion.
Appliance Install YES IF NO, WHY?
Required non-combustible board is installed. (Pg. 15) ___________________________ Verifi ed clearances to combustibles. (Pg. 9) ___________________________ Fireplace is leveled and secured. (Pg. 13) ___________________________
Electrical Section 6 (Pg 16-19)
Unswitched power (110-120 VAC) provided to the appliance. ___________________________ Switch wires properly installed. ___________________________
Gas Section 7 (Pg 20-21)
Proper appliance for fuel type. ___________________________ Was a conversion performed? ___________________________ Leak check performed and inlet pressure verifi ed. ___________________________ Verifi ed proper air shutter setting for installation type. ___________________________
Finishing Section 8 (Pg 22-24)
Combustible materials not installed in non-combustible areas. ___________________________ Verifi ed all clearances meet installation manual requirements. ___________________________ Mantels and wall projections comply with installation manual requirements. ___________________________
Appliance Setup Section 9 (Pg 25-27)
All packaging and protective materials removed (inside & outside of appliance). ___________________________ Refractories, logs, media and embers installed correctly. ___________________________ Glass assembly installed and secured. ___________________________ Accessories installed properly. ___________________________ Mesh, doors, or decorative front properly installed. ___________________________ Manual bag and all of its contents are removed from inside/under the appliance and given to party responsible for use and operation. ___________________________ Started appliance and verifi ed no gas leaks exist. ___________________________
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your fi le.
• That this checklist remain visible at all times on the appliance until the installation is complete.
Comments: Further description of the issues, who is responsible (Installer/ Builder/ Other Trades, etc) and corrective action needed _____________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________
Comments Communicated to party responsible ____________________ by ______________________on ___________ (Builder / Gen. Contractor/) (Installer) (Date)
Î = Contains updated information.
2290-972 1/13
Outdoor Lifestyles by Hearth & Home Technologies • Installation Manual TWILIGHT-II-MOD • 2290-970 Rev. F • 11/13
3
1
1
Product Specifi c and Important Safety Information
A. Appliance Certifi cation
MODEL: TWILIGHT-II-MOD LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Direct Vent Gas Appliance STANDARD: ANSI Z21.50-2007/CSA 2.22-2007, Addenda
ANSI Z21.50a-2008/CSA 2.22a-2008, and Addenda ANSI Z21.50b-2009/CSA 2.22b-2009
This product is listed to ANSI standards for “Vented Gas Appliances” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recre­ational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.
NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemen­tal room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
B. Glass Specifi cations
C. Thermal Performance Data
Model: TWILIGHT-II-MOD
Sound Transmission
Class (STC)
27 0.8hr-sq ft-ºF/BTU 1.25 BTU-in/hr-sq ft-ºF
Thermal Resistance
(R Value)
Thermal Conductivity
(K Value)
D. Air Infi ltration, Water Resistance and
Structural Tests
The Hearth & Home Technologies TWILIGHT-II-MOD In­door/Outdoor Appliance unit was tested to the following ASTM standards at the Stork Twin City Testing labora­tory.
Air infi ltration test ASTM:E283-(04). The sample was test- ed at 1.57 psf (equivalent to a 25-mph windload). Water resistance test ASTM:E331-00. The test specimen was tested at the requested test pressures of 8.0 & 25.0 psf.
Structural test ASTM:E330-02. The unit was tested to a design pressure of 50-psf, a test pressure of 75-psf.
Test Results
Model
TWILIGHT-II-
MOD
Indoor/Outdoor
Air Infi ltration
(ASTM E283)
0.07CFM/ft2
Water Resistance
(ASTM E331)
No leakage
@ 8psf & 25psf
Structural Load
(ASTM E330)
No Blowout
@ 75psf
Tempered Glass (Interior Glass)
Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous lo­cations such as bathtub enclosures as defi ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certifi ed to the re- quirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certifi cation Council SGCC# 1595 and
1597. Architectural Testing, Inc. Reports 02-31919.01 and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Sec- tion 1201.5 “Certifi cation and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certifi cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
Ceramic Glass (Exterior Glass)
This appliance is equipped with 5 mm ceramic glass. Re­place glass only with 5 mm ceramic glass. Please contact your dealer for replacement glass.
E. BTU Specifi cations
Model
U.S. (0-2000 FT) or
Canada (2000-4500 FT)
TWILIGHT-II-MOD
(NG)
TWILIGHT-II-MOD
(LP)
US
CAN
US
CAN
Input
BTU/h
38,000 32
34,200 33
36,000 50
33,300 51
Orifi ce Size
(DMS)
Outdoor Lifestyles by Hearth & Home Technologies • Installation Manual TWILIGHT-II-MOD • 2290-970 Rev. F • 11/13 4
F. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.
• In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.
Check with your local gas utility to determine proper orifi ce size.
G. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC shall be considered non-combustible materials.
H. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed pa­per, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or plastered or unplastered shall be considered combustible materials.
I. Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code CSA C22.1.
• A 110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
Outdoor Lifestyles by Hearth & Home Technologies • Installation Manual TWILIGHT-II-MOD • 2290-970 Rev. F • 11/13
5
Note: The following requirements reference various Massachusetts and national codes not contained in this document.
J. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of the venting, in- cluding but not limited to decks and porches, the following requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addi­tion, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detec­tor with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fu­eled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that dur­ing said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Inspection
The state or local gas inspector of the side wall horizon­tally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector ob­serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2) (a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu­eled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting system design or the venting system components; and
• A complete parts list for the venting system design or venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not pro­vide the parts for venting the fl ue gases, but identifi es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer:
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accor­dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanent- ly mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fu­eled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB­STRUCTIONS”.
Outdoor Lifestyles by Hearth & Home Technologies • Installation Manual TWILIGHT-II-MOD • 2290-970 Rev. F • 11/13 6
• The referenced “special venting system” instructions shall be included with the appliance or equipment in­stallation instructions; and
• The “special venting systems” shall be Product Ap­proved by the Board, and the instructions for that sys­tem shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Ap­proved side wall horizontally vented gas fueled equip­ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
2
2
Getting Started
A. Design and Installation Considerations
Hearth & Home Technologies direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.
The TWILIGHT-II-MOD has been carefully engineered to provide a unique fi replace experience. Since it is different than any other product on the market, care must be taken when installing this appliance so that our customer does not experience undesirable performance or conditions.
1. Install the appliance according to this Owner’s Guide paying particular attention to fl ashing and sealing in- structions.
2. In the cold northern climates pay attention to expo­sures and prevailing wind conditions when locating the appliance, the same as you would for locating exterior windows and doors.
The TWILIGHT-II-MOD has the thermal characteristics of a high quality window system. Temperatures near the appli­ance will be cooler than what is realized with a fully insulated wall.
Operation of the appliance will eliminate any cool drafts and will provide the room with a comfortable ambiance.
Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.
Before installing, determine the following:
• Where the appliance is to be installed.
• Gas supply piping requirements.
• Electrical wiring requirements.
• Framing and fi nishing details.
• Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI certifi ed professional (www.nfi certifi ed.org).
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed service technician, service agency or your dealer.
Outdoor Lifestyles by Hearth & Home Technologies • Installation Manual TWILIGHT-II-MOD • 2290-970 Rev. F • 11/13
B. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Tape measure Framing material Pliers High temperature caulking material Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver Non-corrosive leak check solution 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws One 1/4 in. female connection (for optional fan).
C. Inspect Appliance and Components
• Carefully remove the appliance and components from the packaging.
• The decorative doors and fronts may be shipped in separate packages.
• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.
Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in- complete or substitute components. Keep appliance dry.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent
system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under
water. Call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.
7
3
3
Framing and Clearances
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only.
OUTDOOR
H
E
G
F
OUTDOOR
K
GAS LINE ACCESS
OUTDOOR
A
B
C
D
N
C
ELECTRICAL ACCESS
I
J
P
VENT
OPENING
O
Q
S*
T
S* = MEASURE TO BOTTOM OF LIP AS SHOWN IN T
INDOOR VIEW
Figure 3.1 Appliance Dimensions
Outdoor Lifestyles by Hearth & Home Technologies • Installation Manual TWILIGHT-II-MOD • 2290-970 Rev. F • 11/13 8
L
R
M
OUTDOOR VIEW
Location Inches Millimeter Location Inches Millimeter
A 2-1/4 57 K 32-5/8 829
B 4-3/4 121 L 36-1/4 921
C 1/2 13 M 41-7/8 1064
D 43 1092 N 21-1/2 546
E 24 610 O 38-5/8 981
F 46-7/8 1191 P 42-1/8 1070
G 40-3/4 1035 Q 21-1/2 546
H 3-3/8 86 R 35-5/8 905
I 2-1/2 64 S 8 302
J 4-1/2 114 T 1-1/4 32
B. Clearances to Combustibles
GLASS
EXTERIOR INSULATED ENVELOPE
GLASS
A
B
B
D
C* = 24 INCH (MAX.)
B
GLASS
FLUSH TO EXTERIOR INSULATED ENVELOPE
GLASS
E
C*
NOTE: Appliance may be installed flush on exterior, interior or anywhere in between. Any projection of the appliance interior or exterior must have a properly constructed chase surrounding the appliance. The exterior must have proper insulating, flashing and finishing to ensure an insulated envelope.
FLUSH TO INTERIOR
PROJECTION
C* = 0 INCH (MIN.)
WARNING! Risk of Fire! The exterior side of the TWILIGHT-II-MOD CANNOT be recessed into the framing.
When selecting a location for the appliance it is important
to consider the required clearances to walls. See Figure
3.2.
WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be lo­cated out of traffi c and away from furniture and draperies.
NOTICE: Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.
WARNING! Risk of Fire! The exterior side of the TWILIGHT-II-MOD CANNOT be recessed into the framing.
Millimeters 1092 13 0 610 914 1092
Figure 3.2 Appliance Locations
AB C* DE
Minimum Minimum Minimum Maximum Minimum -
Inches 43 1/2 0 24 36 43
* = C dimension may be any length from 0 to 24 inches.
Outdoor Lifestyles by Hearth & Home Technologies • Installation Manual TWILIGHT-II-MOD • 2290-970 Rev. F • 11/13
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