Harman Montana-36, Montana-42 Quick Start Manual

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Page 1

Models: Montana-36 Montana-42 Woodburning Fireplace

Owner’s Manual

Installation and Operation

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating

and maintenance instructions included.

• Read, understand and follow these

instructions for safe installation and operation.

WARNING

If the information in these instructions is not followed exactly, a

 re may result causing property

damage, personal injury, or death.

• Do not store or use gasoline or other  ammable vapors and liquids in the vicinity of

this or any other appliance.

• Do not over re. Over ring will void your warranty.

• Comply with all minimum clearances to combustibles as speci ed. Failure to comply may cause house  re.

DO NOT

DISCARD

• Leave this manual with

party responsible for use and operation.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during

operation and cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as

appliance.

• Alert children and adults to hazards of high

temperatures.

High temperatures may ignite clothing or other

 ammable materials.

• Keep clothing, furniture, draperies and other combustibles away.

Installation and service of this  replace should be performed by quali ed personnel. Hearth & Home Technologies suggests NFI certi ed or factory-trained professionals, or technicians supervised by an NFI certified

professional.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Fire Risk

• For use with solid wood fuel or decorative

• Do not install unvented gas logs.

WARNING

gas appliance only.

Page 2

Read this manual before installing or operating this replace.

Please retain this owner’s manual for future reference.

Congratulations!

Congratulations on selecting a Outdoor Lifestyles wood burning replace. The Outdoor Lifestyles replace you have

selected is designed to provide the utmost in safety, reliability and efciency.

As the owner of a new replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents

and product manuals.

The information contained in this owner’s manual unless noted otherwise, applies to all models and gas control systems.

Your new Outdoor Lifestyles wood burning replace will give you years of durable use and trouble-free enjoyment. Welcome

to the Outdoor Lifestyles family of replace products!

Homeowner Reference Information

We recommend that you record the following pertinent

information about your replace:

Model Name: Date purchased/installed:

Serial Number: Location on replace:

Dealership purchased from: Dealer phone:

Notes:

Listing Label Information/Location

The model information regarding your specic replace can be found on the rating plate located on the smoke shield of the replace.

Serial Number

Grate

Fireplace

Model

FIREPLACE NO.

OUTDOOR FIREPLACE INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT.

FIREPLACE ALSO FOR USE IN MANUFACTURED HOMES

FAN KIT MODEL NO.

DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS ARE USED OPERATE FIREPLACE WITH DOORS FULLY OPEN OR CLOSED ONLY. WHEN BURNING A DECORATIVE GAS APPLIANCE IN THE FIREPLACE, ADJUST DAMPER TO THE FULLY OPEN POSITION.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

WARNING: RISK OF FIRE DAMAGE. REPLACE GRATE WITH HEARTH & HOME TECHNOLOGIES INC.

YES

IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING CONTACT: HEARTH & HOME TECHNOLOGIES INC., 1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641.

MODEL NO.

CLEARANCE TO COMBUSTIBLES:

WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.

WARNING! TO AVOID THE RISK OF DAMAGING FIREPLACE MATERIALS AND INCREASING THE RISK OF SPREADING A FIRE DO NOT USE THE FIREPLACE TO COOK OR WARM FOOD.

MODEL NO.

CHIMNEY 2 IN. MIN.

RATED AT 115 VOLTS, 50/60 Hz.,

FIREBOX

MFG. DATE

IN. MIN.

AMP.

Page 3

Table of Contents

1 Listing and Code Approvals

A. Appliance Certication .........................4

2 Getting Started

A. Design and Installation Considerations ............5

B. Typical Fireplace System. . . . . . . . . . . . . . . . . . . . . . .5

C. Tools and Supplies Needed .....................6

D. Inspect Fireplace and Components ...............6

3 Framing and Clearances

A. Selecting Fireplace Location ....................7

B. Clearances .................................9

C. Sidewalls/Surrounds .........................10

D. Frame the Fireplace .........................10

E. Chimney Requirements .......................11

4 Installation of Fireplace

A. Install the Dual Cooling Air Kit ..................12

B. Secure the Fireplace .........................13

5 Chimney Assembly

A. Chimney Requirements .......................14

B. Using Offsets/Returns ........................15

C. Assemble the Chimney Sections ................16

►

D. Install the Ceiling Firestops ....................16

E. Install the Attic Insulation Shield ................17

F. Double-check the Chimney Assembly ............17

G. Secure the Chimney .........................17

6 Complete the Enclosure

A. Chimney Termination .........................18

B. Chase Top .................................19

C. Install the Termination Cap ....................20

7 Accessories

A. Gas Log/Lighter Provisions ....................22

8 Finishing

A. Hearth Extension ............................23

B. Finishing Material ...........................24

C. Mantel ....................................24

D. Sidewalls/Surrounds .........................24

E. Glass Doors ................................24

►

9 Operating Instructions

A. General Information ..........................25

B. Clear Space Near the Fireplace ................26

C. Flue Damper ...............................26

D. Firescreen .................................26

E. Glass Doors ................................26

F. Grate .....................................26

G. Wood Fuel .................................27

H. Starting a Fire ..............................28

10 Troubleshooting

Diagnostics and Problem Solving. . . . . . . . . . . . . . . . . . . 29

11 Maintenance and Servicing the Fireplace

A. Disposal of Ashes ...........................30

B. Chimney Inspection/Cleaning ..................30

C. Firebox Refractory Replacement ................30

D. Maintenance Task List ........................31

E. Chimney Fire ...............................31

12 Reference Materials

A. Fireplace Dimensions ........................32

B. Fireplace Components .......................33

C. Chimney Components ........................34

D. Service Parts ...............................38

►

E. Limited Warranty ............................42

►

F. Contact Information ..........................44

Note: An arrow () found in the text signies change in content.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 4

Listing and Code Approvals

A. Appliance Certication

This replace system has been tested and listed in accordance with UL 127 and CAN/ULC-S610-M87 standards by Underwriters Laboratories Inc. for installation and operation in the United States and Canada..

This replace has been tested and listed for use with the optional components specied in this manual. These optional

components may be purchased separately and installed at a later date.

Installation of a dual cooling air kit is required and must be

installed at the time of the initial replace installation. Failure to do so may result in a re causing property damage and/ or personal injury.

Outdoor Lifestyles is a registered trademark of Hearth & Home Technologies.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this replace. For assistance or additional information consult a qualied installer, service agency or your

dealer.

Not intended for use as a primary heat source.

This replace is tested and approved as a decorative replace. It should not be factored as a primary heat

source in residential heating calculations.

WARNING

Fire Risk

• Do not install or operate damaged replace.

• Do not modify replace.

• Installation other than as instructed by Hearth & Home

Technologies is strictly prohibited.

• Do not operate the replace without fully assembling

all components.

• Do not overre.

• Do not install an unvented gas log set. This replace has not been tested for use with unvented gas log

sets.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

Hearth & Home Technologies disclaims any responsibility

for, and the warranty and agency listing will be voided by the above actions.

WARNING

Fire Risk

TO AVOID THE RISK OF DAMAGING FIREPLACE MATERIALS AND INCREASING THE RISK OF SPREADING A FIRE, DO NOT USE THE FIREPLACE TO

COOK OR WARM FOOD.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 5

Getting Started

A. Design and Installation Considerations

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional,

state and national codes and regulations.

• Consult insurance carrier, local building inspector,

re ofcials or authorities having jurisdiction about restrictions, installation inspection, and permits.

When planning a replace installation, it is necessary to determine the following information before installing:

• Where the fireplace is to be installed. See Sections 3 and 4.

• The vent system conguration to be used. See Sections 5 and 6.

• Framing and nishing details. See Sections 3, 6 and 8.

• Whether optional accessories are desired. See Section 12.

Draft is the pressure difference needed to vent replaces successfully. Considerations for successful draft include:

• Location of replace and chimney

B. Typical Fireplace System

The Outdoor Lifestyle replace system consists of the following:

• Fireplace/integral grate/dual cooling air system

• Refractory

• Chimney termination cap

• Chimney system (SL1100 series pipe is NOT approved for Canada)

• Hearth extension

Optional components include:

• Glass doors

• Weather cover

• SLA10 11-10 in./279-254 mm Adapter (required in Canada)

Termination Cap

Moisture Resistance:

This outdoor replace will shed moderate amounts of water, but is not waterproof. Water and condensing water vapor

may enter the chase under certain conditions.

The replace will not perform as an exterior wall. Moisture

penetration must be considered for construction that places

the replace in structure walls or on moisture sensitive sur-

faces.

When installed on exterior walls: Hearth & Home Tech- nologies recommends that the replace chase be constructed outside the structure’s weather envelope. Where the platform meets the wall, use a ashing detail similar to that required for attached decks. Chase platforms, including hearths should slope away from the structure at 1/8 in. to 1/4 in. per foot. The replace can be shimmed level.

When installed on surfaces where water may collect or cause damage: Hearth & Home Technologies recommends

that a drainage pan be placed under the unit. This can be

constructed of metal, adhesive polymer membrane (such as ice and water shield) or other suitable materials. A means of drainage out of the pan such as tubes or weep holes should be provided. A slope of 1/8 in. to 1/4 in. per foot towards the drain port is suggested. The replace can be shimmed level.

Hearths should slope away from the front of the replace and chase at 1/8 in. to 1/4 in. per foot. Spark strips must be

on top of any combustible hearth materials used for moisture management.

Chimney System

SLA10 not shown

Refractory

Integral Grate

Hearth Extension

Figure 2.1 Typical Fireplace System

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 6

C. Tools and Supplies Needed

D. Inspect Fireplace and Components

Before beginning the installation be sure the following tools and building supplies are available:

Reciprocating saw Framing material

Pliers High temp caulking material

Hammer Gloves

Phillips screwdriver Framing square

Flat blade screwdriver Electric drill and bits

Plumb line Safety glasses

Level Tape measure

1/2-3/4 in. length, #6 or #8 self-drilling screws

Misc. screws and nails

CAUTION

• Keep replace dry.

• Mold or rust may cause odors.

WARNING

Fire Risk Explosion Risk

Inspect fireplace and components for

damage. Damaged parts may impair safe

operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components Report damaged parts to dealer.

• Carefully remove the replace and components from the

packaging.

• The vent system components and doors are shipped in

separate packages.

• Report to your dealer any parts damaged in shipment.

• Read all the instructions before starting the installation.

Follow these instructions carefully during the

installation to ensure maximum safety and benet.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 7

Framing and Clearances

WARNING

Fire Risk

Provide adequate clearances.

• Around air openings

• To combustibles

• For service access. Locate replace away from trafc areas.

A. Selecting Fireplace Location

This outdoor replace will shed moderate amounts of water, but is not waterproof. Water and condensing water vapor

may enter the chase under certain conditions.

The replace will not perform as an exterior wall. Moisture

penetration must be considered for construction that places

the replace against structure walls or on moisture sensitive

surfaces.

• Exterior Walls (see Figure 3.1)

Hearth & Home Technologies recommends that the

replace chase be constructed outside the structure’s weather envelope. Where the platform meets the wall, use a ashing detail similar to that required for attached decks. Chase platforms, including hearths, should slope away from the structure at 1/8 in to 1/4 in. per foot. The replace can be shimmed level. Build the outside enclosure out of standard building materials, being careful to maintain the minimum air clearances specied in these installation

instructions.

Note:

• Illustrations and photos reect typical installations

and are FOR DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation/appearance may vary due to

individual design preference.

• Hearth & Home Technologies reserves the right to

alter its products.

• Freestanding Installations (see Figure 3.2)

When installing this replace as a freestanding replace

on your porch, patio or in your yard, it must be enclosed to prevent impact damage to the replace. The exterior of the enclosure may be nished in a textured plywood, a wood clapboard siding, brick, or a cultured stone. Vinyl

siding is not recommended for use on the front of the

replace due to the heat the replace produces. This can cause the vinyl siding to deteriorate.

• When Installed on Surfaces Where Water May Collect

or Cause Damage:

Hearth & Home Technologies recommends that a drainage

pan be placed under the unit. This can be constructed

of metal, adhesive polymer membrane (such as ice and water shield) or other suitable materials. A means of drainage out of the pan such as tubes or weep holes should be provided. A slope of 1/8 in. to 1/4 in. per foot towards the drain port is suggested. The replace can be shimmed level.

Hearths should slope away from the front of the replace

and chase at 1/8 in. to 1/4 in. per foot. Spark strips must

be used on top of any combustible hearth materials used for moisture management.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 8

Note: If this surface is inside the building’s warm air envelope...

...then this surface must be an exterior wall system.

Model A B C D E F G H I J

Montana-36

Montana-42



in. 24-1/2 24 42 43 46 1/2 1-1/2 1-1/2 74-1/2 53-1/2

mm 622 610 1067 1092 1168 13 38 38 1892 1359

in. 24-1/2 24 48 49 52 1/2 1-1/2 1-1/2 80-1/2 57

mm 622 610 1219 1245 1321 13 38 38 2045 1448

Figure 3.1 Fireplace Locations

(Enclosed Fireplace)

FREESTANDING

INSTALLATION

Figure 3.2 Freestanding Fireplace Locations

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

10 ft Min.

(Combustible Structure)

Page 9

B. Clearances

WARNING

Fire Risk

• Comply with all minimum clearances to combustibles as speci ed.

• Framing or  nishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.).

Failure to comply may cause  re.

0 in. to level

of standoffs

36 in.

(914 mm)

Combustible Object

Figure 3.3 Clearances to Combustible Materials

0 in.

1-1/2 in. (38 mm)

1/2 in. (13 mm)

Drywall

0 in.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 10

C. Sidewalls/Surrounds

Adjacent combustible side walls must be located a minimum of 12 in. (305 mm) from the replace opening. See Figure 3.4. If you are using a decorative surround constructed of combustible material, it must be located within the shaded area dened in Figure 3.3. Short stub walls are also acceptable if they are contained within the shaded area.

FLUSH FRONT

14-3/8 in./36.5 cm

deg.

12 in.

30.5 cm

BRICK

FRONT

12 in.

30.5 cm

4 in./10.2 cm

9-3/4 in./24.8 cm

deg.

Cat # A B MONTANA-36 & 36H 36 in./91.4 cm 42 in./106.7 cm MONTANA-42 & 42H 42 in./106.7 cm 48 in./121.9 cm

Figure 3.4 Sidewalls and Surrounds

D. Frame the Fireplace

Figure 3.5 shows a typical framing (using 2 x 4 lumber) of the replace, assuming combustible materials are used. All required clearances to combustibles around the replace must be adhered to. See Figure 3.2. Any framing across the top of the replace must be above the level of the top standoffs.

2 in./51 mm minimum air space clearance to the enclosure.

24-1/8 in.

61.3 cm

Figure 3.5 Framing the Fireplace



Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

42-3/8 in.

107.6 cm

Use only noncombustible material below the top of the top standoffs.

CAT. # A MONTANA-36 & 36H 43 in./109 cm MONTANA-42 & 42H 49 in./124 cm

Page 11

E. Chimney Requirements

When planning your replace location, the chimney construction and necessary clearances must be considered. The replace system and chimney components have been tested to provide exibility in construction. The following gures are the minimum distances from the base of the replace.

• Minimum overall straight height is 6 ft 4 in. if the replace is freestanding and a minimum of 10 ft from a combustible structure. See Figure 3.2.

• Chimney must extend 2 ft (.6 m) above any portion of the roof within 10 ft (3 m) of the chimney. Refer to Figure 6.1.

ft m

• Minimum height width offset/return 16 4.88

• Maximum height 90 27.43

• Maximum chimney length between an offset

and return

• Maximum distance between chimney stabilizers

• Double offset/return minimum height 24 7.32

• Maximum unsupported chimney length

between the offset and return

• Maximum unsupported chimney height above

the replace

• Minimum overall straight height if replace is

freestanding

20 6.1

35 10.67

6 1.83

35 10.67

6.4 3.048

Note: A maximum of two pairs of offsets and returns may

be used.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 12

Installation of Fireplace

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses

during installation.

A. Install the Dual Cooling Air Kit

The cooling air kit is supplied as a standard feature with this replace and is required for safe operation. Installation must be done at the time of initial construction. The cooling air inlet tubes must be a minimum of 72 in. (1829 mm) above the base of the replace to prevent potential blockage by snow or yard debris. See Figure 4.1.

To install the air kit collar, slide one of the tabs down into the seam. See Figure 4.2. Secure the collar tabs to the replace with screws placed into the holes provided. See Figure 4.3.

Repeat for other side.

Note: The cooling air kit must terminate at least 6 ft. (1.83 m) above ground level.

WARNING

Fire Risk Asphyxiation Risk

Do not draw outside combustion air from:

• Wall, oor or ceiling cavity.

• Enclosed space such as an attic or

garage.

• Close proximity to exhaust vents or

chimneys.

Fumes or odor may result.

72 in./183 cm

min.

Figure 4.1 Cooling Air Location

TR11/TR444

Termination

Cap

11-10 in./279-254 mm adapter not shown

Figure 4.2 Slide the Tabs

Figure 4.3 Secure the Tabs

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 13

B. Secure the Fireplace

• Position the Fireplace

This replace may be placed on either a combustible or noncombustible continuous at surface. Follow the instructions for framing in Section 3.D. Slide the replace into position. Be sure to provide the minimum air clearance at the sides and back of the replace assembly. See Section 3.B.

WARNING

Fire Risk!

• Prevent contact with sagging, loose

insulation.

• Do NOT install against vapor barriers or exposed insulation.

1 in. (25 mm) overlap

• Place the Protective Metal Hearth Strips

WARNING

Fire Risk!

• Metal hearth strips MUST be installed. Sparks or embers may ignite ooring.

Included with your replace you will nd two metal hearth strips measuring approximately 26 in. x 4 in. (660 mm x 102 mm). These strips are used to provide added protection where the replace and the hearth ex-

tension meet.

Slide each metal strip 2 in. (51 mm) under the front edge of the replace. The individual pieces must overlap each other by 1 in. (25 mm) minimum in the middle of the replace to provide continuous coverage of the oor. See Figure 4.4. These metal strips should extend from the front and sides of the replace opening by 2 in. (51 mm).

Note: When elevating the fireplace above the hearth extension the front of the elevated platform must be protected with a protective metal hearth strip as shown in Figure 4.5.

Protective metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm).

Figure 4.4 Position the Protective Metal Hearth Strips

Top piece must overlap

bottom piece

Raised Platform

2 in.

(51 mm)

Floor

2 in.

(51 mm)

Figure 4.5 Protect the Front of an Elevated Platform

1 in. (25 mm) min.

overlap

• Level the Fireplace

Level the replace side-to-side and front-to-back. Shim with noncombustible material, such as sheet metal, as necessary. Secure the replace (using the nailing anges located on either side of the replace) to the vertical

framing.

Important: To ensure proper t of the glass doors, check the fireplace opening for square. Measure diagonal

distances of the opening to make sure they are equal.

If they are not, continue to shim the replace until those

diagonals are equal.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 14

Chimney Assembly

A. Chimney Requirements

Vertical distances are measured from the base of the re-

place.

• Minimum overall straight height is 6 ft 4 in. if the replace

is freestanding and a minimum of 10 ft from a combustible

structure. See Figure 3.2.

• Chimney must extend 2 ft (.6 m) above any portion of the roof within 10 ft (3 m) of the chimney. Refer to Figure 6.1.

ft m

• Minimum height width offset/return 16 4.88

• Maximum height 90 27.43

• Maximum chimney length between an offset

and return

• Maximum distance between chimney stabilizers

• Double offset/return minimum height 24 7.32

• Maximum unsupported chimney length

between the offset and return

• Maximum unsupported chimney height above

the replace

• Minimum overall straight height if replace is

freestanding

20 6.1

35 10.67

6 1.83

35 10.67

6.4 3.048

To determine the chimney components needed to complete

your particular installation, follow the steps below:

• Determine the total vertical height of the fireplace

installation. This dimension is measured from the base of

the replace assembly to the point where the smoke exits

the termination cap.

• Subtract the effective height of the replace assembly from the overall height of the replace installation (measured

from the base of the fireplace to the bottom of the

termination cap).

• Refer to Table 5.1 to determine what components must be selected to complete the replace installation.

• Determine the number of ceiling restops, stabilizers, roof flashing, etc. required to complete the fireplace

installation.

CAUTION

• Do NOT connect this fireplace to a chimney flue servicing another appliance.

• Do NOT connect to any air distribution duct or

system.

Note: A maximum of two pairs of offsets and returns may

be used.

WARNING

Fire Risk

• Must maintain 2 in. (51 mm) air clearance

to insulation and other combustible materials.

Table 5.1

HEIGHT OF CHIMNEY COMPONENTS in. mm

US Canada ONLY

Chimney Stabilizer

SL11 SL4 4-3/4 121

Ceiling Firestops

FS538 FS538 0 0

FS540 FS540 0 0

Offsets/Returns

SL1130 SL430 14-1/2 368

Chimney Sections*

SL1106 SL406 4-3/4 121

SL1112 SL412 10-3/4 273

SL1118 SL418 16-3/4 425

SL1136 SL436 34-3/4 883

SL1148 SL448 46-3/4 1187

n/a SLA10 16-3/4 425

* Dimensions reect effective height.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 15

B. Using Offsets/Returns

To bypass any overhead obstructions, the chimney may be offset using an offset/return.

An offset and return may be attached together or a chimney section(s) may be used between an offset and return.

Perform the following steps to determine the correct chimney component combination for your particular installation:

WARNING

Fire Risk

• Draft will be restricted if offsets/returns greater than 30° are used.

Table 5.2

• Measure how far the chimney needs to be shifted to enable it to avoid the overhead obstacle. See Figure 5.1. Use dimension “A” to determine chimney section required to achieve the needed shift.

• After determining the offset dimension, refer to Table 5.2 and nd the “A” dimension closest to but not less than the

distance of shift needed for your installation.

• The “B” dimension that coincides with the “A” dimension represents the required vertical clearance that is needed

to complete the offset and return.

• Read across the chart and nd the number of chimney

sections required and the model number of those particular chimney parts.

• Whenever the chimney penetrates a oor/ceiling, a ceiling restop must be installed.

• The effective height of the replace assembly is measured from the base of the replace to the top of the starter collar. See Dimensions in Section 12.

A B

4 7/8 124 17 7/8 454 - - - - -

7 1/4 184 2 2 559 1 - - - -

9 3/4 248 26 1/8 664 2 - - - -

10 1/4 260 27 1/4 692 - 1 - - -

12 3/4 324 31 3/8 797 1 1 - - -

13 1/4 337 32 3/8 822 - - 1 - -

15 3/4 400 36 5/8 930 - 2 - - -

18 1/8 460 40 3/4 1035 1 2 - - -

18 3/4 476 41 3/4 1060 - 1 1 - -

21 3/4 552 47 1194 - - 2 - -

22 1/4 565 48 1219 - - - 1 -

24 3/4 629 52 1/8 1324 1 - - 1 -

27 3/4 705 57 3/8 1457 - 1 - 1 -

28 1/4 718 58 3/8 1483 - - - - 1

30 3/4 781 62 1/2 1588 1 - - - 1

33 3/4 857 67 3/4 1721 - 1 - - 1

36 3/4 933 73 1854 - - 1 - 1

39 3/4 1010 78 1/8 1984 - - - 2 -

41 1/8 1045 82 3/8 2092 1 - - 2 -

45 3/4 1162 88 1/2 2248 - - - 1 1

48 1/8 1222 92 3/4 2356 1 - - 1 1

51 3/4 1314 98 7/8 2511 - - - - 2

Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table.

SL1106

SL406

SL1112

SL412

SL1118

SL418

SL1136

SL436

SL1148

SL448in. mm in. mm

1-1/4 in. (32 mm)

OVERLAP

Figure 5.1 Chimney Offset/Return

Example: Your “A” dimension from Figure 5.3 is

14 1/2 in. (368 mm). Using Table 5.2 the dimension closest to, but not less than 14 1/2 in. (368 mm) is 15 3/4 in. (400 mm) using a 30° offset/return. It is then determined from the table that you would need 36 5/8 in. (930 mm) (Dimension “B”) between the

offset and return. The chimney components that best

t your application are two SL1112s or SL412s.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 16

C. Assemble the Chimney Sections

Attach either a straight chimney section or an offset to the top of the replace (depending on your installation requirement). Chimney sections are locked together by pushing downward until the top section meets the stop bead on the lower section.

The inner ue is placed to the inside of the ue section below

it. The outer casing is placed outside the outer casing of the

chimney section below it. See Figure 5.2.

Note: The ceiling restop MUST be nailed to the bottom

of the ceiling joists EXCEPT when the space above is

uninsulated and the attic insulation shield is not being used

(see Figure 5.5). When the attic insulation shield is used

the ceiling restop may be above or below the joist of an insulated ceiling.

ROOM ABOVE (non-insulated ceiling)

Ceilng firestop from

bottom

ATTIC ABOVE (insulated ceiling)

Ceiling firestop from

top

Figure 5.2 Assembling Chimney Sections

Note: Inner flue and outer liner sections cannot be

disassembled once locked together. Plan ahead to ensure the proper installation height is achieved with the selected

chimney components.

WARNING

Fire Risk

Do NOT install substitute or damaged

chimney components.

• MUST use chimney system described in

this manual.

• NO OTHER chimney components may

be used.

Substitute or damaged chimney components

may impair safe operation.

D. Install the Ceiling Firestops

►

Where the chimney system is installed in a chase on the

exterior side of the building envelope or as a free standing installation, restops are not required. Check building codes

prior to installation.

Where the chimney system is on the interior side of the build-

ing envelope, follow the ceiling restop instructions below:

• Mark and cut an opening in the ceiling for the ceiling restop being used. See Figure 5.3.

• Frame the opening with the same size lumber used in the ceiling joists.

• Install the ceiling restop.

Note: Use same dimensional lumber for framing

ceiling firestop and joists.

A B

Catalog #

FS538 17 432 17 432

FS540 17 432 26 660

Figure 5.3 Installing the Ceiling Firestop

in. mm in. mm

Note: You must provide support for the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the replace or at any chimney joint.

CAUTION

• Ceiling restops must be used where chimney pipe penetrates ceiling/oor.

Ceiling restop slows spread of re and reduces cold air inltration.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 17

E. Install the Attic Insulation Shield

An insulation shield must be installed when there is a possibility of insulation coming into contact with the factory built

chimney system.

• Bend the tabs at the top of the attic insulation shield inward. This will help keep the chimney section centered in the

shield.

• Position the shield over the vertical chimney section where it penetrates a ceiling restop.

• Slide the shield down until it rests on the ceiling restop. The ceiling restop will support the insulation shield. See Figures 5.4 and 5.5.

Insulation

24 in.

(610 mm)

13 in.

(330 mm)

Tabs

17 in.

(423 mm)

Insulation

Ceiling Firestop

Attic

Shield

WARNING

Fire Risk

• DO NOT pack insulation or other combustibles: between ceiling restops; between chimney and attic insulation

shield.

• ALWAYS maintain specied clearances around chimney and ceiling restops.

• Install ceiling restops as specied.

Failure to keep insulation or other material away from chimney pipe may cause re.

F. Double-check the Chimney Assembly

Continue assembling the chimney sections up through the ceiling restops as needed. While doing so, be aware of the height and unsupported chimney length limitations given under Section 5.A. Chimney Requirements.

Check each section by pulling up slightly from the top to en-

sure proper engagement before installing the succeeding

sections. If they have been connected correctly, they will not disengage when tested.

G. Secure the Chimney

When offsets and returns are joined to straight pipe sections, they must be locked into position with the screws provided* (outer only), using the predrilled holes. To prevent gravity from pulling the chimney sections apart, the returns and the chimney stabilizers have hanger straps for securing these parts to joists or rafters. See Figure 5.6.

* or equivalent #6 or #8 sheet metal screw no longer than

3/4 in. (19 mm).

WARNING

Chimney

Figure 5.4 Install Attic Insulation Shield Above the Ceiling

17 in.

(423 mm)

Insulation

(330 mm)

Figure 5.5 Install Attic Insulation Shield Below the Ceiling

24 in.

(610 mm)

13 in.

Chimney

Tabs

Ceiling Firestop

Attic

Insulation

Shield

Ceiling Firestop

Straps

Joint

Band

Optional

(Optional) Additional Support

Fire Risk

• Secure offsets with screws (not to exceed 3/4 in./19 mm in length).

• Secure returns with strapping.

• Straight chimney sections may be secured with screws (not to exceed 3/4 in./19 mm in length) at the joints.

Keep chimney sections from separating or twisting.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Figure 5.6 Secure the Chimney

Page 18

Complete the Enclosure

A B

6 in. (minimum) up to 20 in.

152 mm/508 mm

18 in. minimum

457 mm

20 in. and over 0 in. minimum

If using decorative cap cover(s), this distance may need to be In a staggered installation with both gas and wood terminations, the

A. Chimney Termination

Chimney Termination Requirements (See Figure 6.1)

• Must have a cap approved and listed for this replace system

• Must not be located where it will become plugged by snow or other material

• Must terminate at least 3 ft (914 mm) above the roof and at least 2 ft (610 mm) above any portion of the roof within 10 ft (3.05 m)

• Must be located away from trees or other structures

Slanted Roofs

Chimney must extend 2 ft (.6 m)

Chimney must extend 3 ft (.9 m) above the roof

above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney

Flat Roofs

Chimney must extend 3 ft (.9 m) above the roof

Multiple Chimney Locations

Gas

Termination

Cap **

Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney

Gas, Wood or Fuel Oil

Termination Cap

A *

Wood

Minimum

(See

illustration

above)

Perpendicular Wall

Figure 6.1 Multiple Chimneys

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

increased. Refer to the installation instructions supplied with the decorative cap cover.

wood termination cap must be higher than the gas termination cap.

Page 19

Mark the Exit Point of the Roof

Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney. Drive a nail up through the roof to mark the center. See Figure 6.2.

Cut Out the Hole in the Roof

Measure to either side of the nail and mark the 14-1/2 in. x 14-1/2 in. (368 mm x 368 mm) opening required. This is measured on the horizontal; actual length may be larger depending on the pitch of the roof. Cut out and frame the opening. See Chapter 25 of the Uniform Building Code for roof

framing details.

WARNING

Fire Risk

• Must maintain 2 in. (51 mm) air clearance

to insulation and other combustible materials.

Assemble the Chimney Sections Through the Roof

Continue to add chimney sections through the roof opening, maintaining at least a 2 in. (51 mm) air space to combustible materials.

Install the Roof Flashing

If a roof ashing is to be used, install the roof ashing appropriate to the

roof pitch and install a round termination cap and storm collar following the instructions shipped with the cap.

Figure 6.2 Ceiling/Attic Construction

B. Chase Top

A metal chase top is required to seal the top of the chase around the chimney pipe. The top should include a turndown and drip edge to prevent water from seeping into the chase. Provide a 1/8 in. (3 mm) gap around the ue pipe and slope the top downward away from the penetration. See Figure 6.3.

• All seams must be caulked to prevent leaks.

• A chase installation must use a chase top. Chase tops are available from your Hearth & Home dealer or may be eld constructed.

• Attach the chase top to the top of the chase.

Caulk

Figure 6.3 Chase Top Construction

Termination Cap

2 in. (51 mm) Collar on Chase Top

Storm Collar

Slope Downward

Turn-down

Drip Edge

Chase (Chimney)

.018 (26 ga) min. Galvanized Chase Top

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 20

C. Install the Termination Cap

Termination

Storm Collar

Chimney

Pipe

Chase Top

Termination

Cap

Chase

14 1/2 in. (368 mm)

Maximum

Collar

2 in. (51 mm)

Minimum Height

Caulk gaps between

storm collar & pipe,

and storm collar

& chase top.

Do NOT block air

holes

3 clip brackets.

Slip over chase collar

and attach with screws

provided.

Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm)

Assemble

storm collar

around extended

termination cap

pipe

once cap is

installed.

Chimney

Pipe

Chase Top

Termination Cap

Chase

Collar

2 in. (51 mm)

Minimum Height

Place waterproof caulk or sealer under each flange of the termination cap and on top of each screw to help prevent leaks.

Flange

Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm)

2 in. (51 mm)

maximum

4 3/4 in. (121 mm)

maximum

The last section of pipe must stop between 2 in. (51 mm) above the top of the chase and 4 3/4 in. (121 mm) below the top of the chase.

Note: To protect against the effect of corrosion on those

parts exposed to the weather, the termination cap can be painted with a rust-resistant paint.

WARNING

Fire Risk

• The minimum overlap of cap to pipe MUST be met or chimney may separate

from cap.

Separation allows sparks, heat and embers

to escape.

Install the chimney sections up through the chase enclosure and refer to termination cap instructions.

• TR11/TR444 Round Termination Cap

Cap

• TR11T/TR442 Round Telescoping Termination Cap

storm collar

around chimney pipe

before termination

cap pipe is snapped

into the chimney

Caulk gaps between

storm collar & pipe,

and storm collar

Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm).

Figure 6.4 Installing a TR11/TR444 Round Termination Cap

Slip

pipe.

& chase top.

Collar

2 in. (51 mm)

Minimum Height

Chase Top

Storm Collar

Chimney

Pipe

Chase

Do NOT

block air holes

6 in. (153 mm)

Minimum top of

chase to top of

chimney pipe

Figure 6.5 Installing a TR11T/TR442 Round Telescoping Termination

Cap

• ST1175/ST475 Square Termination Cap

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Figure 6.6 Installing an ST1175/ST475 Square Termination Cap

Page 21

• TCT1175 Terra Cotta Cap

Chimney

Pipe

Chase Top

Termination Cap

Chase

Collar

2 in. (51 mm)

Minimum Height

Remove 2 screws

from front & back

to lift the top off

Termination cap pipe and chimney section must overlap

1-1/2 in. (38 mm)

Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks.

The last section of pipe must stop between 2 in. (51 mm) above top of chase and 7 in. (178 mm) below top of chase

2 in. (51 mm)

7 in. (178 mm)

Figure 6.7 Installing a TCT1175 Terra Cotta Cap

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 22

Accessories

A. Gas Log/Lighter Provisions

A certied gas log lighter or decorative gas log set can be installed in this replace.

This replace was not tested and listed for use with an unvented gas log heater. Do not install an unvented gas log heater in this replace and operate it with the ue damper in the closed position unless the unvented gas log heater has been specically tested and listed for use in this replace by Underwriters Laboratories Inc.

Use of an unvented gas log heater in this factory built

replace may create a re hazard that can result in a structure re.

• Maximum input is 100,000 BTU/hr.

• Decorative gas appliance must be certied to ANSI Z21.60 “Standard for Decorative Gas Appliances for Installation in Vented Fireplaces”.

• Must be installed in accordance with the National Fuel

Gas Code, ANSI Z223.1.

• A log set must incorporate a gas shutoff.

• Log set requires the damper to be locked fully open.

Knockouts are provided on both sides of the replace and in refractories for 1/2 in. (13 mm) iron pipe.

• We recommend you seal refractory around pipe with replace mortar or high temperature, noncombustible

sealant.

• Repack insulation from the knockout around the pipe.

• Maintain 1-1/2 in. (38 mm) air space around the pipe for 4 in. (102 mm) beyond the replace.

• See Figure 7.1.

WARNING

Asphyxiation Risk

• Damper must be locked open when gas logs

installed.

Gas re generates fumes.

WARNING

Fire Risk

• For use with solid wood fuel or decorative

gas appliance only.

• DO NOT install unvented gas logs.

WARNING

Fire Risk Explosion Risk

Inspect appliance and components for

damage. Damaged parts may impair safe

operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components Report damaged parts to dealer.

Outer shell

Firebox

Refractory

Seal with fireplace mortar or non-combustible sealant

Gas line

Repack insulation knockout

Figure 7.1 Gas Line Installation

of fireplace

Gas line

4 in.

(102 mm)

Maintain air clearance to combustibles.

Combustible materials

1 1/2 in. (38 mm) air space around pipe

Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 23

Finishing

Continuous,

A. Hearth Extension

A hearth extension must be installed with all replaces to protect the combustible oor in front of the replace from both radiant heat and sparks. See Figures 8.1 -8.3.

1/2 in. Micore Hearth Ext or equivalent insulation (see Table 11.2)

Floor constructed of wood or other combustible material

non-combustible sealant

Tile, stone or other non-combustible material

2 in. (51 mm) required

Protective

Fireplace

Metal Hearth Strip

WARNING

Fire Risk

• Metal hearth strips MUST be installed. Sparks or embers may ignite ooring.

Figure 8.1 Hearth Extension Construction

The hearth extension should slope away from the front of the replace and chase at 1/8 in. to 1/4 in. per foot. Spark strips

must be used on top of any combustible hearth materials used for moisture management.

This replace has been tested and approved for use with a hearth extension insulated to a minimum R value of 1.03.

To substitute materials for the factory-available hearth extensions, see Figure 8.3 and calculate insulation alternatives as per Table 8.1 and the following formulas:

• Thermal conductivity per inch thickness = k

• k = (BTU)(inch) / (foot2)(hour)(°F)

• Required thickness = Rk

• Thermal resistance per inch thickness = r

• r = (foot2)(hour)(°F) / (BTU)(inch)

• Required thickness = R / rB.

Table 8.1

Hearth Extension Insulation Alternatives-Total minimum R Value must equal 1.03

Material

Hearth & Home HX3, HX4 (Micore 300™) 0.49 2.06 1/2 in.

USG Micore 160™ 0.39 2.54 1/2 in.

USG Durock™ Cement Board 1.92 0.52 2 in.

Cement Mortor 5.0 0.20 5-1/8 in.

Common Brick 5.0 0.20 5-1/8 in.

Ceramic Tile 12.50 0.08 12-1/4 in.

Armstrong™ Privacy Guard Plus 0.46 2.18 1/2 in.

Marble 14.3-20.0 0.07-0.05 14-5/8 in. - 20-3/8 in.

k per inch

thick

r per inch

thick

Minimum thickness

required

1 in. (25 mm) overlap

Protective metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm).

Figure 8.2 Positioning the Protective Metal Hearth Strips

WARNING

Fire Risk

• Hearth extensions must be installed exactly as specied.

High temperatures or hot embers may ignite concealed combustibles.

CAT. # A B C

HX3 in 52 16 8

mm 1321 406 203

HX4 in 66 20 12

mm 1676 508 305

Figure 8.3 Hearth Extension Dimensions

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 24

B. Finishing Material

12 in. (305 mm)

• Combustible Material

Material which is made of or surfaced with wood,

compressed paper, plant bers, plastics, or any material capable of igniting and burning, whether ame proofed or not, plastered or not plastered.

• Non-Combustible Material

Material which will not ignite and burn. Such materials are

those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

• Non-Combustible Sealant Material

Sealants which will not ignite and burn: Rutland, Inc.

Fireplace Mortar #63, Rutland 76R, Nuflex 304, GE RTV106 or GE RTV116 (or equivalent).

After completing the framing and applying the facing material (drywall) over the framing, a bead of non-combustible seal-

ant must be used to close off any gaps at the top and sides

between the replace and facing to prevent cold air leaks. Large gaps can be bridged with berglass rope gasket.

Only non-combustible materials may be used to cover the black metal replace front.

WARNING

Fire Risk

• Maintain clearances.

• Use only non-combustible material below standoffs, material such as cement board is

acceptable.

• Framing or nishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.).

C. Mantel

A combustible mantel may be positioned no lower than 12 in. (305 mm) above the top of the replace opening. The combustible mantel may have a maximum depth of 12 in. (305 mm), Combustible trim pieces that project no more than 1-1/2 in. (38 mm) from the face of the replace can be placed no closer than 6 in. (152 mm) from the top of the replace opening. See Figure 8.4. Combustible trim must not cover the metal surfaces of the replace. This mantel clearance is in accordance with Section 7-3.3.3 of ANSI/

NFPA211.

WARNING

Fire Risk

Do NOT obstruct air inlet or outlet grilles. Do NOT modify grilles.

• Modifying or covering grilles could cause temperature rise and re hazard.

Finishing materials must not interfere with:

• Air ow through grilles or louvers

• Operation of louvers or doors

• Access for service

max.

Mantel

12 in. (305 mm)

min.

Top of

Fireplace

Opening

6 in. (152 mm) min.

Figure 8.4 Mantel Specications

FLUSH FRONT

14-3/8 in./36.5 cm

deg.

12 in.

30.5 cm

Cat # A B MONTANA-36 & 36H 36 in./91.4 cm 42 in./106.7 cm MONTANA-42 & 42H 42 in./106.7 cm 48 in./121.9 cm

Figure 8.5 Sidewalls/Surrounds

1-1/2 in. (38 mm) max.

Header

Standoff

BRICK

FRONT

12 in.

30.5 cm

9-3/4 in./24.8 cm

WARNING

4 in./10.2 cm

deg.

D. Sidewalls/Surrounds

Adjacent combustible side walls must be located a minimum of 12 in. (305 mm) from the replace opening. If you are using a decorative surround constructed of combustible material, it must be located within the shaded area dened in Figure 8.5. Short stub walls are also acceptable if they are contained within the shaded area.

E. Glass Doors

This replace has been tested and listed for use with doors as specied in Section 12.B. Fireplace Components. Please refer to the manual packed with each set of doors for instal-

lation instructions.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Fire Risk

Finish all edges and fronts to clearances and specications.

• Metal replace front may be covered with non-combustible material only.

• Do NOT overlap combustible materials onto replace front.

• Install combustible materials up to specied

clearances on top front and side edges.

• Seal joints between the nished wall and replace top and sides using only a 300° F

minimum sealant.

Page 25

►

Operating Instructions

WARNING

Fire Risk

• Do not operate fireplace before

reading and understanding operating instructions.

Failure to operate  replace properly may cause  re.

A. General Information

Fireplaces, as well as other woodburning appliances, have been used safely for many years. It has been our experience

that most problems are caused by improper installation and

operation of the  replace. Make certain that installation and operation of the  replace system is in accordance with these

instructions.

It is extremely important that the  re be supervised whenever the  replace is in use. It is also recommended that an annual inspection be performed on the  replace system to determine if the  ue system needs to be cleaned, or as in the case of any appliance, if minor repairs are required to

maintain the system in top operating condition.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during

operation and cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as

appliance.

• Alert children and adults to hazards of high

temperatures.

High temperatures may ignite clothing or other

 ammable materials.

• Keep clothing, furniture, draperies and other combustibles away.

WARNING

Fire Risk

• For use with solid wood fuel or decorative gas

appliance only.

• Do not install unvented gas logs.

Damper

Figure 9.1 General Operating Parts

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 26

B. Clear Space Near the Fireplace

Combustible materials must not be stored on the hearth extension. Room furnishings such as drapes, curtains, chairs or other combustibles must be at least 4 ft (1.22 m) from the open front of the  replace.

C. Flue Damper

The  ue damper must be in full open position, and is operated by moving the handle up toward the top of the  replace. Before lighting the  re, verify this by looking up from the inside of the  replace. Always operate this  replace with the damper fully open. Please note: Down drafts, obstructions, damaged or poor (wet) fuels can cause smoke spillage.

See Figure 9.1 for location and operation.

E. Glass Doors

Most ef cient  replace operation using glass doors is with

the doors open. When the doors are open the screen must be closed. Only Hearth & Home Technologies glass doors

may be used. See Figure 9.2 for proper glass door opera-

tion.

FULLY OPEN

CORRECT

PARTLY OPEN

INCORRECT

WARNING

Asphyxiation Risk Fire Risk

• Open damper to operate  replace. Closed damper will over- re  replace and

prevent venting of combustion gases.

D. Firescreen

A  rescreen is always provided to control sparks. It must be closed whenever the  replace is in use. Glass doors or  re-

screens must not be used to hold burning material inside the

 replace. Only those glass doors speci cally tested and listed for use with the speci c  replace model should be used. Screens should be closed when the glass doors are closed

WARNING

Fire Risk

• Close  rescreen when burning  replace.

• Do not use  rescreen or glass doors to

hold burning material in  replace.

Firescreen controls sparks.

Glass may break or burning material may roll out.

FULLY CLOSED

CORRECT

Figure 9.2 Proper Operating Positions of Bi-fold Doors

PARTLY CLOSED

INCORRECT

WARNING

Fire Risk Smoke Risk

• Doors must be fully opened or fully closed when operating  replace.

Partially opened doors may draw  ame, smoke or heat from  replace.

F. Grate

The factory installed integral grate must be used to hold the

logs from falling out of an open  replace and to allow air to pass between the burning logs. It is important to keep the  re off the hearth and to allow the ashes to collect beneath the  re, thereby forming a layer of additional heat protection.

WARNING

Fire Risk

• Use only factory installed integral grate.

May cause over re.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 27

G. Wood Fuel

Firewood

Your replace performance depends on the quality of the rewood you use. All seasoned wood, regardless of species, contains about 8,000 BTU’s per pound, and hardwoods have a greater density than soft woods. A piece of hardwood will contain about 60% more BTU’s than an equal size piece of soft wood. Firewood is commonly sold by the cord (128 cu. ft.). A cord of seasoned oak (hardwood) would contain about 60% more potential energy than a cord of seasoned pine (soft wood).

Examples of soft wood trees are Douglas r, pine, spruce, and cedar, poplar, aspen and alder. Soft woods require less time to dry, burn faster and are easier to ignite than hardwoods.

Examples of hardwood trees are oak, maple, apple, and birch. Hardwoods require more time to season, burn slower and are usually harder to ignite than soft woods.

The best wood fuel is a combination of soft wood and hardwood. Start the re with soft wood; the re will give off quick heat to bring the replace up to operating temperature, and then the hardwood can be added for slow, even heat and longer burn time.

Moisture

Regardless of which species of wood you burn, the single most important factor that effects the way your replace operates is the amount of moisture in the wood. The majority of the problems replace owners experience are caused by trying to burn wet, unseasoned wood.

Freshly cut wood can be as much water as it is wood, having a moisture content of around 50%. Imagine a wooden bucket that weighs about eight pounds. Fill it with a gallon of water, put it in the replace and try to burn it. This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood.

Seasoning

Seasoned rewood is nothing more than wood that is cut to size, split and air dried to a moisture content of around 20%. The time it takes to season wood varies from around nine months for soft woods to as long as eighteen months for hardwoods. The key to seasoning wood is to be sure it has been split, exposing the wet interior and increasing the surface area of each piece. A tree that was cut down a year ago and not split is likely to have almost as high a moisture content now as it did when it was cut.

The following guideline will ensure properly seasoned wood:

• Stack the wood to allow air to circulate freely around and through the woodpile.

• Elevate the woodpile off the ground to allow air

circulation underneath.

• The smaller the pieces, the faster the drying process. Any piece over 6 in. (152 mm) in diameter should be

split.

• Cover the top of the woodpile for protection from rain and snow. Avoid covering the sides and ends completely. Doing so may trap moisture from the

ground and impede air circulation.

The problems with burning wet, unseasoned wood are twofold: First, you will receive less heat output from wet wood because it requires energy in the form of heat to evaporate the water trapped inside. This is wasted energy that should be used for heating your home. Secondly, this moisture evaporates in the form of steam which has a cooling effect in your replace and chimney system. When combined with tar and other organic vapors from burning wood it will form creosote which condenses in the relatively cool replace and chimney.

WARNING

Fire Risk

WARNING

Fire Risk

• Do NOT burn wet or green wood.

• Store wood in dry location.

• Stack wood so both ends are exposed to

air.

Wet, unseasoned wood can cause

accumulation of creosote.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Do NOT store wood:

• Closer than required clearances to combustibles to replace.

• Within space required for loading or ash removal.

Page 28

H. Starting a Fire

Check the ue damper to be certain it is in the full open position. Place crumpled or twisted paper under the replace grate. Loosely arrange kindling or small pieces of wood to form a layer above the paper.

The res must be built on the replace grate, without danger of the burning fuel falling out of the replace opening.

Light the paper and add small pieces of wood until a hot bed

of embers has been established.

After establishing the re bed, and the small rewood is burning briskly, add a minimum of three average sized pieces of split rewood, place the wood in such a manner to allow combustion air and ames between them.

Note: When rst lighting your replace, it may be necessary to pre-warm the ue to establish a draft. This is done by holding a rolled up piece of burning newspaper under the ue damper for a few moments. This will help reduce smoke spillage during start-up.

Note: The rst three or four res should be of moderate size to allow the oils and binders to be burned from the replace and the refractory and paint to cure. You may notice an industrial odor the rst few res. This is considered

normal.

CAUTION

Odors and vapors released during initial

operation.

• Curing of high temperature paint.

• Open windows for air circulation. Odors may be irritating to sensitive individuals.

WARNING

Fire Risk

Keep combustible materials, gasoline and other ammable vapors and liquids clear of replace.

• Do NOT store ammable materials close to the replace.

• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter uid or similar liquids to start or “freshen up” a re in this replace.

• Keep all such liquids well away from the replace while it is in use.

Combustible materials may ignite.

►

CAUTION

With outdoor applications, wind may affect the ame pattern and performance of the replace. Smoke spillage and sporadic ame extending beyond the front of the replace may be possible when doors

are open.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 29

Troubleshooting

Diagnostics and Problem Solving

I can’t get a good re going. What am I doing wrong?

Diagnostic Questions Possible Causes of Condition Solutions

Is the damper open? • No draft Open damper.

Is there enough paper/starter? • Insufcient heat to ignite kindling Use more paper/starter.

Is there enough kindling? Is the kindling dry?

• Insufcient heat to ignite fuel Use more dry kindling.

Is there enough or too much

wood? Is it too large? Is it dry

enough?

Are there adequate air spaces between fuel pieces?

Is the chimney pre-warmed? • Exposed, cold chimney down drafting Use lighted rolled newspaper at throat or ue opening to

Does the kindling, wood not

ignite?

Does the kindling ignite, but the fuel doesn’t?

Does the fuel ignite, but not burn well?

• Insufcient heat to establish draft Use small split wood that is well seasoned (split, covered on

• Insufcient air passage

• Insufcient surface area

• Ignition temperature high due to moisture

• Insufcient combustion air and exposed

surface area

• Condition, amount, arrangement of kindling

and fuel

• Amount of kindling Use more kindling; use smaller, dry wood.

• Condition of fuel

• Condition of fuel Use well-seasoned wood and sufcient amount; turn

• Draft problem

top at least 6 months, preferably a year).

Arrange kindling and wood for air movement.

start upward movement.

Use more, drier, well-spaced kindling and fuel.

exhaust fans off; open window slightly. Perform Simplied House Pressure Test.

I don’t get enough/any heat from the replace. What can I do about it?

Diagnostic Questions Possible Causes of Condition Solutions

How much wood is used for re? • Insufcient fuel Make larger res.

How well seasoned is the wood? • Condition of fuel Burn seasoned wood: covered on top, split and stacked for

9 months to 2 years.

How much heat output do you expect?

• Unrealistic expectations Explanation of decorative nature of replace; suggestion of approved replace insert.

The replace burns the wood too fast. What can I do?

Diagnostic Questions Possible Causes of Condition Solutions

Do you have glass doors? • Need to slow air intake Add glass doors.

What is the condition of the

wood?

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

• Extremely dry wood Mix in less seasoned wood after re established.

Page 30

Remove 2 screws from

Maintenance and Servicing the Fireplace

A. Disposal of Ashes

Ashes should be placed in a metal container with a tight-t-

ting lid. The closed container of ashes should be placed on

a noncombustible oor or on the ground, well away from all combustible materials, pending nal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all embers have thoroughly cooled.

WARNING

Fire Risk

Disposal of ashes

• Ashes should be placed in metal container with tight tting lid.

• Do not place metal container on combustible

surface.

• Ashes should be retained in closed container until all embers have thoroughly cooled.

WARNING

Fire Risk

Prevent creosote buildup

C. Firebox Refractory Replacement

Check rebox refractory for excessive cracks or gaps. If cracks exceed 1/4 in. (6 mm) in width the refractory should be replaced. See Section 12 for replacement information.

1. Remove Smoke Shield, by unscrewing 8 screws.

2. Remove Hearth Retainer by unscrewing 2 screws on the

left and the right side.

3. Remove Grate Lift up and out

4. Remove side refractory, by unscrewing the 1- screw holding the refractory bracket in place. Can start on left or right side. Slide refratory forward and lift up and out. Repeat on other side.

5. Remove Back Refractory, by unscrewing the one screw

holding refractory bracket in place. Lift up and out.

6. Install new refractory Reverse steps 5-1

Slide screen out of your way as needed

# 4

# 1

# 5

# 4



• Inspect chimney once every two months during heating

season.

• Remove creosote to reduce risk of chimney re.

• Ignited creosote is extremely HOT.

B. Chimney Inspection/Cleaning

Inspect the chimney internally for obstructions and construction damage. Flue pipe joints and seams must be continu-

ous and mechanically tight.

The chimney should be inspected once every two months

during the heating season.

If creosote has accumulated, it should be removed to reduce the risk of a chimney re.

Refer to Figure 11.1 to remove/reinstall termination caps.

Remove screws, lift top cover.

Chimney

TR11/TR11T

TR444/TR442

Round Termination Cap

Top Cover

Cap

Remove 4 screws and lift top pan off.

Cap

Slip Section

ST1175/ST475

Square Termination Cap

the front and back and lift the top off.

TCT1175

Terra Cotta

Termination Cap

# 2

# 3

# 2

WARNING

Fire Risk

• Inspect replace refractory annually. Crumbling, deteriorated refractory can allow

overheating of surrounding materials.

Note: As you use the replace, expansion and contraction will cause minor cracking of the refractory. This is normal, unavoidable, and will not affect the performance of the replace. If the cracks become large enough that the metal behind the refractory is exposed or large pieces fall out, the

panels should be replaced.

Figure 11.1 Chimney & Termination Cap Cleaning

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 31

CAUTION

WARNING

Handle glass assembly with care.

When cleaning glass door:

• Avoid striking, scratching or slamming

glass.

• Do NOT use abrasive cleaners.

• Use a hard water deposit glass cleaner on white lm.

• Do NOT clean glass when it is hot.

Asphyxiation Risk Fire Risk

Annual inspection by qualified technician

recommended.

Check:

• Condition of doors, surrounds and fronts

• Condition of glass and glass assembly

• Obstructions of combustion and ventilation

air

WARNING

Fire Risk

• Do not use chimney cleaners or ame colorants in your replace.

Will corrode chimney.

• Gas connections and ttings (if present)

• Obstructions of termination cap

• Refractory panels

Clean:

• Glass

• Air passageways, grilles

D. Maintenance Task List

Inspect Maintenance Tasks

Screens 1 Assess condition of screen and replace as necessary. Screens are required.

2 Verify maintenance of proper clearance to combustible household objects.

Glass Doors 1 Inspect glass panels for cracks. Replace if this condition is present.

2 Conrm there is no damage to glass or glass frame. Replace as necessary.

Circulation Compartment 1 Remove any foreign objects.

2 Verify unobstructed air circulation.

Firebox 1 Inspect condition of refractory. Replace if crumbly, deteriorated, or if cracks exceed 1/4 in. (6

Chimney 1 Inspect for blockage or obstruction such as bird nests, leaves, etc.

Grate 1 If grate burns out, it should be replaced only with the grate specied on the rating plate and in

mm).

2 Conrm that termination cap remains clear and unobstructed by plants, etc.

3 Verify that termination cap clearance to subsequent construction (building additions) has been

maintained.

4 Inspect for corrosion or separation.

5 Verify weather stripping, sealing and ashing remain intact.

6 Inspect for creosote and remove as needed. (See Sections 10 and 11)

the replacement parts list for this replace.

E. Chimney Fire

In the event of a chimney re:

• Have the chimney and adjacent structure inspected by qualied professionals. Hearth & Home Technologies recommends that NFI or CSIA certied professionals, or technicians under the direction of certied professionals,

conduct a minimum of an NFPA 211 Level 2 inspection of the chimney.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

• Replace components of the chimney and replace as specied by the professionals.

• Ensure all joints are properly engaged and the chimney

is properly secured.

A chimney re can permanently damage your chimney system. Failure to replace damaged components and make proper repairs creates risk of re.

Page 32

Reference Materials

A. Fireplace Dimensions

23 in.

[597 mm]

41-3/4 in.

[1060 mm]

(effective height)

38-3/4 in.

[984 mm]

23-1/2 in.

[597 mm]

6-3/4 in.

[171 mm]

Model A B C D E F

MONTANA-36

MONTANA-42

36 in. 42 in. 25 in. 13-7/8 in. 13-1/4 in. 15-3/4 in.

915 mm 1067 mm 635 mm 353 mm 337 mm 400 mm

42 in. 48 in. 31 in. 14 in. 14 in. 16-3/4 in.

1067 mm 1219 mm 787 mm 356 mm 356 mm 425 mm

42-3/8 in.

[1076 mm]

Outside Air

(both sides)

Gas Log

Knockout

(both sides)

9-1/2 in.

[241 mm]

2-3/8 in.

[60 mm]

Gas Knockout for

Optional Integrated Burner

(both sides)

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 33

B. Fireplace Components

(13 mm)

MONTANA-36 MONTANA-42

MONTANA-36H MONTANA-42H

DM1836S DM1842S Bi-fold Glass Doors, Clear-View - Stainless Steel

HX3 HX4 Hearth Extension

GR33 GR21 Integral Grate (included with replace)

Description

Fireplace with Integral Grate, Cooling Air Kit, Traditional Brick Refractory and Hearth Protection Strips

Fireplace with Integral Grate, Cooling Air Kit, Herringbone Pattern Refractory and Hearth Protection Strips

WC42S Weather Cover - Stainless Steel

Building Set Enclosure

OGL-42 Outdoor Gas Log (natural or propane gas)

1/2 in.

(13 mm)

GR21 & GR33 Integral Grate

52 in.

(1321 mm)

HX3 Hearth Extension

66 in.

(1676 mm)

Bi-fold Glass Doors

16 in.

(406 mm)

Traditional Brick Pattern Refractory

20 in.

(508 mm)

1/2 in.

Herringbone Pattern Refractory

HX4 Hearth Extension

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 34

C. Chimney Components

14 in.

ID4 Insulated Duct

The following pictures show only those chimney components which may be safely used with this replace.

Catalog #

DescriptionUS CAN

CAK5A CAK5A Chimney Air Kit

n/a SLA10 Adapter 11 in. (457mm) long

ID4 ID4 Insulated Duct/Outside Air

UD4 UD4 Uninsulated Duct/Outside Air

SL1106 SL406 Chimney Section - 6 in. (152 mm) long

SL1112 SL412 Chimney Section - 12 in. (305 mm) long

SL1118 SL418 Chimney Section - 18 in. (457 mm) long

SL1136 SL436 Chimney Section - 36 in. (914 mm) long

SL1148 SL448 Chimney Section - 48 in. (1219 mm) long

SL11 SL4 Chimney Stabilizer

SL1130 SL430 Chimney Offset/Return - 30 deg

FS538 FS538 Ceiling Firestop - Straight

FS540 FS540 Ceiling Firestop - 30 deg

AS10 AS10 Straight Attic Insulation Shield, 24 in. (610 mm)

JB577 JB577 Chimney Joint Band

CB576 CB576 Chimney Bracket

RF570 RF570 Roof Flashing - Flat to 6/12 Pitch

RF571 RF571 Roof Flashing - 6/12 to 12/12 Pitch

TR11 TR444 Round Termination Cap

TR11T TR442 Round Telescoping Termination Cap

TCT1175 Terra Cotta Termination Cap

ST1175 ST475 Square Termination Cap

DTO134 DTO134 Short Octagon Decorative Cap

DTO146 DTO146 Tall Octagon Decorative Cap

DTS134 DTS146 Short Square Decorative Cap

DTS146 DTS146 Tall Square Decorative Cap

CT56 CT56 Chase Top

LDS33 LDS33 Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m)

LDS46 LDS46 Decorative Shroud - 4 ft x 6 ft (1.22 m x 1.83 m)

LDS-BV LDS-BV

Decorative Shroud - 26 in. x 26 in. (660 mm x 660 mm)

Field Constructed Shrouds (See “Woodburning Termination Cap”)

42 in.

(1067 mm)

UD4 Uninsulated Duct

42 in.

(1067 mm)

11 in.

(279 mm)

Chimney Sections

Catalog # A B

US CAN in mm in mm

SL1106 SL406 6 152 4-3/4 121

SL1112 SL412 12 305 10-3/4 273

SL1118 SL418 18 457 16-3/4 425

SL1136 SL436 36 914 34-3/4 883

SL1148 SL448 48 1219 46-3/4 1187

A = Actual Length

B = Effective Length (length of

chimney part after it has been snapped to another)

4 in. (102 mm) i.d.

13 in.

(330 mm)

CT-11A n/a Adapter-May be used with the following Copper Caps

14 in.

(356 mm)

5-1/4 in.

(133 mm)

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

n/a CT-Series

na DT-Series

13 in.

(330 mm)

CAK5A Chimney Air Kit

(356 mm)

4 in. (102 mm)

(457 mm)

SLA10 Adapter

18 in.

20-3/4 in.

527 mm

SL11/SL4 Chimney Stabilizer

Inside

Diameter

11 in./279 mm SL11

10 in./254 mm SL4

Outside Diameter

13 in./330 mm

Page 35

(51 mm)

15-1/4 in.

Inside

Diameter

11 in./279 mm SL11

10 in./254mm SL4

17 in. (432 mm)

21 in.

533 mm

SL1130/SL430 Offset/Return

Assembled

Diameter: 17 in./432 mm

Height: 24 in./610 mm

AS10 Straight Attic Insulation Shield

Outside

Diameter

13 in./330 mm

Ceiling Firestop

Catalog # A B

FS538 0-deg. 17 in. 432 mm

FS540 30-deg. 26 in. 660 mm

(387 mm)

29 in.

(737 mm)

RF570 Roof Flashing

25-1/4 in. (641 mm)

15-1/4in.

(387 mm)

13 in.

(330 mm)

JB577 Chimney Joint Band

13 in.

(330 mm)

CB576 Chimney Joint Band

2 in.

39-7/8 in.

(1013 mm)

RF571 Roof Flashing

28 in.

(711 mm)

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 36

15-3/4 in.

20 in.

(400 mm)

TR11/TR444 Round Termination Cap

17 in.

(432 mm)

10-1/4 in. (260 mm)

(508 mm)

9-3/8 in.

(238 mm)

TCT1175 Terra Cotta Cap

(available US only)

32-3/8 in.

(822 mm)

34-3/8 in.

(873 mm)

TR11T/TR442 Round Telescoping Termination Cap

23 in.

(584 mm)

19 in.

(483 mm)

15-5/8 in.

(397 mm)

72 in.

(1829 mm)

13-3/8 in.

(340 mm)

(51 mm)

CT56 Chase Top

LDS33/LDS46 Decorative Shroud

36 in.

(914 mm)

2 in.

ST1175/ST475 Square Termination Cap

Catalog #

A B C D

in. mm in. mm in. mm in. mm

LDS33 36 914 36 914 8.5 216 11 279

LDS46 48 1219 72 1829 8.5 216 11 279

15-1/2 in.

(394 mm)

12-1/2 in. (318 mm)

LDS-BV Decorative Shroud

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

23 in.

(584 mm)

22 in.

(533 mm)

26 in.

(660 mm)

Page 37

Woodburning Termination Cap

Shroud

Mnimum Base

Dimensions

Minimum Top

Dimensions

Minimum Base

Dimensions

TS345/T445

(Top Vent)

23 in. x 23 in.

(584 x 584 mm)

20 x 20 in.

(508 x 508 mm)

N/A

TR342/TR344 TR442/TR444

OPEN TOP with solid sides and 3 in. (76 mm) opening at the bottom

28 x 28 in.

(711 x 711 mm)

with Radiation Shield

25 x 25 in.

(635 x 635 mm)

MAILBOX STYLE with open ends and 3 in. (76 mm) opening at the bottom of the sides.

26.5 x 28 in.

(673 x 711 mm)

with Radiation Shield

(* with TR-TVK installed)

TV342 TR342/TR344* TR442/TR444*

26 x 26 in.

(660 x 660 mm)

23 x 23 in.

(584 x 584 mm)

28 x 30 in.

(711 x 762 mm)

TR11/TR11T

32 x 32 in.

(813 x 813 mm)

with Radiation Shield

29 x 29 in.

(737 x 737 mm)

34 x 34 in.

(864 x 864 mm)

with Radiation Shield

(* with TR-TVK installed)

with Radiation Shield or

TV11/TV11T

TR11/TR11T*

26 x 26 in.

(660 x 660 mm)

23 x 23 in.

(584 x 584 mm)

28 x 30 in.

(711 x 762 mm)

34 x 34 in.

(864 x 864 mm)

Minimum Height N/A

ROOFED STYLE with 12 x 22 in. (264 sq. in.) (305 x 559 mm) opening on each side and 3 in. (76 mm) space between the

Minimum Base

Dimensions

Minimum Height N/A

Minimum Height is measured from the bottom of the termination cap:

Minimum height is established with the bottom of the termination cap 7 in. (178 mm) above the chase top. Minimum height must increase accordingly for any height above 7 in. (178 mm).

N/A

28 1/4 in.

(718 mm)

27 x 27 in.

(686 x 686 mm)

with Radiation Shield

23 in.

(584 mm)

All dimensions are INSIDE dimensions.

27 1/2 in.

(699 mm)

radiation shield and chase top.

27 x 27 in.

(686 x 686 mm)

with Radiation Shield

23 in.

(584 mm)

28 1/4 in.

(718 mm)

34 x 34 in.

(864 x 864 mm)

with Radiation Shield

23 in.

(584 mm)

27 1/2 in.

(699 mm)

34 x 34 in.

(864 x 864 mm)

with Radiation Shield

23 in.

(584 mm)

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 38

►

D. Service Parts

Service Parts

36” Outdoor Woodburning Fireplace

MONTANA-36, MONTANA-36H

Beginning Manufacturing Date: Sept 2003

Ending Manufacturing Date: Active

Part number list on following page.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

10/12

Page 39

Service Parts

MONTANA-36, MONTANA-36H

Beginning Manufacturing Date: Sept 2003

Ending Manufacturing Date: Active

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

ITEM DESCRIPTION COMMENTS PART NUMBER

1 Starter Collar 30399

2 Damper Assembly 34454

3 Top Stand Off

4 Upper Front Face

5 Side Column Left 30375

Qty 4 Req

Not replaceable

must order overlay

4004-107

4044-111

4039-114

6 Top Door Track 4039-118

7 Door Clips

Qty 2 Req

30407

Traditional Refractory

Right Side Refractory

Back Refractory

Left Side Refractory

Hearth Refractory

28393

29992

28393

29993

11 Grate GR33 Y

Hearth Pan

Hearth Stone Retainer

13 Firescreen Rod

14 Screen Assembly

15 Door Pivet Clip

Pre AK560843

Post Ak560843

Qry 2 Req

Qty 2 Req

4039-102

4039-108

4039-120

4039-119

31527

Stocked

in Depot

16 Bottom Front Face

17 Side column Right 30376

Not replaceable

must order overlay

4004-107

4039-113

Gas Tube 4039-116

Smoke Shield 4039-106

Herringbone refractory available post week 3/04

Right Side Refractory

Back Refractory

Left Side Refractory

Hearth Refractory

4010-013

4010-016

4010-014

4010-019

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 40

Service Parts

MONTANA-42, MONTANA-42H

42” Outdoor Woodburning Fireplace

Beginning Manufacturing Date: Sept 2003

Ending Manufacturing Date: Active

Part number list on following page.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

10/12

Page 41

Service Parts

MONTANA-42, MONTANA-42H

Beginning Manufacturing Date: Sept 2003

Ending Manufacturing Date: Active

ITEM DESCRIPTION COMMENTS PART NUMBER

Starter Collar 30399

2 Damper Assembly 34454

3 Top Stand Off

Qty 4 Req

4044-111

Stocked

in Depot

4 Upper Front Face

5 Side Column Left 30375

Not replaceable

must order overlay

4004-107

30395

6 Top Door Track 30400

7 Door Clips Qty 2 Req 30407

Tradtional Refractory

Right Side Refractory

Back Refractory

Left Side Refractory

Hearth Refractory

28393

28394

28393

28391

11 Grate GR21 Y

Hearth Pan Pre AK560843 30405

Hearth Stone Retainer Post AK560843 30403

13 Firescreen Rod Qry 2 Req 31375 Y

14 Screen Assembly Qty 2 Req 30371

15 Door Pivet Clip Qty 2 Req 31527

16 Bottom Front Face

17 Side column Right 30376

Not replaceable

must order overlay

4004-107

30393

Gas Tube 30412

Smoke Shield 30402

Herringbone refractory available post week 3/04

Right Side Refractory

Back Refractory

Left Side Refractory

Hearth Refractory

4010-013

4010-015

4010-014

4010-020

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

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E. Limited Warranty

Hearth & Home Technologies (“HHT”) extends the following warranty for all Outdoor Lifestyles by HHT™ brand products (“Products”) that are purchased from an HHT authorized dealer.

WARRANTY COVERAGE:

HHT warrants to the original owner of the Product at the site of installation, and to any transferee taking ownership of the Product at the site of installation within one year following the date of original purchase, that the Product will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. This warranty is subject to conditions, exclusions and limitations as described below.

WARRANTY PERIOD:

The warranty period runs for one year, beginning on the earlier of: (i) the date of invoice for the Product; (ii) in the case of new home construction, the date of first occupancy of the residence or six months after the date of sale of the Product by an HHT authorized dealer, whichever occurs first; or (iii) the date 24 months following the date of Product shipment from HHT, regardless of the invoice or occupancy date.

WARRANTY CONDITIONS:

• This warranty only covers Products that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites.

• This warranty is only valid while the Product remains at the site of original installation.

• Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the Product.

• Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty.

Outdoor Lifestyles by Hearth & Home Technologies™

Limited Warranty

WARRANTY EXCLUSIONS:

This warranty does not cover the following:

• Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur; this is not a flaw and not covered under warranty.

• Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on surfaces from the use of abrasive cleaners or polishes.

• Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, firebricks, grates, flame guides and the discoloration of glass.

• Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and complaints related to this noise are not covered by this warranty.

Outdoor Lifestyles Warranty - 2108-975B - 2/15/13 - page 1

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 43

Limited Warranty (continued)

• Damages resulting from: (1) failure to install, operate, or maintain the Product in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the Product; (2) failure to install the Product in accordance with local building codes; (3) shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or incorrectly performed repairs; (5) inadequate ventilation, negative pressure or environmental conditions, including, without limitation: hail, snow, ice, fallen branches, flooding, water damage and fading of color; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the Product or any other components not expressly authorized and approved by HHT; (8) modification of the Product not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the Product.

• Non-HHT venting components, hearth components or other accessories used in conjunction with the Product.

• Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is

installed.

• The Product’s capability to heat the desired space. Information is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consideration must be given to the Product’s location and configuration and environmental conditions.

This warranty is void if:

• The Product has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes and

cracking or spalling of refractory or cementitious materials.

• The Product is subjected to prolonged periods of dampness, condensation, ice or snow.

• There is any damage to the Product or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

LIMITATIONS OF LIABILITY:

Repair or replacement in accordance with the provisions of this warranty will be the owner’s exclusive remedy for and will constitute HHT’s sole obligation under this warranty, under any other warranty (express or implied), or in contract, tort or otherwise; provided, however, that if HHT is unable to provide repair or replacement in an expedient and cost effective manner, HHT may discharge all such obligations by refunding the purchase price of the Product. No employee, agent, dealer, or other person is authorized to give any warranty on behalf of HHT. TO THE EXTENT ALLOWED BY LAW, HHT MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. HHT WILL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES ARISING OUT OF DEFECTS IN OR USE OF THE PRODUCTS. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you also may have other rights, which vary from state to state. The duration of any implied warranty is limited to the duration of the warranty period

specified herein.

Outdoor Lifestyles Warranty - 2108-975B - 2/15/13 - page 2

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

Page 44

F. Contact Information

Please contact your Outdoor Lifestyles dealer with any questions or concerns.

For the number of your nearest Outdoor Lifestyles dealer, please visit www.hearthnhome.com.

Hearth & Home Technologies

7571 215th Street West

Lakeville, MN 55044

www.hearthnhome.com

– NOTES –

CAUTION

DO NOT

DISCARD

DO NOT DISCARD THIS MANUAL

• Important operating

and maintenance instructions included.

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

Outdoor Lifestyles by Hearth & Home Technologies • Montana US-CAN • 4039-156 Rev R • 09/19/13

• Read, understand and follow these

instructions for safe installation and operation.

• Leave this manual with

party responsible for use and operation.

Harman Montana-36, Montana-42 Quick Start Manual

Specifications and Main Features

Frequently Asked Questions

User Manual