Harman CARODG36I, CARODG36IL, CARODG42I, CARODG42IL Quick Start Manual

Models: CARODG36I CARODG36IL CARODG42I CARODG42IL
Owner’s Manual
Installation and Operation
CAUTION
DO NOT DISCARD THIS MANUAL
Read, understand and follow these instructions for safe installation and operation.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open fl ame.
3. If odor continues, keep away from the appliance and immediately call your gas supplier or fi re department.
WARNING: For Outdoor Use Only.
WARNING
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
DO NOT
DISCARD
Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Screens and other surfaces are hot during operation and cool down.
Hot screens will cause burns.
• Do not touch fi replace until it is cooled
• NEVER allow children to touch replace
• Keep children away
• CAREFULLY SUPERVISE children in same area as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable materials.
• Keep clothing, furniture, draperies and other combustibles away.
An LP-cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING! Risk of Fire!
Do not install glass doors on this fi replace. Glass doors could cause overheating of adjacent structures.
WARNING: Improper installation,
adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Z • 11/13 1
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory-trained professionals, or technicians supervised by an NFI certifi ed professional.
Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
Congratulations
Congratulations on selecting an Outdoor Lifestyles gas ap­pliance—an elegant and clean alternative to wood burning appliances. The Outdoor Lifestyles gas appliance you have selected is designed to provide the utmost in safety, reli­ability, and effi ciency.
As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
This owner’s manual should be retained for future refer­ence. We suggest you keep it with your other important documents and product manuals.
The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.
Your new Outdoor Lifestyles gas appliance will give you years of durable use and trouble-free enjoyment. Welcome to the Outdoor Lifestyles family of appliance products!
We recommend that you record the following pertinent
Homeowner Reference Information
information about your appliance:
Model Name: Date purchased/installed:
Serial Number: Location on appliance:
Dealership purchased from: Dealer phone:
Notes:
Listing Label Information/Location
The model information regarding your specifi c appliance can be found on the rating plate located on the inside of the control box cover.
MADE
IN U SA
75 71 21 5th St. W est, Lakeville, MN 5504 4
IAS U.S. 4.96, Outdoor Fireplace
CGA-CR-97-003, Outdoor Fireplace FOR USE AT HIGH ALTITUDES. This installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54,
Model Number
Gas Information
or the Natural Gas and Propane Installation Code, CSA B149.1.
MODEL: MODÈLE:
Minimum P ermiss ible G as Supply for P urpos es of Input Adjustment:
Approved Mini mum (De Gaz) Acceptable......................XX.X w.c (Po. Col. d’eau)
Maximum Pressure (Pression)...
Min/Max Input BTUH: ............................................XX,XXX/ XX,XXX
Orifice Size:....................................................................#XX / .XXX
Open-flame Gas appliance - for outdoor installation only. Not for use with solid fuel.
pour installation à l’extérieur seulement. N e doit pas être utiilsé avec un combustible solide.)
....................................XX.X w.c (Po. Col. d’eau)
(Appareil à gaz à flamme nue –
Propane Gas
29LD
OUTDOOR FIREPLACE
Type of Gas
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Z • 11/13 2
Table of Contents
1 Listing and Code Approvals
A. Appliance Certifi cation 4 B. BTU Specifi cations 4 C. High Altitude Installations 4 D. Non-Combustible Materials Specifi cation 4 E. Combustible Materials Specifi cation 4 F. Electrical Codes 4 G. Fuel 4
2 Getting Started
A. Design and Installation Considerations 5 B. Tools and Supplies Needed 5 C. Inspect Appliance and Components 5
3 Framing and Clearances
A. Select Appliance Location 6 B. Stand-Alone Installation 6 C. Built-in Installation 6 D. Moisture Resistance 6 E. Clearances and Framing Dimensions 7
4 Appliance Preparation
A. Securing and Leveling Appliance 10 B. Flashing 10
5 Gas Information
A. Fuel Conversion 11 B. Gas Pressure 11 C. Gas Connection 11 D. Electrical Codes 12 E. Valve Access 12 F. High Altitude Installations 12
6 Electrical Information
A. IntelliFire Plus™ Pilot Ignition System Wiring 13 B. Control Module Operation 14 C. Installing the Optional Electric Kit 15
7 Finishing
A. Mantel Projections 18 B. Facing Material 18
8 Appliance Setup
A. Clean the Appliance 19 B. Optional Accessories 19 C. Pilot Shield 19 D. Install Lava Rock 19 E. Positioning the Logs 19 F. Place Remaining Lava Rock 22 G. Install Firescreen 23
9 Operating Instructions
A. Gas Fireplace Safety 24 B. Your Fireplace 24 C. Screens 24 D. Before Lighting Fireplace 24 E. Lighting the Appliance 25 F. After the Appliance is Lit 26
10 Troubleshooting
A. IntelliFire Plus™ Ignition System 27
11 Maintaining and Servicing the Appliance
A. Maintenance and Service Tasks 30
12 Reference Materials
A. Appliance Dimension Diagram 31 B. Service Parts List 33 C. Warranty 38 D. Contact Information 40
Note: An arrow () found in the text signifi es change in content.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Z • 11/13 3
1
Listing and Code Approvals
1
A. Appliance Certifi cation
MODELS: CARODG36I, CARODG36IL, CARODG42I, CARODG42IL
LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Outdoor Open-Flame Decorative Gas Appliances STANDARD: ANSI Z21.97-2008
This product is listed to ANSI standards for “Outdoor Open­Flame Decorative Gas Appliances” and “Gas Fired Appli­ances for Use at High Altitudes”.
Note: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
Note: This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes with the National Electrical Code, ANSI/
NFPA 70, if applicable.
B. BTU Specifi cations
D. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136, Stan-
dard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC shall be considered noncombus-
tible materials.
E. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed paper, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or plastered or unplastered shall be considered combustible materials.
F. Electrical Codes
If this appliance will be wired, the following applies:
NOTICE: This appliance must be electrically wired and
grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-
latest edition or the Canadian Electric Code CSA C22.1.
Min/Max Input
Models
CARODG36I (NG) 36,000/55,000 #27 / .144
CARODG36IL (LP) 29,000/50,000 #46 / .081
CARODG42I 33,000/65,000 #24 / .152
CARODG42IL 37,000/62,000 #43 / .089
Note: See Section 6.A. for ame adjustment.
BTUH
Orifi ce Size
(DMS)
C. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced,
these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.
• In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.
Check with your local gas utility to determine proper orifi ce size.
G. Fuel
This appliance must not be used to burn solid fuel.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Z • 11/13 4
2
Getting Started
2
A. Design and Installation Considerations
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed service technician, service agency or your dealer.
The Carolina Series outdoor gas fi replace is designed for outdoor use and may be installed as a standalone unit or built into an outside wall.
It may be installed in screened porches and lanais that meet these minimum requirements:
• Minimum porch area - 96 square feet
• Minimum ceiling height - 82 in.
• Minimum distance from top of appliance opening to ceiling
- 49.5 in.
A minimum of one wall can be screened but must be open to
outside ventilation. Minimum requirements are:
• Minimum screen area - 64 square feet
• Minimum screen top height - 80 in.
If this fi replace is to be installed within a wall, you must:
• Provide access to the gas controls.
• Slope outdoor fl oor (and hearth) away from fi replace.
• Flash the perimeter of the fi replace, corners and the fireplace face in a manner consistent with regional practices as required to prevent water penetration around the fi replace or manage water that may penetrate the fireplace. See Section 3.D. and Figure 3.1 for more information regarding wall and enclosure construction.
The fi replace may be installed on a wood or noncombus- tible deck.
Refer to Sections 3.D. and 3.E. for clearances.
When planning an appliance installation, it is necessary to determine the following information before installing:
• Where the appliance is to be installed:
- Clearance to side walls
- Location of adjacent stairwells
- Doors
- Windows
- Walkways
- Wires
- Possibility of fl ooding or running water
• Location of gas supply piping
• Electrical wiring requirements
• Framing and fi nishing details
B. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Reciprocating saw Framing material Pliers Non-corrosive leak check solution Hammer Gloves Phillips screwdriver Framing square Level Electric drill and bits (1/4 in.) 3/4 in. wrench 7/16 in. wrench 7/8 in. wrench 1/4 in. nut driver Crescent wrench Pipe sealant Plumb line Safety glasses Manometer Voltmeter Tape measure Flat blade screwdriver
Caulking material (300ºF minimum continuous exposure rating)
1/2 - 3/4 inch length, #6 or #8 Self-drilling screws
C. Inspect Appliance and Components
WARNING! Risk of Fire or Explosion! Damaged parts
could impair safe operation. DO NOT install damaged, in­complete or substitute components. Keep appliance dry.
• Carefully remove the appliance and components from the packaging.
• Remove screen package from grate, set aside.
• The gas logs are packaged separately and located on top of the fi rebox along with the lava rock. The installation manual will be found inside the fi rebox.
• Report any parts damaged in shipment to your dealer.
• Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under water.
Call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Z • 11/13 5
3
Framing and Clearances
3
NOTICE:
DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.
A. Select Appliance Location
Refer to Figures 3.1, 3.2 and 3.3.
When selecting a location for your appliance it is important to consider where the appliance is to be installed:
WARNING! Risk of Fire or Burns! The appliance is hot and wind may cause fl ames to reach out in front.
• Keep furniture, draperies and other combustibles away.
• Locate the appliance away from traffi c areas.
• Do not block air openings.
• DO NOT place rugs, carpeting or other combustible materials on the fl oor directly in front of the appliance.
• Clean up fallen leaves, branches and other combustible materials before using the appliance.
• See Figure 3.1 for required clearances.
CAUTION! The appliance is hot and wind may cause ames to reach out in front. Install on wood or solid
noncombustible surfaces extending full width and depth to prevent damage.
DO NOT install directly on carpeting, vinyl, plastic com­posite decking or combustible surfaces other than wood.
• When installed on wood, a 16” noncombustible hearth extension in front of the appliance is recommended. See Figure 3.3.
B. Stand-Alone Installation
This fi replace may be installed as a stand-alone unit.
• Tape and seal all joints and corners.
• Provide proper fl ashing and moisture management if
When the stand-alone surround is constructed completely of noncombustible materials, stand-offs may be removed to permit a smaller structure.
• Air space clearances are not required for stand-alone
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Z • 11/13 6
Illustrations refl ect typical installations and are for
- Clearance to side walls
- Location of adjacent stairwells
- Doors
- Windows
- Walkways
- Wires
- Possibility of fl ooding or running water
installed on surfaces that may rot or otherwise be damaged by water. (See also sections 3.C. and 3.D.)
construction with noncombustible materials.
C. Built-in Installation
When this fi replace is installed into a wall, we recommend that the wall be an exterior wall system.
• See framing measurements in Figure 3.1.
• You must maintain 1 1/2 in. (38 mm) airspace at the sides and back of the fi replace.
• Header must be placed a minimum of 6 in. (152 mm) above the top of the fi replace.
• Noncombustible wall sheathing material is required the rst 36 in. above the top of the fi rebox opening.
- Remove the existing top front (cement board) and
replace with 36 x 45 1/2 in. (minimum) cement board. Allow overlap on the framing studs. See Figure 3.1.
• The control box MUST be relocated to be easily accessible. See Section 5.D.
• Flash the perimeter of the fi replace, corners and the fireplace face in a manner consistent with regional practices as required to prevent water penetration around the fi replace or manage water that may penetrate the replace. See Section 3.D. and Figure 3.1 (CARODG36) and 3.2 (CARODG42) for more information regarding wall and enclosure construction.
NOTICE: Soot may accumulate on the area above the fi rebox
opening and may require periodic cleaning.
WARNING! Risk of Fire! Maintain specifi ed air space
clearances to appliance:
• Insulation and other materials must be secured to prevent accidental contact.
• The chase/enclosure must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fi replace or chimney.
• Failure to maintain airspace may cause overheating and a fi re.
D. Moisture Resistance
This outdoor fi replace will shed moderate amounts of wa- ter, but is not waterproof. This appliance must be enclosed or covered with noncombustible fi nish material and all joints sealed to prevent water infi ltration.
The fi replace fi re box will not perform as an exterior wall. Moisture penetration must be considered for construction that places the fi replace in structure walls or on moisture sensitive surfaces.
When installed on exterior walls: Hearth & Home Tech­nologies recommends that the fi replace chase be con- structed outside the structure’s weather envelope. Where the platform meets the wall, use a fl ashing detail similar to that required for attached decks. Chase platforms, includ­ing hearths should slope away from the structure at 1/8 in. to 1/4 in. per foot. The fi replace can be shimmed level.
E. Clearances and Framing Dimensions
CARODG36I, CARODG36IL
Note: For actual appliance
dimensions refer to Section 12.
Note: If this surface is inside the building’s warm air envelope...
1 1/2 in.
(38 mm)
...then this surface must be an exterior wall system.
1 1/2 in.
(38 mm)
56 in.
1 1/2 in.
(1422 mm)
(38 mm)
up to 6 inches deep
Side clearances can be zero at framing,
48 in.
(1219 mm)
6 in.
36 in. minimum
(889 mm)
from appliance front
36 in. min.
noncombustible
Framing
finishing material
6 in. min.
Front Back
NOTICE: Vinyl siding must
not be placed between the fireplace opening and the ceiling/overhang.
36 in.
(914 mm)
Combustible Object
Control
6 in.
79 1/4 in.
(2013 mm)
36 in. min.
cement
board from
the top of the
firebox
opening
Box
68 1/2 in.
(1740 mm)
minimum
to top of cement
board
(2083 mm)
floor to ceiling
17 in.
(432 mm)
42 3/4 in.
(1086 mm)
minimum
header height
Flashing
82 in.
0 in.
Side clearances can be zero at framing,
up to 6 inches deep
6 in.
48 in.
(1219 mm)
6 in.
Control
Box
57 in.
(1448 mm)
minimum
36 in. minimum
(889 mm)
from appliance front
Cement Board
Interior
42 1/2 in.
(1080 mm)
minimum
header height
48 in.
Exterior
(1219 mm)
11 1/2 in.
(292 mm)
minimum
10-5/8 in. (270 mm)
8-1/4 in.
(210 mm)
17 in.
(432 mm)
Control box
MUST be
relocated!
NOTICE: Flash the perimeter of the fi replace, corners and
the fi replace face in a manner consistent with regional practices as required to prevent water penetration around the fi replace or manage water that may penetrate the replace. See Section 3.D. for more information regarding wall and enclosure construction.
Figure 3.1 Appliance Locations and Framing Dimensions - CARODG36I, CARODG36IL
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Z • 11/13 7
E. Clearances and Framing Dimensions
CARODG42I, CARODG42IL
Note: For actual appliance
dimensions refer to Section 12.
Note: If this surface is inside the building’s warm air envelope...
...then this surface must be an exterior wall system.
59-5/8 in.
1-1/2 in. (38 mm)
up to 6 inches deep
Side clearances can be zero at framing,
6 in.
(1.5 m)
6 in.
54 in.
(1372 mm)
36 in. minimum
(889 mm)
from appliance front
Control
Box
82-1/4 in.
(2.1 m)
71-3/4 in.
(1.82 m)
minimum
to top of cement
board
header height
17 in.
(432 mm)
50-3/4 in.
(1.29 m)
minimum
1-1/2 in. (38 mm)
Side clearances can be zero at framing,
up to 6 inches deep
6 in.
54 in.
(1372 mm)
63 in.
(1.6 m)
minimum
36 in. minimum
(889 mm)
from appliance front
6 in.
Control
Box
Cement Board
Interior
1-1/2 in.
(38 mm)
36 in. min. (914 mm)
noncombustible
finishing material
Front Back
Framing
6 in. min.
NOTICE: Vinyl siding must
not be placed between the fireplace opening and the ceiling/overhang.
36 in.
(914 mm)
Combustible Object
36 in. min. (914 mm)
cement board from
the top of the firebox
opening
0 in.
82 in.
(2.08 m)
floor to ceiling
Flashing
Exterior
50 in.
(1.27 m)
minimum
header height
54 in.
(1372 mm)
8-1/4 in.
(210 mm)
11-1/2 in. (292 mm) minimum
10-5/8 in.
17 in.
(432 mm)
(270 mm)
Control box
MUST be
relocated!
NOTICE: Flash the perimeter of the fi replace, corners and
the fi replace face in a manner consistent with regional practices as required to prevent water penetration around the fi replace or manage water that may penetrate the replace. See Section 3.D. for more information regarding wall and enclosure construction.
Figure 3.2 Appliance Locations and Framing Dimensions - CARODG42I, CARODG42IL
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Z • 11/13 8
WARNING! Risk of Fire!
Comply with all minimum clearances to combustibles as specifi ed. Framing or fi nish- ing material closer than the minimums listed must be con­structed entirely of non-com­bustible materials (i.e., steel studs, concrete board, etc).
Ceiling or
Overhang
minimum - one side only.
Alcove installations require
14 in. (356 mm) from each side
of the firebox opening.
Figure 3.3 Clearances
12 in. (305 mm) max. combustible mantel depth
Additional Structure
or Sidewall
6 in.
(151 mm)
Fireplace Structure
Mantel
Noncombustible mat’l
deep non-combustible
hearth extension recommended
when floor in front is combustible.
82 in.
(2083 mm)
minimum
height
49-1/2 in.
(1257 mm)
minimum
25 in.
(635 mm)
minimum
16 in.
(406 mm)
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Z • 11/13 9
4
Appliance Preparation
4
CAUTION! Risk of Cuts, Abrasions or Flying Debris.
Wear protective gloves and safety glasses during installa­tion. Sheet metal edges are sharp.
A. Securing and Leveling Appliance
Position, level, and secure the appliance.
• Place the appliance into position on either a wood or noncombustible continuous fl at surface.
• Level the appliance from side to side and front to back.
• Shim the appliance with noncombustible material, such as sheet metal, as necessary.
• Nailing tabs must be moved from shipping position to installation position and secured to framing. Bend the two nailing tabs out on each side. See Figure 4.1.
B. Flashing
• Flash the fi replace in a manner consistent with regional practices to prevent water penetration around the replace. Due to elevated temperatures across the top of the fi replace, metal fl ashing and high temperature sealant must be used. Adhesive polymeric fl ashing materials may melt.
• For brick, stone, stucco and similar construction, weep screeds should be installed per regional codes.
• See Section 3.D. and Figure 3.1 for more information regarding wall and enclosure construction required to prevent moisture penetration into the structure. The replace will shed moderate amounts of water but is not waterproof.
NAILING TABS IN SHIPPING POSITION
NAILING TAB BENT OUT (FRAMING POSITION)
Figure 4.1 Positioning and Securing Nailing Tab
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Z • 11/13 10
5
Gas Information
5
A. Fuel Conversion
Before making gas connections ensure appliance being installed is compatible with the available gas type.
Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali-
ed technician using Hearth & Home Technologies speci- ed and approved parts.
B. Gas Pressure
Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to be made following NFPA51.
WARNING
Fire Risk Explosion Risk
High pressure will damage valve.
• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.
• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.
Low pressure may cause explosion.
Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm) T-handle manual shutoff valve and exible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.
• If substituting for these components, please consult local codes for compliance.
Note: Gas line MUST be run from right side of appliance.
The access panel is located below the control box. It will be easier to make gas connection after the control box is in its fi nal position. If necessary, relocate control box prior to making gas connection. See Section 5.E.
• Remove the screws holding the access panel.
• Set the panel and screws aside for reinstallation.
Control Box
Pressure requirements for appliance are shown in the table below.
Pressure Natural Gas Propane
Minimum Inlet Pressure 5.0 inches w.c. 11.0 inches w.c.
Maximum Inlet Pressure 10.0 inches w.c. 13.0 inches w.c.
Manifold Pressure 3.5 inches w.c. 10.0 inches w.c.
These pressures can be verifi ed through the access panel as shown in Section E. Valve Access.
C. Gas Connection
Note: Have the gas supply line installed in accordance with local building codes, if any. If not, follow ANSI
223.1. Installation should be done by a quali ed installer
approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.)
If control box is to be relocated, move it at this time to avoid making the gas connection more than once.
Access Panel
Figure 5.1 Control Box & Access Panel Locations
• The incoming gas line can be installed from the bottom of the fi replace structure, from the side or from the rear (drilling through the cement board may be necessary).
• The incoming line should be connected to the 1/2 in. connection on the manual shutoff valve provided with the replace.
• Cut cable tie holding manual shutoff valve prior to fi nishing to allow for easy access.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Z • 11/13 11
CUT CABLE TIE
CUT CABLE TIE
INCOMING GAS LINE
E. Valve Access
The valve and controls are located in the control box (Refer to Figure 5.1). Remove the screws and remove the lid.
INCOMING GAS LINE
Figure 5.2 Connect Incoming Gas Line to Manual Shutoff Valve
• Accessibility to the shutoff valve is required after installation, or another accessible shutoff is required.
• The fl ex line and gas shutoff valve can be accessed after installation by removing four screws from the valve mounting bracket at the rear of the control box.
WARNING! Risk of Fire, Explosion or Asphyxiation!
Check all fi ttings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open fl ame. Fittings and connections could have loosened during shipping and handling.
WARNING! Rick of Fire or Explosion! Gas build-up dur-
ing line purge could ignite.
• Purge should be performed by qualified service technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as sparks or open fl ames.
Junction Box Mounting Bracket (used with optional electric kit)
Battery Holder
Figure 5.3 Control Box
Valve
Control Module
The control box is designed to be moved out to allow for the thickness of the fi nish material or moved from the unit and repositioned.
• Loosen the two bolts found inside the box in the bottom of the control box.
• Slide the box out as necessary.
• Tighten the screws.
• The control box can be removed from the appliance and repositioned (up to approximately 6 ft. from the appliance).
• Make sure the lid will fi t over the box without interfering with the fi nish material.
• The control box lid must be accessible and removable.
• Caulk around the perimeter of the box to prevent water infi ltration.
Note: The control box lid can be painted as desired. Use sandpaper or other abrasive material to scuff
D. Electrical Codes
the surface prior to painting.
If the optional electrical kit is going to be used, the wiring should be done at this time. See Section 6.A.
NOTICE: This appliance must be electrically wired and
grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70- latest edition or the Canadian Electric Code CSA C22.1.
• A 110/120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes.
• National electrical codes require a minimum of three feet of space in front of the access panel for service accessibility.
F. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced,
these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.
• In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.
Check with your local gas utility to determine proper orifi ce size.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Z • 11/13 12
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