Harley Davidson mcm996 Service Manual

Motorcycle Manual
T
R
F
A
O
N
T
S
N
P
E
O
M
R
T
T
New Jersey Department of Transportation
A
R
T
I
P
O
E
N
D
T
H
E
S
T
A
Motor Vehicle Services
Y
E
S
R
E
J
T
E
W
www.state.nj.us/mvs
O
E
F
N
New Jersey
motorcycle manual
Motorcycle
Manual
A supplement to the NJ Driver Manual
Christine Todd Whitman, Governor
James Weinstein, Commissioner
Albert B. Ari, Acting Director
October 2000
T
R
F
A
O
N
T
S
N
P
E
O
M
R
T
T
A
R
A
T
I
P
O
E
N
D
New Jersey Department of Transportation
T
Y
H
E
E
S
S
R
Motor Vehicle Services
T
E
A
J
T
E
W
O
E
F
N
New Jersey
motorcycle manual
Table of contents
Define a motorcycle ..........................................................................1
Get your motorcycle license ...............................................................2
Practice driving ................................................................................4
Test runs....................................................................................4
Road test requirements................................................................5
Road test waiver .........................................................................6
Prepare to ride..................................................................................7
Gear check .................................................................................7
Motorcycle check ...................................................................... 11
Control for safety............................................................................14
Body position ...........................................................................14
Turning.................................................................................... 14
Braking.................................................................................... 15
Shifting ................................................................................... 16
See, be seen and be heard................................................................ 18
Clothing................................................................................... 18
Headlight................................................................................. 18
Signals.....................................................................................18
Road position ........................................................................... 20
Larger vehicles.......................................................................... 22
Use the SIPDE system ...................................................................... 23
Check blind spots............................................................................26
Keep your distance.......................................................................... 29
Front ....................................................................................... 29
Side......................................................................................... 29
Back ........................................................................................32
New Jersey
motorcycle manual
Handle dangerous surfaces............................................................... 33
Slippery surfaces....................................................................... 33
Uneven surfaces........................................................................ 35
Grooves and gratings .................................................................36
Sloping surfaces........................................................................ 36
Ride cautiously at night ..................................................................37
Know hazards .................................................................................38
Driving hazards......................................................................... 38
Road hazards ............................................................................40
Carry passengers and cargo ..............................................................43
Passengers................................................................................ 43
Loads and cargo ........................................................................45
Learn group riding .......................................................................... 46
Size .........................................................................................46
Organization.............................................................................46
Distance................................................................................... 46
Ride sober and awake ......................................................................49
Alcohol ....................................................................................49
Drugs.......................................................................................49
Fatigue ....................................................................................50
Check your motorcycle ....................................................................51
Model ...................................................................................... 51
Service.....................................................................................51
Accessories and modifications..................................................... 52
MVS facilities.................................................................................. 54
New Jersey
motorcycle manual
Director’s message
Motor Vehicle Services works hard to keep its services and customer relations operations more efficient, convenient and responsive to New Jersey motorists. We want to ensure that every motorist gets quick, courteous and professional service when dealing with us.
In light of that, we hope this manual will assist you in qualifying for a motorcycle license, as well as help you to safely enjoy the many pleasures associated with motorcycling.
Motorcycling has become a popular way to travel. It provides the cyclist with an inexpensive means of transportation, and is also a great way to see our beautiful state.
However, like every other means of travel, motorcycling can be dangerous, particularly for inexperienced operators. Whether you are a new driver or have logged many miles, this manual is for you. It contains information on basic skills that you will need every time you are on the road. And, the equipment required for safe operation is also described.
Keep this manual for reference with a copy of the NJ Driver Manual. There may be times when you will want to check on the recommended ways to handle a situation and relevant driving concerns.
Safe cycling!
Albert B. Ari
Acting Director
New Jersey
motorcycle manual

Define a motorcycle

According to state laws, the term motorcycle includes motorcycles, motor bikes, bicycles with motors attached and all motor-operated vehicles of the bicycle or tricycle type, except a motorized bicycle (MOPED).
The motor power could be a part of the vehicle,
Moped Manual
or just attached to it, and the vehicle must have a saddle for the driver to sit on or a platform to stand on while driving.
T
R
F
A
O
N
T
S
N
P
E
O
M
R
T
T
A
R
New Jersey Department of Transportation
A
T
I
P
O
E
N
D
Motor Vehicle Services
T
Y
H
E
E
S
S
R
T
E
A
J
T
E
W
O
E
F
N
www.state.nj.us/mvs
Motor Vehicle Services offers a separate booklet on MOPEDs available at the agencies, listed on the back pages of this manual.
1
New Jersey
motorcycle manual

Get your motorcycle license

Every resident who operates a motorcycle in this state must have a New Jersey motorcycle driver license, or a motorcycle endorsement on their existing NJ basic or commercial license. New Jersey requires a license for driving any motorized vehicle with less than four wheels — motor bikes and scooters included. The exception, when licensing motorcyclists, is the motorcycle cannot be a three-wheeled motor vehicle equipped with a single cab that has glazing around the occupant, seats similar to those of a passenger vehicle or truck, seat belts and automotive steering.
To qualify for a motorcycle license, you must be at least 17* years old. Visit any motor vehicle agency to obtain and complete an application for a motorcycle permit.
Present the completed form, proof of age, identity, your Social Security number and evidence that your presence in the United States is authorized under federal law, with the $5 fee. You’ll receive an examination permit that’s good for 90 days, a NJ Driver Manual and a Motorcycle Manual. The manuals contain all applicable rules and regulations used in the examination and list Motor Vehicle agencies,
inspection stations and test facilities on the back pages of both publications.
After you study the NJ Driver Manual and the Motorcycle Manual you can take the written and the vision test. It’s important to note that you have to pass the vision and written tests before MVS validates your permit for practice driving.
You must also pass an MVS road test at certain facilities. See the back pages of this manual for a list of road test sites. You can make the appointment for your road test when you pass your written and vision tests. However, you may not take your road test for at least 20 days from the date your permit is validated. That will give you time to practice drive.
*Note: The legislation proposed at this printing for the graduated driver license affects motorcycle license applicants who will be subject to the new age and driving curfew requirements of this law at that time. Updated information will be available at www.state.nj.us/mvs. Motorcycle endorsement applicants are exempt.
2
New Jersey
motorcycle manual
After you have practiced (with a New Jersey licensed motorcyclist who should ride another motorcycle), you can keep your road test appointment. Remember that your motorcycle and the accompanying motorcycle must be registered, insured and properly inspected. If you have a valid Class D driver license, you can transport your motorcycle to the site on a flatbed truck, pickup truck or trailer, which eliminates the need for an accompanying motorcyclist. The alternative to the road test is to obtain a road test waiver by successfully completing a Motorcycle Safety Education Riding and Street Skills course (see p. 6 for details).
In New Jersey the annual motorcycle registration fee is $21. If you register from November through March, MVS will prorate the fee for renewal in a warm weather month. To register a motorcycle, bring your insurance card and title to a motor vehicle agency. One license plate with a current inspection sticker must be displayed on the rear of the motorcycle.
For a one-time $10 fee, qualified motorcyclists may obtain disabled license plates that allow them to park in specially marked parking spaces. To obtain, contact the MVS Special Plate Unit, P.O. Box 015, Trenton, NJ 08666-0015.
Motorcycle inspections are held from April 1 through October 31. If you register in: you must renew and inspect in:
November April December May January June February July March September
The road skills test checks your coordination and safety practices. Some abilities that you must show are to:
ride in a straight line at slow speed, and
weave between markers with both feet on footrests, and
stop smoothly and quickly, and
operate in traffic, and
operate the controls.
3
New Jersey
Over 500cc
Right U-turn
500cc and under
Start
motorcycle manual

Practice driving

Test runs

1. Turning/stopping. Tests your ability to control the motorcycle
while turning and performing a precise stop. The examiner will evaluate you on your ability to stay within the path of the turn without putting your foot down and stop safely in the painted stop box with the front tire of the motorcycle without putting your foot down or skidding the vehicle.
Stop with front tire in box
Start
Sharp left turn
2. Cone weave (U-turn). Tests your ability to control the motorcycle
at low speed while weaving through cones and making a U-turn in a designated area. The examiner will evaluate you on your ability to stay within the path of travel without touching lines or cones and without putting your foot down. Cones are twelve feet apart with a two-foot offset.
4
New Jersey
Begin braking
Start
Obstacle turn
Start
motorcycle manual
3. Braking. Tests your ability to brake quickly and safely. You will be
evaluated on stopping distance in relation to speed or travel.
4. Obstacle turn. Tests your ability to turn the motorcycle quickly to
avoid an obstacle. You will be evaluated on your ability to stay within the path of travel and turn quickly without touching a boundary line.

Road test requirements

When you pass the road test, take your permit, ride slip, score sheet and permit validation to any motor vehicle agency, and pay $15 for a four-year photo license. A first New Jersey license (even if previously licensed in another state) must be a photo license.
For a basic or commercial licensed driver, Motor Vehicle Services will add the motorcycle privileges as an endorsement on his/her current
5
New Jersey
R
Motorcycle RiderCourse
COMPLETION CARD
NAME DATE
SPONSOR STATE
The bearer of this card has successfully completed a rider-skill training course that meets the requirements established by the Motorcycle Safety Foundation, 2 Jenner St., Ste. 150, Irvine, CA 92618-3806. This card is not a permit or license and may not be used as such.
N.J.B. 08002 INSTRUCTOR’S SIGNATURE AND I.D. #
R
motorcycle manual
(class D) driver license. An endorsement (or a non-photo license) is $13. Because fees in this manual may change, confirm them by calling (888) 486-3339 toll free from New Jersey and (609) 292-6500 from out of state.

Road test waiver

To qualify for your motorcycle license with a road test waiver, take the Motorcycle Safety Education (MSE) basic course at no charge — in 2000 through the NJ Division of Highway Traffic Safety, and show the completion card at the MVS Driver Testing Center. The MSE course is given regularly by the NJ Division of Highway Traffic Safety.
Another way to qualify for your motorcycle license with a road test waiver is to complete a NJ Division of Highway Traffic Safety-approved course at a public or private educational institution for a fee. The Division regulates and monitors these courses.
Participation in the programs is voluntary, and completion of the courses does not guarantee a license, as an applicant must also meet other qualifications.
The Division of Highway Traffic Safety also offers a course that gives licensed, experienced riders a driver record point reduction of up to two points (through MVS) for successful completion of the Experienced Rider Course.
For more information about the courses, call (800) 422-3750; for information about your driver record call (609) 292-7500.
6
New Jersey Motorcycle Safety Program
Division of
Highway Traffic Safety
Administered by:
For more information, phone
1-800-422-3750
Ride Safe, Ride Smart. Pass it On!
New Jersey
motorcycle manual

Prepare to ride

As a rider, what you do before you start a trip goes a long way toward determining if youll get where you want to go safely. Before driving your motorcycle, you should check your gear, your motorcycle and recognize operational differences (particularly if its a borrowed motorcycle).
Clean, adjusted mirrors
Try the horn and controls
before you start
One, but not more
than two
white headlights
Tires
Maintained gas and oil levels
Gloves
Approved helmet
Jacket
Boots
Adjusted and
lubricated
drive chain

Gear check

A good rider always prepares for a trip wearing:
an approved helmet,
eye and face protection, and
protective clothing.
The helmet
The single most important thing you can do to improve your chances of surviving an accident is to wear a securely fastened, approved helmet. It protects against wind blasts, cold, and flying objects, and provides comfort. Since one of every five accidents reported involves head or neck injuries, its important that you protect yourself from your greatest threat of injury.
Helmet use
Some riders dont wear helmets because they think helmets will limit their view to the sides. Others wear helmets only on long trips or when riding at high speeds. However, helmets are required by law and riders
7
New Jersey
motorcycle manual
who dont wear them may be fined. Here are some additional facts to consider:
an approved helmet lets you see as far to the sides as necessary. A study of more than 900 motorcycle accidents, in which 40% of the riders wore helmets, failed to find even one case where a helmet kept a rider from spotting danger.
most accidents happen on short trips (less than five miles long), soon after starting.
even low-speed accidents can be fatal. Most riders are going slower than 30 mph when they get hurt. At these speeds, helmets can cut both the number and severity of head injuries by half.
No matter what the speed, unhelmeted riders are three times more likely to die from head injuries than are riders who are wearing helmets at the time of the accident.
Helmet selection
There are three primary types of helmets that provide three levels of coverage: one-half, three-quarter and full-face.
Whichever helmet style you choose, get the most protection by making sure it:
meets U.S. Department of Transportation (USDOT) Federal Motor Vehicle Safety Standard (FMVSS) 218. First look for the DOT symbol on the outside back of the helmet. Then look for a label inside the helmet with the manufacturers name, month and year of manufacture, construction materials, model and size and other pertinent information.
Full-face Three-quarter
8
New Jersey
motorcycle manual
Helmets that comply with FMVSS have a firm polystyrene inner liner thats one-inch thick.
gives you added assurances of safety. Check for the American National Standards Institute (ANSI) or the Snell Memorial Foundation labels in the helmets.
fits snugly, all the way around. The helmet must be equipped with a chin strap and have at least four square inches of red, amber or white reflectorized tape on each side.
lacks obvious defects such as cracks, loose padding, or frayed straps.
Not all helmet damage is obvious. To increase your margin of safety,
buy a new, not a used helmet.
Whatever helmet style you select, make sure to keep it securely fastened on your head when you ride. Otherwise, if you have an accident, its likely to fly off your head before it gets a chance to protect you.
Eye and face protection
Although a full-face helmet is best, a plastic face shield helps protect your face from wind, dust, dirt, rain, insects and debris. Your full attention should be on the road not on these problems.
Goggles can protect your eyes from all these things, though they won’t protect the rest of your face like a face shield does. Most windshields will not protect your eyes from wind. Neither will eyeglasses or sunglasses. Glasses won’t keep your eyes from watering and they might blow off when you turn your head while riding.
The face shield and/or goggles must meet U.S. Department of Transportation and New Jersey standards, and should have the ANSI label. Because they are plastic, face shields and goggles will develop scratches and become brittle with age. To get the maximum protection and comfort from the products, you should replace them regularly.
Effective eye or face protection must:
be scratch free,
be made of shatterproof material,
9
New Jersey
motorcycle manual
give a clear view to either side,
fasten securely so that it cannot blow off,
allow air to pass through, so it wont fog, and
allow enough room for eyeglasses or sunglasses, if needed.
Tinted eye protection should not be worn at night or any other time
when little light is available.
Clothing
Clothing can help protect you in an accident.
Jackets and pants should cover your arms and legs completely and provide comfort. Make sure they fit snugly enough to keep from flapping in the wind, yet loosely enough to let you move freely. Leather offers the most protection, but heavy denim does an adequate job in most cases. However, sturdy synthetic material can give you a lot of protection as well. Wear a jacket even in warm weather. Many jackets are designed to protect you without getting you overheated, even on summer days.
Boots or shoes should be high enough to cover your ankles and sturdy enough to give support. Soles should be made of hard, durable material. Heels should be short, so they do not catch on rough surfaces. If your boots or shoes have laces, be sure theyre tucked in so they wont catch on your motorcycle.
Full-finger leather gloves are also important. They give you a better grip and help protect your hands in an accident. Your gloves should be made of leather or heavy cloth.
In cold or wet weather, your clothes should keep you warm and dry, as well as protect you from injury. You cannot control a motorcycle well if you are numb. Riding for long periods in cold weather can cause severe chill and fatigue. A winter jacket should resist wind and fit snugly at the neck, wrists, and waist. Rain suits should be of good quality, sized so they can go on and off easily, and designed for riding. Otherwise, they may tear apart or balloon up at high speeds. Some gloves are made to keep wind or rain from going up your sleeves.
10
New Jersey
motorcycle manual

Motorcycle check

If somethings wrong with the motorcycle, youll want to find out about it before you get in traffic. Here are the things you should check before every ride.
While walking to the motorcycle, take a good look at your tires. If one looks low, check the pressure. A motorcycle does not handle properly if the air pressure is too low, which could result in tire failure.
Look under the bike for signs of oil or gas leaks. If there is a puddle, determine the cause and get the leak fixed.
Before mounting the motorcycle, make the following checks:
TIRES. Keep your tires in good condition. Check for:
Inflation. The motorcycle does not handle properly if the air pressure
is too low or too high. Check the owners manual for the right amount of air.
Tread. Worn or uneven tread can make the motorcycle hard to handle, particularly on wet pavement.
Damage. Check for cuts or objects stuck in the tread. Also, the sidewalls should be checked for cracks. A blowout on a motorcycle can be extremely dangerous.
CONTROLS. Make sure the controls work before you start out.
Brakes. Try the front and rear brakes one at a time. Make sure each
one holds the motorcycle when it is fully applied.
Clutch and throttle. Make sure the controls work smoothly. The throttle should snap back when you let it go.
Cables. Check the cables for kinks or broken strands. If a cable breaks while you are riding, an accident could result.
LIGHTS. Make sure your lights work. Keep them clean and regularly
check:
Turn signal. Check all four turn signal lights. Make sure they flash when they are turned on and are bright enough to be seen.
11
New Jersey
motorcycle manual
Headlight. Check your headlight. In daytime, pass your hand in front
of the beam to make sure the headlight is really on. At night, try your dimmer to make sure both high and low beams are working.
Tail and brake light. Try each of your brake controls and make sure
that each one flashes your brake light.
HORN. Try the horn. Find out if it doesnt work before you have to
use it.
CHAIN. Make sure the drive chain is properly adjusted and lubricated.
When your weight is on the cycle, the chain shouldnt sag more than 3/4 inch.
MIRRORS. Clean and adjust both your mirrors before you start. It is
difficult and dangerous to ride with one hand while you try to adjust a mirror.
Swing your mirrors outward far enough to see around your own body. Adjust each mirror so that it lets you see about half the lane behind you and as much as possible of the lane next to you.
GAS AND OIL. Check gas and oil levels before you start. Running out of gas is inconvenient. It can also be dangerous if it happens where you cannot get off the road quickly.
Lack of oil can cause your engine to seize. This could lock your rear wheel and cause you to lose control. Motorcycles tend to use oil faster than cars.
12
New Jersey
Rear brake pedal
Gear-change lever
Front brake lever Throttle
Clutch lever
Speedometer and odometer
Tachometer
Engine cut-off switch
Light switch
Turn-signal switch
Horn button
Kick starter
motorcycle manual
Get familiar with the motorcycle
Make sure you are completely familiar with the motorcycle before you
ride it on the street. If the cycle is borrowed:
make all the checks you would on your own cycle.
find out where everything is, particularly the turn signals, horn,
headlight switch, fuel control valve, and motor cut-off switch. Make sure you can find and operate them without having to look at them.
check the controls. Learn the gear pattern. Work the throttle, clutch, and brakes a few times before you take off. All controls react a little differently.
ride very cautiously until you know the way the motorcycle handles. For instance, take turns slower and give yourself extra stopping distance.
13
New Jersey
motorcycle manual

Control for safety

To learn how to control direction, speed or balance, youll need a lot of practice. However, this manual will suggest some ways to keep control of the motorcycle and avoid accidents.

Body position

To control a motorcycle well, your body must be in the proper position.
Seat. Sit far enough forward so that your arms are slightly bent when you hold the handlebars without having to stretch.
Hands. Hold the handlegrips firmly. This helps you keep your grip if the motorcycle bounces. Start with your right wrist down. This helps you keep from accidentally using too much throttle.
Knees. Keep your knees against the gas tank. You will keep your balance as the motorcycle turns.
Feet. Keep your feet firmly on the footpegs. Firm footing can help you keep your balance. Dont drag your foot along the ground. If your foot catches on something, you could lose control of the motorcycle. Keep your feet near the controls, to get to them fast if necessary. Also, keep your toes up. If not, they may get caught in between the road and footpeg.
Posture. Sit fairly erect. This lets you use your arms to steer the motorcycle rather than to hold yourself up.
Correct grip

Turning

New riders often try to take curves or turns too fast. When they can’t hold the turn, they may cross into another lane of traffic, go off the road, or panic and brake too hard, causing a skid and loss of control. Until you learn to judge how fast you can safely take a curve, approach
14
Loading...
+ 42 hidden pages