Harley-Davidson 74287 User Manual

Ride-On

MOTORCYCLE

Harley-Davidson is a registered trademark and the motorcycle sound is a trademark of H-D Michigan, Inc. used under license. Fisher-Price, Power Wheels by Fisher-Price and Power Lock are U.S. trademar ks of Mattel, Inc.

Owner's Manual

with Assembly Instructions

For Model 74287

Product features may vary from the picture above.

Please read this manual and save it with your original sales receipt.

Tools needed for assembly: Phillips Screwdriver, Hammer and Safety Scissors (not included).

Use only with a Power Wheels®12 Volt Rechargeable Battery

and a Power Wheels®12 Volt Charger (all included).

Sound and Light Box requires three “AA”(LR6) alkaline batteries (not included).

Ride-On

Table of Contents

Important Information

A Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

B Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

C Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

D Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

E Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

F Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

G Label Decoration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

H Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

I Battery Care and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

J Car ing For Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

K Rules For Safe Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

L How to Operate Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

M FCC Note (United States Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

N Statement of Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

O Problems and Solutions Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

P Authorized Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

• Your new vehicle requires adult assembly. Please set aside at least 90 minutes for assembly.

• You must charge your battery for 18 - 30 hours before you use your vehicle for the first time.We recommend that you start charging your battery before beginning assembly. Please see Batter y Charging beginning on page 9 for detailed instructions.

• Read this manual carefully for important safety information and operating instructions before using your vehicle. Keep this manual for future reference as it contains important information.

• This vehicle is designed for use on: grass, asphalt and other hard surfaces; on generally level terrain; and by children 3 years of age and older.

• Use this vehicle ONLY outdoors. Most interior flooring can be damaged by riding this vehicle indoors.Fisher-Price

will not be responsible for damage to floors if this vehicle is used indoors.

• Make sure children know and follow these rules for safe driving and riding:

- always sit on the seat.

- always wear shoes.

- only 1 (one) rider at a time.

• Please note that the front wheel of the vehicle can lift slightly off the ground during use, especially if the vehicle is driven forward in high speed from a stopped position. This is a normal occurrence and is not cause for alarm. The vehicle will not tip.The rear wheel is designed to act as a stabilizer by restricting front wheel lift, preventing the vehicle from tipping.To prevent front wheel lift, teach your child to start the vehicle in low speed and shift to high speed only when already moving forward.

• For safety reasons, your vehicle has been pre-set so that it will operate at low speed. Note that the power boost button on the handlebar will not operate in the pre-set, low speed mode. You must connect the high

speed hook-up to allow operation of the vehicle at high speed when pressing the power boost button on the handlebar. Please see page 31 for detailed

instructions.

• To prevent damaging the motors and gears, teach your child to stop the vehicle before switching direction. Do not tow anything behind the vehicle or overload it. Do not exceed the maximum weight capacity of 65 lb (30 kg).

• If you have any questions about your Power Wheels

vehicle, please call our toll-free service lines at 1-800-348-0751 from 8 AM to 6 PM (EST) Monday through Friday.Trained customer service representatives are available to take your call in English or French. Habla Español? Si usted tiene alguna pregunta ó necesita asistencia llame gratis 1-800-348-0755 para los Estados Unidos.Tenemos representantes que hablan español para atender su llamada.

• For your convenience, Power Wheels®maintains an Authorized Service Center Network with more than 400 authorized service centers nationwide. Our authorized service centers will repair or replace parts under warranty at no extra charge, and can perform non-warranty repairs for a minimal charge. Please see the Authorized Service Center list beginning on page 36 to find the authorized service center nearest you, or call 1-800-348-0751.

• Please complete and return the enclosed Registration Card today, or call 1-800-348-0751 to register your vehicle by phone, or register on-line at www.powerwheels.com.

CA UTION

• In the unassembled state, this package contains small parts. Adult assembly is required.

• Use the charger in dry locations only.

WARNING

• Prevent Injuries and Deaths

• Direct Adult Supervision Required

• Keep Children Within Safe Riding Areas. These areas must be:

- away from swimming pools and other bodies of water to prevent drownings

- generally level to prevent tipovers

- away from steps, driveways, roads and alleys.

RIDING HAZARD

WARNING

• Battery can fall out and injure a child if vehicle tips over. Always use battery clamp.

• PREVENT FIRE

- Never modify the electrical system.Alterations could cause a fire resulting in serious injury and could also ruin the electr ical system.

- Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury.

- Use of Power Wheels

components in products other than Power Wheels®vehicles

could cause overheating, fire or explosion.

• The battery must be handled by adults only.The batter y is heavy and contains sulfuric acid (electrolyte). Dropping the batter y could result in serious injur y.

• Never allow children to charge the battery. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery.

• Read the safety instructions on the battery.

• Examine the battery, charger and their connectors for excessive wear or damage each time you charge the battery. If damage or excessive wear is detected, do not use the charger or the battery until you have replaced the worn or damaged part.

• HOT motors. Handle carefully.

Warnings and Cautions

ELECTRICAL HAZARD

Steering Bushing - 2

Battery Clamp

Steering Stop

Wheel Axle - 2

Parts

Wheel - 2

• If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store.

• Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded.

• Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant.

Vehicle Body

Fender

Fork Axle

Left Footboard

Vehicle Frame

Wire Cover

Exhaust Pipe Set

Parts

Saddlebag - 2

Light and Sound Box

For k C ove r

Gas Tank

Seat

Front Fork

Flashing Light Lens

Front Headlight

Rear Headlight

Right - Outer

Left - Outer

Right - Inner

Left - Inner

Handgrips - 2

Handlebar Harness

Parts

Shock Set - 2

InnerOuter

Right

Handlebar

Left

Handlebar

Taillight Cover

Taillight

Windshield

Fender Tip

Right Mirror

Mirror Lens - 2

Mirror Clamp

Left Mirror

12 V olt Battery

Hex Bushing - 4

Round Bushing - 2

Not Shown: Label Sheet

12-V

12 V olt Charger

Axle Bushing - 2

Parts

All Shown Actual Size

.354 (Small Diameter) Cap Nut - 2*

.437 (Large Diameter) Cap Nut - 4*

*For your convenience, two extra .437 (large diameter) cap nuts, one extra .354

(small diameter) cap nut and one extra #8 x

/4" plastite screw are included.

#8 x

/4" Plastite Screw – 68*

#8 x 1/2" Screw – 5

T M

Parts Diagram

1. Vehicle Frame

2. Vehicle Body

3. Seat

4. Wheel - 2

5. Gas Tank

6. Left Footboard

7. Exhaust - Inner - 2

8. Exhaust - Outer - 2

9. 12 V olt Battery

10. Axle Bushing - 2

11. Hex Bushing - 4

12. Wheel Axle - 2

13. Saddlebag - 2

14. Steering Bushing - 2 15 Front Headlight

16. Rear Headlight

17. Left Handlebar

18. Light and Sound Box

19. Front Fork

20. Handgrip - 2

21. Round Bushing - 2

22. Steering Stop

23. Fork Axle

24. Fork Cover

25. Fender

26. Inner Shock - 2

27. Outer Shock - 2

28. 12 V olt Charger

29. .354 Cap Nut - 2

30. .437 Cap Nut - 4

31. Battery Clamp

32. Fender Tip

33. Left Mirror

34. Mirror Clamp

35. Taillight

36. Taillight Cover

37. Mirror Lens - 2

38. Windshield

39. Flashing Light Lens

40. Wire Cover

41. Right Handlebar

42. Right Mirror

43. Handlebar Harness

Not Shown

#8 x

/4" Plastite Screw - 68 #8 x 1/2" Screw - 5 Label Sheet

12-VOLT CHARGER

Note: Some par ts shown are assembled

on both sides of the vehicle.

Battery Charging

Important Notes

• Your new battery must be charged for at least 18 hours before you use it in your vehicle for the first time.

• We recommend that you start charging your battery before beginning assembly of your new vehicle.

• The battery must be upright while charging.

• The charger is not a toy.

• Do not short circuit the batter y.

• You do not need to remove the battery from your vehicle to recharge it.

• Before charging the battery, examine the battery case for cracks and other damage which may cause sulfuric acid (electrolyte) to leak during the charging process. If damage is detected, do not charge the battery or use it in your vehicle.Battery acid is very corrosive and can cause severe damage to surfaces it contacts.

• Do not charge the battery on a surface (such as kitchen counter tops) which could be damaged by the acid contained inside the battery. Take precautions to protect the surface on which you charge your battery.

• Use only a Power Wheels®12 volt charger (120 VAC 60 Hz 28W with an output of 12 VDC 1200mA) to charge your Power Wheels®12 volt battery.

• When replacing the 12 volt battery, use only a Pow er Wheels®12 volt battery.

About Thermal Fuses

Your Power Wheels 12 volt battery is equipped with a built-in thermal fuse.The thermal fuse is a self-resetting safety device which automatically “trips” and shuts down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe.Once a fuse has “tripped”, it will automatically reset itself after approximately 25 seconds and allow the vehicle to resume normal operations.To avoid repeated automatic shutdowns, do not overload the vehicle by exceeding the 65 lbs. maximum weight capacity or by towing anything behind the vehicle.Avoid severe driving conditions, such as driving up slopes or running into fixed objects, which can cause the wheels to stop spinning while power is still being supplied to the motors and make sure your child stops the vehicle before switching speeds or direction.

If a thermal fuse in a battery continually trips under normal driving conditions, please contact your local Power Wheels®Authorized Service Center.For the location of the Authorized Service Center nearest to you, see page 36, or register on-line at www.powerwheels.com.

CA UTION

Use the charger in dry locations only.

WARNING

• Batter y can fall out and injure a child if vehicle tips over.Always use battery clamp.

• PREVENT FIRE

- Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also r uin the electrical system.

- Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury.

- Use of Power Wheels

components in

products other than Power Wheels

vehicles could cause overheating, fire or explosion.

• The batter y must be handled by adults only. The battery is heavy and contains sulfuric acid (electrolyte). Dropping the batter y could result in serious injury.

• Never allow children to charge the battery. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery.

• Read the safety instructions on the battery.

• Examine the batter y, charger and their connectors for excessive wear or damage each time you charge the battery. If damage or excessive wear is detected, do not use the charger or the battery until you have replaced the worn or damaged part.

ELECTRICAL HAZARD

Battery Charging

T M

• Plug the charger connector into the battery .

• Plug the charger into a standard 120 volt wall outlet . Note: If power flow to the wall outlet is controlled by a

switch, make sure the switch is “ON”.

• Before first-time use, charge the battery for at least 18

hours. Never charge the battery longer than 30 hours.

• Recharge the battery for at least 14 hours after each

use of your vehicle.Do not charge the battery longer than 30 hours.

• Once the battery is charged, pull fir mly on the charger

connector to disconnect it from the battery. Unplug the charger from the wall outlet.The battery is now ready to be installed in your vehicle.Please see the Battery Installation section on page 28 for detailed instructions on installing your battery. If your batter y is already installed in your vehicle, simply plug the motor harness connector into the battery and replace the seat.

• Using a Phillips screwdriver, loosen the two screws holding the battery clamp to the vehicle body.

• Remove the screws and the battery clamp.Set the battery clamp and screws aside. Do not throw out the battery clamp or screws.You will use them when installing your battery (see page 28).

• Remove the battery from the battery compar tment.

• Remove and discard any cardboard in battery compartment which may have been added for shipping purposes.

Battery

Charger Connector

Battery

Clamp

Assembly

• Position the taillight cover with the inside arrow

pointing upward.

• Fit the taillight cover to the taillight.

• Insert two #8 x 1/2" screws through the holes in the

taillight cover and into the taillight.

• Tighten the screws with a Phillips screwdriver.

Do not over-tighten.

• Position the vehicle body upside down on a flat surface.

• Fit the taillight to the outside of the vehicle body rear fender, as shown. Make sure the holes in the vehicle body rear fender and taillight are aligned.

• First, insert one #8 x 1/

2" screw through the hole near the

edge of the vehicle body rear fender and into the taillight.

• Next, insert two #8 x

/4" screws through the remaining

holes in the vehicle body rear fender and into the taillight.

• Tighten the screws with a Phillips screwdriver. Do not over-tighten.

Taillight Cover

Arrow

Points Up

Taillight

Vehicle Body

Rear Fender

Taillight

#8 x 1/2

" Screw

#8 x 3/4" Screw

#8 x 3/

4" Screw

Children can be harmed by small parts, shar p edges and shar p points

in the vehicle’s unassembled state, or by electrical items.Care should be taken

in unpacking and assembly of the vehicle. Children should not handle par ts,

including the battery, or help in assembly of the vehicle.

WARNING

• Lift to remove the vehicle body from the vehicle frame.

Vehicle Frame

Vehicle Body

Assembly

• Fit the motor harness between the vehicle body tabs.

Motor Harness

Narrow Rectangular Opening

Tab

T op View

• Fit the tabs on the left footboard into the slots in the left side of the vehicle frame.Make sure both tabs are in

the slots.

Hint: You may need to squeeze the left footboard in order to align the tabs with the slots.

• Insert two #8 x 3/4" screws into the left footboard as shown.Tighten the screws using a Phillips screwdriver. Do not over-tighten.

Left Footboard

Tab

Slots

• Insert four #8 x 3/4" screws through the vehicle body and into the vehicle frame.Make sure the holes in the vehicle body and frame are aligned.

• Tighten the screws with a Phillips screwdriver. Do not over-tighten.

Vehicle Frame

Vehicle Body

• Position the vehicle body on top of the vehicle frame.

• Fit motor harness connector up through the large rectangular opening in the vehicle body.

• Fit the high speed hook-up connector through the square opening near the front of the vehicle body.

Square Opening

Motor Harness Connector

Vehicle Frame

Vehicle Body

Large Rectangular Opening

High Speed Hook-Up

M T

+ 28 hidden pages