Harley-Davidson 74230 User Manual

Owner’s Manual with Assembly Instructions

Please read this manual and save it with your original sales receipt.

For Model 74230

Tools needed for assembly:Phillips Screwdriver, Hammer, and Slotted Screwdriver (not included).

Use only with a Power Wheels®6 Volt (4.0 Amp/Hr.) Battery, Power Wheels®25 Amp Fuse

and Power Wheels®6 Volt (4.0 Amp/Hr.) Charger (all included).

Requires three “AA” (LR6) alkaline batteries (not included) in Sound Box.

Harley-Davidson is a registered trademark and the motorcycle sound

is a trademark of H-D Michigan, Inc. used under license.

Product features may vary from the picture above.

®

2

Table of Contents

Important Information

A Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

B Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

C Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

D Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

E Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

F Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

G Label Decoration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

H Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

I How to Operate Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

J Changing Batter ies in the Sound Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

K Battery Care and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

L Caring For Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

M Rules For Safe Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

N Problems and Solutions Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

O Bumper-to-Bumper Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

P Authorized Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

• Your new vehicle requires adult assembly.Please set
aside at least 45 minutes for assembly.

• You must charge your battery for 18 - 30 hours before
you use your vehicle for the first time.We recommend
that you start charging your battery before beginning
assembly. Please see Batter y Charging beginning on
page 7 for detailed instructions.

• Read this manual carefully for important safety informa­tion and operating instructions before using your vehicle.
Please keep this manual for future reference as it con­tains important information.

• This vehicle is designed for use:on grass, asphalt and
other hard surfaces; on generally level terrain;and by
children 12 - 36 months of age.

• Make sure children know and follow these r ules for safe
driving and riding:

- always sit on the seat.

- always wear shoes.

- only 1 (one) rider at a time.

• To prevent damaging the motors and gears, do not tow
anything behind the vehicle or overload it. Do not exceed
the maximum weight capacity of 40 lb.(18 kg).

• If you have any questions about your Power Wheels

®

vehicle, please call our toll-free service lines at
1-800-348-0751 from 8 AM to 6 PM (EST) Monday
through Friday.Trained customer ser vice representatives
are available to take your call in English or French.Habla
Español? Si usted tiene alguna pregunta ó necesita asis­tencia llame gratis 1-800-348-0755 para los Estados
Unidos.Tenemos representantes que hablan español
para atender su llamada.

• For your convenience, Power Wheels®maintains an
Authorized Service Center Network with more than 400
authorized service centers nationwide. Our authorized
service centers will repair or replace parts under warranty
at no extra charge, and can perform non-warranty repairs
for a minimal charge.Please see the Authorized Service
Center list beginning on page 27 to find the authorized
service center nearest you, or call 1-800-348-0751.

• Please complete and return the enclosed Registration
Card today, or call 1-800-348-0751 to register your
vehicle by phone.

A

CA UTION

• In the unassembled state, this package contains small parts. Adult assembly is required.

• Use the charger in dry locations only.

WARNING

WARNING

• Battery can fall out and injure a child if vehicle tips over. Always use battery clamp.

• PREVENT FIRE

- Do not bypass a Power Wheels®fuse. It is a safety device.

- Use only a Power Wheels

®

25 Amp fuse.

- Never modify the electrical system.Alterations could cause a fire resulting in serious injur y
and could also ruin the electrical system.

- Use of the wrong type battery, fuse or charger could cause a fire or explosion resulting in
serious injury.

- Use of Power Wheels

®

components in products other than Power Wheels®vehicles could

cause overheating, fire or explosion.

• The battery must be handled by adults only.The battery is heavy and contains sulfuric acid
(electrolyte). Dropping the battery could result in serious injur y.

• Never allow children to charge the battery. Battery charging must be done by adults only.
A child could be injured by the electricity involved in charging the batter y.

• Never lift or carry the batter y by the wires or connector.This can damage the battery and
possibly cause a fire resulting in serious injury. Lift and carr y the batter y by the case only.

• Read the safety instructions on the batter y.

• Examine the battery, charger and their connectors for excessive wear or damage each time
you charge the battery. If damage or excessive wear is detected, do not use the charger or
the battery until you have replaced the worn or damaged part.

• HOT motors.Handle carefully.

Warnings and Cautions

B

3

ELECTRICAL HAZARD

RIDING HAZARD

• Prevent Injuries and Deaths

• Direct Adult Supervision Required

• Keep Children Within Safe Riding Areas.

These areas must be:

- away from swimming pools and other bodies of water to prevent drownings

- generally level to prevent tipovers

- away from steps, driveways, roads and alleys.

Parts

C

• If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return
this product to the store.

• Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no
parts are discarded.

• Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to
remove any excess lubricant.

Front Axle

Front Wheel

Back Fender

Front Fender

Fork Axle

Vehicle Frame

Gas Tank

Outer Shock - 2

Inner Shock - 2

Headlight Assembly

Seat

4

6 V olt Battery

Steering Stop

Sound Box

Battery Clamp

5

Parts

Wheel Bushing - 2

Handgrips - 2

*For your convenience, one extra 25 amp Fuse is included.
Not Shown: Label Sheet - 2

6 V olt Charger

Right Saddlebag

Left Saddlebag

Exhaust Cover - 2

Power Button

Cover

R

Right
Handlebar

Left
Handlebar

All Shown Actual Size

.354 Cap Nut - 4*

*For your convenience, one extra .354 cap nut is included.

#8 x 3/4" Plastite Screw – 31

Power Button

Harness

Wire Cover

Washer - 2

25 Amp Fuse

Note: Some parts shown are assembled on both sides of the vehicle.

1. Vehicle Frame

2. Back Fender

3. Right Handlebar

4. Left Handlebar

5. Handgr ip - 2

6. Power Button Harness

7. Power Button Cover

8. 6 Volt Battery (4.0 Amp/Hr.)

9. 6 Volt Charger (4.0 Amp/Hr.)

10. Battery Clamp

11. Seat

12. 25 Amp Fuse

13. Gas T ank

14. Sound Box

15. Cap Nut - 4

16. Steering Stop

17. Fork Axle

18. Front Axle

19. Outer Shock - 2

20. Inner Shock - 2

21. Washer

22. Wheel Bushing

23. Wheel

24. Fender

25. Headlight Assembly

26. Wire Cover

27. Saddlebag (Left and Right)

28. Exhaust Cover - 2

Not Shown:

Label Sheet - 2
#8 x 3/4" Plastite Screw - 31

Parts Diagram

D

6

26

7

6

3

4

5

5

11

13

10

12

8

2

14

15

1

18

19

19

20

20

21

21

23

22

24

25

22

28

9

16

17

15

15

15

27

CA UTION

Use the charger in dry locations only.

WARNING

Battery Charging

E

• Battery can fall out and injure a child
if vehicle tips over. Always use
battery clamp.

• PREVENT FIRE

- Do not bypass a Power Wheels

®

fuse.

It is a safety device.

- Use only a Power Wheels

®

25 Amp fuse.

- Never modify the electrical system.
Alterations could cause a fire resulting
in serious injury and could also r uin the
electrical system.

- Use of the wrong type battery, fuse
or charger could cause a fire or explo­sion resulting in serious injury.

- Use of Power Wheels

®

components in

products other than Power Wheels

®

vehicles could cause overheating,
fire or explosion.

• The battery must be handled by adults
only.The batter y is heavy and contains
sulfuric acid (electrolyte). Dropping the
battery could result in serious injur y.

• Never allow children to charge the battery.
Battery charging must be done by adults
only. A child could be injured by the
electricity involved in charging the battery.

• Never lift or carry the batter y by the wires
or connector.This can damage the battery
and possibly cause a fire resulting in
serious injury.Lift and carr y the batter y
by the case only.

• Read the safety instructions on
the battery.

• Examine the battery, charger and their
connectors for excessive wear or damage
each time you charge the battery. If dam­age or excessive wear is detected, do not
use the charger or the battery until you
have replaced the worn or damaged part.

Important Notes

• Your new battery must be charged for at least
18 hours before you use it in your vehicle for the
first time.

• We recommend that you start charging your battery
before beginning assembly of your new vehicle.

• The battery must be upright while charging.

• The charger is not a toy.

• Do not short circuit the battery.

• The battery must be removed from the vehicle back
fender for the initial charge in order to complete assembly.
You do not need to remove the battery from the vehicle to
recharge it.

• Before charging the battery, examine the battery case for
cracks and other damage which may cause sulfuric acid
(electrolyte) to leak during the charging process. If dam­age is detected, do not charge the battery or use it in your
vehicle.Battery acid is very corrosive and can cause
severe damage to surfaces it contacts.

• Do not charge the battery on a surface which could be
damaged by the acid contained inside the battery. Take
precautions to protect the surface on which you charge
your battery.

• Use only a Power Wheels®6 volt (4.0 Amp/Hr.) charger
with an input of 120 VAC, 60 Hz, 6W and an output of
6 VDC, 400 mA and 25 amp fuse to charge your
Pow er Wheels®rechargeable 6 volt (4.0 Amp/Hr.) battery.

• If your battery is old and will not accept a full charge, do
not leave it in the vehicle. Always remove a dead battery
from the vehicle.

7

ELECTRICAL HAZARD

3

• Insert a 25 amp fuse into the battery.
Note: The top of the fuse will not be flush with the top of the

battery when properly installed.

• Plug the charger connector into the battery connector.

• Plug the charger into a standard 120 volt wall outlet.

Note: If power flow to the wall outlet is controlled by a
switch, make sure the switch is “ON”.

• Before first time use, charge the battery for at least

18 hours. Never charge the battery longer than 30 hours.

• Recharge the battery for at least 14 hours after each use

of your vehicle.Do not charge the battery longer than
30 hours.

• Once the battery is charged, disconnect the charger

connector from the battery connector.Unplug the charger
from the wall outlet.The battery is now charged and is
ready to be installed in your vehicle.Please see "Battery
Installation" on page 19 for detailed battery installation
instructions.

2

1

Battery
Connector

Charger
Connector

Battery
Clamp

25 Amp Fuse

Charger

Battery Charging

8

IMPORTANT! The batter y must be removed from the vehi­cle back fender for the initial charge in order to complete
assembly. After assembly is complete, you do not need to
remove the battery from your vehicle to recharge it.

• Using a Phillips screwdriver, loosen and remove the
screw in the battery clamp.Remove the battery clamp
from the vehicle body.

• Remove the Power Wheels

®

6 Volt (4.0 Amp/Hr.) battery

from the battery compartment.

Children can be harmed by small parts,
sharp edges and shar p points in the vehi­cle’s unassembled state, or by electrical
items. Care should be taken in unpacking
and assembly of the vehicle. Children
should not handle parts, including the bat­tery, or help in assembly of the vehicle.

WARNING

• Check to be sure the power button harness is in the
power button cover channel.

• Fit the power button cover peg into the hole in the
right handlebar.

• Locate the right handlebar.The
right handlebar is labeled with an
R and has an additional hole in
the handle portion.

• Slide the wire cover with power button har ness onto the
right handlebar.

Assembly

9

4

2

1

3

F

• Insert the power button harness wire through the wire
cover hole.

Power Button
Harness

Wire Cover Hole

Power Button Cover

Channel

Power Button
Harness

Wire Cover

Right
Handlebar

Right
Handlebar

Peg

Power Button Cover

R

• Insert the left handlebar into the holes in the
headlight assembly.

• Align the holes in the left handlebar and headlight assembly.

• Insert two screws into the headlight assembly and hand
tighten. DO NOT fully tighten these screws.These screws
will be fully tightened in Assembly Step 19.

• Fit the power button covers together. Inser t a screw into
the power button cover.

• Tighten the screw with a Phillips screwdriver.
Do not over-tighten.

• Insert the power button harness plug down through the
top hole only in the headlight assembly.

• Insert the r ight handlebar through the top and bottom
hole in the headlight assembly.

• Make sure the power button harness is not through

the bottom hole in the headlight assembly.

• Insert two screws into the headlight assembly and hand
tighten. DO NOT fully tighten these screws.These
screws will be fully tightened in Assembly Step 19.

10

8

6

5

7

Assembly

Power Button Covers

Right Handlebar

Bottom Hole

Headlight Assembly

Top Hole

Power Button
Harness

Left Handlebar

Hole

Hole

Headlight Assembly

Headlight
Assembly

DO NOT
Fully
Tighten

DO NOT
Fully
Tighten