Harken Radial 40 Rewind Installation And Maintenance Manual

Installation and Maintenance Manual

Radial® Electric Winch

40 Rewind

MRRW-03

™

Index

Introduction 3

Technical characteristics 3

Performance data 3
Weight 3
Maximum working load 4

Outline 4

Radial ® 40 Rewind ™ 4
Horizontal electric motor 4

Installation 4

Procedure 1 6
Procedure 2 7
Winch installation procedure 9
Winch drilling cut-out 9
Positioning the self-tailing arm 9

Motor installation procedure 10

Electric wiring diagrams 11

Maintenance 13

Washing 13
Maintenance table 13
Disassembly procedure 13
Exploded view with maintenance products 17
Assembly 18

Harken

®

limited worldwide warranty 19

Ordering spare parts 19

Exploded view 20

Parts List 22

Radial 40 Rewind

TM

STA EL 22
Radial 40 RewindTM STC EL 23
Radial 40 RewindTM STCW EL 24
Radial 40 RewindTM STBBB EL 25
Radial 40 RewindTM STCCC EL 26
Horizontal electric motor 12V/24V 27

40 Rewind ™ Radial Winch

2

Installation and Maintenance Manual

Introduction - Technical characteristics

Introduction

This manual gives technical information on winch installation and maintenance, including
disassembling and reassembling.
This information is DESTINED EXCLUSIVELY for specialised personnel or expert users.
Installation, disassembling and reassembling of the winch by personnel who are not experts may
cause serious damage to users and those in the vicinity of the winch.
Harken
In case of doubt the Harken
This Manual is available only in English. If you do not fully understand the English language, do
not carry out the operations described in this Manual.

Technical characteristics

®

accepts no responsibility for defective installation or reassembly of its winches.

®

Tech Service is at your disposal at [e-mail]

Power ratio Gear ratio

1st speed

2nd speed

The theoretical power ratio does not take friction into account.

13,5 : 1 2,13 : 1

39,9 : 1 6,28 : 1

Performance data

40 Rewind ™ Winch

horizontal motor horizontal motor

12 V (700 W) 24 V (700 W)

1st speed 2nd speed 1st speed 2nd speed

line speed

(m/min)**

max load (Kg)

**Line speed is measured with no load

21 7,1 21 7,1

290 850 290 850

motor nominal power (W)

12 V 24 V 12 V 24 V

current absorption at winch

MWL (A)

40 Rewind™

Winch

horizontal 700 700 215 80

Weight

weight (Kg)

Versions:
A = drum in anodised aluminium
C = drum in chrome bronze
CW = chrome/white
BBB = all bronze
CCC = All-Chrome bronze

40 Rewind ™ Radial Winch

ST A ST C/CW ST BBB/CCC

15 16 17

3

Installation and Maintenance Manual

Outline - Installation

165 mm

Maximum working load

WARNING!

The maximum working load (MWL) for the 40 Rewind™ Winch is 850 Kg (1784 lb).
Subjecting the winch to loads above the maximum working load can cause the winch to fail or

pull off the deck suddenly and unexpectedly during high loads causing severe injury or death.

Outline

40 Rewind™ Winch

Ø 77 mm

41 mm

77 mm282 mm

176 mm156 mm

83 mm

Line entry height

Installation

The winch must be installed on a at area of the deck, reinforced if necessary to bear a load equal
to at least twice the maximum working load of the winch.
It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can
bear the load.
Harken® does not supply the screws needed to install the winch since these may vary depending
on the deck on which it is to be installed.
It is the installer's responsibility to choose the correct screws taking account of the loads they will
have to bear.
Harken® assumes no responsibility for incorrect installation of its winches or for an incorrect choice
of mounting screws.

DANGER!

Incorrect installation of the winch may cause severe injury or
death. Consult the yard that built the boat in the case of doubt
over the correct positioning of the winch.

40 Rewind ™ Radial Winch

4

Installation and Maintenance Manual

WARNING!

Failure to use the correct number and type of mounting fasteners
or failure to ensure the correct deck strength can result in the
winch pulling off the deck suddenly and unexpectedly during
high loads causing severe injury or death.

WARNING!

Verify the entry angle of the sheet. This must be 8° with tolerance
of ±2°, to avoid sheet overrides and damaging the winch or
making the winch inoperable leading to loss of control of the boat
which can lead to severe injury or death.

8°

final drive gear

WARNING!

SHEET

Mount the winch on the deck so that the  nal drive gear is
positioned where the sheet enters the winch drum.
Incorrect position of drive gear can weaken winch leading to failure
which can cause an accident leading to severe injury or death.

NOTICE

For winch STA, STC and STCW versions only you can find
the icon on the skirt to identify the drive gear position.

After correctly positioning the  nal drive gear with respect to the load, check that the motor,
gearing, electrical wiring and/or hydraulic pipes can be housed below decks. To help  nd the
optimal compromise, remember that, to make the installation of the motor easier, it can be coupled
to the winch in different positions.

Once you have decided the correct mounting position for the winch on the deck and checked the
space available below deck, proceed with the installation.

The winch can be installed following one of the two procedures below (Procedure1 or Procedure 2).

Before starting the Installation procedure, set the knob in the following position:

40 Rewind ™ Radial Winch

5

Installation and Maintenance Manual

Procedure 1

To install the winch you must remove the drum and use Socket Head (SH) bolts.

Tools needed

One medium  at-bladed screwdriver
A number 6 hex key
A number 3 hex key

To identify the various parts, refer to the exploded view at the end of this Manual.

Torque to apply when assembling

Install the winch on the deck in the position you have chosen, keeping in mind the limits described
on page 4 and using socket head (SH) bolts.
(See paragraph on installation)

1. Pull out the disconnect rod n°31

3. Slide off the assy socket n°25 and the cover n°20.
Pay attention to the o-ring in the socket.

2. Unscrew the central screw (

4. Unscrew the three screws n°19
(

4Nm/35 in-lb)

2Nm/18 in-lb)

40 Rewind ™ Radial Winch

6

Installation and Maintenance Manual

5. Remove the stripper arm n°21 by
rotating and lifting it.

6. Lift off the drum n°38

Procedure 2

To install, you must remove the winch skirt and use hexagonal headed (HH) bolts.

Tools needed

A number 3 hex key
One medium  at-bladed screwdriver

To identify the various parts, refer to the exploded view at the end of this Manual.

1. Unscrew the screw n°26 and slide off
the knob n°24 (0,5 Nm/ 4,42 in-lb)

40 Rewind ™ Radial Winch

2. Remove the skirt n°2 with the help of
the screwdriver placed as shown by the
symbol

7

Installation and Maintenance Manual

3. Position the 5 M6 hexagonal headed
bolts in their holes

4. Reposition the skirt n°2 in its housing

5. Press down the skirt to position it correctly

6. Reposition the knob in the Rewind position
(see gure)

NOTICE

Make sure the skirt is correctly clipped on to the base of the winch.

Install the winch on the deck in the position you have chosen, keeping in mind the limits described
on page 4 and using hexagonal headed bolts.

(See paragraph on winch installation)

40 Rewind ™ Radial Winch

8

Installation and Maintenance Manual

Winch installation procedure

Ø6 n°5 holes

Carry out Procedure 1 or Procedure 2, then install the winch on the deck in the chosen position.

NOTICE

Before drilling the deck, check the space available below deck for the ange and the motor

A. Position the base of the winch on the deck and mark the position of the holes or use the drilling

cut-out template at the point where you have decided to place the winch.

Below is a reduced scale diagram.

The drilling cut out template is available on the Harken

50°

Winch outside Ø157

70°

Knob orintation
Rewind winch only

50°

Ø123

®

website, www.harken.com

105°

50°

122°

Cut out Ø80
for powered winches

Final pinion

35°

position

B. Remove the winch and drill the ve 6.2 mm diameter holes.
C. Bolt the base of the winch to the deck using ve M6 bolts (not supplied by Harken

®

) as
described at Procedure 1 or Procedure 2, correctly chosen for the thickness and type of the
boat deck. Consult the yard that built the boat in case of doubt.

WARNING!

To install the winch on the deck, use only bolts in A4 stainless steel (DIN 267 part11).
Bolts made of other materials may not have sufficient strength or may corrode which can
result in winch pulling off deck suddenly and unexpectedly during high loads causing

severe injury or death.

NOTICE

To mount winches on the deck, do not use countersunk bolts.

D. Fill the mounting holes with a suitable marine sealant.
E. Remove the excess adhesive/sealant from the holes and base drainage channels
F. Reassemble the winch following the steps in Procedure 1 or Procedure 2 in the reverse order,

and apply the products indicated in the section on maintenance.

Positioning the self-tailing arm

Position the self-tailing arm so that the line leaving the winch is led into the cockpit.

40 Rewind ™ Radial Winch

9

Installation and Maintenance Manual

Once you have installed the winch on the deck, proceed with motor installation. The motor can be coupled

Motor installation procedure

Motor installation procedure

WARNING!

Make sure that the power is switched off before installing or carrying out maintenance on
the winch.

the winch in different positions. Check the space available below deck and choose the suitable position.

Tools needed

A number fi ve hex key
Two number thirteen wrenches

to

1. Position the  ange (see Page 12)

3. Position the reduction gear and motor

2. Tighten six M6 precote coated screws
(

8 Nm/ 71 in-lb)

4. Tighten the two screws (

Be sure to align the  ange.

8 Nm/ 71in-lb).

40 Rewind ™ Radial Winch

10

Installation and Maintenance Manual

NOTICE

Before positioning the  ange, check to make sure
that seal is seated correctly.

After winch is assembled and before sailing, test the powered winch functioning.

Electric wiring diagrams

To guarantee greater efficiency in terms of safety and long life, for every winch model is mandatory
to install the Dual Function Control Box.

For more information, refer to the Dual Function Control Box manual.

Refer to the following diagrams for the electric wiring:

WARNING!

Read the Dual Function Control Box manual carefully before installing and using the device.

NOTICE

For other installations, refer to the Dual Function Control Box manual.

40 Rewind ™ Radial Winch

11

Installation and Maintenance Manual

Fasten the Dual Function Control Box containing solenoids to bulkhead or wall: refer to the
Dual Function Control Box manual. Install remote circuit breaker between power supply
and Dual Function Control Box. Locate push-buttons on deck in a convenient spot for easy winch
operation: refer to the Digital System Switch manual.

Refer to the following chart for wire size:

Total distance between winch and battery

Winch Current

voltage

40 Rewind™ 12 V 2 32 0 50 00 70 000 95

40 Rewind™ 24 V 5 16 3 25 2 35 0 50

Under

16.4 ft
AWG

Under 5 m

2

mm

16.4 - 32.8 ft
AWG

5 m - 10 m

2

mm

32.8 - 49.2 ft
AWG

10 m - 15 m

2

mm

49.2 - 65.6 ft
AGW

15 m - 20

NOTICE

To connect motor, attach cable terminals to clamps between
nut and lock nut. Hold nut in contact with motor using a
spanner and tighten other nut with second spanner. Take
special care not to turn the central spindles. Be careful not
to turn central spindles. These instructions apply when
assembling and disassembling. We recommend using a
torque wrench so as to obtain a torque equal to and no
greater than 10 Nm (88 in-lb).

m

mm

2

NOTICE

Note that correct electrical contact sequence is:
Nut – Cable Terminal – Self-Locking Washer – Lock Nut

40 Rewind ™ Radial Winch

12

Installation and Maintenance Manual

Maintenance

Maintenance

Washing

Winches must be washed frequently with fresh water, and in any case after each use.
Do not allow teak cleaning products or other cleaners containing caustic solutions to come into
contact with winches and especially anodised, chrome plated or plastic parts. Do not use solvents,
polishes or abrasive pastes on the logos or stickers on the winches. Make sure that the holes and
drainage channels in the base of the winch are not obstructed so that water does not collect.

Maintenance table

Winches must be visually inspected at the beginning and end of every season of sailing or racing.
In addition they must be completely overhauled, cleaned and lubricated at least every 12 months.
After an inspection, replace worn or damaged components. Do not replace or modify any part of
the winch with a part that is not original.

WARNING!

Periodic maintenance must be carried out regularly. Lack of adequate maintenance
shortens the life of the winch, can cause serious injury and also invalidate the winch
warranty. Installation and maintenance of winches must be carried out exclusively by
specialized personnel.

In the case of doubt contact Harken

WARNING!

Make sure that the power is switched off before installing or carrying out maintenance on
the winch.

Winch disassembly procedure

Tools needed

One medium fl at-bladed screwdriver

A number fi ve hex key

Brush

®

Tech Service at [e-mail]

Rags

To identify the various parts refer to the exploded view at the end of this Manual.

Torque to be applied in assembly phase

Carry out Procedure 1 as shown in the paragraph on winch installation and then do the following:

40 Rewind ™ Radial Winch

13

Installation and Maintenance Manual

7. Remove the stripper arm support n°16 8. Slide out the bearings n°14 and the
spacer n°13

9. Unscrew the 6 hex screws n°12
( 20Nm/177 in-lb)

11. Slide out the gear n°32

10. Remove drum support n°11

12. Remove pawls carrier n°33.
Pay attention to the springs.

40 Rewind ™ Radial Winch

14

Installation and Maintenance Manual

14. Remove the gear n°7 and the pinion n°813. Slide out the pin n°5

15. Pay attention to the springs and to the

spacer n°6

17. Remove the command group

16. Untighten the screw n°29

18. Slide out main shaft n°30 and pay
attention to the two balls n° 35

40 Rewind ™ Radial Winch

15

Installation and Maintenance Manual

19. Remove the gear n°10

If it is necessary to replace any jaws of the winch, proceed as follows:

I. Unscrew the 4 screws n°18
( 4Nm/35 in-lb)

Once the winch is completely disassembled, clean the parts: use a basin of diesel oil to soak
metal components and rinse plastic parts in fresh water. Once you have done this, dry the parts
with cloths that do not leave residue.

Inspect gears, bearings, pins and pawls for any signs of wear or corrosion.

Carefully check the teeth of gears and ring gears to make sure there are no traces of wear.

Check the roller bearings and check there are no breaks in the bearing cages.
Replace worn or damaged components.

Carry out maintenance on components using the products listed below.
For more information on which products to use where, refer to the exploded diagram below.

Use a brush to lightly lubricate all gears, gear pins, teeth and all moving parts with grease.
Lightly lubricate the pawls and springs with oil. Do not use grease on the pawls!

II. Remove the jaws n°39

40 Rewind ™ Radial Winch

16

Installation and Maintenance Manual

Winch exploded view with maintenance products

1

G

Anti-seize

A

G

A

T

O

A

T

A

G

Harken® Grease

G

Harken® Pawl Oil

O

Axial Threadlocker

T

G

O

G

G

O

G

G

2

G

A

G

G

G

G

A

1

Apply Harken® grease on assy socket screw

2

Apply Harken® grease on drum gear

40 Rewind ™ Radial Winch

17

Installation and Maintenance Manual

Winch assembly

Make sure that the holes and drainage channels in the base of the winch are not obstructed
Assemble the winch in the reverse order of the sequence in the section on disassembly.

To tighten bolts, use the torque indicated in the disassembly procedure.

To assemble the pawls:

correctly position the spring in its housing as
shown at left. Hold the spring closed and slide

OIL

NOTICE! Before closing the winch, make sure the holes and
drainage channels in the base of the winch are not obstructed.

the pawl into its housing. Once in position,
check that the pawls can be easily opened and
closed with a  nger.

NOTICE! Before screw the central screw, check the correct
position of the o-ring in the assy socket and apply Harken®
grease.

NOTICE! Insert the disconnect rod in the winch, with the
groove in the lower part of the rod.

THIS SIDE

DOWN

In case of doubt concerning the assembly procedure contact Harken® Tech Service: [e-mail]

40 Rewind ™ Radial Winch

18

Installation and Maintenance Manual

Harken® limited worldwide warranty - Ordering spare parts

Harken® limited worldwide warranty

Refer to the Harken® Limited Worldwide Warranty in the Harken® Catalogue and on the website
www.harken.com

Ordering spare parts

Spare parts can be requested from Harken® as
described in the Harken® Limited Worldwide
Warranty, indicating the part number in the
Parts List and including the serial number of
the winch for which the parts are required.

The serial number of the winch is printed on
a plate on the drum support of the winch.

W XXXXX
XXXXXXXXX

Manufacturer

Harken® Italy S.p.A.

Via Marco Biagi, 14
22070 Limido Comasco (CO) Italy
Tel: [phone]
Fax: [phone]
Email: [e-mail]
Web: www.harken.com

Headquarters

Harken®, Inc.

1251 East Wisconsin Avenue
Pewaukee, Wisconsin 53072-3755 USA
Tel: [phone]
Fax: [phone]
Email: [e-mail]
Web: www.harken.com

Tech Service
Email: [e-mail]

Customer Service

Tel: [phone]
Email: [e-mail]

Tech Service
Email: [e-mail]

Customer Service

Tel: [phone]
Email: [e-mail]

40 Rewind ™ Radial Winch

19

Installation and Maintenance Manual

Exploded view 1/2

Exploded view

40 Rewind STA, STC, STCW, STBBB, STCCC EL Winch

15

38

17

14

13

11

12

25

25

20

19

21

21

16

40 Rewind ™ Radial Winch

20

18

39

Installation and Maintenance Manual

Exploded view 2/2

38

17

14

13

12

15

11

40 Rewind STA, STC, STCW, STBBB, STCCC EL Winch

32

9

10

29

28

27

34

37

22

36

35

30

35

3

4

33

31

5

8

4

3

7

6

40 Rewind ™ Radial Winch

21

1

2

23

24

26

Installation and Maintenance Manual

Parts list

Parts List

40 RewindTM STA EL Winch

A = drum in anodised aluminium

Pos. Q.ty Code Description

1

2

3
4
5
6
7
8
9

10

1

A96639600

1

S4130900A7

1

S413960085

1

S413330085

1

M6009463

1

S664020052

1

S413350080

1 A96640100

4 S000080003
4 S000380001
1 S413000004
1 S279090002
1 S412970004
1 S412850041
1 S413070004
12A76639900

S414900080

11

12
13
14

1

A96639700

2

S414890080

1

S4130900A7
6 M0635103
1 S413150082
2 A74136000

15 Winch Serial Number Sticker
16
17
18

19
20

1 S4129400A0
1 S281680097
4 M0601803

3 M6007103
1 S6640300A5

Assy Base Winch 40 EL/HY

Base W40 rewind
Heli-coil M6x9
Bushing Ø22xØ25x8.5
Bushing Ø9xØ11x12
Bushing Ø12xØ14x11
Spring loaded ball plunger Ø6
Spacer
Roller Ø6x19

Assembly Skirt Winch 40

Skirt W40 rewind
Winch Product Sticker**

Pawl Ø8*
Pawl Spring Ø8*
Pin Ø9x55
Washer Ø36xØ9,5x1
Gear Z20
Pinion Z13
Pin Ø9xØ12x32.5
Assy Gear Z20

Gear Z20
Bushing Ø12xØ14x8

Assy Housing Winch 40 RW

Support W40 rewind
Heli-coil M6x9
Bushing Ø9xØ11x7
Bushing Ø22xØ25x8.5

Socket head screw M6x16 UNI 5931
Washer Ø62xØ80x1.5
Bearing Ø56xØ68x24

Stripper arm support
Red line
Screw UNI EN ISO 1207:1996 - M6x35

- A4
Screw M6x50 UNI6107

Cover 2 speed W40 RW

Pos. Q.ty Code Description

21

22
23

24
25

26
27
28
29
30
31
32
33
34
35
36

37
38
39

1

A76639100

1

S6639200F0

1

S419170080

1

S416570001

1

S416580041

2

M0619003
1 A74165000
1

A96640000

1

S419190004
1

S419200041
1 S497400180
1

A94165200

1

S414940085
1

S414930003
1

M0679797
1 M0624103
1 S418590001
1 S416530004
1 M0624203
1 S663950004
1 S663980002
1 S416240041
1 S664060004
1 S416260041
2 M0614103
1 M0616603

1 M0630802
1 S663930053
14A96639400

S385970001

Stripper arm W40 Rewind

Stripper arm W40 C Rewind
Peeler W40 Rewind
Slider
Spring stripper arm W46 Rewind
Bushing
Screw M5x20 UNI 6109

Command for W46 Rewind
Assy knob W40 Rewind

Knob W40 Rewind
Heli-coil M4x8
Pin for knob
Bushing Ø6.5xØ4x3

Knob Rewind
Assy socket Rewind

Socket Handle
Washer Ø25xØ15x4
Nut Screw for Disconnect Rod
O ring RC 2025 series

Screw M4x16 UNI5931
Spring Ø10.67x12.7
Pin for switch
Screw M6x30
Main shaft W40 Rewind
Disconnect rod 40 Rewind
Gear Z23
Pawls carrier Ø8xN2 W40.2 RW
Disconnect fl ange
Ball 5-16" inox
Seeger Ring UNI 7435:1975 - Ø28 mat.

17-7 Ph
SMALLEY RING SSR0137-S17

Drum A W40 RW
Assy jaws Winch 40 Rewind

Lower Jaw W40 Rewind
Upper Jaw W35/40
SPRING

*Available with service kit; see website www.harken.com

**Winch product sticker

40 Rewind ™ Radial Winch

22

Installation and Maintenance Manual

40 RewindTM STC EL Winch

C = drum in chrome bronze

Pos. Q.ty Code Description

1

2

3
4
5
6
7
8
9

10

1

A96639600

1

S4130900A7

1

S413960085

1

S413330085

1

M6009463

1

S664020052

1

S413350080

1 A96640100

4 S000080003
4 S000380001
1 S413000004
1 S279090002
1 S412970004
1 S412850041
1 S413070004
12A76639900

S414900080

11

12
13
14

1

A96639700

2

S414890080

1

S4130900A7
6 M0635103
1 S413150082
2 A74136000

15 Winch Serial Number Sticker
16
17
18

19
20

1 S4129400A0
1 S281680097
4 M0601803

3 M6007103
1 S6640300A5

Assy Base Winch 40 EL/HY

Base W40 rewind
Heli-coil M6x9
Bushing Ø22xØ25x8.5
Bushing Ø9xØ11x12
Bushing Ø12xØ14x11
Spring loaded ball plunger Ø6
Spacer
Roller Ø6x19

Assembly Skirt Winch 40

Skirt W40 rewind
Winch Product Sticker**

Pawl Ø8*
Pawl Spring Ø8*
Pin Ø9x55
Washer Ø36xØ9,5x1
Gear Z20
Pinion Z13
Pin Ø9xØ12x32.5
Assy Gear Z20

Gear Z20
Bushing Ø12xØ14x8

Assy Housing Winch 40 RW

Support W40 rewind
Heli-coil M6x9
Bushing Ø9xØ11x7
Bushing Ø22xØ25x8.5

Socket head screw M6x16 UNI 5931
Washer Ø62xØ80x1.5
Bearing Ø56xØ68x24

Stripper arm support
Red line
Screw UNI EN ISO 1207:1996 - M6x35

- A4
Screw M6x50 UNI6107

Cover 2 speed W40 RW

Pos. Q.ty Code Description

21

22
23

24
25

26
27
28
29
30
31
32
33
34
35
36

37
38
39

1

A76639100

1

S6639200F0

1

S419170080

1

S416570001

1

S416580041

2

M0619003
1 A74165000
1

A96640000

1

S419190004
1

S419200041
1 S497400180
1

A94165200

1

S414940085
1

S414930003
1

M0679797
1 M0624103
1 S418590001
1 S416530004
1 M0624203
1 S663950004
1 S663980002
1 S416240041
1 S664060004
1 S416260041
2 M0614103
1 M0616603

1 M0630802
1 S664050043
14A96639400

S385970001

Stripper arm W40 Rewind

Stripper arm W40 C Rewind
Peeler W40 Rewind
Slider
Spring stripper arm W46 Rewind
Bushing
Screw M5x20 UNI 6109

Command for W46 Rewind
Assy knob W40 Rewind

Knob W40 Rewind
Heli-coil M4x8
Pin for knob
Bushing Ø6.5xØ4x3

Knob Rewind
Assy socket Rewind

Socket Handle
Washer Ø25xØ15x4
Nut Screw for Disconnect Rod
O ring RC 2025 series

Screw M4x16 UNI5931
Spring Ø10.67x12.7
Pin for switch
Screw M6x30
Main shaft W40 Rewind
Disconnect rod 40 Rewind
Gear Z23
Pawls carrier Ø8xN2 W40.2 RW
Disconnect fl ange
Ball 5-16" inox
Seeger Ring UNI 7435:1975 - Ø28 mat.

17-7 Ph
SMALLEY RING SSR0137-S17

Drum C W40 RW
Assy jaws Winch 40 Rewind

Lower Jaw W40 Rewind
Upper Jaw W35/40
SPRING

*Available with service kit; see website www.harken.com

**Winch product sticker

40 Rewind ™ Radial Winch

23

Installation and Maintenance Manual

40 RewindTM STCW EL Winch

CW = chrome/white

Pos. Q.ty Code Description

1

2

3
4
5
6
7
8
9

10

1

A96639600

1

S4130900A7

1

S413960085

1

S413330085

1

M6009463

1

S664020052

1

S413350080

1 A96640100W

4 S000080003
4 S000380001
1 S413000004
1 S279090002
1 S412970004
1 S412850041
1 S413070004
12A76639900

S414900080

11

12
13
14

1

A96639700

2

S414890080

1

S4130900A7
6 M0635103
1 S413150082
2 A74136000

15 Winch Serial Number Sticker
16
17
18

19
20

1 S4129400A0
1 S281680097
4 M0601803

3 M6007103
1 S6640300A5W

Assy Base Winch 40 EL/HY

Base W40 rewind
Heli-coil M6x9
Bushing Ø22xØ25x8.5
Bushing Ø9xØ11x12
Bushing Ø12xØ14x11
Spring loaded ball plunger Ø6
Spacer
Roller Ø6x19

Assembly Skirt Winch 40 RAL 9003

Skirt W40 Rewind RAL 9003
Winch Product Sticker**

Pawl Ø8*
Pawl Spring Ø8*
Pin Ø9x55
Washer Ø36xØ9,5x1
Gear Z20
Pinion Z13
Pin Ø9xØ12x32.5
Assy Gear Z20

Gear Z20
Bushing Ø12xØ14x8

Assy Housing Winch 40 RW

Support W40 rewind
Heli-coil M6x9
Bushing Ø9xØ11x7
Bushing Ø22xØ25x8.5

Socket head screw M6x16 UNI 5931
Washer Ø62xØ80x1.5
Bearing Ø56xØ68x24

Stripper arm support
Red line
Screw UNI EN ISO 1207:1996 - M6x35

- A4
Screw M6x50 UNI6107

Cover 2 Speed W40 RW RAL 9003

Pos. Q.ty Code Description

21

22
23

24
25

26
27
28
29
30
31
32
33
34
35
36

37
38
39

1

A76639100

1

S6639200F0

1

S419170080

1

S416570001

1

S416580041

2

M0619003
1 A74165000
1

A96640000

1

S419190004
1

S419200041
1 S497400180
1

A94165200

1

S414940085
1

S414930003
1

M0679797
1 M0624103
1 S418590001
1 S416530004
1 M0624203
1 S663950004
1 S663980002
1 S416240041
1 S664060004
1 S416260041
2 M0614103
1 M0616603

1 M0630802
1 S664050043
14A96639400W

S385970001

Stripper arm W40 Rewind

Stripper arm W40 C Rewind
Peeler W40 Rewind
Slider
Spring stripper arm W46 Rewind
Bushing
Screw M5x20 UNI 6109

Command for W46 Rewind
Assy knob W40 Rewind

Knob W40 Rewind
Heli-coil M4x8
Pin for knob
Bushing Ø6.5xØ4x3

Knob Rewind
Assy socket Rewind

Socket Handle
Washer Ø25xØ15x4
Nut Screw for Disconnect Rod
O ring RC 2025 series

Screw M4x16 UNI5931
Spring Ø10.67x12.7
Pin for switch
Screw M6x30
Main shaft W40 Rewind
Disconnect rod 40 Rewind
Gear Z23
Pawls carrier Ø8xN2 W40.2 RW
Disconnect fl ange
Ball 5-16" inox
Seeger Ring UNI 7435:1975 - Ø28 mat.

17-7 Ph
SMALLEY RING SSR0137-S17

Drum 40 C rewind
Assy jaws Winch 40 Rewind RAL 9003

Lower Jaw W40
Upper Jaw W35/40 RAL 9003
SPRING

*Available with service kit; see website www.harken.com

**Winch product sticker

40 Rewind ™ Radial Winch

24

Installation and Maintenance Manual

40 RewindTM STBBB EL Winch

BBB = all bronze

Pos. Q.ty Code Description

1

2

3
4
5
6
7
8
9

10

1

A96639600

1

S4130900A7

1

S413960085

1

S413330085

1

M6009463

1

S664020052

1

S413350080

1 A96939500

4 S000080003
4 S000380001
1 S413000004
1 S279090002
1 S412970004
1 S412850041
1 S413070004
12A76639900

S414900080

11

12
13
14

1

A96639700

2

S414890080

1

S4130900A7
6 M0635103
1 S413150082
2 A74136000

15 Winch Serial Number Sticker**
16
17
18

19
20

1 S4129400A0
1 S281680097
4 M0601803

3 M6007103
1 A76939700

Assy Base Winch 40 EL/HY

Base W40 rewind
Heli-coil M6x9
Bushing Ø22xØ25x8.5
Bushing Ø9xØ11x12
Bushing Ø12xØ14x11
Spring loaded ball plunger Ø6
Spacer
Roller Ø6x19

Assembly Skirt Winch 40 BBB Rewind

Skirt W40 BBB Rewind

Winch Product Sticker**

Pawl Ø8*
Pawl Spring Ø8*
Pin Ø9x55
Washer Ø36xØ9,5x1
Gear Z20
Pinion Z13
Pin Ø9xØ12x32.5
Assy Gear Z20

Gear Z20

Bushing Ø12xØ14x8

Assy Housing Winch 40 RW

Support W40 rewind

Heli-coil M6x9

Bushing Ø9xØ11x7

Bushing Ø22xØ25x8.5

Socket head screw M6x16 UNI 5931
Washer Ø62xØ80x1.5
Bearing Ø56xØ68x24

Stripper arm support
Red line
Screw UNI EN ISO 1207:1996 - M6x35

- A4
Screw M6x50 UNI6107

Cover W40 BBB Rewind

Pos. Q.ty Code Description

21

22
23

24
25

26
27
28
29
30
31
32
33
34
35
36

37
38
39

1

A76939100

1

S6639200F0

1

S419170080

1

S416570001

1

S416580041

2

M0619003
1 A74165000
1

A96640000

1

S419190004
1

S419200041
1 S497400180
1

A94165200

1

S414940085
1

S414930003
1

M0679797
1 M0624103
1 S418590001
1 S416530004
1 M0624203
1 S663950004
1 S663980002
1 S416240041
1 S664060004
1 S416260041
2 M0614103
1 M0616603

1 M0630802
1 S693960043
14A96939900

S385970001

Stripper arm W40 BBB Rewind

Stripper arm W40 C Rewind
Peeler W40 Rewind
Slider
Spring stripper arm W46 Rewind
Bushing
Screw M5x20 UNI 6109

Command for W46 Rewind
Assy knob W40 Rewind

Knob W40 Rewind
Heli-coil M4x8
Pin for knob
Bushing Ø6.5xØ4x3

Knob Rewind
Assy socket Rewind

Socket Handle
Washer Ø25xØ15x4
Nut Screw for Disconnect Rod
O ring RC 2025 series

Screw M4x16 UNI5931
Spring Ø10.67x12.7
Pin for switch
Screw M6x30
Main shaft W40 Rewind
Disconnect rod 40 Rewind
Gear Z23
Pawls carrier Ø8xN2 W40.2 RW
Disconnect fl ange
Ball 5-16" inox
Seeger Ring UNI 7435:1975 - Ø28 mat.

17-7 Ph
SMALLEY RING SSR0137-S17

Drum W40 BBB Rewind
Assy jaws Winch 40 BBB Rewind

Lower Jaw W40 BBB Rewind
Upper Jaw W35/40
SPRING

*Available with service kit; see website www.harken.com

**Winch product sticker

40 Rewind ™ Radial Winch

25

Installation and Maintenance Manual

40 RewindTM STCCC EL Winch

CCC = All-Chrome bronze

Pos. Q.ty Code Description

1

2

3
4
5
6
7
8
9

10

1

A96639600

1

S4130900A7

1

S413960085

1

S413330085

1

M6009463

1

S664020052

1

S413350080

1 A96939300

4 S000080003
4 S000380001
1 S413000004
1 S279090002
1 S412970004
1 S412850041
1 S413070004
12A76639900

S414900080

11

12
13
14

1

A96639700

2

S414890080

1

S4130900A7
6 M0635103
1 S413150082
2 A74136000

15 Winch Serial Number Sticker
16
17
18

19
20

1 S4129400A0
1 S281680097
4 M0601803

3 M6007103
1 A76939400

Assy Base Winch 40 EL/HY

Base W40 rewind
Heli-coil M6x9
Bushing Ø22xØ25x8.5
Bushing Ø9xØ11x12
Bushing Ø12xØ14x11
Spring loaded ball plunger Ø6
Spacer
Roller Ø6x19

Assembly Skirt Winch 40 CCC Rewind

Skirt W40 CCC Rewind
Winch Product Sticker**

Pawl Ø8*
Pawl Spring Ø8*
Pin Ø9x55
Washer Ø36xØ9,5x1
Gear Z20
Pinion Z13
Pin Ø9xØ12x32.5
Assy Gear Z20

Gear Z20
Bushing Ø12xØ14x8

Assy Housing Winch 40 RW

Support W40 rewind
Heli-coil M6x9
Bushing Ø9xØ11x7
Bushing Ø22xØ25x8.5

Socket head screw M6x16 UNI 5931
Washer Ø62xØ80x1.5
Bearing Ø56xØ68x24

Stripper arm support
Red line
Screw UNI EN ISO 1207:1996 - M6x35

- A4
Screw M6x50 UNI6107

Cover W40 CCC Rewind

Pos. Q.ty Code Description

21

22
23

24
25

26
27
28
29
30
31
32
33
34
35
36

37
38
39

1

A76639100

1

S6639200F0

1

S419170080

1

S416570001

1

S416580041

2

M0619003
1 A74165000
1

A96640000

1

S419190004
1

S419200041
1 S497400180
1

A94165200

1

S414940085
1

S414930003
1

M0679797
1 M0624103
1 S418590001
1 S416530004
1 M0624203
1 S663950004
1 S663980002
1 S416240041
1 S664060004
1 S416260041
2 M0614103
1 M0616603

1 M0630802
1 S664050043
14A96939800

S385970001

Stripper arm W40 Rewind

Stripper arm W40 C Rewind
Peeler W40 Rewind
Slider
Spring stripper arm W46 Rewind
Bushing
Screw M5x20 UNI 6109

Command for W46 Rewind
Assy knob W40 Rewind

Knob W40 Rewind
Heli-coil M4x8
Pin for knob
Bushing Ø6.5xØ4x3

Knob Rewind
Assy socket Rewind

Socket Handle
Washer Ø25xØ15x4
Nut Screw for Disconnect Rod
O ring RC 2025 series

Screw M4x16 UNI5931
Spring Ø10.67x12.7
Pin for switch
Screw M6x30
Main shaft W40 Rewind
Disconnect rod 40 Rewind
Gear Z23
Pawls carrier Ø8xN2 W40.2 RW
Disconnect fl ange
Ball 5-16" inox
Seeger Ring UNI 7435:1975 - Ø28 mat.

17-7 Ph
SMALLEY RING SSR0137-S17

Drum 40 C rewind
Assy jaws Winch 40 CCC Rewind

Lower Jaw W40 CCC Rewind
Upper Jaw W35/40 RAL9003
SPRING

*Available with service kit; see website www.harken.com

**Winch product sticker

40 Rewind ™ Radial Winch

26

Installation and Maintenance Manual

Horizontal electric motor 12V/24V

*

Motor installed in

right-hand conguration.

TOP VIEW

**

Motor installed in

left-hand conguration.

3

3

4

G

G

G

Pos. Q.ty Code Description

1

2

3

4

5

11A93127900

A94194900

1

A94149200

1

A94149200L

4

M0606803

1

A94149500

8

S415360003

8

M6015697

1

M6007297

1

M0612097

1

A94161600

1

M0601402

1

S418620001

1

S414050080

1

M6010303

1

M6020097

1

A96024100

1

A96033800

1

M6014206

KIT Gear Reduction 1/24
KIT LM Gear Reduction 1/24

KIT Assy Electric Motor Flange
KIT Assy Electric Motor Flange Left

Electric Motor Flange
Screw M6x14 UNI 5931

KIT EL HO Motor Flange

Horizontal Motorgear Flange
Screw M6x16 UNI EN ISO 5931:2003
precote coating
O-Ring Seal ORM 0055-10 (Ø5,5xØ1)
Lip seal Ø17xØ30x7
Sealer Ø30xØ47x7

KIT EL HO Motor Clutch

Shaft Motorgear HO
Shaft GearMotor HO
Hub GearMotor
Dowel UNI EN ISO 8752:2000- Ø4x24
Disconnect spring
Flange GearMotor Shaft HO
Key 8x5x40 UNI 7511
O-ring Ø19.1x1.6

KIT EL Motor 12V 0,7kW
KIT EL Motor 24V 0,7kW

Electric Motor
Polarity motor sticker
Screw stud M6x26
Washer Ø6
Nut M6 UNI5588
Key DIN 6885 5x5x15

T

2

3

1

A

5

Polarity motor sticker

Identification motor sticker

Anti-seize

A

Harken® Grease

G

Axial Threadlocker

T

40 Rewind ™ Radial Winch

27

Installation and Maintenance Manual