Harken Performa 46.2 PTP, Performa 46.2 STP, Performa 46.2 STQP Installation And Maintenance Manual

Installation and Maintenance Manual

MRPW-03

Performa

™

Winch 46.2 PTP

Index

Introduction 3

Technical characteristics 3

Weight 3
Maximum working load 3

Outline 3

Installation 4

Installation procedure 5

Maintenance 7

Washing 7
Maintenance table 7
Disassembly procedure 8
Exploded view with maintenance products 11
Assembly 12

®

Harken

Ordering spare parts 12

Exploded view 14

Parts list 16

limited worldwide warranty 12

Performa™ Winch

46.2 PTP

2

Installation and Maintenance Manual

Introduction - Technical characteristics - Outline

Introduction

This manual gives technical information on winch installation and maintenance, including
disassembling and reassembling.
This information is DESTINED EXCLUSIVELY for specialised personnel or expert users.
Installation, disassembling and reassembling of the winch by personnel who are not experts may
cause serious damage to users and those in the vicinity of the winch.
Harken
In case of doubt the Harken
This Manual is available only in English. If you do not fully understand the English language, do
not carry out the operations described in this Manual.

Technical characteristics

®

accepts no responsibility for defective installation or reassembly of its winches.

®

Tech Service is at your disposal at [e-mail]

Power ratio Gear ratio

1st speed

2nd speed

The theoretical power ratio does not take friction into account.

11,70 : 1 2,30 : 1

46,50 : 1 9,17 : 1

Weights

PT version

Weight (Kg)

Maximum working load

WARNING!

The maximum working load (MWL) for the 46.2 PT Performa™ Winch is 1300 Kg (2866 lb)
Subjecting the winch to loads above the maximum working load can cause the winch to fail or

pull off the deck suddenly and unexpectedly during high loads causing severe injury or death.

5,1

Outline

Performa™ Winch

46.2 PTP

Ø101

Ø184

181

90

Line entry height

3

Installation and Maintenance Manual

Installation

Installation

The winch must be installed on a fl at area of the deck, reinforced if necessary to bear a load equal
to at least twice the maximum working load of the winch.
It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can
bear the load.
Harken® does not supply the screws needed to install the winch since these may vary depending on
the deck on which it is to be installed. It is the installer's responsibility to choose the correct screws
taking account of the loads they will have to bear. Harken® assumes no responsibility for incorrect
installation of its winches or for an incorrect choice of mounting screws.

DANGER!

Incorrect installation of the winch may cause severe injury or
death. Consult the yard that built the boat in the case of doubt
over the correct positioning of the winch.

WARNING!

Failure to use the correct number and type of mounting fasteners
or failure to ensure the correct deck strength can result in the
winch pulling off the deck suddenly and unexpectedly during
high loads causing severe injury or death.

WARNING!

Verify the entry angle of the sheet. This must be 8° with tolerance
of ±2°, to avoid sheet overrides and damaging the winch or
making the winch inoperable leading to loss of control of the boat
which can lead to severe injury or death.

WARNING!

Mount the winch on the deck so that the drive gear is positioned
where the sheet enters the winch drum.
Incorrect position of drive gear can weaken winch leading to failure
which can cause an accident leading to severe injury or death.

8°

drive gear

SHEET

Once you have chosen the correct mounting position for the winch on the deck proceed with
installation.

Performa™ Winch

46.2 PTP

4

Installation and Maintenance Manual

Procedure

To install the winch you must remove the drum and use Socket Head (SH) bolts.

Tools needed

One medium fl at-bladed screwdriver

To identify the various parts, refer to the exploded view at the end of this Manual.

Torque to apply when assembling

1. Unscrew the central screw ( 2Nm/18 in-lb)

3. Lift off the drum n°22

2. Slide off the hub n°27 and the cover n°26
and the washer n°30

Install the winch on the deck in the position you have chosen, keeping in mind the limits described
on page 3. (See paragraph on installation)

Performa™ Winch

46.2 PTP

5

Installation and Maintenance Manual

Installation procedure

Carry out the Procedure, then install the winch on the deck in the chosen position.

A. Position the base of the winch on the deck and mark the position of the holes or use the drilling

cut-out template at the point where you have decided to place the winch.

Below is a reduced scale diagram.

The drilling cut out template is available on the Harken® website, www.harken.com

64°

70°

46°

final pinion
position

46°

70°

Winch outside Ø184

Ø8.2

n°5

64°

Ø150

B. Remove the winch and drill the ve 8.2 mm diameter holes.

C. Bolt the base of the winch to the deck using ve M8 bolts (not supplied by Harken®), correctly

chosen for the thickness and type of the boat deck. Consult the yard that built the boat in case of
doubt.

WARNING!

To install the winch on the deck, use only bolts in A4 stainless steel (DIN 267 part11).
Bolts made of other materials may not have sufficient strength or may corrode which can
result in winch pulling off deck suddenly and unexpectedly during high loads causing
severe injury or death.

NOTICE

To mount winches on the deck, do not use countersunk bolts.

D. Fill the mounting holes with a suitable marine sealant.

E. Remove the excess adhesive/sealant from the holes and base drainage channels

Performa™ Winch

46.2 PTP

6

Installation and Maintenance Manual

Maintenance

F. Reassemble the winch following the steps of the Procedure in the reverse order, and apply the
products indicated in the section on maintenance.

NOTICE

Before closing the winch, make sure the holes and drainage channels in the base of the winch
are not obstructed.

Maintenance

Washing

Winches must be washed frequently with fresh water, and in any case after each use.
Do not allow teak cleaning products or other cleaners containing caustic solutions to come into
contact with winches and especially anodised, chrome plated or plastic parts.
Do not use solvents, polishes or abrasive pastes on the logos, on the stickers on the winches or on
any anodized, chrome plated and plastic surfaces.
Make sure that the holes and drainage channels in the base of the winch are not obstructed so that
water does not collect.

Maintenance table

Winches must be visually inspected at the beginning and end of every season of sailing or racing.
In addition they must be completely overhauled, cleaned and lubricated at least every 12 months.
After an inspection, replace worn or damaged components. Do not replace or modify any part of the
winch with a part that is not original.

WARNING!

Periodic maintenance must be carried out regularly. Lack of adequate maintenance
shortens the life of the winch, can cause serious injury and also invalidate the winch
warranty. Installation and maintenance of winches must be carried out exclusively by
specialized personnel.

®

In the case of doubt contact Harken

Tech Service at [e-mail]

Performa™ Winch

46.2 PTP

7

Installation and Maintenance Manual

Disassembly procedure

Tools needed

One medium fl at-bladed screwdriver
A number fi ve hex key
Rags

To identify the various parts refer to the exploded view at the end of this Manual.

Torque to be applied in assembly phase

Carry out procedure as shown in the paragraph on winch installation and then do the following:

4. Completely unscrew the three screws n° 25
and remove the socket support

6. Unscrew the 5 hex screws n°16

( 20Nm/177 in-lb)

5. Slide out the central shaft n°19

7. Remove the assy housing n°15.
Important: washer n°12 may remain
inside the drum support and the
washer n°29 must be replaced in the
correct position.

Performa™ Winch

46.2 PTP

8

Installation and Maintenance Manual

8. Remove the gear n°14 9. Remove the washer n°12

10. Remove the gearing n°9 and remove the
pawls n°7. To facilitate the operation press
the spring against the pawl with a blade.

11. Slide off gear n°2 12. Remove the pinion n°10.

Performa™ Winch

46.2 PTP

9

Installation and Maintenance Manual

13. Slide off gear n°5 14. Remove the washer n°4.

Inspect balls inside the drum and carefully check the correct position; if it is necessary to put back
any balls, push balls in the race (as shown below):

Once the winch is completely disassembled, clean the parts: use a basin of diesel oil to soak
metal components and rinse plastic parts in fresh water. Once you have done this, dry the parts
with cloths that do not leave residue.

Inspect gears, bearings, pins and pawls for any signs of wear or corrosion.

Carefully check the teeth of gears and ring gears to make sure there are no traces of wear.

Check the roller bearings and check there are no breaks in the bearing cages.
Replace worn or damaged components.

Carry out maintenance on components using the products listed below.
For more information on which products to use where, refer to the exploded diagram below.

Use a brush to lightly lubricate all gears, gear pins, teeth and all moving parts with grease.
Lightly lubricate the pawls and springs with oil. Do not use grease on the pawls!

Performa™ Winch

46.2 PTP

10

Installation and Maintenance Manual

Exploded view with maintenance products

1

G

G

A

A

Anti-seize

A

Harken® Grease

G

Harken® Pawl Oil

O

A

G

G

G

O

G

G

G

A

G

G

O

G

Performa™ Winch

46.2 PTP

1

Apply Harken® grease on assy socket screw

11

Installation and Maintenance Manual

Harken® limited worldwide warranty - Ordering spare parts

Assembly

Make sure that the holes and drainage channels in the base of the winch are not obstructed.
Assemble the winch in the reverse order of the sequence in the section on disassembly.

To tighten bolts, use the torque indicated in the disassembly procedure.

To assemble the pawls:

correctly position the spring in its housing as

OIL

shown at left. Hold the spring closed and slide
the pawl into its housing. Once in position,
check that the pawls can be easily opened and
closed with a  nger.

In case of doubt concerning the assembly procedure contact Harken

®

Tech Service: [e-mail]

Harken® limited worldwide warranty

Refer to the Harken® Limited Worldwide Warranty in the Harken® Catalogue and on the website www.
harken.com

Ordering spare parts

Spare parts can be requested from Harken® as
described in the Harken® Limited Worldwide
Warranty, indicating the part number in the
Parts List and including the serial number of
the winch for which the parts are required.

W XXXXX
XXXXXXXXX

The serial number of the winch is printed on
a plate on the drum support of the winch.

Performa™ Winch

46.2 PTP

12

Installation and Maintenance Manual

Manufacturer

Harken® Italy S.p.A.

Via Marco Biagi, 14
22070 Limido Comasco (CO) Italy
Tel: [phone]
Fax: [phone]
Email: [e-mail]
Web: www.harken.com

Headquarters

Harken®, Inc.

1251 East Wisconsin Avenue
Pewaukee, Wisconsin 53072-3755 USA
Tel: [phone]
Fax: [phone]
Email: [e-mail]
Web: www.harken.com

Tech Service
Email: [e-mail]

Customer Service

Tel: [phone]
Email: [e-mail]

Tech Service
Email: [e-mail]

Customer Service

Tel: [phone]
Email: [e-mail]

Performa™ Winch

46.2 PTP

13

Installation and Maintenance Manual

Exploded view 1/2

Radial Winch 46.2 PTP

20

22

17

18

17

29

15

16

27

28

26

30

25

21

24

23

Performa™ Winch

46.2 PTP

14

Installation and Maintenance Manual

Exploded view 2/2

Radial Winch 46.2 PTP

3

11

19

12

9

7

8

6

2

1

13

14

10

8

7

5

4

Performa™ Winch

46.2 PTP

15

Installation and Maintenance Manual

Parts list

Radial Winch 46.2 PTP

Pos Q.ty Code Description

1 1

2 1 S413020004 Gear Z12
3 1 S413300004 Pin Ø12x60
4 1 S278170002 Washer Ø12.5xØ48x1.5
5 1 S413260004 Gear Z27
6 1 S414260004 Pawls Carrier Ø8xN2
7 6 S000090004 Pawl Ø8*
8 6 S000380001 Pawl Spring Ø8*

9 1 S412830041 Gear Z23
10 1 S413250041 Pinion Z13
11 2 M6017694 IGUS Bushing PSM-1214-20
12 1 S413120002 Washer Ø22.5xØ45x1
13 1 S413070004 Pin Ø9xØ12x32.5
14 12A94133400

15 1

16 5 M0606303 Screw M8x25 UNI 5931

A96633300

1

S413350080

1

S4152300A7

1

S414890080

1

S413330085

S414900080
A94132200

1

S414900080

1

S413330085

1

S4133200B3

PERFORMA Assy Base Winch 46

PERFORMA Base W46
Heli-coil M8x10
Roller Ø6x19
Bushing Ø22xØ25x9.5
Bushing Ø9xØ11x7
Bushing Ø12xØ14x11

Assy Gear Z12

Gear Z12
Bushing Ø12xØ14x8

Assy Housing Winch 46

HHousing Winch 46
Heli-coil M6x9
Bushing Ø12xØ14x8
Bushing Ø12xØ14x11
Bushing for support

Pos Q.ty Code Description

17 2 A74133700 Bearing Ø75xØ87x26
18 1 S413390080 Spacer
19 11A94189400

S413880002

20 1 S418760063 Winch Serial Number Sticker
21 1 S4151400A0 Socket Support PT
22 161A96572300

M0619580

23 1 S657340153 Performa Plain Top W46
24 4 M0603703 Screw M6x12 UNI 5931
25 3 M0600903 Screw M6x20 UNI5931
26 1 S416190153 Cover W46 PT
27 1

28 1 S415220080 PT spacer
29 1 S657300052 Performa Shim W46
30 1 S678730082 Washer Ø57.5xØ93x1.5

A94136400

1

S415130085

1

M0614303

Assy Central Shaft Winch 46

Central shaft W46 PT
Washer Ø17.2xØ32x1.5

Performa W46 Drum

Performa Drum W46
Ball 3/16"
Bearing ring W46
Winch Product Sticker**

Assembly Socket W20-80

Socket Handle W20/80
Washer Ø7.7xØ25x5.8
Screw M8x20 UNI 6109

*Available with service kit; see website www.harken.com

**Winch product sticker

Performa™ Winch

46.2 PTP

16

Installation and Maintenance Manual